JPH0512437B2 - - Google Patents
Info
- Publication number
- JPH0512437B2 JPH0512437B2 JP62331539A JP33153987A JPH0512437B2 JP H0512437 B2 JPH0512437 B2 JP H0512437B2 JP 62331539 A JP62331539 A JP 62331539A JP 33153987 A JP33153987 A JP 33153987A JP H0512437 B2 JPH0512437 B2 JP H0512437B2
- Authority
- JP
- Japan
- Prior art keywords
- coated
- electrodeposition
- liquid
- electrodeposition coating
- electrode
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0073—Masks not provided for in groups H05K3/02 - H05K3/46, e.g. for photomechanical production of patterned surfaces
- H05K3/0079—Masks not provided for in groups H05K3/02 - H05K3/46, e.g. for photomechanical production of patterned surfaces characterised by the method of application or removal of the mask
Landscapes
- Electroplating Methods And Accessories (AREA)
- Manufacturing Of Printed Wiring (AREA)
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は、電着塗装装置、特に電着膜を有効に
析出させかつ電着膜の均一性を向上させた電着塗
装装置に関するものである。Detailed Description of the Invention (Field of Industrial Application) The present invention relates to an electrodeposition coating device, particularly an electrodeposition coating device that effectively deposits an electrodeposited film and improves the uniformity of the electrodeposited film. be.
この電着塗装装置は、特にプリント配線板等の
板状の被塗装物上に電着組成物被膜を形成するも
のである。 This electrodeposition coating apparatus forms an electrodeposition composition film on a plate-shaped object to be coated, particularly a printed wiring board.
(従来の技術)
従来、プリント配線板の製造にあつては、電着
組成物被膜の形成方法として、被塗装物の主面と
対極となる電極は、平行関係にあつた。また塗膜
の仕上がりを良好にするために大きな極間距離を
保たなければならなかつた。(Prior Art) Conventionally, in the production of printed wiring boards, the main surface of the object to be coated and the opposite electrode were in a parallel relationship as a method of forming an electrodeposited composition film. In addition, a large distance between the electrodes had to be maintained in order to obtain a good finish of the coating film.
そのため生産能力を上げるには電着浴槽の数を
多くするかもしくは槽の容量を大きくするしかな
くプリント配線板の単位面積当りの高価な電着液
量が多くなりとても不経済であつた。 Therefore, in order to increase production capacity, there is no choice but to increase the number of electrodeposition baths or increase the capacity of the baths, which is extremely uneconomical as the amount of expensive electrodeposition liquid increases per unit area of the printed wiring board.
また、電着液は消費された電着性樹脂組成物等
を補充するターンオーバー方法により電着液中の
固形分を100%使用するため1ターンオーバーの
時間は基板単位面積当りの液量が多ければ多いほ
ど長くなる。また生産能力を増大すると電着液量
が多くなり液管理が難かしくなるし、設備費用も
かなりかかるという問題が生じる。さらには、1
ターンオーバーの時間が長くなればなるほど、電
着液が劣化し、良好な塗膜を得ることができなく
なる。 In addition, since the electrodeposition liquid uses 100% of the solid content in the electrodeposition liquid by a turnover method that replenishes the consumed electrodeposition resin composition, etc., the amount of liquid per unit area of the substrate decreases during one turnover time. The more there are, the longer it will be. In addition, when the production capacity is increased, the amount of electrodeposition liquid increases, making it difficult to manage the liquid, and the equipment costs are also considerable. Furthermore, 1
The longer the turnover time, the more the electrodeposition solution deteriorates, making it impossible to obtain a good coating film.
このようにして電着液の劣化が進んでしまつて
は該電着液をすべて廃棄するという事態を生じる
ものであつた。特に感光性を有する電着液を使用
する場合にはより電着液の劣化が激しくこの問題
点がより大きなものとなる。 If the deterioration of the electrodeposition solution progresses in this manner, a situation arises in which the entire electrodeposition solution must be discarded. In particular, when a photosensitive electrodeposition liquid is used, the electrodeposition liquid deteriorates more rapidly and this problem becomes even more serious.
