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JPH0566142B2 - - Google Patents
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JPH0566142B2 - - Google Patents

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Publication number
JPH0566142B2
JPH0566142B2 JP86174235A JP17423586A JPH0566142B2 JP H0566142 B2 JPH0566142 B2 JP H0566142B2 JP 86174235 A JP86174235 A JP 86174235A JP 17423586 A JP17423586 A JP 17423586A JP H0566142 B2 JPH0566142 B2 JP H0566142B2
Authority
JP
Japan
Prior art keywords
hydrogen peroxide
temperature
heated
air
evaporation surface
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP86174235A
Other languages
Japanese (ja)
Other versions
JPS6311163A (en
Inventor
Koichi Hatanaka
Yoshito Shibauchi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Snow Brand Milk Products Co Ltd
Original Assignee
Snow Brand Milk Products Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Snow Brand Milk Products Co Ltd filed Critical Snow Brand Milk Products Co Ltd
Priority to JP61174235A priority Critical patent/JPS6311163A/en
Priority to US07/026,384 priority patent/US4797255A/en
Priority to CA000532695A priority patent/CA1276426C/en
Priority to NO871196A priority patent/NO171243C/en
Priority to EP87302522A priority patent/EP0243003B1/en
Priority to DE3789158T priority patent/DE3789158T2/en
Publication of JPS6311163A publication Critical patent/JPS6311163A/en
Publication of JPH0566142B2 publication Critical patent/JPH0566142B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B55/00Preserving, protecting or purifying packages or package contents in association with packaging
    • B65B55/02Sterilising, e.g. of complete packages
    • B65B55/04Sterilising wrappers or receptacles prior to, or during, packaging
    • B65B55/10Sterilising wrappers or receptacles prior to, or during, packaging by liquids or gases
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N59/00Biocides, pest repellants or attractants, or plant growth regulators containing elements or inorganic compounds
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Disinfection or sterilisation of materials or objects, in general; Accessories therefor
    • A61L2/16Disinfection or sterilisation of materials or objects, in general; Accessories therefor using chemical substances
    • A61L2/20Gaseous substances, e.g. vapours
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B55/00Preserving, protecting or purifying packages or package contents in association with packaging
    • B65B55/02Sterilising, e.g. of complete packages
    • B65B55/04Sterilising wrappers or receptacles prior to, or during, packaging
    • B65B55/10Sterilising wrappers or receptacles prior to, or during, packaging by liquids or gases
    • B65B55/103Sterilising flat or tubular webs

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Environmental Sciences (AREA)
  • Pest Control & Pesticides (AREA)
  • Dentistry (AREA)
  • Agronomy & Crop Science (AREA)
  • Wood Science & Technology (AREA)
  • Zoology (AREA)
  • Plant Pathology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Epidemiology (AREA)
  • Animal Behavior & Ethology (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Apparatus For Disinfection Or Sterilisation (AREA)
  • Food Preservation Except Freezing, Refrigeration, And Drying (AREA)

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は殺菌方法及び装置に関するものであ
る。
DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a sterilization method and apparatus.

(従来技術) 従来、過酸化水素を用いて容器等の包材を殺菌
あるいは滅菌する場合、通常浸漬法による方法も
しくは噴霧状にして吹きつけていた。
(Prior Art) Conventionally, when hydrogen peroxide was used to sterilize or sterilize packaging materials such as containers, it was usually done by dipping or spraying.

又、気化噴霧としては特開昭60−220067号公報
として提案されている。
Furthermore, vaporizing spray has been proposed in Japanese Patent Application Laid-Open No. 60-220067.

(発明が解決しようとする問題点) 包材が、シート状もしくはそれに近い状態であ
れば、浸漬もしくは噴霧吹きつけ後、包材に付着
した過酸化水素の液滴を、熱風その他の手段によ
つて乾燥することが容易であるが、包材形状が深
底であつたり、複雑になつたりすると浸漬法で
は、殺菌後の包材の表面からの過酸化水素の除去
が不可能になり、又噴霧吹きつけによる方法で
は、底面は可能としても、側面への過酸化水素の
塗布は乾燥方法をも考慮に入れて、過酸化水素を
均一に塗布殺菌すると過酸化水素が容器底面に溜
り、過酸化水素の気化乾燥は時間がかかりすぎ
る。
(Problem to be Solved by the Invention) If the packaging material is in a sheet-like or similar state, after dipping or spraying, the droplets of hydrogen peroxide adhering to the packaging material may be removed using hot air or other means. However, if the shape of the packaging material is deep or complicated, the immersion method may not be able to remove hydrogen peroxide from the surface of the packaging material after sterilization. With the method of spraying, it is possible to apply hydrogen peroxide to the bottom, but when applying hydrogen peroxide to the sides, take into consideration the drying method, and if you apply hydrogen peroxide evenly and sterilize it, hydrogen peroxide will accumulate on the bottom of the container and prevent overheating. Evaporative drying of hydrogen oxide takes too much time.

そこで、特開昭60−220067号公報に示すような
気化噴霧が提案されている。これによれば、過酸
化水素のガス状態をつくることができるので、少
量の過酸化水素を容器の形状が複雑でも〓間なく
均一に塗布することができる。
Therefore, a vaporizing spray as shown in Japanese Patent Application Laid-Open No. 60-220067 has been proposed. According to this, it is possible to create a gaseous state of hydrogen peroxide, so that a small amount of hydrogen peroxide can be quickly and uniformly applied even if the shape of the container is complicated.

しかしながら、以上のような方法によると噴霧
ノズルで過酸化水素を噴霧するので過酸化水素の
加圧装置が必要であり、又、噴霧チヤンバーが必
要で装置が簡素化されず、ノズルの目づまりや噴
霧のハンチングなどの工程上のトラブルがある。
更に又、過酸化水素の消費量が多い。
However, according to the above method, since hydrogen peroxide is sprayed with a spray nozzle, a pressurizing device for hydrogen peroxide is required, and a spray chamber is also required, which does not simplify the device and causes problems such as clogging of the nozzle and There are process problems such as spray hunting.
Furthermore, the amount of hydrogen peroxide consumed is large.

(問題点を解決するための手段) したがつて本発明の技術的課題は、被殺菌物の
形状如何にかかわらず完全に殺菌でき、しかも過
酸化水素の消費量の少ない乾燥時間が短縮される
殺菌方法及び装置を提供しようとするもので、こ
の技術的課題を解決する本発明の技術的手段は次
のようである。
(Means for Solving the Problems) Therefore, the technical problem of the present invention is to completely sterilize objects to be sterilized regardless of their shape, and to shorten the drying time while consuming less hydrogen peroxide. The technical means of the present invention, which aims to provide a sterilization method and device and solves this technical problem, is as follows.

