JPH0563132B2 - - Google Patents
Info
- Publication number
- JPH0563132B2 JPH0563132B2 JP1151440A JP15144089A JPH0563132B2 JP H0563132 B2 JPH0563132 B2 JP H0563132B2 JP 1151440 A JP1151440 A JP 1151440A JP 15144089 A JP15144089 A JP 15144089A JP H0563132 B2 JPH0563132 B2 JP H0563132B2
- Authority
- JP
- Japan
- Prior art keywords
- rice
- pressure
- packaging bag
- retort
- packed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- Cereal-Derived Products (AREA)
Description
[産業上の利用分野]
本発明は、レトルト包装白飯の製造方法に関す
る。
[従来の技術及び課題]
従来、レトルト包装白飯は原料米を洗浄し、水
に所望時間浸漬し、更に蒸煮した後、包装袋に充
填し、加圧加熱殺菌する方法が採用されている。
前記加熱殺菌に際しては、食品衛生法の規定に基
づいてボツリス菌殺滅の意味で殺菌の目安である
Fp=4以上の条件で行われているが、実際には安
全性を考慮してFp=4.5〜5.0となるように加熱殺
菌を行つている。しかしながら、かかる条件での
殺菌を行うとメイラード反応により米粒の褐変現
象が促進され、品質を著しく損なうという問題が
あつた。
一方、本出願人が既に出願し、特許された携帯
用米飯の製造方法(特公昭49−17581号公報)が
知られている。この方法は、米粒を蒸煮する際に
過剰に流出する澱粉を抑え、ベタ付きをなくす目
的で原料米を洗浄した洗米を、20〜40℃でPH4〜
5の水溶液中に30〜120分間浸漬する方法であり、
褐変を防止する目的のものではない。
本発明は、上記従来の課題を解決するためにな
されたもので、Fp=4.5〜5.0の範囲まで加圧加熱
殺菌を高めても褐変のない品質の高いレトルト包
装白飯の製造方法を提供しようとするものであ
る。
[課題を解決するための手段]
本発明は、原料米を洗浄し、水に所望時間浸漬
し、更に蒸煮した後、包装袋に充填し、加圧加熱
殺菌するに際し、前記蒸煮後の米を有機酸でPH調
整された水溶液に浸漬して前記包装袋内に充填、
加熱殺菌後における米自体のPHが5.8〜6.2となる
ように調整することを特徴とするレトルト包装白
飯の製造方法である。
上記水溶液のPH調整剤としての有機酸として
は、例えばクエン酸、乳酸等を挙げることができ
る。かかる水溶液は、包装袋内に充填、加熱殺菌
後における米自体のPHである5.8〜6.2より酸性側
に調整される。
上記包装袋内に充填、加熱殺菌後における米自
体のPHを限定した理由は、PHを5.8未満にすると
褐変防止には有効であるが、米粒の表面の艶がな
くなり商品価値を低下させ、一方PHが6.2を越え
ると褐変防止の効果を発揮できなくなるからであ
る。
上記殺菌時での加圧は、加熱により包装袋内の
内容物が膨脹して該袋が破砕されるのを防止する
ために行われる。かかる加圧加熱は、1.0Kg/cm2
以上で100〜118℃で行うことが望ましい。
[作用]
本発明によれば、蒸煮後の米を有機酸でPH調整
された水溶液に浸漬して包装袋内に充填、加熱殺
菌後における米自体のPHが5.8〜6.2となるように
調整することによつて、Fp=4.5〜5.0の範囲まで
加圧加熱殺菌を高めても褐変のない品質の高いレ
トルト包装白飯を得ることができる。また、蒸煮
後の米を有機酸でPH調整された水溶液に浸漬する
ことによつて、米粒に有機酸が良好に浸透して包
装袋内に充填、加熱殺菌後における米自体のPHを
5.8〜6.2にできるため、PH調整を目的とした処理
時間の短縮化を図ることができる。
[実施例〕
以下、本発明の実施例を詳細に説明する。
実施例 1
まず、ウルチ米500gを洗浄容器内で水をオー
バーフローさせながら2回洗浄(2.5分間)し、
水を切つた後、水に2時間浸漬した。つづいて、
水を十分に切り、さらしが敷かれた蒸煮器に収納
し、ならした後、約15分間蒸煮した。蒸煮後、直
ちに下記組成のPH調整された水溶液(PH調整用浸
漬液)に数秒間浸漬し、取り出した。この時の米
自体のPHは、5.75であつた。
(PH調整用浸漬液の組成;PH=3.68)
水 2000g
塩 20g
グリシン 5g