(発明が解決しようとする問題点)
本発明は、以上のような実状に鑑みてなされた
ものであり、その解決しようとする問題点は、
被塗装物(主に基板)の単位面積当りの電着
液量が多い。(Problems to be solved by the invention) The present invention has been made in view of the above-mentioned circumstances, and the problems to be solved are as follows: The amount of electrodeposition liquid is large.
そのため1ターンオーバーが長くなり電着液
の劣化が進行する。 Therefore, one turnover becomes longer and the deterioration of the electrodeposition liquid progresses.
したがつて該電着液をすべて廃棄するという
事態を招く可能性が非常に大きい。 Therefore, there is a very high possibility that all of the electrodeposition liquid will be discarded.
である。It is.
そして本発明の目的とするところは、上述した
従来技術の問題点を除去・改善し、行程を簡略化
することがで、作業効率を向上させ製造コストを
安価にすることができる電着塗装装置である。 The purpose of the present invention is to eliminate and improve the problems of the prior art described above, simplify the process, improve work efficiency, and reduce manufacturing costs in an electrodeposition coating device. It is.
(問題点を解決するための手段)
本発明は、従来技術の問題点を解決し、上記目
的を達成すべくなされたものである。(Means for Solving the Problems) The present invention has been made to solve the problems of the prior art and achieve the above objects.
これらの問題点を解決するために本発明が採つ
た手段は、「電着性樹脂組成物を分散した電着液
に板状の被塗装物を浸漬し、電着液と被塗装物に
通電して被塗装物の表面に塗膜を形成せしめる電
着塗装装置において、
a 被塗装物の電着浴槽中での配列は、被塗装物
の主面が平行に配列され、
b その対極となる電極は被塗装物の主面と垂直
関係になる位置に配設されている。 The method taken by the present invention to solve these problems is to immerse a plate-shaped object to be coated in an electrodeposition liquid in which an electrodepositable resin composition is dispersed, and then energize the electrodeposition liquid and the object to be coated. In an electrodeposition coating device that forms a coating film on the surface of an object to be coated, a) the objects to be coated are arranged in the electrodeposition bath so that the main surfaces of the objects to be coated are arranged in parallel, and b The electrodes are arranged in a position perpendicular to the main surface of the object to be coated.
ことを特徴とする電着塗装装置。」である。An electrodeposition coating device characterized by: ”.
本発明を実施例に対応する図面を用いて詳しく
説明する。 The present invention will be explained in detail using drawings corresponding to embodiments.
第1図に示すように電着浴槽1は上部が開放さ
れた箱型に形成され、電着浴槽1の側部にはオー
バーフロー槽2が形成されている。該電着浴槽に
は感光性樹脂組成物が分散された電着液3が貯留
されるとともに内壁にそつて被塗装物5の対極と
なる極板4が配設されている。さらに電着液槽内
には電着液の吹き出しノズルが槽内均一に液攪拌
できるように1系統以上でかつ浴槽内の場所によ
り任意の口径のノズルを配設し、液組成を均一に
保つことができる。また極板4にはフイン(第4
図)を取り付けることもできる。 As shown in FIG. 1, the electrodeposition bath 1 is formed into a box shape with an open top, and an overflow tank 2 is formed on the side of the electrodeposition bath 1. The electrodeposition bath stores an electrodeposition liquid 3 in which a photosensitive resin composition is dispersed, and an electrode plate 4 serving as a counter electrode to the object to be coated 5 is disposed along the inner wall. Furthermore, in order to uniformly stir the liquid in the tank, one or more systems of electrodeposition liquid blow-off nozzles and nozzles with arbitrary diameters are installed depending on the location in the bath to keep the liquid composition uniform. be able to. In addition, the electrode plate 4 has a fin (fourth
(Fig.) can also be attached.