すなわち、過酸化水素の気化に際し、130℃〜
180℃の温度に加熱された発熱体の蒸発面に向か
つて、過酸化水素液を瞬時に気化可能でかつ滴下
可能な大きさの好ましくは直径1〜3mmの液滴状
に滴下して気化させ、このようにして発生した過
酸化水素ガスを前記蒸発面の温度とほぼ同等の温
度か、もしくはそれ以上の温度に加熱された搬送
エアーでその気化した過酸化水素ガスを、同じく
蒸発面温度とほぼ同等の温度かもしくはそれ以上
の温度に加熱された誘導管を介してその気化温度
を維持しつつ被殺菌物の表面に誘導して、被殺菌
物表面に凝縮させ殺菌した後、熱風により過酸化
水素を除去することを第1の発明として、これに
更に過酸化水素が塗布された未乾燥状態で紫外線
照射を併用することを第2の発明とするものであ
る。
In other words, when vaporizing hydrogen peroxide, the temperature is 130℃~
A hydrogen peroxide solution is dropped onto the evaporation surface of a heating element heated to a temperature of 180°C in the form of droplets that can be instantaneously vaporized and dropped, preferably having a diameter of 1 to 3 mm. The hydrogen peroxide gas generated in this way is heated to a temperature approximately equal to or higher than the temperature of the evaporation surface, and the vaporized hydrogen peroxide gas is heated to the same temperature as the evaporation surface. It is guided to the surface of the object to be sterilized while maintaining the vaporization temperature through a guide tube heated to approximately the same temperature or higher, and after condensing on the surface of the object and sterilizing it, it is sterilized by hot air. The first invention is to remove hydrogen oxide, and the second invention is to further apply ultraviolet irradiation in an undried state coated with hydrogen peroxide.

そして、過酸化水素液定量供給装置と、過酸化
水素の気化に際し、最も分解が少ない温度に加熱
された蒸発面をもつ発熱体と、該蒸発面に向かつ
て、過酸化水素液を瞬時に気化可能でかつ滴下可
能な大きさの液滴状に滴下せしめる滴下装置と、
蒸発面温度とほぼ同程度の温度か、もしくはそれ
以上の温度に加熱された搬送エアーを前記蒸発面
に向かつて供給する搬送エアー供給装置と、気化
した過酸化水素ガスを被殺菌物の表面にその気化
温度を維持しつつ誘導する蒸発面温度とほぼ同等
の温度かもしくはそれ以上の温度に加熱された誘
導装置を第3の発明とするものである。
Then, a hydrogen peroxide liquid quantitative supply device, a heating element having an evaporation surface heated to a temperature that minimizes decomposition during vaporization of hydrogen peroxide, and a heating element that instantaneously vaporizes the hydrogen peroxide liquid toward the evaporation surface. a dripping device that drips droplets of a droplet size that is possible and that can be dropped;
A transport air supply device that supplies transport air heated to a temperature approximately equal to or higher than the evaporation surface temperature toward the evaporation surface, and a transport air supply device that supplies vaporized hydrogen peroxide gas to the surface of the object to be sterilized. The third invention provides an induction device that is heated to a temperature substantially equal to or higher than the evaporation surface temperature for inducing the vaporization while maintaining the vaporization temperature.

第1の発明において滴下する液滴の大きさは、
瞬時に気化可能でかつ滴下可能な大きさの直径1
〜3mmが良い。すなわち、これより大きな粒径で
は、加熱面の温度が降下し、蒸発効率が下がると
ともに、分解率が上がる。又、滴下ノズルを使用
した時は、この直径以下の液滴の形成が難しく、
(ノズル直径を小さくしても表面張力のため滴下
できず、ノズル先端に付着する)、また2流体ノ
ズルを使用すると噴霧液量が多すぎたり、ノズル
の目づまりが発生する。また超音波を利用して霧
化するものもあるがこれでは粒径が小さすぎて浮
遊するため蒸発面に滴下できない。
The size of the droplet dropped in the first invention is
Diameter 1 large enough to instantly vaporize and drip
~3mm is good. That is, if the particle size is larger than this, the temperature of the heating surface decreases, the evaporation efficiency decreases, and the decomposition rate increases. Also, when using a dripping nozzle, it is difficult to form droplets smaller than this diameter.
(Even if the nozzle diameter is made smaller, the liquid cannot drip due to surface tension and adheres to the tip of the nozzle.) Also, when a two-fluid nozzle is used, the amount of liquid sprayed is too large and the nozzle becomes clogged. There are also products that use ultrasonic waves to atomize, but in this case the particles are too small to float and drop onto the evaporation surface.

蒸発面の温度は、過酸化水素の気化に際し、最
も分解が少なくかつ温度で蒸発に要する時間を最
小にするため、130℃以上、好ましくは140℃〜
180℃が良い。すなわち、140℃以下でも、あるい
は180℃以上でも、過酸化水素の分解率は高くな
り、とくに低温側では高くなつて実用的でない。
The temperature of the evaporation surface is set at 130°C or higher, preferably 140°C or higher, in order to minimize decomposition and minimize the time required for evaporation at the temperature when vaporizing hydrogen peroxide.
180℃ is good. That is, the decomposition rate of hydrogen peroxide is high even at temperatures below 140°C or above 180°C, and is particularly high at low temperatures, making it impractical.

蒸発面は、発熱体で発生した熱を熱伝導度の高
い伝熱体あるいは、ヒートパイプのような伝熱機
構で伝熱し、熱分布が均一になるようにする。
The evaporation surface transfers the heat generated by the heating element using a heat transfer element with high thermal conductivity or a heat transfer mechanism such as a heat pipe, so that the heat distribution becomes uniform.

蒸発面には、滴下した液滴が表面を移動し、液
滴同志が衝突して大粒子を形成しないように溝や
しきり、あるいは金網等を配置し、さらに気化促
進のため、蒸発面に対してなるべく水平方向(垂
直方向より水平方向の方が気化効率が高い)から
搬送エアーを吹きつける方が望ましい。
Grooves, partitions, wire mesh, etc. are placed on the evaporation surface to prevent dropped droplets from moving on the surface and colliding with each other to form large particles, and to further promote evaporation, It is preferable to blow the conveying air from the horizontal direction (the vaporization efficiency is higher in the horizontal direction than in the vertical direction).

この時、気化に要する大部分の熱は蒸発面より
供給され、搬送エアーは発生したガスをすみやか
に運び去り、液滴表面の境界層を薄くし、気化を
促進する作用をしている。
At this time, most of the heat required for vaporization is supplied from the evaporation surface, and the carrier air quickly carries away the generated gas, thins the boundary layer on the surface of the droplet, and promotes vaporization.

搬送エアーの温度は、発生したガスの温度を下
げないように、発熱体の温度とほぼ同等かもしく
はそれ以上の温度が良い。
The temperature of the conveying air is preferably approximately equal to or higher than the temperature of the heating element so as not to lower the temperature of the generated gas.

搬送エアー風量は、過酸化水素ガスと搬送エア
ーの混合ガスが約140℃〜200℃となるような範囲
で極力最小化するように制御する。
The flow rate of the conveying air is controlled to be minimized as much as possible within a range where the mixed gas of hydrogen peroxide gas and the conveying air is approximately 140°C to 200°C.

なぜなら、搬送エアー量が多くなると、結露点
が下がり、被殺菌物表面への凝縮効率が低下する
から、搬送空気量が少ない方がよいが、搬送能力
がなくては困る。
This is because when the amount of conveying air increases, the dew condensation point lowers and the efficiency of condensation on the surface of the object to be sterilized decreases, so although it is better to have a smaller amount of conveying air, it is a problem if there is no conveying capacity.

したがつて、搬送装置可能な必要最小空気量と
なるよう制御する。
Therefore, the amount of air is controlled to be the minimum amount of air necessary for the conveying device.

混合ガスを被殺菌物表面に誘導する誘導管は同
じく蒸発面温度と同等の温度かもしくはそれ以上
の温度に加熱される。したがつて、140℃〜180℃
が好ましい。
The guide tube that guides the mixed gas to the surface of the object to be sterilized is similarly heated to a temperature equal to or higher than the evaporation surface temperature. Therefore, 140℃~180℃
is preferred.

