JPH0563138B2 - - Google Patents
Info
- Publication number
- JPH0563138B2 JPH0563138B2 JP1334062A JP33406289A JPH0563138B2 JP H0563138 B2 JPH0563138 B2 JP H0563138B2 JP 1334062 A JP1334062 A JP 1334062A JP 33406289 A JP33406289 A JP 33406289A JP H0563138 B2 JPH0563138 B2 JP H0563138B2
- Authority
- JP
- Japan
- Prior art keywords
- tofu
- broth
- container
- soymilk
- lid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 235000013527 bean curd Nutrition 0.000 claims description 36
- 235000013322 soy milk Nutrition 0.000 claims description 10
- 230000015271 coagulation Effects 0.000 claims description 8
- 238000005345 coagulation Methods 0.000 claims description 8
- 241001131796 Botaurus stellaris Species 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 235000010469 Glycine max Nutrition 0.000 claims description 3
- 244000068988 Glycine max Species 0.000 claims description 3
- 230000001112 coagulating effect Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 description 6
- 239000000701 coagulant Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 239000000796 flavoring agent Substances 0.000 description 4
- 235000019634 flavors Nutrition 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 230000005070 ripening Effects 0.000 description 4
- 235000014633 carbohydrates Nutrition 0.000 description 3
- 150000001720 carbohydrates Chemical class 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 244000005700 microbiome Species 0.000 description 3
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 2
- 238000005538 encapsulation Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 150000002632 lipids Chemical class 0.000 description 2
- 235000016709 nutrition Nutrition 0.000 description 2
- 235000019640 taste Nutrition 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- KDXKERNSBIXSRK-YFKPBYRVSA-N L-lysine Chemical compound NCCCC[C@H](N)C(O)=O KDXKERNSBIXSRK-YFKPBYRVSA-N 0.000 description 1
- AYFVYJQAPQTCCC-GBXIJSLDSA-N L-threonine Chemical compound C[C@@H](O)[C@H](N)C(O)=O AYFVYJQAPQTCCC-GBXIJSLDSA-N 0.000 description 1
- 239000004472 Lysine Substances 0.000 description 1
- KDXKERNSBIXSRK-UHFFFAOYSA-N Lysine Natural products NCCCCC(N)C(O)=O KDXKERNSBIXSRK-UHFFFAOYSA-N 0.000 description 1
- 239000004473 Threonine Substances 0.000 description 1
- AYFVYJQAPQTCCC-UHFFFAOYSA-N Threonine Natural products CC(O)C(N)C(O)=O AYFVYJQAPQTCCC-UHFFFAOYSA-N 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
- 235000019197 fats Nutrition 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 235000012041 food component Nutrition 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 235000001497 healthy food Nutrition 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000009545 invasion Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910001629 magnesium chloride Inorganic materials 0.000 description 1
- 230000035800 maturation Effects 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 235000008935 nutritious Nutrition 0.000 description 1
- 235000004252 protein component Nutrition 0.000 description 1