さらには、被塗装物を前後左右上下等の全方向
に動かせるように揺動装置(図示せず)が配設さ
れ、必要な方向だけ随時駆動できるようにする孔
内面、凹凸面にもより均一な被膜を得ることがで
きる。また被塗装物5は主面がすべて平行になる
ようにラツクかご等の治具を用いることにより、
搬送が容易となる。あるいは特別な治具を使用し
ない場合は、例えば揺動装置に固定させるのみで
も良い。(固定方法は図示せず)また、電着浴槽
1の傍らには直流整流器6が設置され、該整流器
の負極側にケーブル7aを介して前記極板4が、
陽極側にケーブル7bを介して給電ハンガー8が
接続されている。 Furthermore, a swinging device (not shown) is installed so that the object to be coated can be moved in all directions, such as front, back, left, right, up and down, and the inner surface of the hole and uneven surface can be more uniformly moved so that it can be moved only in the required direction at any time. A coating can be obtained. In addition, by using a jig such as a rack basket so that the main surfaces of the object 5 to be coated are all parallel,
Transportation becomes easy. Alternatively, if a special jig is not used, it may be simply fixed to a rocking device, for example. (The fixing method is not shown.) A DC rectifier 6 is installed beside the electrodeposition bath 1, and the electrode plate 4 is connected to the negative electrode side of the rectifier via a cable 7a.
A power supply hanger 8 is connected to the anode side via a cable 7b.
次に本発明装置の1使用方法について説明す
る。 Next, one method of using the device of the present invention will be explained.
自動もしくは手動で前処理より移送されてきた
被塗装物5は電着液3に浸漬され、給電ハンガー
8に連結される。引き続いて直流整流器6の電源
を入れて陽極よりケーブル7b、給電ハンガー8
を介して被塗装物5へ通電し、被塗装物5に塗膜
を形成させる。 The object to be coated 5 that has been automatically or manually transferred from pretreatment is immersed in the electrodeposition liquid 3 and connected to the power supply hanger 8 . Next, turn on the DC rectifier 6 and connect the cable 7b and the power supply hanger 8 from the anode.
Electricity is applied to the object 5 to be coated via the energizer to form a coating film on the object 5 to be coated.
(発明の作用)
本発明が以上のように構成されることによつ
て、以下のような作用がある。(Actions of the Invention) The present invention, configured as described above, has the following effects.
本発明に係る装置にあつては、被塗装物の主面
を平行にし、対極となる電極は被塗装物の主面と
垂直になるように配設したため、被塗装物が一度
に多く電着でき、かつ電着液の液量が従来方法よ
り少なくできる。その結果、電着液の固形分(樹
脂分)のサイクルが早くなり、1ターンオーバー
の時間が短くなり、常に良好な電着液を使用で
き、塗膜の仕上りは良好で機能的にも著しく向上
した。 In the apparatus according to the present invention, since the main surface of the object to be coated is parallel and the counter electrode is arranged perpendicular to the main surface of the object to be coated, a large number of objects to be coated can be electrodeposited at once. The amount of electrodeposition solution can be reduced compared to conventional methods. As a result, the cycle of the solid content (resin content) of the electrodeposition liquid becomes faster, the time for one turnover is shortened, a good quality electrodeposition liquid can always be used, the finish of the coating film is good, and the functionality is also remarkable. Improved.
また電着液の循環に関しては被塗装物が電着浴
槽に浸漬された状態で均一に攪拌できるように
し、また電圧印加方法も電着浴槽を大きくするこ
となく電極と被塗装物の距離、被塗装物間の距離
など有効な大きさに設定でき膜厚のばらつきは全
くなく均一性が保たれており塗膜の仕上りも良好
である。 Regarding the circulation of the electrodeposition solution, we made it possible to uniformly stir the object to be coated while it was immersed in the electrodeposition bath, and the voltage application method also changed the distance between the electrode and the object to be coated without increasing the size of the electrodeposition bath. The distance between coated objects can be set to an effective size, and there is no variation in film thickness, and uniformity is maintained, and the finish of the coating film is also good.