クエン酸 1.6g
次いで、前記PH調整用浸漬液から取り出した米
200gを延伸プロピレン/塩化ビニリデン/無延
伸ポリプロピレンの三層ラミネートフイルムから
なる包装袋に入れ、脱気包装した後、1.5Kg/cm2、
116℃で25分間加圧加熱殺菌を施してレトルト包
装白飯を製造した。なお、加圧加熱殺菌後の白飯
自体のPHは6.20であつた。
実施例 2
下記組成のPH調整用浸漬液を用いた以外、前記
実施例1と同様な方法によりレトルト包装白飯を
製造した。なお、浸漬液で処理した後に取り出し
た米自体のPHは5.30であり、加圧加熱殺菌後の白
飯自体のPHは5.89であつた。
(PH調整用浸漬液の組成;PH=3.32)
水 2000g
塩 20g
グリシン 5g
クエン酸 3g
比較例
蒸煮後の米をPH調整用浸漬液で処理しない以
外、前記実施例1と同様な方法によりレトルト包
装白飯を製造した。なお、加圧加熱殺菌後の白飯
自体のPH6.79であつた。
参照例
下記組成のPH調整用浸漬液を用いた以外、前記
実施例1と同様な方法によりレトルト包装白飯を
製造した。なお、浸漬液で処理した後に取り出し
た米自体のPHは5.21であり、加圧加熱殺菌後の白
飯自体のPH5.69であつた。
(PH調整用浸漬液の組成;PH=2.81)
水 2000g
塩 20g
グリシン 5g
クエン酸 4g
得られた本実施例1、2、比較例及び参照例の
レトルト包装白飯は、いずれも殺菌の目安である
Fpが4.5〜5.0であつた。また、各レトルト包装白
飯の褐変状態を色差計(日本電色工業(株)製商品
名;Σ−80、Z−OPTICAL SENSOR)で測
定し、判定した。また、パネラーにより官能評価
を行つた。その結果を下記第1表に示した。な
お、色差評価においてL*が80以上、a*が−1.7以
下、b*が7.5以下の場合、褐変がないと判定され
る。
[Industrial Field of Application] The present invention relates to a method for producing retort-packed white rice. [Prior Art and Problems] Conventionally, retort-packed white rice has been produced by washing raw rice, soaking it in water for a desired period of time, steaming it, filling it into a packaging bag, and sterilizing it by heat and pressure.
In the heat sterilization mentioned above, based on the provisions of the Food Sanitation Law, it is a standard for sterilization in the sense of killing Bacteria botulinum.
Although sterilization is carried out under the condition of F p =4 or more, in actuality heat sterilization is carried out so that F p =4.5 to 5.0 in consideration of safety. However, when sterilization is carried out under such conditions, browning of rice grains is accelerated due to the Maillard reaction, resulting in a significant loss of quality. On the other hand, there is known a method for producing portable cooked rice (Japanese Patent Publication No. 17581/1981), which has already been filed and patented by the present applicant. In this method, raw rice is washed to suppress the excess starch that flows out when rice grains are steamed and to eliminate stickiness.