又、第1の発明で、被殺菌物表面に凝縮させた
過酸化水素ガスは非常に微量で、しかも均一に分
布しているため、極めて容易に乾燥除去される。
Further, in the first aspect of the invention, the hydrogen peroxide gas condensed on the surface of the object to be sterilized is very small and is evenly distributed, so it can be dried and removed very easily.

したがつて、第2の発明において、紫外線との
併用により、高い相乗効果をうるためには、凝縮
と同時に紫外線を照射する必要があり、又熱風や
冷風が存在しない方が良い。
Therefore, in the second invention, in order to obtain a high synergistic effect when used in combination with ultraviolet rays, it is necessary to irradiate ultraviolet rays at the same time as condensation, and it is better not to use hot air or cold air.

一般に、過酸化水素の殺菌力は濃度と温度によ
つて支配され、温度を上げることによつて活性化
させることができる。
Generally, the disinfecting power of hydrogen peroxide is controlled by concentration and temperature, and can be activated by increasing the temperature.

そこで、本発明のものは凝縮温度よりも高く保
つた過酸化水素ガスを被殺菌物表面に誘導するこ
とにより、過酸化水素ガスを凝縮温度以下の被殺
菌物表面において凝縮させて殺菌するもので、ガ
ス化された過酸化水素ガスが微粒化噴霧よりもさ
らに小さな粒径で包材面に塗布され、しかも、そ
の後述する凝縮プロセスにより濃度の高い状態で
凝縮塗布されるから殺菌力が高まり、したがつて
過酸化水素の消費量が少なくて済み、包材面に必
要な量だけ塗布することができて、乾燥時間を短
縮させることができる。前記した凝縮プロセスに
ついて詳しく説明すると次のようである。
Therefore, in the present invention, hydrogen peroxide gas maintained at a temperature higher than the condensation temperature is guided to the surface of the object to be sterilized, thereby causing the hydrogen peroxide gas to condense on the surface of the object to be sterilized at a temperature below the condensation temperature. The gasified hydrogen peroxide gas is applied to the packaging material surface in a smaller particle size than the atomized spray, and moreover, it is condensed and applied in a highly concentrated state through the condensation process described later, so the sterilizing power increases. Therefore, the amount of hydrogen peroxide consumed can be reduced, and only the required amount can be applied to the surface of the packaging material, making it possible to shorten the drying time. The above condensation process will be explained in detail as follows.

第1図に示すものは、760mmHgにおける過酸化
水素の蒸発特性及びその時発生する過酸化水素ガ
スのガス組成曲線図であつて、縦軸が液相と気相
の平衡温度を示し、横軸は過酸化水素溶液の重量
%及びモル分率を示す、以下、過酸化水素溶液の
濃度においては重量%で述べる。又、第1図に示
す説明に限り説明の便宜上、過酸化水素をH2O2
として説明する 第1図におけるA曲線は、H2O2+H2O溶液の
濃度変化による沸点を、B曲線はその沸点におけ
るガス組成を示している。
Figure 1 shows the evaporation characteristics of hydrogen peroxide at 760 mmHg and the gas composition curve of the hydrogen peroxide gas generated at that time, where the vertical axis shows the equilibrium temperature of the liquid phase and the gas phase, and the horizontal axis shows the The weight % and mole fraction of the hydrogen peroxide solution are shown below.The concentration of the hydrogen peroxide solution will be described in weight % below. Also, for the sake of convenience only in the explanation shown in FIG .
Curve A in FIG. 1 shows the boiling point of the H 2 O 2 +H 2 O solution due to changes in concentration, and curve B shows the gas composition at that boiling point.

一般に、沸点温度(凝縮温度)が互いに異なる
2液からなる溶液、とくにH2O2溶液のように
H2OとH2O2のような混合液で、かつ沸点がH2O2
>H2Oの条件を具えた溶液の場合、相対的に
H2OはH2O2より先に蒸発を開始し、逆に、凝縮
はH2O2が先に開始する。
Generally, a solution consists of two liquids with different boiling point temperatures (condensation temperatures), especially a H 2 O 2 solution.
A mixed liquid such as H 2 O and H 2 O 2 , and the boiling point is H 2 O 2
> In the case of a solution with conditions of H 2 O, relatively
H 2 O starts to evaporate before H 2 O 2 , and condensation starts first with H 2 O 2 .

35%H2O2の沸点C点すなわち108℃におけるガ
ス組成についてみてみると、第1図よりH2O2
ス濃度はE点における8%である。
Looking at the gas composition at the boiling point C of 35% H 2 O 2 , that is, 108° C., from FIG. 1, the H 2 O 2 gas concentration is 8% at the E point.

すなわち、温度108℃における液相と平衡状態
にあるガス組成はH2O2濃度8%であるというこ
とである。
That is, the gas composition in equilibrium with the liquid phase at a temperature of 108° C. has a H 2 O 2 concentration of 8%.

又、H2O2溶液の濃度が71%であるものはF点
すなわち127℃で蒸発を開始する。その時の液相
と平衡状態にあるガス組成は35%濃度のH2O2
あるという、とである。
In addition, when the concentration of H 2 O 2 solution is 71%, evaporation starts at point F, that is, 127°C. At that time, the gas composition in equilibrium with the liquid phase is 35% H 2 O 2 .

したがつて、35%のH2O2溶液が分解しないと
仮定し、全量気化したとすればガス組成の濃度も
35%で、これを冷却してくるとD点すなわち127
℃における35%濃度のガス組成と平衡状態となる
液相濃度すなわちH2O2溶液濃度は71%である。
Therefore, assuming that the 35% H 2 O 2 solution does not decompose and the entire amount is vaporized, the concentration of the gas composition will also be
At 35%, when it is cooled down, it reaches point D, which is 127
The liquid phase concentration, that is, the H 2 O 2 solution concentration that is in equilibrium with the gas composition of 35% concentration at °C is 71%.

換言すれば、完全にガス化した35%濃度の過酸
化水素溶液を冷却して凝縮させれば、その凝縮の
開始時点における凝縮液濃度は71%ということに
なり高濃度の凝縮液がえられるから、この高濃度
の凝縮液で殺菌すれば過酸化水素の殺菌効果が濃
度と温度とによつて支配されることから殺菌効果
が高いことがわかる。
In other words, if a fully gasified 35% hydrogen peroxide solution is cooled and condensed, the condensate concentration at the beginning of condensation will be 71%, resulting in a highly concentrated condensate. From this, it can be seen that sterilization using this highly concentrated condensate has a high sterilization effect because the sterilization effect of hydrogen peroxide is controlled by concentration and temperature.

このように、過酸化水素ガスを初期段階で凝縮
させて高濃度の殺菌を行わせようとするのが本発
明であり、かなり高濃度の凝縮した過酸化水素液
が薄膜となつて包材表面に付着して殺菌効果をあ
げることができる。
In this way, the present invention attempts to perform high-concentration sterilization by condensing hydrogen peroxide gas at an early stage, and the condensed hydrogen peroxide solution forms a thin film on the surface of the packaging material. It can be attached to the skin and have a bactericidal effect.

すなわち、気化→凝縮の過程を経ることによ
り、使用した過酸化水素溶液の濃度よりも高い濃
度の過酸化水素を被殺菌物表面に凝縮させること
ができる。
That is, by going through the process of vaporization → condensation, it is possible to condense hydrogen peroxide on the surface of the object to be sterilized at a concentration higher than that of the hydrogen peroxide solution used.

