JPH0576513B2 - - Google Patents
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- JPH0576513B2 JPH0576513B2 JP60000914A JP91485A JPH0576513B2 JP H0576513 B2 JPH0576513 B2 JP H0576513B2 JP 60000914 A JP60000914 A JP 60000914A JP 91485 A JP91485 A JP 91485A JP H0576513 B2 JPH0576513 B2 JP H0576513B2
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Description
[産業上の利用分野]
本発明は特に粘着用途の水分散樹脂組成物に関
する。
[従来の技術]
従来の粘着剤は、素練りして溶剤に可溶な程度
に分子量を低下させた天然ゴム、合成ゴム等各種
ゴムに、粘着性(タツク)、ポリオレフイン特に
ポリエチレンに対する接着性を与えるため、ロジ
ン、ロジン誘導体、テルペン系樹脂、合成石油樹
脂等の粘着付与樹脂を混合したものが一般的であ
つた。
粘着剤を構成する各種成分を均一に混合させ、
該粘着剤に適度な流動性を与えて良好な塗工適性
を得る目的で、粘着剤塗液にはトルエン、ヘキサ
ン等の有機溶剤が50〜80重量%含有されている。
粘着剤塗液を紙、フイルム等の基材に塗工後、
熱風等で有機溶剤を蒸発させることによつて、粘
着機能を有する乾燥塗膜(粘着剤)が形成され
る。
粘着剤塗液に含まれる有機溶剤は揮発性、可燃
性を有しているため、有機溶剤の使用は、貯蔵、
塗工、乾燥の工程等において、火災の危険性、労
働衛生上の問題、大気の汚染等の問題点が存在す
る。
そこで、水を分散媒とするポリマー水分散液
(ラテツクス)を利用する機運が高まり、ゴム−
粘着付与樹脂の組合せの水分散液が開発されつつ
ある(特公昭−26545、特開昭55−48270、特開昭
58−160378、特開昭58−183771)。合成ゴムラテ
ツクスと粘着付与樹脂水分散液の混合物はラテツ
クスポリマー100重量部に対して粘着付与樹脂を
50〜100重量部加えた組成が一般的であつて、20
〜23℃の測定温度においては良好な粘着物性を示
すが、0℃の粘着力については満足できる値が得
られていない。また、粘着付与樹脂が存在しなく
ともゴムラテツクスのポリマーのみで粘着物性を
得ることができるものもある(特開昭56−
145909、特開昭57−57707)。しかし、この場合に
はポリエチレンに対する接着力が極めて低かつ
た。
[発明が解決しようとする問題点]
粘着剤は、広い温度範囲(0〜40℃)内におい
て汎用物質に僅かな圧力で強く接着する機能を有
することが必要不可欠である。しかし、特に従来
の水分散タイプ粘着剤には、40℃での凝集力(高
温凝集力)、0℃での粘着力(低温粘着性)、汎用
物質中特に接着しにくいポリエチレンとの接着力
(PE接着性)の粘着三物性総てが充分満足できる
ものがなかつた。
一般に、粘着剤に使用される合成ラテツクスの
ポリマーは分子量に分布を持ち、高分子量のトル
エン不溶部(ゲル分)が該粘着剤に凝集力をもた
らし、また、低分子量のトルエン可溶部(非ゲル
分)が該粘着剤に流動性、すなわち、粘着性と
PE接着性を与える作用がある。
しかし、ラテツクスポリマーの設計において、
必要な高温凝集力を与えるべくゲル分を高める
(例えば50〜70重量%に調節する)と、ポリマー