It is a method of immersing in the aqueous solution of 5 for 30 to 120 minutes,
It is not intended to prevent browning. The present invention was made to solve the above-mentioned conventional problems, and provides a method for producing high-quality retort-packed white rice that does not brown even when the pressure and heat sterilization is increased to a range of F p = 4.5 to 5.0. That is. [Means for Solving the Problems] The present invention provides a method for washing raw rice, immersing it in water for a desired period of time, further steaming it, filling it into a packaging bag, and sterilizing it by pressure and heating. immersed in an aqueous solution whose pH has been adjusted with an organic acid and filled into the packaging bag;
This is a method for producing retort-packed white rice, which is characterized by adjusting the pH of the rice itself after heat sterilization to be 5.8 to 6.2. Examples of the organic acid used as a pH adjuster for the aqueous solution include citric acid and lactic acid. The aqueous solution is filled into a packaging bag and adjusted to be more acidic than the pH of the rice itself, which is 5.8 to 6.2, after being heat sterilized. The reason why we limited the pH of the rice itself after filling it in the packaging bag and heating and sterilizing it is that while setting the pH to less than 5.8 is effective in preventing browning, the surface of the rice grains becomes dull and the product value decreases. This is because if the pH exceeds 6.2, the browning prevention effect cannot be exhibited. The pressurization during sterilization is performed to prevent the contents of the packaging bag from expanding due to heating and crushing the bag. Such pressurized heating is 1.0Kg/cm 2
It is desirable to carry out at a temperature of 100 to 118°C. [Function] According to the present invention, rice after steaming is immersed in an aqueous solution whose pH has been adjusted with an organic acid and filled into a packaging bag, and the pH of the rice itself after heat sterilization is adjusted to 5.8 to 6.2. In particular, it is possible to obtain high-quality retort-packed white rice without browning even if the pressure and heat sterilization is increased to a range of F p =4.5 to 5.0. In addition, by immersing the rice after steaming in an aqueous solution whose pH has been adjusted with an organic acid, the organic acid penetrates into the rice grains well, and the pH of the rice itself after being filled into a packaging bag and heat sterilized is maintained.
5.8 to 6.2, it is possible to shorten the processing time for the purpose of pH adjustment. [Examples] Examples of the present invention will be described in detail below. Example 1 First, 500 g of rice was washed twice (2.5 minutes) in a washing container with water overflowing.
After draining the water, it was soaked in water for 2 hours. Continuing,
After thoroughly draining the water, it was stored in a steamer lined with bleaching cloth, and after being leveled, it was steamed for about 15 minutes. Immediately after steaming, it was immersed for several seconds in a PH-adjusted aqueous solution (PH-adjusting immersion liquid) having the following composition, and then taken out. The pH of the rice itself at this time was 5.75. (Composition of soaking solution for pH adjustment; PH=3.68) Water 2000g Salt 20g Glycine 5g Citric acid 1.6g Next, the rice was taken out from the soaking solution for pH adjustment.
After putting 200g into a packaging bag made of a three-layer laminate film of stretched propylene/vinylidene chloride/unstretched polypropylene and degassing it, it was packed at 1.5Kg/cm 2 .
Retort packaged white rice was produced by pressurizing and heating sterilizing at 116°C for 25 minutes. The pH of the white rice itself after pressure and heat sterilization was 6.20. Example 2 Retort-packed white rice was produced in the same manner as in Example 1 except that a dipping liquid for pH adjustment having the following composition was used. The PH of the rice itself taken out after being treated with the soaking liquid was 5.30, and the PH of the white rice itself after pressure and heat sterilization was 5.89. (Composition of soaking liquid for pH adjustment; PH=3.32) Water 2000g Salt 20g Glycine 5g Citric acid 3g Comparative example Retort packaging in the same manner as in Example 1 except that the rice after steaming was not treated with the pH adjustment soaking liquid. I made white rice. In addition, the pH of the white rice itself after pressure and heat sterilization was 6.79. Reference Example Retort-packed white rice was produced in the same manner as in Example 1 except that a dipping liquid for pH adjustment having the following composition was used. The PH of the rice itself taken out after being treated with the soaking liquid was 5.21, and the PH of the white rice itself after pressure and heat sterilization was 5.69. (Composition of dipping liquid for pH adjustment; PH = 2.81) Water 2000g Salt 20g Glycine 5g Citric acid 4g The obtained retort-packed white rice of Examples 1 and 2, Comparative Example, and Reference Example are all indicative of sterilization.
F p was 4.5 to 5.0. In addition, the browning state of each retort-packed white rice was measured and determined using a color difference meter (trade name: Σ-80, Z-OPTICAL SENSOR, manufactured by Nippon Denshoku Kogyo Co., Ltd.). In addition, a sensory evaluation was conducted by a panel. The results are shown in Table 1 below. In the color difference evaluation, if L * is 80 or more, a * is -1.7 or less, and b * is 7.5 or less, it is determined that there is no browning.