更に、凝縮させる過酸化水素は、ガス状となつ
て被殺菌物表面に誘導されるので、その表面形状
が複雑でも薄膜状に均一に分布させることが容易
であり、したがつてその乾燥除去も極めて容易で
ある。
Furthermore, since the condensed hydrogen peroxide is guided to the surface of the object to be sterilized in a gaseous state, it is easy to uniformly distribute it in a thin film even if the surface shape is complex, and therefore it can be easily removed by drying. It's extremely easy.

加えて、紫外線照射を併用すれば過酸化水素膜
を薄く形成することができるので、それにより過
酸化水素の後述する理由により透過度を高めるこ
とができて殺菌力が高まる。
In addition, if ultraviolet irradiation is used in combination, it is possible to form a thin hydrogen peroxide film, thereby increasing the permeability of hydrogen peroxide for reasons described below, thereby increasing the bactericidal power.

そして、本発明の蒸発装置によれば、噴霧ノズ
ルを使用しないため過酸化水素の加圧装置が必要
でなく、又噴霧チヤンバーも必要でないので装置
全体が簡素化される。更に、ノズルの目づまりや
噴霧のハンチングなどの工程上のトラブルがな
い。
According to the evaporation device of the present invention, since no spray nozzle is used, a pressurizing device for hydrogen peroxide is not required, and a spray chamber is not required, so the entire device is simplified. Furthermore, there are no process problems such as nozzle clogging or spray hunting.

(実施例) 先ず、過酸化水素発生装置から説明する。すな
わち、本発明過酸化水素発生装置は過酸化水素溶
液の定量供給部a、搬送エアー供給部b加熱部
c、液滴粒子の除去部d、過酸化水素ガス誘導部
eとからなつている。
(Example) First, a hydrogen peroxide generator will be explained. That is, the hydrogen peroxide generating device of the present invention comprises a hydrogen peroxide solution quantitative supply section a, a conveying air supply section b, a heating section c, a droplet particle removal section d, and a hydrogen peroxide gas guide section e.

第2図は平板加熱型を示し、第3図は流下加熱
型を示している。第2,3図において1は過酸化
水素溶液タンクであり、2は過酸化水素供給用定
量ポンプであり、3は滴下ノズルであつて、これ
らが過酸化水素溶液の定量供給部aを構成してい
る。
FIG. 2 shows a flat plate heating type, and FIG. 3 shows a flowing down heating type. In Figs. 2 and 3, 1 is a hydrogen peroxide solution tank, 2 is a metering pump for hydrogen peroxide supply, and 3 is a dripping nozzle, which constitute a hydrogen peroxide solution metering supply part a. ing.

加熱気化時の過酸化水素分解率は、発熱体の加
熱面の温度により影響されると考えられる。
It is thought that the hydrogen peroxide decomposition rate during heating vaporization is influenced by the temperature of the heating surface of the heating element.

したがつて、加熱面への過酸化水素液の供給速
度を安定化し、加熱面温度を安定化して気化させ
る必要がある。これは液供給量が変わると発熱体
の熱供給量に変動を来たし、加熱温度が変わるか
らである。
Therefore, it is necessary to stabilize the supply rate of the hydrogen peroxide solution to the heating surface and stabilize the temperature of the heating surface for vaporization. This is because when the amount of liquid supplied changes, the amount of heat supplied to the heating element changes, and the heating temperature changes.

又、供給する液滴の大きさについては、小さい
方が気化は容易であるが、とくに霧状である必要
はなく、気化に支障を来さない範囲で滴下可能な
直径好ましくは1〜3mmでよい。
Regarding the size of the droplets to be supplied, the smaller the droplets, the easier the vaporization, but they do not have to be particularly atomized, and preferably have a diameter of 1 to 3 mm that allows for droplets to be dropped within a range that does not hinder vaporization. good.

実用的には、現在用いられているスプレーノズ
ル(1流体又は2流体ノズル)で小噴霧量タイプ
のものは目づまりを起こし易く、又スプレーノズ
ルでは液の加圧が必要であり扱いにくいという欠
点があるが、本装置ではこれらの点を考慮し、少
量供給タイプの定量ポンプを用い、滴下ノズルを
用いて1〜3mm程度の液滴を安定して供給するよ
うにしている。
In practical terms, currently used spray nozzles (one-fluid or two-fluid nozzles) with small spray volumes tend to clog easily, and spray nozzles require pressurization of the liquid, making them difficult to handle. However, in consideration of these points, this device uses a small volume supply type metering pump and uses a dropping nozzle to stably supply droplets of about 1 to 3 mm.

次に第2,3図において4は搬送用無菌エアー
パイプであり、5はそのエアー用加熱ヒーターで
あり、又6はその吹出口であつて、これらが搬送
エアー供給部bを構成している。
Next, in FIGS. 2 and 3, 4 is a sterile air pipe for conveyance, 5 is a heater for the air, and 6 is its outlet, which constitute the conveyance air supply section b. .

この搬送エアー供給部bでは、加熱面における
過酸化水素の気化を促進し、又、高温(140〜180
℃)の過酸化水素ガスを被殺菌物表面に誘導する
ため、搬送エアーを後述する蒸気面温度とほぼ同
等の温度かもしくはそれ以上、例えば140〜180℃
程度に加熱する。
This conveying air supply part b promotes the vaporization of hydrogen peroxide on the heating surface, and also has high temperature (140~180℃).
In order to guide the hydrogen peroxide gas (℃) to the surface of the object to be sterilized, the conveying air is heated to a temperature approximately equal to or higher than the steam surface temperature described later, for example, 140 to 180℃.
Heat to a moderate temperature.

更に、気化を促進するため、第2図における吹
出口は、気化面にほぼ平行にエアーを吹きつける
ようになつている。
Furthermore, in order to promote vaporization, the air outlet in FIG. 2 is designed to blow air approximately parallel to the vaporizing surface.

第2,3図において7,8はそれぞれ加熱源ブ
ロツクと伝熱体ブロツクであり、第3図のもので
はヒートパイプを用いるようになつている。
In FIGS. 2 and 3, 7 and 8 are a heat source block and a heat transfer block, respectively, and the one in FIG. 3 uses a heat pipe.

又、9はステンレス金網であり、第2図では伝
熱体ブロツク8上に、又第3図では二重管ヒート
パイプ7,8の内面に張設されている。以上7,
8,9が加熱部cを構成していて、熱供給部と蒸
発面を構成している。熱供給部は発熱源と伝熱部
とからなり、発熱部には電気ヒーターやスチー
ム、火炎などを用いることができるが、温度制御
性のよいものを用いる。伝熱部には熱伝導性の高
い材料、又は構造が必要であつて、銅、アルミニ
ウム等の金属あるいはヒートパイプの利用により
熱応答性を高めるようにする。
Further, 9 is a stainless wire mesh, which is stretched over the heat transfer block 8 in FIG. 2 and on the inner surface of the double-tube heat pipes 7 and 8 in FIG. 3. Above 7,
8 and 9 constitute a heating section c, which constitutes a heat supply section and an evaporation surface. The heat supply section consists of a heat generation source and a heat transfer section. The heat generation section can be an electric heater, steam, flame, or the like, but one with good temperature control is used. The heat transfer part requires a material or structure with high thermal conductivity, and the thermal response is improved by using metals such as copper or aluminum or heat pipes.