の非ゲル分の流動性のみではPE接着性は殆ど得
られない。したがつて、粘着付与樹脂を、通常ポ
リマー100部に対して50〜100部加えると、必要な
PE接着性を示す粘着剤が得られる。しかし、粘
着付与樹脂は一般に50〜100℃の軟化点を有する
ものが使用されるため、ラテツクスポリマーと粘
着付与樹脂の混合系粘着剤の低温での物性が損な
われ、低温粘着性が低下する。軟化点の低い粘着
付与樹脂を使用、あるいはガラス転移温度の低い
ポリマーを使用すると、低温粘着性は良好である
が、高温凝集力が低下する。すなわち、合成ラテ
ツクス−粘着付与樹脂水分散液の混合物の粘着剤
では、高温凝集力−低温粘着性−PE接着性間の
バランスをとるのが極めて困難であつた。
[問題を解決するための手段と作用]
本発明者らは、前述した高温凝集力−低温粘着
性−PE接着性の粘着三物性をいずれも充分満足
させる水分散タイプの粘着剤塗液が得られれば、
溶剤タイプの粘着剤塗液の代替が可能となつて、
安全衛生上不安のない粘着テープの製造ができる
ようになり、工業的に極めて有意義と考え、鋭意
検討した。その結果、特定のゲル含有率とガラス
転移温度を有する水分散ポリマー(a)と、1分子中
に少なくとも1個のカルボキシル基を有する高級
有機酸(b)の1種以上とからなる特定の水分散樹脂
組成物の粘着剤が、前述した粘着三物性を同時に
満足する優れた粘着機能を有することを見いだ
し、本発明に到達した。
本発明は、ゲル含有率が20〜70重量%でガラス
転移温度が−20℃以下の水分散ポリマー(a)100重
量部と1分子中に少なくとも1個のカルボキシル
基を有する高級有機酸(b)の1種以上0.5〜30重量
部とからなり、(b)のうち水相部に溶解している割
合が(b)の全量に対して35乾燥重量%(以下、単に
%と記す)以下であることを特徴とする接着剤用
水分散樹脂組成物である。
本発明について以下に詳しく説明する。
本発明に用いる水分散ポリマー(a)は、ラジカル
重合性不飽和基を少なくとも1個以上含有する単
量体1種以上を乳化重合することによつて得るこ
とができる。
本発明に用いる水分散ポリマー(a)のソフトモノ
マーの割合は、50〜90重量%である。
ソフトモノマーとは、ホモポリマーのガラス転
移温度がマイナス20℃以下の単量体を指し、具体
的にはエチルアクリレート、ブチルアクリレー
ト、2−エチルヘキシルアクリレート、ラウリル
メタクリレート等の(メタ)アクリル酸エステ
ル;ブタジエン、イソプレン、クロロプレン等の
共役ジエン等がある。
水分散ポリマー(a)は、ソフトモノマーと共重合
可能で、ホモポリマーのガラス転移温度がマイナ
ス20℃を超える単量体(ハードモノマー)を成分
として含有することができる。ハードモノマーの
代表例としては、メチル(メタ)アクリレート、
ラウリルアクリレート、エチルメタクリレート等
の(メタ)アクリル酸エステル;スチレン、ビニ
ルトルエン、α−メチルスチレン、ジビニルベン
ゼン等の芳香族ビニル化合物;アクリル酸、メタ
クリル酸、イタコン酸、フマール酸等のエチレン
系不飽和カルボン酸;2−ヒドロキシエチルアク
リレート、ヒドロキシプロピルメタクリレート等
のヒドロキシアルキルエステル;グリシジルメタ
クリレート、グリシジルアクリレート等のグリシ
ジル基を有するビニル化合物;アクリルアミド、
N−メチロールアクリルアミド等のアミド基を有
する化合物;酢酸ビニル、プロピオン酸ビニル等
のビニルエステル類;ジオクチルマレート、ジオ
クチルフマレート、ジメチルアミノエチルメタク
リレート、アクリロニトリル等がある。
