JPH0523178B2 - - Google Patents
Info
- Publication number
- JPH0523178B2 JPH0523178B2 JP25035486A JP25035486A JPH0523178B2 JP H0523178 B2 JPH0523178 B2 JP H0523178B2 JP 25035486 A JP25035486 A JP 25035486A JP 25035486 A JP25035486 A JP 25035486A JP H0523178 B2 JPH0523178 B2 JP H0523178B2
- Authority
- JP
- Japan
- Prior art keywords
- stage
- sub
- screw
- flight
- section
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000001746 injection moulding Methods 0.000 claims description 10
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 239000011295 pitch Substances 0.000 claims description 7
- 230000010006 flight Effects 0.000 claims description 2
- 239000000463 material Substances 0.000 description 18
- 238000004898 kneading Methods 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 230000007547 defect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000001879 gelation Methods 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 238000010926 purge Methods 0.000 description 2
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/46—Means for plasticising or homogenising the moulding material or forcing it into the mould
- B29C45/58—Details
- B29C45/60—Screws
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Description
<発明の属する技術分野>
本発明はベント式射出成形機のスクリユに関す
る。
<従来技術とその欠点>
従来のベント式射出成形機のスクリユは第3図
に示すように計量部aにダルメージ等のミキシン
グ部1を設けた第1ステージAおよびベントポー
ト2が開口しているフルフライトの第2ステージ
Bから構成されており、第1ステージAにおける
材料移送量が第2ステージBのそれを上回らない
よう射出成形機の加熱シリンダには材料供給量を
調整するフイーダ装置3が設けてある。
しかしながら、従来スクリユでは、第1ステー
ジAにおける材料のゲル化の進み過ぎがしばしば
発生し、第1ステージAからの材料の送り量が第
2ステージBの送り能力を上回り、その結果ベン
トアツプとなり易い。この第1ステージAにおけ
る材料のゲル化の進み過ぎは、第1ステージAの
温度設定を下げることである程度改善することが
出来、前述のベントアツプも、フイーダ装置3の
材料供給量を抑え、ベントアツプ状況を観察しな
がらスクリユ回転数、フイーダ回転数およびスク
リユ背圧等を操作することによりある程度防止す
ることは可能であるが、その操作は複雑で非常に
面倒であるばかりでなく、フイーダ装置の取付は
コスト的に不利となる。さらにミキシング部1に
おける流動抵抗によるトルクオーバ、フリクシヨ
ンヒートによる発熱のため、またフイーダ回転数
を下げたことにより起きる可塑化能力の低下も避
けられなかつた。
また第2ステージBにおいては、材料の送りが
悪いことにより起きる、材料の滞留、焼け、ごみ
不良、色替、材料替え不良の原因となる。さらに
第2ステージBがフルフライトのため、未溶融材
料の通過、材料温度の不均一、混練、分散不良等
の問題も発生しやすい。
<問題を解決するための手段>
前述の欠点を取除くため、供給部、圧縮部およ
び計量部から構成される第1ステージおよび第2
ステージから成るベント式射出成形機のスクリユ
において、第1ステージおよび第2ステージの
夫々の少なくとも1箇所に主フライトの間に1条
のサブフライトを有し、第1ステージのサブフラ
イトは計量部にあり1ないし2ピツチとするとと
もに、サブフライトによつて形成されるスクリユ
溝はその入口および出口において開放しているこ
とを特徴としたベント式射出成形機のスクリユと
した。
また、第2ステージのサブフライトは計量部又
は圧縮部に有り、1ないし2ピツチとするととも
にサブフライトによつて形成されるスクリユ溝部
はその入口および出口において開放されており、
その谷径部はサブフライト外径或いはサブフライ
ト外径より僅かに低い位置まで滑かに盛り上る形
状としたベント式射出成形機のスクリユとした。
<作用>
前述のような構成としたので、可塑化能力及び
混練、分散性が向上し、フイーダ装置を使用する
必要もなく操作性の向上、ならびにコストダウン
が出来る。また色替え、材料替えも改善される。
<実施例>
次に第1図により本発明の1実施例を説明する
と、10はベント式射出成形機用のスクリユで供
給部11、圧縮部12および計量部13から成る
第1ステージA、および同じく供給部14、圧縮
部15、および計量部16から成る第2ステージ
Bから構成される。17は主フライト、18は第
1ステージAに設けたサブフライトである。19
は第2ステージBに設けたサブフライトである。
前記両サブフライト18および19は夫々計量部
13および16に設けてあり、1ピツチの長さで
その入口18a,19a、出口18b,19bに
おけるスクリユ溝は開放状態となつている。従来
スクリユのようにダルメイジ等のように材料の混
練、混合が強烈に行われないように、長さも1ピ
ツチないし2ピツチ(本実施例は1ピツチとし
た)で、スクリユ溝も堰等にならない溝の入口1
8a,19a、出口18b,19bにおいて開放
状態となつている。また第2図に示すように、従
来のミキシング部よりは強力とならないような混
練効果を出す為に、第2図に示すようなスクリユ
溝をスクリユ溝の入口および出口において、谷径
部を滑かにサブフライトの外径部又は外径部より
僅かに低い位置まで盛り上る形状cとしても良
い。
本発明によるスクリユと、従来スクリユによる
テスト結果を下記に示す。
<テスト 1>
60φスクリユを使用し、スクリユ回転数
200rpm、使用材料はABS樹脂、設定温度235℃
とし、可塑化能力、スクリユトルクおよびベント
アツプ状況を比較した。
<Technical field to which the invention pertains> The present invention relates to a screw for a vent-type injection molding machine. <Prior art and its disadvantages> As shown in Fig. 3, the screw of a conventional vent type injection molding machine has a first stage A in which a mixing part 1 such as a dalmage is provided in a measuring part a, and a vent port 2 is open. It consists of a full-flight second stage B, and a feeder device 3 is installed in the heating cylinder of the injection molding machine to adjust the amount of material fed so that the amount of material transferred in the first stage A does not exceed that of the second stage B. It is provided. However, in conventional screws, gelation of the material in the first stage A often occurs too much, and the amount of material fed from the first stage A exceeds the feeding capacity of the second stage