(実施例)
以下、本発明を実施例につき図面に基づいて説
明する。(Example) The present invention will be described below with reference to the drawings.
実施例 1
第1図に示すように電着浴槽1は上部が開放さ
れた箱型に形成されれ、電着浴槽1の側部にはオ
ーバーフロー槽2が形成されている。該電着浴槽
には感光性樹脂組成物が分散された電着液3が貯
留されているとともに内壁にそつて被塗装物5の
対極となる極板4が配設されている。この極板4
の形状は平板であつて、被塗装物5と垂直になる
ように電着浴槽1の2側面全面及び底面全面に設
置されている。被塗装物5の入槽時の状態は第2
図a〜cのようになつている。循環系統の吹き出
しノズル6は第3図に示すように被塗装物5に対
して配設してある。Example 1 As shown in FIG. 1, an electrodeposition bath 1 is formed into a box shape with an open top, and an overflow tank 2 is formed on the side of the electrodeposition bath 1. An electrodeposition liquid 3 in which a photosensitive resin composition is dispersed is stored in the electrodeposition bath, and an electrode plate 4 serving as a counter electrode to the object to be coated 5 is disposed along the inner wall. This plate 4
It has a flat plate shape and is installed on the entire two sides and the entire bottom surface of the electrodeposition bath 1 so as to be perpendicular to the object 5 to be coated. The condition of the object to be coated 5 when entering the tank is the second condition.
It looks like Figures a to c. The blowing nozzle 6 of the circulation system is arranged with respect to the object 5 to be coated, as shown in FIG.
上述の状態で定電圧法によつて電着した結果、
被塗装物個々の表面の仕上りは良好でかつ膜圧は
均一であつた。 As a result of electrodeposition by constant voltage method under the above conditions,
The surface finish of each object to be coated was good and the film thickness was uniform.
実施例 2
実施例1と違うのはフイン形状の電極構造とし
た点でありその電極構造は第4図に示す。電極構
造以外は実施例1と同様にして電着を行つた結
果、高い電流密度でも安定した電着を行なうこと
が可能となり、塗膜の表面の仕上り状態は良好で
かつ均一な膜厚は短時間で得られた。Example 2 The difference from Example 1 is that a fin-shaped electrode structure is used, and the electrode structure is shown in FIG. Electrodeposition was carried out in the same manner as in Example 1 except for the electrode structure. As a result, stable electrodeposition was possible even at high current density, and the surface finish of the coating film was good and the uniform film thickness was short. Obtained in time.
実施例 3
実施例1,2と違うのは、電極構造であり、そ
の構造は電着浴槽内面全体を電極とし、第5図に
示すように遮幣板9を配設し、実施例1と同様に
電着を行つた結果、大きな液攪拌を行つても電
流・電圧の変動が小さく、安定した高速電着が可
能となり、塗膜の表面の仕上り状態も良好でかつ
膜厚も均一であつた。Example 3 The difference from Examples 1 and 2 is the electrode structure, in which the entire inner surface of the electrodeposited bath is used as an electrode, and a billet plate 9 is provided as shown in FIG. As a result of performing electrodeposition in the same way, even when a large amount of liquid is stirred, fluctuations in current and voltage are small, stable high-speed electrodeposition is possible, and the surface finish of the coating film is good and the film thickness is uniform. Ta.