水分散ポリマー(a)のガラス転移温度(Tg)は、
−20℃以下であり、−80℃〜−30℃が好ましい。
Tgが−20℃を超えると、低温粘着性が減少する
ため粘着剤用途には不適当となり易い。
また水分散ポリマー(a)のゲル分は、20〜70重量
%である。粘着用途の場合、ゲル分が20重量%未
満であると高温凝集力が得られず、70重量%を越
えると低温粘着性およびPE接着性が得られない。
水分散ポリマー(a)のゲル分調整は連鎖移動剤の
種類および量、重合温度、重合率、ラテツクスの
平均粒径、架橋剤の種類および量等で適宜調節す
ることができる。
連鎖移動剤としては、メルカプタン類、四塩化
炭素等公知の連鎖移動剤を使用することができ
る。この連鎖移動剤の使用量が多目であると、ゲ
ル分を低下せしめ、少な目であるとゲル分を増加
せしめる。
重合温度、重合率、ラテツクスの平均粒径によ
るゲル分調整は、通常の乳化重合で公知の如く、
重合温度および重合率が高い程、またラテツクス
の平均粒径が小さい程、ゲル分を増加することが
できる。
架橋剤としては、ジビニルベンゼン、グリシジ
ルメタクリレート等の架橋性モノマー、グリシジ
ル基を1分子中に2個以上有する化合物、硫黄等
通常の架橋剤等がある。
架橋性モノマーは、乳化重合中に他のモノマー
と共に添加して使用し、通常の架橋剤は、重合終
了後に添加する。
架橋剤の添加量は、通常モノマー又はポリマー
100重量部に対し0.5〜5重量部使用して、ゲル分
を調整することができる。
本発明に使用される高級有機酸(b)はカルボキシ
ル基を1分子中に1個以上含有し、且つ、特定の
PH以上において、透明な水溶液になること(以
後、「完全溶解」と表す)ができるものを指す。
また、高級有機酸(b)の25℃における純水に対す
る溶解度は0.5g/100g水以下であるのが好まし
い。水に対する溶解度が0.5g/100g水を越える
と、粘着剤の粘着物性はもとより、耐水性も低下
するため好ましくない。
高級有機酸(b)の解離定数pKaは3.0〜9.0が好ま
しい。この範囲内のpKaを有する高級有機酸(b)は
ラテツクス粒子の安定性を損なわないPH範囲内
で、不溶化可能なので好ましい。
具体的には、ロジン酸の如き樹脂酸、オレイン
酸、ラウリン酸等の高級脂肪酸、アクリル酸、フ
マール酸、マレイン酸等の不飽和カルボン酸で変
性した合成石油樹脂等の高級有機酸が好ましい。
本発明で使用する高級有機酸は、アルカリ金属
イオンおよび/またはアンモニウムイオンで中和
されて特定のPH以上で、水に完全溶解して水溶液
となるが、特定のPH未満では水に不溶化し始め、
高級有機酸(b)の析出物が生ずる。高級有機酸(b)が
水に完全溶解することのできる特定のPH(以後、
「特定のPH」と表す)は、高級有機酸の種類によ
つて異なるため、限定することができないが、ほ
ぼPH8.0〜11.0の間に位置するのが一般的である。
高級有機酸(b)の分子量は100〜2000が好ましい。
分子量が100未満であると、粘着剤の粘着物性は
もとより、耐水性も低下するため好ましくない。
また、分子量が2000を越えると水分散ポリマー(a)
との相溶性が悪くなつて粘着物性が損なわれる。
高級有機酸(b)の割合は水分散ポリマー(a)100重
量部に対して、0.5〜30重量部が好ましい。より
好ましくは、1.0〜20重量部である。0.5重量部未
満では粘着付与樹脂としての機能が発揮されず、
高温凝集力−定温粘着性−PE接着性間のバラン
スが得られない。また、30重量部を越えると低温
粘着性が実用上許容できない程度まで低下するば