- 235000018102 proteins Nutrition 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 235000014347 soups Nutrition 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 235000019583 umami taste Nutrition 0.000 description 1
Landscapes
- Beans For Foods Or Fodder (AREA)
Description
(産業上の利用分野)
本発明は、豆腐の製造法に関し、更に詳細には
豆乳をニガリで凝固させた後の煮汁を捨て去るこ
となく一体的に封入させた栄養価に富む豆腐に関
する。
(従来の技術)
従来、木綿豆腐の製造法は、呉汁からオカラ分
を分解して豆乳とし、これにニガリを投入して凝
固させた後、「ゆ」と言われる煮汁を取り去つて、
その後箱入れ押しを行ない、水に晒して切断し、
容器に封入する工程を経ている。
この木綿豆腐の特徴である煮汁を取り去り、更
に箱押し水晒しの工程を行なうのは、凝固剤で凝
固させたままの豆腐はプリン状で柔らかく噛み応
えがないため、これを改良して硬さを増し、ある
程度の舌触りを与えるのが、木綿豆腐の良さとし
て伝統的に定着しているためと考えられる。
しかし、上記煮汁を捨て去るのは、同成分が上
質の脂質、糖質、蛋白質等を含み非常に栄養分に
富んでいることから不合理であり、折角健康食を
唱われている豆腐にとつてマイナスである。
又、その工程中に空気に触れさす箱入れ押しを
必須とすることは、空気との接触中に微生物が繁
殖しやすく、木綿豆腐を日保ちの悪い、劣化しや
すい食品にしてしまつている。
(発明の解決しようとする課題)
本発明は上記欠点を解消しようとしてなされた
もので、実験により豆乳を凝固させた後の豆腐塊
を煮汁を分離させることなく一体化させて封入さ
せたところ、これが熟成を伴つて甘みを含むんだ
旨味を呈し、且つ、日保ちが良いという事実を見
い出し、本発明に至つたものである。
(課題を解決するための手段)
大豆を水に浸漬し、摩砕後加熱して呉汁とし、
これを搾り処理してオカラ分を除去して豆乳を得
る。次いで、該豆乳を凝固容器に移し、攪拌しつ
つニガリ(塩化マグネシウム)を添加し、プリン
状に凝固したカードブロツクを得る。このとき、
このカードブロツクの温度は、加熱により約80℃
を保ち、凝固作用に適温とする。
そして、該カードブロツクの凝固状態を軽く砕
いて組織を解し、次いで、この凝固容器の上部
に、いわゆる「ゆ」と言われる煮汁を含ませたま
ま、煮汁を分離可能な蓋体を被せ、該蓋体を押圧
して、プリン状豆腐塊を圧縮し、適当硬さに調整
する。煮汁を分離可能な蓋体とは、例えば、小さ
な孔を散在させた板、又は、網やザルに少し荒目
の布を張つたものを指す。そして、その蓋体の上
に重錘を載せるか、又は、油圧プレス等で押圧す
るが、圧縮の度合いは、重錘の重量および押圧時
間等によつて調整し、需要者の好みに応じて、柔
らか目のもの、硬目のものを選択する。この際、
重要なのは、豆腐塊および煮汁を容器外に出すこ
となく、凝固容器の内で押圧し、空気に触れさす
ことのないようにすることである。又、その温度
管理は、煮汁が凝固剤添加時に約80℃であるが、
押圧工程を経るに従い温度降下するので、凝固容
器の周囲を温水で囲うか、煮汁の一部を取り出し
再加熱して戻す等して、50〜80℃に保つのが望ま
しい。
さて、押圧して適当硬さになつた豆腐塊を、適
当大きさに切断し、従来の木綿豆腐の水晒し工程
は行なわず、そのまま煮汁と一緒に豆腐容器に盛
り込み、密閉する。即ち、ここで従来ゆとり粉砕
後捨て去つていた煮汁を、廃棄させることなく、
豆腐と一緒に容器に投入する。
その後、急冷処理保存した後、出荷するのは常
法通りである。
(作用)
煮汁を捨て去ることなく豆腐塊と一体的に製品
容器に封入するため、煮汁に含まれるリジン、ス
レオニン、アミノ酸等の栄養価に富む脂質、糖
質、蛋白質成分を含ませことができ、従来木綿豆
腐の栄養の偏りを補う。
このとき、豆腐塊と煮汁との間に、適当温度下
で熟成が進み、甘さを含んだ独特の旨味を呈する
作用が進行する。この原因の理論的究明は未だし
ていないが、煮汁成分とニガリ豆腐塊とが長時間
一緒に混ぜられて、且つ、50〜80℃の比較的熟成
に適した温度下に置かれるため、成分が相互作用
をなす好条件となり、熟成を促すものと考えられ
る。
豆乳に凝固剤を添加して得たペースト状のカー
ドブロツクを、蓋体で押圧することによつて、需
要者の好みに合わせて硬さを調整することがで
き、木綿豆腐と同様舌触りの良好な豆腐が得られ
る。
また、それを該凝固容器内で行なうことによ
り、外気との接触を断つて豆腐表面に付着しやす
い雑菌の侵入を防止する。且つ、製品容器への封
入の温度を50〜80℃とすることは、好気性のグラ
ム陰性球菌等微生物の繁殖を抑制し、従来1〜2
日程度にしか日保ちしなかつた豆腐を、2週間程
度にまで腐敗を抑制する。
(発明の効果)
以上の構成に基づいて、本法による豆腐は、煮
汁内に含まれる脂質、糖質等の栄養成分を含んだ
栄養価の高い豆腐とすることができ、且つ、その
煮汁と豆腐塊との一体封入が、優れた熟成作用を
促し、甘みを含んだコクのある独特の旨味を呈す
るという効果を奏する。
又、その製造中に空気と触れることがなく、且
つ、封入の際50〜80℃を保つので、微生物の繁殖
を極力抑え、日保ちの良い豆腐とすることができ
る。
(実施例)
大豆20Kgを水に12時間浸漬し、摩砕後蒸気で加
熱して呉汁とし、これを搾つてオカラ分を除去し
て豆乳とし、該豆乳を凝固容器に移し、攪拌しつ
つニガリを添加し、プリン状に凝固したカードブ
ロツクとした。そして、この凝固容器内で、煮汁
を含ませたまま、上に金網に濾し布を張つた蓋体
を被せ、約10Kgの錘を載せ、10分間押圧した。こ
の容器内押圧で、硬さを調整できるが、錘の重量
と硬さの関係は、下表の如くであつた。
(Industrial Field of Application) The present invention relates to a method for producing tofu, and more particularly to tofu rich in nutritional value in which soy milk is coagulated with bittern and the broth is integrally enclosed therein without being discarded. (Conventional technology) Traditionally, the method of manufacturing firm tofu is to decompose the okara component from the gou soup to make soy milk, add bittern to it and coagulate it, and then remove the broth called ``yu''.