蒸発面はステンレスのような非腐蝕性材料が必
要で、蒸発面で発生する液滴のスフエロイダル現
象により気化しにくくなつた液滴同志が衝突し大
粒子化するのを防ぐため液滴の自由な運動を妨げ
る機構としてステンレス金網9を多層にして用い
る。
The evaporation surface must be made of a non-corrosive material such as stainless steel, and the spheroidal phenomenon of droplets generated on the evaporation surface prevents droplets that are difficult to evaporate from colliding with each other and becoming large particles. Multi-layered stainless wire mesh 9 is used as a mechanism to prevent movement.

何れにしても、蒸発面の温度は、過酸化水素の
気化に際し、最も分解が少ないような温度、例え
ば130℃以上、候ましくは140℃〜180℃に加熱さ
れる。
In any case, the temperature of the evaporation surface is heated to a temperature that minimizes decomposition during vaporization of hydrogen peroxide, for example, 130°C or higher, preferably 140°C to 180°C.

第5図は、蒸発面温度に対する水と35%濃度の
過酸化水素の蒸発時間を示しており、前述した温
度が適切であることを示している。
FIG. 5 shows the evaporation time of water and 35% hydrogen peroxide against the evaporation surface temperature, and shows that the above-mentioned temperatures are appropriate.

なお、35%濃度の過酸化水素の分解率は17〜18
%である。
In addition, the decomposition rate of hydrogen peroxide at a concentration of 35% is 17-18
%.

第2,3図において、11はエアーが気化チヤ
ンバー10から誘導管12に向かう途中に設けた
フイルターであつて、液滴粒子の除去部dを構成
している。
In FIGS. 2 and 3, 11 is a filter provided on the way from the vaporization chamber 10 to the guide tube 12, and constitutes a droplet particle removal section d.

気化が速く行われば液滴粒子は発生しないが、
搬送エアー量が増したり、加熱面にてスフエロダ
ル現象が起きた場合には、液滴としての飛沫同伴
の発生が考えられる。これを防止するために、飛
沫のフイルタリング11を設けるのである。
If vaporization occurs quickly, no droplet particles are generated, but
If the amount of conveying air increases or if a spherodal phenomenon occurs on the heated surface, entrainment of droplets may occur. In order to prevent this, a droplet filtering ring 11 is provided.

次に、誘導管12には誘導管用加熱源13があ
り、その出口が過酸化水素ガスによる殺菌処理部
を構成している。
Next, the guide pipe 12 has a heat source 13 for the guide pipe, and its outlet constitutes a sterilization treatment section using hydrogen peroxide gas.

発生した過酸化水素ガスは、気化チヤンバー1
0内で約140℃〜180℃のガスとなり、加熱された
誘導管により被殺菌物表面へ誘導される。この
時、過酸化水素ガスの凝縮を防止するため、誘導
管は蒸発面温度とほぼ同等の温度か、もしくはそ
れ以上の温度に加熱され、例えば140〜180℃に加
熱される。
The generated hydrogen peroxide gas is transferred to vaporization chamber 1.
It becomes a gas at about 140°C to 180°C within 0°C, and is guided to the surface of the object to be sterilized by a heated guide tube. At this time, in order to prevent the hydrogen peroxide gas from condensing, the guide tube is heated to a temperature that is approximately equal to or higher than the evaporation surface temperature, for example, 140 to 180°C.

なお、第2,3図中16は気化チヤンバー10
の保温材であり、第3図の17は気化促進用フイ
ンである。
In addition, 16 in FIGS. 2 and 3 indicates the vaporization chamber 10.
17 in FIG. 3 is a fin for promoting vaporization.

以上のような装置によれば、過酸化水素は、定
量ずつ伝熱体上に滴下されて気化される。気化さ
れた過酸化水素ガスは、搬送エアーにより搬送さ
れ、フイルターで液滴が除去されて、加熱された
誘導管から包材面に供給されるもので、誘導管で
はヒーターで加熱されているのでドレンが防止さ
れ、過酸化水素ガスは140〜180℃に加熱される。
According to the above-described apparatus, hydrogen peroxide is dropped onto the heat transfer body in fixed amounts and vaporized. The vaporized hydrogen peroxide gas is conveyed by conveying air, droplets are removed by a filter, and then supplied to the packaging surface from a heated induction tube. Drainage is prevented and hydrogen peroxide gas is heated to 140-180℃.

なお、35%濃度の過酸化水素のガス温度170℃
で、被殺菌物である容器表面温度を25℃として、
過酸化水素の凝縮濃度55%をえた。
In addition, the gas temperature of hydrogen peroxide at a concentration of 35% is 170°C.
Assuming that the surface temperature of the container, which is the object to be sterilized, is 25℃,
A condensed concentration of hydrogen peroxide of 55% was achieved.

又、本装置によれば、過酸化水素が気化されて
いるので、微粒化噴霧より更に小さな粒径とな
り、したがつて易除去性が高くなり、乾燥温度80
℃、5秒間で完全に除去できる。微粒化噴霧で
は、120℃で10秒間かかる。
In addition, according to this device, since the hydrogen peroxide is vaporized, the particle size becomes even smaller than that of atomized spray, which makes it easier to remove.
It can be completely removed in 5 seconds at ℃. Atomization spraying takes 10 seconds at 120°C.

第4図のものは、第2図のような過酸化水素発
生装置を用いた無菌充填包装機である。
The one shown in FIG. 4 is an aseptic filling and packaging machine using a hydrogen peroxide generator as shown in FIG.

無菌充填包装機は容器供給部A、容器殺菌部
B、殺菌液乾燥部C、充填部D、蓋材シール部
E、蓋材供給部F、蓋材乾燥部G、打抜部H、製
品排出部Iとからなつている。容器Wは、垂直に
積まれた状態で集積保持枠18に保持され、無菌
チヤンバー19内のチエーンコンベア20に向か
つて図示しない供給装置で供給される。
The aseptic filling and packaging machine has a container supply section A, a container sterilization section B, a sterilizing liquid drying section C, a filling section D, a lid sealing section E, a lid supply section F, a lid drying section G, a punching section H, and a product discharge section. It consists of Part I. The containers W are vertically stacked and held in the collection holding frame 18, and are fed to a chain conveyor 20 in the sterile chamber 19 by a feeding device (not shown).

以上が容器供給部Aであつて、チエーンコンベ
ア20に供給された容器Wは次の容器殺菌部Bに
導かれる。
The above is the container supply section A, and the containers W supplied to the chain conveyor 20 are guided to the next container sterilization section B.

ここでは前述した過酸化水素ガス発生装置から
のガスが容器に向かつて塗布される。この塗布さ
れた凝縮面の上から図示しない照射器で紫外線照
射を行う。紫外線照射は次の乾燥部の前工程で行
う。
Here, gas from the aforementioned hydrogen peroxide gas generator is applied toward the container. The coated condensation surface is irradiated with ultraviolet light using an irradiator (not shown). Ultraviolet irradiation is performed in the pre-process of the next drying section.

乾燥部は、導管21から無菌加熱エアーを空気
箱22内に導いてノズル口23から容器に向けて
上下から噴射するようになつている。
The drying section is configured to introduce sterile heated air from a conduit 21 into an air box 22 and inject it from above and below toward the container from a nozzle port 23.

殺菌液が乾燥除去されたら、容器Wは次いで充
填部Dに送られる。
Once the sterilizing liquid has been dried off, the container W is then sent to the filling section D.

充填部Dでは、タンク24より完全滅菌された
食品等の内容物がバルブ25を介してノズル26
に送られて容器に定量充填される。
In the filling section D, contents such as completely sterilized food are transferred from the tank 24 to the nozzle 26 via the valve 25.
It is then sent to the factory and filled into containers in a fixed amount.