かりでなく、耐熱・耐光性も極端に不足するよう
になる。高級有機酸(b)は水分散ポリマー(a)と良好
に相溶してポリマーの流動性を助長する粘着付与
樹脂として働くものと思われる。
水分散樹脂組成物の水相部に溶解している高級
有機酸(b)の割合は(b)の全乾燥重量に対して最終的
に樹脂換算で35%以下でなくてはならない。より
好ましくは30%以下、最も好ましくは25%以下で
ある。水分散樹脂組成物の水相部に溶解している
高級有機酸(b)の割合が35%を越えると、乳化剤と
しての作用が現れてくるため、粘着付与樹脂とし
ての機能が損なわれるばかりか、該水分散樹脂組
成物が泡立ち易くなつて塗工時の作業性が悪化
し、粘着剤としての耐水性も著しく劣ることにな
る。
本発明は驚くべきことに、水分散樹脂組成物の
水相部に溶解している高級有機酸(b)の割合が35%
以下である場合に限り、該高級有機酸(b)を少量添
加しただけで、粘着剤として充分なPE接着性が
得られて、しかも、低温粘着性が損なわれること
なく、また高温凝集力も高いレベルに維持可能と
なり、前述した粘着三物性のバランスを初めてと
ることができた。
これは高級有機酸(b)の一部がラテツクス粒子中
および/または粒子表層に取り込まれて存在して
おり、水分散ポリマー(a)と良好に分散または相溶
した状態になつていると考えられ、そのため(b)の
量が少量であつても、有効に粘着付与樹脂として
働くものと思われる。
本発明の水分散樹脂組成物は次の工程を経て得
られる。まず、特定のPH以上で完全溶解させた高
級有機酸(b)の水溶液を水分散ポリマー(a)の乳化重
合工程前、重合中および/または重合後の時点で
添加混合する。添加する際は、予め乳化重合系ま
たは水分散ポリマー(a)分散液系のPHをカセイカ
リ、アンモニア等で高級有機酸(b)が完全溶解しう
る特定のPH以上にしておくのが望ましい。次い
で、高級有機酸(b)の水溶液を添加している途中か
らまた完了した後で、酸モノマーの添加および/
またはアンモニアの揮散等によつて、漸次、乳化
重合系または水分散ポリマー(a)分散液系のPHを低
下させることによつて本発明の水分散樹脂組成物
は得られる。水分散樹脂組成物の最終的PHは、少
なくとも特定のPH未満であり、該水分散樹脂組成
物の水相部に高級有機酸(b)の溶解している割合が
(b)の全量に対して35%以下となるPHである。水分
散樹脂組成物のPHが、前述したPH以上となると、
高級有機酸(b)は水相部に溶解している割合が35%
を越え、本発明は達成できない。
ロジン酸カリウム、オレイン酸カリウム等の乳
化剤水溶液を使用した乳化重合法は既に公知であ
る。たとえば、上記の乳化剤を特定のPH未満にし
て乳化機能を一時喪失させ、ラテツクス粒子を不
安定化させて凝集・肥大化を促進し、粒子の凝
集・肥大化後はPHを再び高めて、乳化剤の乳化機
能を元に戻し、ラテツクス粒子の安定化に寄与さ
せる方法があるが、その重合方法は上記の乳化剤
をあくまでも乳化剤としての機能を利用する方法
であり、大粒径化後は再びPHを高めて、乳化剤と
しての機能を元に戻し、ラテツクス粒子を安定化
させるものであつて、本発明の水分散樹脂組成物
の如く、ロジン酸、オレイン酸等の樹脂としての
機能を利用する試みは全くなかつた(Rubber
and Plastics Age 42、868(1961)、特開昭47−
32084)。
本発明の水分散樹脂組成物に、必要に応じて各
種老化防止剤、紫外線吸収剤、顔料、充填剤、架
橋剤、可塑剤、増粘剤等を添加しても、本発明の
水分散樹脂組成物は限定を受けるものではない。