After that, we put it in a box and press it, exposed it to water and cut it.
It goes through the process of being sealed in a container. The reason why this firm tofu is removed from its broth and then subjected to a box press and water bleaching process is because tofu that has been coagulated with a coagulant is pudding-like and soft and lacks chewiness. It is thought that this is because it has traditionally been established that firm tofu is good because it increases the firmness and gives it a certain degree of texture. However, it is unreasonable to throw away the broth as it is extremely rich in nutrients, including high-quality fats, carbohydrates, and proteins, which is a negative for tofu, which is considered a healthy food. It is. In addition, the necessity of putting the tofu in a box that exposes it to air during the process makes it easy for microorganisms to propagate during contact with the air, making the firm tofu a food that does not keep well and is susceptible to deterioration. (Problems to be Solved by the Invention) The present invention was made in an attempt to solve the above-mentioned drawbacks, and as a result of an experiment in which tofu lumps after coagulating soymilk were integrated and encapsulated without separating the broth, The present invention was based on the discovery that it develops a sweet and umami flavor with ripening and has a good shelf life. (Means for solving the problem) Soybeans are soaked in water, ground and heated to make gojiru.
This is squeezed to remove the okara content and obtain soy milk. Next, the soymilk is transferred to a coagulation container, and bittern (magnesium chloride) is added while stirring to obtain a pudding-like coagulated curd block. At this time,
The temperature of this card block is approximately 80℃ due to heating.
Maintain the appropriate temperature for coagulation. Then, the coagulated state of the curd block is lightly crushed to break up the structure, and then the top of the coagulated container is covered with a lid that can separate the broth while retaining the so-called "yu" broth. Press the lid to compress the pudding-like tofu mass and adjust it to an appropriate hardness. The lid that can separate the broth is, for example, a plate with small holes scattered about it, or a mesh or colander covered with a slightly coarse cloth. Then, a weight is placed on the lid or it is pressed using a hydraulic press, etc., but the degree of compression is adjusted depending on the weight of the weight and the pressing time, etc., depending on the user's preference. , choose soft or hard ones. On this occasion,
The important thing is to press the tofu chunks and broth inside the coagulation container without allowing them to come out of the container, and to prevent them from coming into contact with air. In addition, the temperature of the broth is approximately 80℃ when the coagulant is added.
As the temperature decreases as the pressing process progresses, it is desirable to maintain the temperature at 50 to 80°C by surrounding the coagulation container with warm water or by removing a portion of the broth and reheating it. Now, the tofu block that has been pressed to an appropriate hardness is cut into appropriate sizes, and without going through the conventional soaking process for firm tofu, it is directly placed in a tofu container with broth and sealed. In other words, the boiling liquid, which was conventionally thrown away after grinding, is not discarded.