次に、容器Wの蓋材はリール27から引出され
テンシヨンローラを経て殺菌槽28にある殺菌剤
で殺菌後、ターンローラを経て乾燥部Gに到る。
乾燥部Gでは、ノズル29より無菌乾燥エアーが
吹きつけられて完全に乾燥される。そして、シー
ル部ターンローラを経た後、シール部Eのシール
装置30でシールされ、次の打抜装置31で打抜
かれ、打抜かれた蓋材はリール32で巻取られ、
出来上がつた製品は製品排出部Iにおいて持ち上
げ装置33で無菌チヤンバー外に持ち上げられ、
排出される。
Next, the lid material of the container W is pulled out from the reel 27, passes through a tension roller, is sterilized with a sterilizing agent in a sterilizing tank 28, and then reaches a drying section G via a turn roller.
In the drying section G, sterile drying air is blown from the nozzle 29 to completely dry the material. After passing through the sealing part turn roller, it is sealed by the sealing device 30 of the sealing part E, then punched out by the next punching device 31, and the punched lid material is wound up by the reel 32.
The finished product is lifted out of the sterile chamber by a lifting device 33 in the product discharge section I, and
It is discharged.

紫外線すなわちUV線との併用については、使
用する過酸化水素液を重量%で5%程度としても
十分な相乗効果がある。過酸化水素霧滴とUV線
との併用としては、特公昭56−500058号公報記載
のものが提案されているが、これは0.1%〜1%
過酸化水素溶液の使用において最大の効果がある
とされており、本発明では高濃度であればあるほ
ど殺菌力が高まるところから明らかに前記提案と
は異なつている。
When used in combination with ultraviolet rays, that is, UV rays, there is a sufficient synergistic effect even if the hydrogen peroxide solution used is about 5% by weight. As for the combination of hydrogen peroxide droplets and UV rays, the method described in Japanese Patent Publication No. 56-500058 has been proposed, but this method uses 0.1% to 1%
The use of a hydrogen peroxide solution is said to have the greatest effect, and the present invention clearly differs from the above proposal because the higher the concentration, the greater the sterilizing power.

すなわち、本発明において、使用過酸化水素濃
度が高い程殺菌効果は高くなることが確認されて
いるが、これは、紫外線(殺菌には通常波長254
mmが使用されている)は、過酸化水素に著しく吸
収され易く、35%濃度の過酸化水素では、100μ
m程度の厚さで約99%が吸収され、被殺菌物表面
まで到達しないが、本発明では、凝縮層の厚さ
は、約1μm程度と著しく薄くなるものと考えら
れ、この時の紫外線の吸収率は、約5パーセント
であり、被殺菌物表面に効率的な紫外線が透達す
ることによるものと考えられる。
In other words, in the present invention, it has been confirmed that the higher the concentration of hydrogen peroxide used, the higher the sterilizing effect.
mm) is significantly easily absorbed by hydrogen peroxide, and at a 35% concentration of hydrogen peroxide, 100μ
Approximately 99% of the ultraviolet rays are absorbed at a thickness of approximately 1 μm and do not reach the surface of the object to be sterilized, but in the present invention, the thickness of the condensed layer is considered to be significantly thinner, approximately 1 μm, and the ultraviolet rays at this time The absorption rate was about 5%, which is thought to be due to efficient ultraviolet rays penetrating the surface of the object to be sterilized.

このことを示すのが第6図であつてこれは、過
酸化水素膜が薄い程、紫外線の透過率がよいこと
を示している。
This is illustrated in FIG. 6, which shows that the thinner the hydrogen peroxide film, the better the transmittance of ultraviolet rays.

このように、本発明によれば、過酸化水素と紫
外線の併用による相乗効果を効果的に得ることが
でき、また凝縮した過酸化水素の分解除去も非常
に容易なので、効果的であつて、しかも効率的な
殺菌方法である。
As described above, according to the present invention, it is possible to effectively obtain a synergistic effect by using hydrogen peroxide and ultraviolet rays in combination, and it is also very easy to decompose and remove condensed hydrogen peroxide, which is effective. Moreover, it is an efficient sterilization method.

又、過酸化水素水溶液を凝縮させて被殺菌物上
に液層を形成させる殺菌装置としては特公昭61−
4543号公報に開示されたものがあるが、これは減
圧下で殺菌を行なうものであるため、バツチ式と
なつて本発明のような連続流れ式で殺菌するもの
でないので、操作が複雑となつて効率よく殺菌す
ることができない。すなわち、35%濃度の過酸化
水素液を完全にガス化するには、第1図にみられ
る如く127℃以上に加熱しなければならず、又、
これを凝縮するには、127℃以下にしなければな
らない。更に気化を瞬時に行わなければ、過酸化
水素の分解が促進される。そして、108℃以下に
することによつて35%濃度にもどる そこで、127℃以下であつて例えば120℃以上に
維持した場合、63%濃度の過酸化水素の凝縮液を
うることができるが、120℃の温度を維持した状
態のままで、63%濃度の過酸化水素の凝縮液を常
時うるために、過酸化水素以外のガスを連続的に
除去することはバツチ方式ではできない。又、前
記公報のものは飽和状態の蒸気が減圧状態の殺菌
室に入るので、断熱膨張により温度が低下するた
めすぐ水滴ができ、これによつて過酸化水素が希
釈されて高濃度の過酸化水素を被殺菌物に付着さ
せることができない。しかして、過酸化水素の滴
下量が特定されていないので、その滴下量が多い
と被殺菌物の表面には大きな粒径のものが沈着
し、被殺菌物における過酸化水素の凝縮量をコン
トロールしづらい。しかも濾過無菌空気を殺菌室
に送り込んでもこれは被殺菌物に沈着した過酸化
水素がガス化するためにのみ働き、被殺菌物の乾
燥までに至らないし、殺菌完了まで数分間から数
時間を要するものである。
In addition, as a sterilizer that condenses an aqueous hydrogen peroxide solution to form a liquid layer on the object to be sterilized, the
There is a method disclosed in Publication No. 4543, but since this method sterilizes under reduced pressure, it is a batch method and not a continuous flow method like the present invention, so the operation is complicated. cannot be sterilized efficiently. In other words, in order to completely gasify a 35% hydrogen peroxide solution, it must be heated to 127°C or higher, as shown in Figure 1.
To condense it, the temperature must be below 127°C. Furthermore, if vaporization is not instantaneous, decomposition of hydrogen peroxide will be accelerated. Then, by lowering the temperature to 108°C or lower, the concentration returns to 35%. Therefore, if the temperature is 127°C or lower and maintained at 120°C or higher, for example, a hydrogen peroxide condensate with a 63% concentration can be obtained. Since a 63% hydrogen peroxide condensate is constantly obtained while maintaining a temperature of 120°C, it is not possible to continuously remove gases other than hydrogen peroxide using the batch method. In addition, in the case of the above-mentioned publication, saturated steam enters the sterilization chamber under reduced pressure, so the temperature drops due to adiabatic expansion and water droplets are formed immediately, which dilutes the hydrogen peroxide and creates a high concentration of peroxide. Hydrogen cannot be attached to the object to be sterilized. However, since the amount of hydrogen peroxide dropped is not specified, if the amount dropped is large, large particles will be deposited on the surface of the object to be sterilized, and the amount of hydrogen peroxide condensed on the object to be sterilized will be controlled. difficult. Moreover, even if filtered sterile air is sent into the sterilization room, it only works to gasify the hydrogen peroxide deposited on the objects to be sterilized, and does not dry the objects, and it takes several minutes to several hours to complete sterilization. It is something.