B, which tends to cause vent-up. This excessive gelation of the material in the first stage A can be improved to some extent by lowering the temperature setting of the first stage A, and the above-mentioned vent-up can also be prevented by suppressing the amount of material supplied to the feeder device 3. Although it is possible to prevent this to some extent by controlling the screw rotation speed, feeder rotation speed, screw back pressure, etc. while observing the This is disadvantageous in terms of cost. Furthermore, a decrease in plasticizing ability due to torque over due to flow resistance in the mixing section 1, heat generation due to friction heat, and a reduction in the feeder rotation speed was unavoidable. Furthermore, in the second stage B, poor material feeding causes material retention, burnt material, waste defects, color changes, and material change defects. Furthermore, since the second stage B is in full flight, problems such as passage of unmelted material, uneven material temperature, poor kneading, and poor dispersion are likely to occur. <Means for solving the problem> In order to eliminate the above-mentioned drawbacks, a first stage and a second stage consisting of a supply section, a compression section and a metering section are provided.
In the screw of a vent type injection molding machine consisting of stages, each of the first stage and the second stage has one sub-flight between the main flights, and the sub-flight of the first stage is located in the measuring section. The screw for the vent type injection molding machine is characterized in that the screw groove formed by the sub-flights is open at the entrance and exit. Further, the sub-flights of the second stage are located in the metering section or the compression section, and have one or two pitches, and the screw grooves formed by the sub-flights are open at the inlet and outlet thereof,
The valley diameter part was shaped to smoothly rise to the outer diameter of the subflight or to a position slightly lower than the outer diameter of the subflight, and was used as a screw for a vent type injection molding machine. <Function> With the above-described configuration, the plasticizing ability, kneading and dispersibility are improved, and there is no need to use a feeder device, thereby improving operability and reducing costs. It also improves color and material changes. <Embodiment> Next, an embodiment of the present invention will be described with reference to FIG. 1. Reference numeral 10 is a screw for a vent-type injection molding machine, and a first stage A includes a supply section 11, a compression section 12, and a metering section 13; The second stage B also includes a supply section 14, a compression section 15, and a metering section 16. 17 is a main flight, and 18 is a sub-flight provided in the first stage A. 19
is a sub-flight provided in the second stage B.
The two sub-flights 18 and 19 are provided in the measuring sections 13 and 16, respectively, and the screw grooves at the inlets 18a, 19a and the outlets 18b, 19b are in an open state with a length of one pitch. The length of the screw is 1 pitch or 2 pitches (1 pitch in this example) so that the kneading and mixing of materials is not done as intensely as in the conventional screwdriver, such as Dalmage, and the screw groove does not become a weir, etc. Groove entrance 1
8a, 19a and outlets 18b, 19b are open. In addition, as shown in Fig. 2, in order to produce a kneading effect that is not as strong as that of the conventional mixing part, screw grooves as shown in Fig. It may also be a shape c that swells up to the outer diameter part of the crab subflight or to a slightly lower position than the outer diameter part. The test results for the screw according to the present invention and the conventional screw are shown below. <Test 1> Using a 60φ screw, adjust the screw rotation speed.
200rpm, material used is ABS resin, set temperature 235℃
The plasticizing ability, screw torque and vent-up condition were compared.
