JPH0558477B2 - - Google Patents
Info
- Publication number
- JPH0558477B2 JPH0558477B2 JP8598188A JP8598188A JPH0558477B2 JP H0558477 B2 JPH0558477 B2 JP H0558477B2 JP 8598188 A JP8598188 A JP 8598188A JP 8598188 A JP8598188 A JP 8598188A JP H0558477 B2 JPH0558477 B2 JP H0558477B2
- Authority
- JP
- Japan
- Prior art keywords
- coke
- weight
- strength
- molding
- quicklime
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Coke Industry (AREA)
Description
産業上の利用分野
この発明は、コークスの製造過程において、コ
ークス炉より排出された赤熱コークスの乾式及び
湿式消火時並びに塊コークスを高炉へ使用するた
めのクラツシヤー破砕による粒度調整時に多量発
生する粉コークスを高反応性を有するコークスと
して再利用するための粉コークスの成型方法に関
する。
従来の技術
コークス製造過程においては、コークス炉より
排出された赤熱コークスの乾式及び湿式消火時並
びに塊コークスを高炉へ使用するためのクラツシ
ヤー破砕による粒度調整時に多量の分コークスが
発生し、それらのコークス粉率は14〜15%にも達
する。そのため、発生粉コークスの再利用が図ら
れている。従来の再利用方法としては、一般に粉
コークスに結合剤を加えて造粒する方法が行われ
ている。
例えば、一定の粒度構成に調整された粉コーク
スにセメントを配合し、さらに水分調整して転動
造粒する方法(特公昭62−197)、粉コークスに活
性汚泥と粘結性付与助剤を添加し造粒機により成
型する方法(特開昭56−36593)、粉コークスにセ
メントを配合し水分調整した原料を攪拌して結合
造粒核を形成し、この結合造粒核と粉コークスを
転動造粒する方法(特公昭59−3511)、粉コーク
スを調湿し、調質された粉コークスにセメントを
配合し転動造粒する方法(特開昭54−129003)な
どがある。
しかし、従来の方法では粉コークス造粒後ペレ
ツトの強度発現に当つて数日間を必要とする。そ
して、作られるペレツトは、いずれも焼結用燃料
として使用するものでありペレツトの冷間強度が
低く、またJIS反応性が低い。
発明が解決しようとする課題
上記のごとく、従来の発生粉コークスの再利用
は主に焼結用燃料に使用されるペレツトを製造す
るものであり、JIS反応性が低いから冶金用コー
クスとしては不向きであつた。
この発明は、従来法にみられる欠点を排除し、
付加価値の高い用途、例えば電気炉用コークスと
して使用できる高反応性を有する粉コークスの成
型方法を提供することを目的とする。
課題を解決するための手段
上記の目的を達成するため、この発明の粉コー
クスの成型方法は、コークスの製造過程におい
て、コークス炉より排出された赤熱コークスの乾
式及び湿式消火時並びに塊コークスを高炉へ使用
するためのクラツシヤー破砕による粒度調整時に
多量に発生するコークス粉を原料とし、これの水
分量を約10%に調整したのち、硬化剤として生石
灰5〜6重量%を配合混練し、さらに粘結剤とし
て廃糖蜜12〜13重量%を配合し加圧成型する。
この発明において成型原料の粉コークスに配合
する生石灰の添加量は4重量%未満では硬化剤と
しての添加効果が十分得られず、7重量%を超え
ると加圧成型後未消化生石灰の反応による体積膨
張を温度上昇により内部に発生する蒸気の逃げ路
が抑制され、時間の経過と共に表面及び内部に微
細な亀裂が多数発生し、製造したコークスの強度
低下を招くため4〜7重量%とした。また、添加
する生石灰はCaO60重量%以上を含有するものが
望ましい。Ca(OH)2、CaCO3は成型性並びに生
成する成型コークスの強度が低下し、硬化剤とし
て有効に働かない。
廃糖蜜の添加量は10重量%未満では粘結剤とし
ての添加効果が十分得られず成型コークスの圧潰
強度、トロンメル強度共に低い。また、14重量%
を超えて多く添加しても添加効果の向上は見られ
ないため、10〜14重量%とした。
この発明における手順として、成型原料粉コー
クスに生石灰を添加混練後、粘結剤として廃糖蜜
を添加するのは、粘綢性が高く流動性の乏しい廃
糖蜜を先に添加すると生石灰の均一分散が困難と
なり偏析を生じ、その結果成型コークスの強度が
低下するためである。
硬化剤として生石灰を添加することにより成型
原料粉コークス及び廃糖蜜が含有する水分が発熱
反応し、水分の蒸発並びに混練による廃糖蜜との
反応により粘綢性の高い化合物が生成するためと
推測される。
また、粘結剤として一般に利用されている廃糖
蜜と硬化剤として生石灰を用いることによりJIS
反応性が大幅に改善されるのは、生石灰の添加に
より反応時に触媒作用をするCaOがコークス中に
灰分として残留し反応率が上昇するものと推測さ
れる。
作 用
硬化剤として生石灰を、粘結剤として廃糖蜜を
粉コークスに配合して加圧成型することにより、
成型コークスの圧潰強度、トロンメル強度を高め
ることができ、またJIS反応性に好結果をもたら
す。
実施例
実施例 1
第1表に粒度分布を示した乾式消火設備の1次
除塵器及びサイクロンで採取したCDQコークス
粉を成型原料(粒度分布はコークス粉AとBの間
にある)とし、この成型原料コークス粉の水分量
を約10%に調整し、第2表に性状を示した生石灰
を3〜7重量%の範囲で添加して混練機(ミツク
スマーラー)に入れ4分間混練し、第3表に性状
を示した廃糖蜜を12重量%添加してさらに10分間
混練し、ダブルロール成型機を用いて周速0.33
m/secで加圧し成型コークスを製造した。
Industrial Application Field This invention is directed to coke powder generated in large amounts during the coke manufacturing process, during dry and wet extinguishing of red-hot coke discharged from a coke oven, and during particle size adjustment by crusher crushing to use lump coke in a blast furnace. This invention relates to a method for molding coke powder for reusing coke as highly reactive coke. Prior Art In the coke manufacturing process, a large amount of coke is generated during dry and wet extinguishing of red-hot coke discharged from a coke oven, and during particle size adjustment by crusher crushing to use lump coke in a blast furnace. The powder percentage reaches 14-15%. Therefore, efforts are being made to reuse the generated coke powder. A conventional recycling method generally involves adding a binder to coke powder and granulating it. For example, there is a method in which cement is blended with coke powder adjusted to a certain particle size composition, the moisture