【表】
上記第1表の結果から、蒸煮後の米を有機酸
(クエン酸)でPH調整された水溶液に浸漬して包
装袋内に充填、加熱殺菌後における米自体のPHが
5.8〜6.2となるように調整した実施例1、2で
は、Fp=4.5〜5.0の範囲まで加圧加熱殺菌を高め
ても褐変のない品質の高いレトルト包装白飯をえ
ることができることがわかる。これに対し、米自
体のPHが5.8〜6.2から中性側の従来法である比較
例では、Fp=4.5〜5.0の範囲で加圧加熱殺菌を行
うと褐変を生じる。また、米自体のPHが5.8〜6.2
から酸性側の参照例では、Fp=4.5〜5.0の範囲で
加圧加熱殺菌を行なつても褐変を生じないが、艶
や透明感がなくなり、商品価値が低下する。
[発明の効果]
以上詳述した如く、本発明によればFp=4.5〜
5.0の範囲まで加圧加熱殺菌を行つても褐変のな
い品質の高いレトルト包装白飯を簡単な工程によ
り製造し得る方法を提供できる。[Table] From the results in Table 1 above, the PH of the rice itself after being immersed in an aqueous solution whose PH was adjusted with organic acid (citric acid) and filled into a packaging bag after being heat sterilized was
It can be seen that in Examples 1 and 2, which were adjusted to F p = 5.8 to 6.2, high quality retort-packed white rice without browning could be obtained even if the pressure and heat sterilization was increased to a range of F p =4.5 to 5.0. On the other hand, in the comparative example, which is a conventional method in which the rice itself has a neutral pH of 5.8 to 6.2, browning occurs when pressure and heat sterilization is performed in the range of F p =4.5 to 5.0. Also, the pH of the rice itself is 5.8 to 6.2.
In the reference examples on the acidic side, browning does not occur even if pressure and heat sterilization is performed in the range of F p =4.5 to 5.0, but the luster and transparency are lost and the commercial value decreases. [Effect of the invention] As detailed above, according to the present invention, F p =4.5~
It is possible to provide a method for producing high-quality retort-packed white rice that does not brown even when subjected to pressure heat sterilization up to a temperature of 5.0 by a simple process.
Claims (1)
蒸煮した後、包装袋に充填し、加圧加熱殺菌する
に際し、前記蒸煮後の米を有機酸でPH調整された
水溶液に浸漬して前記包装袋内に充填、加圧加熱
殺菌後における米自体のPHが5.8〜6.2となるよう
に調整することを特徴とするレトルト包装白飯の
製造方法。1. When raw rice is washed, immersed in water for a desired period of time, further steamed, and then packed into a packaging bag and sterilized by pressure and heat, the steamed rice is immersed in an aqueous solution whose pH has been adjusted with an organic acid. A method for producing retort-packed white rice, which comprises adjusting the pH of the rice itself to be 5.8 to 6.2 after being filled into the packaging bag and sterilized by pressure and heat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1151440A JPH0319661A (en) | 1989-06-14 | 1989-06-14 | Production of retort packed boiled rice |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1151440A JPH0319661A (en) | 1989-06-14 | 1989-06-14 | Production of retort packed boiled rice |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0319661A JPH0319661A (en) | 1991-01-28 |
| JPH0563132B2 true JPH0563132B2 (en) | 1993-09-09 |
Family
ID=15518655
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1151440A Granted JPH0319661A (en) | 1989-06-14 | 1989-06-14 | Production of retort packed boiled rice |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0319661A (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100890742B1 (en) * | 2008-01-28 | 2009-03-26 | 이선아 | Alpha grain package by retort steaming and sterilization and manufacturing method |
| JP5293977B2 (en) | 2011-03-17 | 2013-09-18 | 富士電機株式会社 | Crane steady rest control method and steady rest control apparatus |
| JP7760564B2 (en) * | 2023-09-11 | 2025-10-27 | フジッコ株式会社 | Manufacturing method of packaged soybean rice |
-
1989
- 1989-06-14 JP JP1151440A patent/JPH0319661A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0319661A (en) | 1991-01-28 |
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