【表】
<テスト 2>
60φスクリユを使用し、材料HPVCの成形品の
物性比較を行つた。[Table] <Test 2> A 60φ screw was used to compare the physical properties of molded products made of HPVC material.
【表】
<テスト 3>
材料PP(赤)から材料PP(ナチユラル)への色
替えテストにおけるパージ時間、パージ樹脂量お
よび旧樹脂の滞留状況についての結果を下記に示
す。[Table] <Test 3> The results of the purge time, purge resin amount, and old resin retention status in the color change test from material PP (red) to material PP (natural) are shown below.
【表】
<効果>
前述のテスト結果からも理解されるように、可
塑化能力を初め、スクリユトルク、ベントアツプ
状況および樹脂の上昇状況、ならびに樹脂替え状
況など、全ての面で本発明は従来スクリユより優
れており、当初に掲げた欠点は取除かれる。[Table] <Effects> As can be understood from the above test results, the present invention is superior to conventional screws in all aspects, including plasticizing ability, screw torque, vent-up conditions, resin rise conditions, and resin replacement conditions. It is excellent and the drawbacks listed at the beginning are removed.
第1図および第2図は本発明による1実施例を
示す図、第1図はスクリユの全体図。第2図は第
1図の断面―図。第3図は従来のスクリユの
説明図。
A…第1ステージ、B…第2ステージ、11,
14…供給部、12,15…圧縮部、13,16
…計量部、17…主フライト、18,19…サブ
フライト。
1 and 2 are views showing one embodiment of the present invention, and FIG. 1 is an overall view of the screw. Figure 2 is a cross-sectional view of Figure 1. FIG. 3 is an explanatory diagram of a conventional screwdriver. A...1st stage, B...2nd stage, 11,
14... Supply section, 12, 15... Compression section, 13, 16
...Measuring section, 17...Main flight, 18, 19...Sub flight.
Claims (1)
第1ステージおよび第2ステージから成るベント
式射出成形機のスクリユにおいて、第1ステージ
および第2ステージの夫々の少なくとも1箇所に
主フライトの間に1条のサブライトを有し、前記
第1ステージのサブフライトは計量部にあり1な
いし2ピツチとするとともに、サブフライトによ
つて形成されるスクリユ溝はその入口および出口
において開放していることを特徴とするベント式
射出成形機。 2 前記第2ステージのサブフライトは計量部又
は圧縮部にあり1ないし2ピツチとするととも
に、サブフライトによつて形成されるスクリユ溝
部はその入口および出口において開放されてお
り、その谷径部はサブフライト外径或いはサブフ
ライト外径より僅かに低い位置まで滑かに盛り上
る形状としたことを特徴とする前記特許請求の範
囲第1項記載のベント式射出成形機のスクリユ。[Scope of Claims] 1. At least one location in each of the first stage and the second stage in the screw of a vented injection molding machine consisting of a first stage and a second stage each comprising a supply section, a compression section, and a metering section. There is one sub-light between the main flights, and the sub-flight of the first stage is located in the measuring section and has one or two pitches, and the screw groove formed by the sub-flight is located at the entrance and exit of the sub-flight. A vent-type injection molding machine characterized by being open at the bottom. 2. The sub-flights of the second stage are located in the metering section or the compression section and have 1 or 2 pitches, and the screw grooves formed by the sub-flights are open at their inlets and outlets, and their valley diameters are The screw for a vent-type injection molding machine according to claim 1, characterized in that the screw is shaped to smoothly rise to the outer diameter of the sub-flight or to a position slightly lower than the outer diameter of the sub-flight.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP25035486A JPS63104811A (en) | 1986-10-21 | 1986-10-21 | Screw for vent type injection molding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP25035486A JPS63104811A (en) | 1986-10-21 | 1986-10-21 | Screw for vent type injection molding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS63104811A JPS63104811A (en) | 1988-05-10 |
| JPH0523178B2 true JPH0523178B2 (en) | 1993-03-31 |
Family
ID=17206669
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP25035486A Granted JPS63104811A (en) | 1986-10-21 | 1986-10-21 | Screw for vent type injection molding machine |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS63104811A (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6132075A (en) * | 1998-09-25 | 2000-10-17 | Hpm Corporation | Multichannel wave screw with a slush channel barrier section |
| US6056430A (en) * | 1998-09-25 | 2000-05-02 | Hpm Corporation | Plasticating apparatus having a multichannel wave screw with a cross channel solids transition |
| US6234659B1 (en) | 1998-09-25 | 2001-05-22 | Hpm Corporation | Surge suppressor for vented injection molding machine screw |
-
1986
- 1986-10-21 JP JP25035486A patent/JPS63104811A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS63104811A (en) | 1988-05-10 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| LAPS | Cancellation because of no payment of annual fees |