content is adjusted, and then granulated by rolling (Japanese Patent Publication No. 62-197), activated sludge and a caking agent are added to coke powder. A method of adding cement and molding with a granulator (Japanese Patent Application Laid-Open No. 56-36593), in which cement is mixed with coke powder and the raw material whose moisture content is adjusted is stirred to form a combined granulated core, and this combined granulated core and coke powder are mixed. There is a method of rolling granulation (Japanese Patent Publication No. 59-3511), and a method of adjusting the humidity of coke powder and adding cement to the tempered coke powder and granulating it by rolling (Japanese Patent Publication No. 54-129003). However, in the conventional method, several days are required for the pellets to develop strength after granulation of coke powder. The pellets produced are all used as fuel for sintering, and have low cold strength and low JIS reactivity. Problems to be Solved by the Invention As mentioned above, the conventional reuse of generated coke powder is mainly to produce pellets used as sintering fuel, and it is unsuitable as metallurgical coke due to its low JIS reactivity. It was hot. This invention eliminates the drawbacks seen in conventional methods,
It is an object of the present invention to provide a method for molding coke powder having high reactivity that can be used for high value-added applications, such as coke for electric furnaces. Means for Solving the Problems In order to achieve the above object, the method for molding coke powder of the present invention includes dry and wet extinguishing of red hot coke discharged from a coke oven and lump coke in a blast furnace during the coke manufacturing process. The raw material is coke powder, which is produced in large quantities during the particle size adjustment by crusher crushing for use in the industry.After adjusting the moisture content of this to approximately 10%, 5 to 6% by weight of quicklime is mixed and kneaded as a hardening agent. Mix 12 to 13% by weight of blackstrap molasses as a binder and press-mold. In this invention, if the amount of quicklime added to powdered coke, which is the raw material for molding, is less than 4% by weight, the addition effect as a hardening agent will not be obtained sufficiently, and if it exceeds 7% by weight, the volume due to the reaction of undigested quicklime after pressure molding. The amount was set at 4 to 7% by weight because expansion is inhibited by the escape of steam generated inside due to temperature rise, and as time passes, many fine cracks occur on the surface and inside, leading to a decrease in the strength of the produced coke. Further, the quicklime to be added preferably contains 60% by weight or more of CaO. Ca(OH) 2 and CaCO 3 reduce moldability and the strength of the formed molded coke, and do not work effectively as hardening agents. If the amount of blackstrap molasses added is less than 10% by weight, the added effect as a binding agent will not be sufficiently obtained, and both the crushing strength and trommel strength of the molded coke will be low. Also, 14% by weight
Since no improvement in the addition effect was observed even if the amount was added in excess of 10% to 14% by weight. The procedure in this invention is to add blackstrap molasses as a caking agent after adding and kneading quicklime to powder coke as a raw material for molding. This is because it becomes difficult and causes segregation, resulting in a decrease in the strength of the molded coke. It is assumed that this is because the addition of quicklime as a hardening agent causes an exothermic reaction of the water contained in the molding raw material coke powder and blackstrap molasses, and a highly viscous compound is produced by the evaporation of the water and the reaction with the blackstrap molasses during kneading. Ru. In addition, by using blackstrap molasses, which is commonly used as a binder, and quicklime as a hardening agent, JIS