更に又、滅菌剤がミストを形成する如く霧化さ
れて、高温空気流と混合され、滅菌剤が蒸発し
て、滅菌剤を混合した空気の霧点が、殺菌する表
面の温度よりも高い様に、空気の温度と、滅菌剤
の量と空気と量との間の比とが制御され、次に、
滅菌剤が前記表面に均等な層をなして凝結し、特
定の時間にわたり反応し得る如く、空気混合物を
冷却する前記殺菌する表面へ該空気混合物が導か
れ、次に、滅菌剤が再度除去されることを特徴と
する液体滅菌剤による物体の殺菌方法が特公昭61
−9163号公報に開示されているが、この発明で
は、過酸化水素の気化に要する熱量を加熱空気か
ら得ており、空気の比熱が約0.24kcal/Kg.℃と
小さいので、多量の過酸化水素を気化させるため
には、多量の空気か、あるいはかなり高温の空気
を必要とし、このどちらも問題を有している。す
なわち、多量の空気では、混合ガスが薄まり、露
点が下降するため結露しづらく、効率的な凝縮が
できないし、空気量が増えた時は、流速も上が
り、十分な気化のための混合チヤンバーが大型化
したり、大部分の混合気が未凝縮のまま排出され
る問題も発生する。また、高温の空気では、過酸
化水素の熱分解が起きる可能性がある。
Furthermore, the sterilant is atomized to form a mist and mixed with the hot air stream, and the sterilant evaporates such that the fog point of the air mixed with the sterilant is higher than the temperature of the surface to be sterilized. The temperature of the air and the ratio between the amount of sterilant and the amount of air are controlled;
The air mixture is directed to the surface to be sterilized, cooling the air mixture so that the sterilizing agent can condense in an even layer on the surface and react over a specified period of time, and then the sterilizing agent is removed again. A method of sterilizing objects using a liquid sterilant, which is characterized by
As disclosed in Publication No. 9163, in this invention, the amount of heat required to vaporize hydrogen peroxide is obtained from heated air, and the specific heat of the air is approximately 0.24 kcal/Kg. ℃, so in order to vaporize a large amount of hydrogen peroxide, either a large amount of air or air at a fairly high temperature is required, both of which have their own problems. In other words, with a large amount of air, the mixed gas becomes diluted and the dew point falls, making it difficult for condensation to occur and efficient condensation.When the amount of air increases, the flow rate also increases, making it difficult to create a mixing chamber for sufficient vaporization. Problems may also arise, such as an increase in size or the discharge of most of the air-fuel mixture without being condensed. Furthermore, thermal decomposition of hydrogen peroxide may occur in high temperature air.

本発明では、この問題を解消するため、気化の
熱源としては大部分を蒸発面から供給し、これを
搬送に必要な最小限の搬送エアーで搬送すること
により、混合ガスの希薄化を防止し、また、高温
による過酸化水素の熱分解をおさえている。
In the present invention, in order to solve this problem, most of the heat source for vaporization is supplied from the evaporation surface, and this is transported using the minimum amount of transport air necessary for transport, thereby preventing dilution of the mixed gas. It also suppresses the thermal decomposition of hydrogen peroxide caused by high temperatures.

(発明の効果) 本発明のものによれば、ガス化された過酸化水
素ガスが微粒化の噴露よりもさらに小さな粒径で
包材面に塗布され、しかも凝縮プロセスにより濃
度の高い状態で凝縮塗布されるから殺菌力が高ま
り、したがつて過酸化水素の消費量が少なくて済
み、包材面に必要な量だけ塗布することができ、
乾燥時間を短縮させることができる。何れにして
も、本発明は過酸化水素ガスを初期段階で凝縮さ
せて高濃度の殺菌ができるもので、高濃度の凝縮
した過酸化水素液が薄膜となつて包材面に付着し
て殺菌効果を上げることができる。
(Effects of the Invention) According to the present invention, the gasified hydrogen peroxide gas is applied to the packaging material surface with a particle size smaller than that of the atomized spray, and moreover, it is kept in a highly concentrated state due to the condensation process. Since it is applied in a concentrated manner, the sterilizing power is increased, and therefore the amount of hydrogen peroxide consumed is small, and only the required amount can be applied to the packaging surface.
Drying time can be shortened. In any case, the present invention is capable of high-concentration sterilization by condensing hydrogen peroxide gas at an early stage, and the highly concentrated hydrogen peroxide solution forms a thin film that adheres to the surface of the packaging material and sterilizes it. You can increase the effect.

すなわち、気化−凝縮の過程を終わることによ
り使用した過酸化水素溶液の濃度よりも高い濃度
の過酸化水素を被殺菌物に凝縮させることがで
き、しかもその凝縮量を搬送エア等によりコント
ロールすることができ、更に搬送に必要な最小限
の搬送エアで搬送することにより混合ガスの希釈
度を防止でき、過酸化水素の気化に際して最も分
解が少ない状態で蒸発面の温度が維持されて蒸発
時間が最小となる分解率で気化条件の最適化が期
待されるし、紫外線照射を併用することにより過
酸化水素膜が薄く形成されるため透過度が高く殺
菌力が高まる。
That is, by completing the vaporization-condensation process, it is possible to condense hydrogen peroxide on the object to be sterilized at a concentration higher than that of the hydrogen peroxide solution used, and furthermore, the amount of condensation can be controlled by conveying air, etc. Furthermore, by transporting with the minimum amount of transport air necessary for transport, dilution of the mixed gas can be prevented, and when hydrogen peroxide is vaporized, the temperature of the evaporation surface is maintained in a state with the least amount of decomposition, resulting in a shorter evaporation time. It is expected that the vaporization conditions will be optimized to minimize the decomposition rate, and by using UV irradiation in combination, a thin hydrogen peroxide film will be formed, resulting in high permeability and increased bactericidal power.

装置としては、噴霧ノズルを使用しないため過
酸化水素の加圧装置が必要でなく、又噴霧チヤン
バーも必要でないので、装置全体が簡素化され更
にノズルの目詰まりや噴霧のハンチングなどの工
程上のトラブルがない。
Since the device does not use a spray nozzle, there is no need for a pressurizing device for hydrogen peroxide, and there is no need for a spray chamber, which simplifies the entire device and eliminates process problems such as nozzle clogging and spray hunting. No trouble.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は、過酸化水素の蒸発特性およびその時
発生する過酸化水素ガス組成曲線図、第2,3図
は、それぞれ異なる例の過酸化水素発生装置、第
4図は、同上装置を用いた無菌充填包装機、第5
図は、蒸発面温度と蒸発時間との関係を示す図、
第6図は、過酸化水素膜の厚さと紫外線の透過率
との関係を示す図である。 1…薬液タンク、2…定量ポンプ、3…滴下ノ
ズル、4…搬送用無菌エアーパイプ、5…エアー
用加熱ヒータ、6…吹出口、7…加熱源ブロツ
ク、8…伝熱体ブロツク、9…ステンレス金網、
10…気化チヤンバー、11…フイルター、12
…誘導管、13…誘導管用加熱源、14…過酸化
水素ガス吹出口、16…保温材、17…気化促進
用フイン。
Figure 1 shows the evaporation characteristics of hydrogen peroxide and the hydrogen peroxide gas composition curve generated at that time, Figures 2 and 3 show different examples of hydrogen peroxide generators, and Figure 4 shows the hydrogen peroxide generator using the same device. Aseptic filling and packaging machine, No. 5
The figure shows the relationship between evaporation surface temperature and evaporation time.
FIG. 6 is a diagram showing the relationship between the thickness of the hydrogen peroxide film and the transmittance of ultraviolet rays. DESCRIPTION OF SYMBOLS 1... Chemical solution tank, 2... Metering pump, 3... Dripping nozzle, 4... Sterile air pipe for transportation, 5... Air heater, 6... Air outlet, 7... Heat source block, 8... Heat transfer body block, 9... stainless wire mesh,
10... Vaporization chamber, 11... Filter, 12
...Guidance tube, 13...Heating source for guide tube, 14...Hydrogen peroxide gas outlet, 16...Insulating material, 17...Fin for promoting vaporization.