Add it to the container with the tofu. Thereafter, it is quenched and stored, and then shipped as usual. (Function) Because the broth is enclosed in the product container together with the tofu chunks without throwing away the broth, it is possible to incorporate nutritionally rich lipids, carbohydrates, and protein components such as lysine, threonine, and amino acids contained in the broth. Compensates for the nutritional imbalance of conventional firm tofu. At this time, maturation progresses between the tofu chunks and the broth at an appropriate temperature, and an action that gives the tofu a unique flavor including sweetness progresses. The reason for this has not yet been theoretically investigated, but because the broth ingredients and bittern tofu chunks are mixed together for a long time and kept at a temperature of 50 to 80 degrees Celsius, which is relatively suitable for ripening, the ingredients It is thought that this provides favorable conditions for interaction and promotes ripening. By pressing the paste-like curd block obtained by adding a coagulant to soy milk with the lid, the firmness can be adjusted to the customer's preference, and it has a good texture similar to firm tofu. You can get delicious tofu. Furthermore, by performing this in the coagulation container, contact with the outside air is cut off, thereby preventing the invasion of various bacteria that tend to adhere to the tofu surface. In addition, setting the temperature for sealing in the product container at 50 to 80°C suppresses the growth of microorganisms such as aerobic gram-negative cocci, and
Tofu that has been kept for only about a day can be kept from rotting for about two weeks. (Effects of the Invention) Based on the above structure, the tofu produced by this method can be made into highly nutritious tofu that contains nutritional components such as lipids and carbohydrates contained in the broth, and is Integral encapsulation with tofu chunks promotes an excellent maturing effect and has the effect of exhibiting a unique flavor with sweetness and richness. Furthermore, since there is no contact with air during production and the temperature is maintained at 50 to 80°C during encapsulation, the growth of microorganisms is suppressed as much as possible and the tofu can be kept for a long time. (Example) 20 kg of soybeans were soaked in water for 12 hours, crushed and heated with steam to make gojiru, which was then squeezed to remove the okara content to make soy milk. was added to form a pudding-like curd block. Then, in this coagulation container, a lid made of a wire mesh and a strainer cloth was placed on top of the coagulation container while still containing the broth, a weight of about 10 kg was placed on the container, and the container was pressed for 10 minutes. The hardness can be adjusted by pressing the inside of the container, and the relationship between the weight of the weight and the hardness is as shown in the table below.
【表】
この押圧して適当硬さになつた豆腐塊を、約3
cm角に砕き、しやもじで掬つて煮汁と一緒に製品
容器に盛り込み、パツクで密閉した。
この製品を、凝固剤を替えて、熟成試験を行な
つたところ、下表の如き、結果を得た。[Table] Approximately 3.
Crush it into cm cubes, scoop it up with a shiyamoji, pour it into a product container along with the broth, and seal it with a pack. When this product was subjected to a ripening test by changing the coagulant, the results were obtained as shown in the table below.
【表】
この結果、凝固剤にニガリを用いた場合にの
み、豆腐本来の風味を保ち、且つ、甘みも嫌味の
ない自然の味であることが分かつた。
又、日保ちを従来の木綿豆腐と比較するため比
較試験を行なつたところ、下表の通りであつた。[Table] As a result, it was found that only when bittern was used as a coagulant, the original flavor of tofu was maintained, and the tofu had a natural taste with no sweetness or unpleasant taste. In addition, a comparative test was conducted to compare the shelf life with conventional firm tofu, and the results were as shown in the table below.
【表】
存)
この結果、本発明による豆腐は従来木綿豆腐の
約4倍程度の日保ちをすることが判明した。[Table] Existence)
As a result, it was found that the tofu according to the present invention can be kept for about four times as long as conventional firm tofu.
Claims (1)
搾り処理してオカラ分を除去して豆乳とし、該豆
乳を凝固容器に移してニガリを投入してカードブ
ロツクとし、 その凝固容器の上部に煮汁を分離可能な蓋体を
被せ、該蓋体を押圧して上記カードブロツクを適
度な硬さに圧縮して豆乳塊とし、且つ、50〜80℃
の温度を維持しつつ、該豆腐塊を切断しそのまま
煮汁と一体的に製品容器に封入したことを特徴と
する豆腐の製造法。[Scope of Claims] 1. Soaked soybeans are ground and heated to make goujiru, which is then squeezed to remove the okara content to make soymilk.The soymilk is transferred to a coagulating container and bittern is added to make curd block. , Cover the top of the coagulation container with a lid that can separate the broth, press the lid to compress the curd block to an appropriate hardness to form a soymilk mass, and heat at 50 to 80°C.
1. A method for producing tofu, which comprises cutting the tofu chunks and encapsulating them together with the broth in a product container while maintaining a temperature of .
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1334062A JPH03195467A (en) | 1989-12-23 | 1989-12-23 | Production of soybean-curd |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1334062A JPH03195467A (en) | 1989-12-23 | 1989-12-23 | Production of soybean-curd |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH03195467A JPH03195467A (en) | 1991-08-27 |
| JPH0563138B2 true JPH0563138B2 (en) | 1993-09-09 |
Family
ID=18273080
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1334062A Granted JPH03195467A (en) | 1989-12-23 | 1989-12-23 | Production of soybean-curd |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH03195467A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6991821B2 (en) * | 2000-12-26 | 2006-01-31 | Kikkoman Corporation | Method for producing packed tofu |
-
1989
- 1989-12-23 JP JP1334062A patent/JPH03195467A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPH03195467A (en) | 1991-08-27 |
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