The reason for the significant improvement in reactivity is presumed to be that CaO, which acts as a catalyst during the reaction, remains in the coke as ash due to the addition of quicklime, increasing the reaction rate. Function By blending quicklime as a hardening agent and blackstrap molasses as a caking agent into coke powder and pressurizing it,
It can increase the crushing strength and trommel strength of molded coke, and also brings about good results in JIS reactivity. Examples Example 1 CDQ coke powder collected by the primary dust remover and cyclone of the dry fire extinguishing equipment whose particle size distribution is shown in Table 1 is used as a molding raw material (particle size distribution is between coke powder A and B). The moisture content of the coke powder, which is the raw material for molding, was adjusted to about 10%, and quicklime, whose properties are shown in Table 2, was added in a range of 3 to 7% by weight, and the mixture was placed in a mixer (Mix Muller) and kneaded for 4 minutes. Add 12% by weight of blackstrap molasses whose properties are shown in Table 3, knead for another 10 minutes, and use a double roll forming machine at a peripheral speed of 0.33.
Molded coke was produced by pressurizing at m/sec.
【表】【table】
【表】【table】
【表】
得られた成型コークスの2時間後における成型
保留、圧潰強度及びトロンメル強度を測定した。
その結果を第1図及び第2図に示す。この第1図
及び第2図に示されるように、生石灰の添加量が
4%未満では生成する成型コークスの圧潰強度及
びトロンメル強度、成型歩留共に急激に低下す
る。
通常、電気炉用コークスの製造に際し、その圧
潰強度並びにトロンメル強度の要求水準は設けら
れていないが、高炉用コークスの圧潰強度30Kg/
P以上、トロンメル強度90%以上の要求水準に近
い強度のものを製造することが望ましい。したが
つて、生石灰の添加量は4重量%以上とすること
が望ましい。
実施例 2
第1表に示した成型原料コークス粉の水分量を
約10%に調整し、第2表に示す生石灰5重量%を
添加し、実施例1と同様に混練機により4分間混
練したのち、第3表に示す廃糖蜜を8〜14重量%
の範囲で添加しさらに10分間混練し、実施例1と
同一条件で加圧成型し成型コークスを製造した。
得られた成型コークスの2時間後及び6時間後
における圧潰強度と、2時間後のトロンメル強
度、成型歩留を測定した。その結果を第3図及び
第4図に示す。
この第3図及び第4図に示されるように、廃糖
蜜の添加量が10重量%未満では圧潰強度及びトロ
ンメル強度、成型歩留共に急激に低下し、前記高
炉用コークスの要求水準に近い強度を保持するこ
とはできない。したがつて、廃糖蜜の添加は10重
量%以上が望ましい。
実施例 3
実施例1で使用した成型原料コークス粉の水分
量を約10%に調整し、生石灰5〜6重量%を添加
して、3分間混練したのち、廃糖蜜12〜13重量%
を添加し、さらに10分間混練し加圧成型して4種
類の成型コークスを製造した。そして得られた成
型コークスのJIS反応性を調べた。その結果を第
4表に示す。なお、表には比較のため市販されて
いるコークス、の電気炉用コークスのJIS反
応性をも示した。[Table] The molding retention, crushing strength and trommel strength of the obtained molded coke after 2 hours were measured.
The results are shown in FIGS. 1 and 2. As shown in FIGS. 1 and 2, when the amount of quicklime added is less than 4%, both the crushing strength and trommel strength of the formed coke and the molding yield rapidly decrease. Normally, when manufacturing coke for electric furnaces, there are no required standards for crushing strength and trommel strength, but coke for blast furnaces has a crushing strength of 30 kg/
It is desirable to manufacture a material with a strength close to the required level of P or higher and trommel strength of 90% or higher. Therefore, it is desirable that the amount of quicklime added be 4% by weight or more. Example 2 The moisture content of the molding raw coke powder shown in Table 1 was adjusted to about 10%, 5% by weight of quicklime shown in Table 2 was added, and the mixture was kneaded for 4 minutes using a kneading machine in the same manner as in Example 1. Afterwards, add 8 to 14% by weight of blackstrap molasses shown in Table 3.