Claims (1)

【特許請求の範囲】 1 過酸化水素の気化に際し130℃〜180℃の温度
に加熱された発熱体の蒸発面に向かつて、過酸化
水素液を瞬時に気化可能でかつ滴下可能な大きさ
の好ましくは直径1〜3mmの液滴状に滴下して気
化させ、このようにして発生した過酸化水素ガス
を前記蒸発面の温度とほぼ同等の温度か、もしく
はそれ以上の温度に加熱された搬送エアーで同じ
く蒸発面温度とほぼ同等の温度かもしくはそれ以
上の温度に加熱された誘導管を介してその気化温
度を維持しつつ被殺菌物の表面に誘導して、被殺
菌物表面に凝縮させ殺菌した後、熱風により過酸
化水素を除去することを特徴とする殺菌方法。 2 過酸化水素の気化に際し130℃〜180℃の温度
に加熱された発熱体の蒸発面に向かつて、過酸化
水素液を瞬時に気化可能でかつ滴下可能な大きさ
の好ましくは直径1〜3mmの液滴状に滴下して気
化させ、このようにして発生した過酸化水素ガス
を前記蒸発面の温度とほぼ同等の温度か、もしく
はそれ以上の温度に加熱された搬送エアーで同じ
く蒸発面温度とほぼ同等の温度かもしくはそれ以
上の温度に加熱された誘導管を介してその気化温
度を維持しつつ被殺菌物の表面に誘導して、被殺
菌物表面に凝縮させその凝縮面の上から紫外線照
射を行つて殺菌した後、熱風により過酸化水素を
除去することを特徴とする殺菌方法。 3 過酸化水素液定量供給装置と、過酸化水素の
気化に際し、最も分解が少ない温度に加熱された
蒸発面をもつ発熱体と、該蒸発面に向かつて、過
酸化水素液を瞬時に気化可能でかつ滴下可能な大
きさの液滴状に滴下せしめる滴下装置と、蒸発面
温度とほぼ同程度の温度か、もしくはそれ以上の
温度に加熱された搬送エアーを前記蒸発面に向か
つて供給する搬送エアー供給装置と、気化した過
酸化水素ガスを被殺菌物の表面にその気化温度を
維持しつつ誘導する蒸発面温度とほぼ同等の温度
かもしくはそれ以上の温度に加熱された誘導装置
とからなる過酸化水素ガス発生装置。
[Scope of Claims] 1. A hydrogen peroxide solution of a size that can instantaneously vaporize and drop a hydrogen peroxide solution toward the evaporation surface of a heating element heated to a temperature of 130°C to 180°C during vaporization of hydrogen peroxide. Preferably, the hydrogen peroxide gas is dropped in the form of droplets with a diameter of 1 to 3 mm and vaporized, and the hydrogen peroxide gas thus generated is heated to a temperature approximately equal to or higher than the temperature of the evaporation surface. Similarly, air is guided to the surface of the object to be sterilized while maintaining the vaporization temperature through a guide tube heated to a temperature approximately equal to or higher than the evaporation surface temperature, and condensed on the surface of the object to be sterilized. A sterilization method characterized by removing hydrogen peroxide with hot air after sterilization. 2. When vaporizing hydrogen peroxide, place it toward the evaporation surface of the heating element heated to a temperature of 130°C to 180°C, and use a container that is large enough to instantly vaporize hydrogen peroxide solution and drop it, preferably 1 to 3 mm in diameter. The hydrogen peroxide gas generated in this way is heated to a temperature approximately equal to or higher than the temperature of the evaporation surface with conveying air heated to the same temperature as the evaporation surface. is guided to the surface of the object to be sterilized while maintaining its vaporization temperature through a guide tube heated to a temperature approximately equal to or higher than that of A sterilization method characterized by sterilizing by irradiating ultraviolet rays and then removing hydrogen peroxide with hot air. 3 A hydrogen peroxide liquid quantitative supply device, a heating element having an evaporation surface heated to a temperature that minimizes decomposition during vaporization of hydrogen peroxide, and a heating element capable of instantaneously vaporizing the hydrogen peroxide liquid when facing the evaporation surface. A dropping device that makes droplets drop in the form of large droplets that can be dropped, and a conveyor that supplies conveying air heated to a temperature approximately equal to or higher than the evaporating surface temperature toward the evaporating surface. Consists of an air supply device and an induction device heated to a temperature approximately equal to or higher than the evaporation surface temperature, which guides vaporized hydrogen peroxide gas onto the surface of the object to be sterilized while maintaining the vaporization temperature. Hydrogen peroxide gas generator.
JP61174235A 1986-03-24 1986-07-24 Sterilizing method and apparatus Granted JPS6311163A (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
JP61174235A JPS6311163A (en) 1986-03-24 1986-07-24 Sterilizing method and apparatus
US07/026,384 US4797255A (en) 1986-03-24 1987-03-16 Sterilization method and apparatus therefor
CA000532695A CA1276426C (en) 1986-03-24 1987-03-23 Sterilization method and apparatus therefor
NO871196A NO171243C (en) 1986-03-24 1987-03-23 METHOD AND HYDROGEN PEROX GAS GENERATOR FOR STERILIZATION
EP87302522A EP0243003B1 (en) 1986-03-24 1987-03-24 Sterilization method and apparatus therefor
DE3789158T DE3789158T2 (en) 1986-03-24 1987-03-24 Sterilization method and apparatus therefor.

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP61-65346 1986-03-24
JP6534686 1986-03-24
JP61174235A JPS6311163A (en) 1986-03-24 1986-07-24 Sterilizing method and apparatus

Publications (2)

Publication Number Publication Date
JPS6311163A JPS6311163A (en) 1988-01-18
JPH0566142B2 true JPH0566142B2 (en) 1993-09-21

Family

ID=26406488

Family Applications (1)

Application Number Title Priority Date Filing Date
JP61174235A Granted JPS6311163A (en) 1986-03-24 1986-07-24 Sterilizing method and apparatus

Country Status (6)

Country Link
US (1) US4797255A (en)
EP (1) EP0243003B1 (en)
JP (1) JPS6311163A (en)
CA (1) CA1276426C (en)
DE (1) DE3789158T2 (en)
NO (1) NO171243C (en)

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JPS6311163A (en) 1988-01-18
CA1276426C (en) 1990-11-20
DE3789158T2 (en) 1994-10-06
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EP0243003A2 (en) 1987-10-28
NO171243C (en) 1993-02-17
DE3789158D1 (en) 1994-04-07
EP0243003A3 (en) 1989-05-17
NO171243B (en) 1992-11-09
EP0243003B1 (en) 1994-03-02
US4797255A (en) 1989-01-10

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