(発明の効果)
以上詳述した通り、本発明にあつては、上記実
施例に例示した如く、本発明の電着塗装装置は、
電着性樹脂組成物を分散した電着液に板状の被塗
装物を浸漬し、電着液と被塗装物に通電して被塗
装物の表面に塗膜を形成せしめる電着塗装装置に
おいて、
a 被塗装物の電着浴槽中での配列は、被塗装物
の主面が平行に配列され、
b その対極となる電極は被塗装物の主面と垂直
関係になる位置に配設されていることに特徴が
あり、多数の被塗装物を同時に安定して塗装で
きるから、これにより行程を簡略化でき作業効
率も向上し、製造コストの安価で品質上何ら問
題のない電着塗膜を提供するものである。すな
わち本発明に係る電着塗装装置は、被塗装物の
主面が平行に配列され、その対極となる電極は
被塗装物の主面と垂直関係になるように配設し
たから、被塗装物を電着浴槽に浸漬したときの
被塗装物の単位面積当りの電着液は少ない。そ
の結果、1ターンオーバーの時間が短く、かつ
生産能力のわりに電着液が少なくてすみ、非常
に経済的でまた液管理が非常にしやすい。さら
には1ターンオーバーが短いため電着液の劣化
がなく良好な固形分を使用できるので、形成塗
膜の性能、外観は良好であるし、劣化が進まな
いので、該電着液をすべて廃棄するという事態
は生じなくなつた。また本発明の実施例の塗装
方法は、定電圧法であるが定電流法の適用も可
能であるし、定電圧法+定電流法でも可能であ
る。(Effects of the Invention) As detailed above, in the present invention, as exemplified in the above embodiments, the electrodeposition coating apparatus of the present invention has the following features:
In an electrodeposition coating device in which a plate-shaped object to be coated is immersed in an electrodeposition liquid in which an electrodepositable resin composition is dispersed, and electricity is applied between the electrodeposition liquid and the object to be coated to form a coating film on the surface of the object to be coated. a. The objects to be coated are arranged in the electrodeposition bath so that the main surfaces of the objects to be coated are arranged parallel to each other, and b. It is characterized by the fact that it can stably coat a large number of objects at the same time, which simplifies the process and improves work efficiency.It is an electrodeposition coating that is inexpensive to manufacture and has no quality problems. It provides: That is, in the electrodeposition coating apparatus according to the present invention, the main surfaces of the object to be coated are arranged in parallel, and the electrode serving as the opposite electrode is disposed in a perpendicular relation to the main surface of the object to be coated. When immersed in an electrodeposition bath, the amount of electrodeposition liquid per unit area of the object to be coated is small. As a result, the time for one turnover is short, and the amount of electrodeposition liquid is small relative to the production capacity, making it very economical and very easy to manage the liquid. Furthermore, since one turnover is short, there is no deterioration of the electrodeposition solution and a good solid content can be used, so the performance and appearance of the formed coating are good, and since deterioration does not progress, all the electrodeposition solution can be discarded. This situation no longer arises. Further, although the coating method of the embodiment of the present invention is a constant voltage method, a constant current method can also be applied, or a constant voltage method + constant current method is also possible.
さらには、本発明の実施例はアニオン電着法で
あるが、カチオン電着法にも適用できるのであ
る。 Furthermore, although the embodiment of the present invention is an anionic electrodeposition method, it can also be applied to a cationic electrodeposition method.
第1図は本発明の電着塗装装置の概略構成を示
す縦断面図、第2図a〜cはそれぞれ本発明の被
塗装物の槽中配置の概略構成を示す平面図、縦断
面図及び側断面図、第3図は、本発明の吹き出し
ノズルと被塗装物の位置関係を示す平面図、第4
図は本発明に係る他の電着塗装装置の概略構成を
示す断面図、第5図は本発明に係るさらに他の電
着塗装装置の概略構成を示す断面図、第6図のa
〜cのそれぞれは従来の電着塗装装置の概略構成
を示す平面図、縦断面図及び側断面図である。
符号の説明、1……電着浴槽、2……オーバー
フロー槽、3……電着液、4……電極、5……被
塗装物、6……吹き出しノズル、7……給電ケー
ブル、8……給電ハンガー、9……遮幣板。
FIG. 1 is a vertical sectional view showing a schematic configuration of an electrodeposition coating apparatus of the present invention, and FIGS. 2 a to 2 c are a plan view, a longitudinal sectional view, and 3 is a side sectional view, and FIG.
The figure is a sectional view showing a schematic configuration of another electrodeposition coating apparatus according to the present invention, FIG. 5 is a sectional view showing a schematic configuration of still another electrodeposition coating apparatus according to the present invention, and FIG.