The coke was added in a range of 10%, kneaded for further 10 minutes, and then pressure molded under the same conditions as in Example 1 to produce molded coke. The crushing strength of the obtained molded coke after 2 hours and 6 hours, the trommel strength after 2 hours, and the molding yield were measured. The results are shown in FIGS. 3 and 4. As shown in FIGS. 3 and 4, when the amount of molasses added is less than 10% by weight, the crushing strength, trommel strength, and molding yield decrease rapidly, and the strength is close to the required level of blast furnace coke. cannot be held. Therefore, the addition of blackstrap molasses is preferably 10% by weight or more. Example 3 The moisture content of the molding material coke powder used in Example 1 was adjusted to about 10%, 5-6% by weight of quicklime was added, and after kneading for 3 minutes, blackstrap molasses was mixed with 12-13% by weight.
was added, kneaded for an additional 10 minutes, and molded under pressure to produce four types of molded coke. Then, the JIS reactivity of the obtained molded coke was investigated. The results are shown in Table 4. For comparison, the table also shows the JIS reactivity of commercially available coke for use in electric furnaces.
【表】
上記表により、この発明による成型コークスの
JIS反応性は著しく高いことがわかる。
発明の効果
この発明は上記のごとく、高炉用コークスの低
JIS反応性コークスより発生する粉コークスを成
型原料としながら、生石灰及び廃糖蜜の併用混
練、及び加圧成型により電気炉用コークスとして
要望される冷間時高強度と高JIS反応性を有する
コークスを容易に製造することができる。[Table] According to the above table, the molded coke according to the present invention
It can be seen that the JIS reactivity is extremely high. Effects of the Invention As described above, the present invention provides a reduction in coke for blast furnaces.
Using powdered coke generated from JIS reactive coke as a molding raw material, coke with high cold strength and high JIS reactivity required as coke for electric furnaces is produced by jointly kneading quicklime and waste molasses and molding under pressure. It can be easily manufactured.
第1図はこの発明の実施における生石灰添加率
と成型コークスの圧潰強度との関係を示すグラ
フ、第2図は同じく生石灰添加率とトロンメル強
度、成型歩留との関係を示すグラフ、第3図はこ
の発明の実施における廃糖蜜添加量と成型コーク
スの圧潰強度との関係を示すグラフ、第4図は同
じく廃糖蜜とトロンメル強度、成型歩留との関係
を示すグラフである。
Figure 1 is a graph showing the relationship between quicklime addition rate and crushing strength of molded coke in the practice of this invention, Figure 2 is a graph showing the relationship between quicklime addition rate, trommel strength, and molding yield, and Figure 3 is a graph showing the relationship between quicklime addition rate, trommel strength, and molding yield. 4 is a graph showing the relationship between the amount of molasses added and the crushing strength of molded coke in the practice of this invention, and FIG. 4 is a graph showing the relationship between molasses, trommel strength, and molding yield.
Claims (1)
り排出された赤熱コークスの乾式及び湿式消火時
並びに塊コークスを高炉へ使用するためのクラツ
シヤー破砕による粒度調整時に多量に発生するコ
ークス粉を原料とし、これの水分量を約10%に調
整したのち、硬化剤として生石灰5〜6重量%を
配合混練し、さらに粘結剤として廃糖蜜12〜13重
量%を配合し加圧成型することを特徴とする高反
応性を有する粉コークスの成型方法。1. In the coke manufacturing process, coke powder is produced in large quantities during dry and wet extinguishing of red-hot coke discharged from coke ovens, and during particle size adjustment by crusher crushing for use in blast furnaces. After adjusting the amount to approximately 10%, 5 to 6% by weight of quicklime is mixed and kneaded as a hardening agent, and 12 to 13% by weight of blackstrap molasses is further blended as a binding agent and pressure molded. A method for molding coke powder with properties.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8598188A JPH01256592A (en) | 1988-04-06 | 1988-04-06 | Method of molding powdery coke having high reactivity |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8598188A JPH01256592A (en) | 1988-04-06 | 1988-04-06 | Method of molding powdery coke having high reactivity |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH01256592A JPH01256592A (en) | 1989-10-13 |
| JPH0558477B2 true JPH0558477B2 (en) | 1993-08-26 |
Family
ID=13873880
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP8598188A Granted JPH01256592A (en) | 1988-04-06 | 1988-04-06 | Method of molding powdery coke having high reactivity |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH01256592A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20160087325A (en) * | 2015-01-13 | 2016-07-21 | 주식회사 유니메딕스 | The smart cartridge and the smart patient controlled analgesia pump |
-
1988
- 1988-04-06 JP JP8598188A patent/JPH01256592A/en active Granted
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20160087325A (en) * | 2015-01-13 | 2016-07-21 | 주식회사 유니메딕스 | The smart cartridge and the smart patient controlled analgesia pump |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH01256592A (en) | 1989-10-13 |
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