-c are a plan view, a longitudinal cross-sectional view, and a side cross-sectional view showing the schematic structure of a conventional electrodeposition coating apparatus, respectively. Explanation of symbols, 1...electrodeposition bath, 2...overflow tank, 3...electrodeposition liquid, 4...electrode, 5...object to be coated, 6...blowout nozzle, 7...power supply cable, 8... ...Power supply hanger, 9...Bill board.
Claims (1)
被塗装物を浸漬し、電着液と被塗装物に通電して
被塗装物の表面に塗膜を形成せしめる電着塗装装
置において、 a 被塗装物の電着浴槽中での配列は、被塗装物
の主面が平行に配列され、 b その対極となる電極は被塗装物の主面と垂直
関係になる位置に配設されている ことを特徴とする電着塗装装置。 2 被塗装物の対極となる前記電極は、被塗装物
方向に突出したフイン形状を有することを特徴と
する特許請求の範囲第1項記載の電着塗装装置。 3 前記被塗装物を通電中、前後、左右、上下方
向等の1方向もしくは2方向以上に揺動する揺動
装置を有することを特徴とする特許請求の範囲第
1項または第2項記載の電着塗装装置。 4 前記電着液を攪拌する1系統以上の液還流用
等の吹き出しノズルを有し、かつこの液吹き出し
ノズルの口径は浴槽内の場所により任意の口径で
あることを特徴とする特許請求の範囲第1項〜第
3項記載のいづれかに記載の電着塗装装置。 5 前記被塗装物はラツクかご等の治具にて搬
送・電着されることを特徴とする特許請求の範囲
第1〜第4項いづれかに記載の電着塗装装置。[Claims] 1. A plate-shaped object to be coated is immersed in an electrodeposition liquid in which an electrodepositable resin composition is dispersed, and electricity is applied to the electrodeposition liquid and the object to be coated to form a coating film on the surface of the object to be coated. In the electrodeposition coating apparatus, a) the objects to be coated are arranged in the electrodeposition bath so that the main surfaces of the objects to be coated are arranged in parallel, and b, the electrode serving as the opposite electrode is arranged perpendicularly to the main surface of the object to be coated. An electrodeposition coating device characterized in that it is arranged in a position where: 2. The electrodeposition coating apparatus according to claim 1, wherein the electrode serving as a counter electrode to the object to be coated has a fin shape protruding toward the object to be coated. 3. The apparatus according to claim 1 or 2, further comprising a swinging device that swings in one or more directions such as front and back, left and right, and up and down directions while the object to be coated is energized. Electrodeposition coating equipment. 4. Claims characterized in that it has one or more systems of blowing nozzles for liquid reflux, etc. for stirring the electrodeposition liquid, and the diameter of the liquid blowing nozzle is arbitrary depending on the location in the bathtub. The electrodeposition coating apparatus according to any one of items 1 to 3. 5. The electrodeposition coating apparatus according to any one of claims 1 to 4, wherein the object to be coated is transported and electrodeposited using a jig such as a rack basket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP33153987A JPH01172595A (en) | 1987-12-25 | 1987-12-25 | Electrodeposition coating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP33153987A JPH01172595A (en) | 1987-12-25 | 1987-12-25 | Electrodeposition coating device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH01172595A JPH01172595A (en) | 1989-07-07 |
| JPH0512437B2 true JPH0512437B2 (en) | 1993-02-18 |
Family
ID=18244788
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP33153987A Granted JPH01172595A (en) | 1987-12-25 | 1987-12-25 | Electrodeposition coating device |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH01172595A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0562573U (en) * | 1992-01-30 | 1993-08-20 | トリニティ工業株式会社 | Diaphragm electrode device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4829372A (en) * | 1971-08-18 | 1973-04-18 |
-
1987
- 1987-12-25 JP JP33153987A patent/JPH01172595A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPH01172595A (en) | 1989-07-07 |
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