但し、添加剤によつて、水分散樹脂組成物の水相
部に高級有機酸(b)の溶解している割合が35%以上
のPHにならないように留意する必要がある。ま
た、本発明の水分散樹脂組成物は、塗工紙用、カ
ーペツト裏打ち用、塗料用、壁紙用、床タイル
用、木材用、セメントモルタル用等に使用するこ
ともできる。
高級有機酸(b)が水分散樹脂組成物の水相部に溶
解している割合は次の方法で定量化される。水分
散樹脂組成物のPHを1N塩酸でPH3以下にしなが
ら、水で固形分を25%に希釈・調製する。その希
釈液100mlを、0.5N水酸化カリウム水溶液でPH12
まで滴定し、中和滴定曲線を得て、変曲点(中和
点)を確認する。次いで、1N塩酸または0.5N水
酸化カリウムを使用して、上述で確認した各中和
点のPHに25%濃度水分散樹脂組成物を調製し、短
径200Å、長径2000Åの長円孔径を持つた限外
過膜を使用して、各25%濃度水分散樹脂組成物
100mlの水相部を限外過し、各中和点毎の水相
部液を分離する。得られた各中和点毎の水相部液
に溶解している親水性物質のうち高級有機酸(b)を
ゲルパーミエーシヨンクロマトグラフイーおよび
赤外分光光度計で確認し、高級有機酸(b)の中和す
るPH領域を決定する。上述の中和滴定曲線におい
て、明らかとなつた高級有機酸(b)の中和するPH領
域の水酸化カリウム水溶液量(イ)を求める。
PHの変動がないようにしながら水分散樹脂組成
物濃度を25%に希釈する。上述の限外過膜を使
用して、希釈した水分樹脂組成物100mlの水相部
を半量、限外過し、水相部液を得る。得られた
水相部液を1N塩酸でPH3以下にした後、0.5N水
酸化カリウム水溶液でPH12まで滴定する。同様
に、得られた中和滴定曲線において、高級有機酸
の中和するPH領域の曲線部の中和に要した水酸化
カリウム水溶液量(ロ)を求める。
(ロ)の2倍値を(イ)対して百分率で表示したもの
が、高級有機酸(b)の水相中に溶解している割合で
ある。
[発明の効果]
本発明の水分散樹脂組成物は、従来水分散タイ
プの粘着剤では得られなかつた高温凝集力、低温
粘着性、PE接着性の粘着三物性を同時に満足し、
従来の天然ゴム系有機溶剤タイプの粘着剤と代替
することが可能なレベルに達した。それにより、
有機溶剤を含む粘着剤塗液の欠点であつた火災の
危険性、労働環境の悪化、公害の発生等を防止す
るのみでなく、溶剤回収に必要な設備、労働力、
エネルギーも不要となり、省資源・省エネルギー
の効果も得られることを可能にした。また、従来
の合成ラテツクスと粘着付与樹脂水分散液の混合
物と対比すると、粘着付与樹脂水分散液を使用し
ないため、粘着付与樹脂の水分散化に際し必要で
あつた乳化剤が不要となり、粘着剤の耐水性が向
上する。また、水分散化設備および工程なども必
要としないため、安価な接着剤を提供することが
可能となつた。
[実施例]
以下、実施例を挙げて本発明の更に詳しく説明
する。
実施例 1
滴下漏斗および撹拌機を備えた温度調節可能な
加圧反応器(オートクレーブ)の内部を予め窒素
置換した後、水100重量部(以下、全て部で示す。
但し水、単量体、連鎖移動剤以外は乾燥重量部を
指す)に不均化したロジン酸カリ(平均分子量
334)5部、ラウリル硫酸ナトリウム0.2部、エチ
レンジアミン4酢酸ナトリウム塩0.05部を仕込ん
で、撹拌しながら80℃に加熱した。次いでスチレ
ン19.5部、ブタジエン50部、2−エチルヘキシル
アクリレート25部、2−ヒドロキシエチルアクリ
レート5部、アクリル酸0.5部からなる単量体100
部と連鎖移動剤(tert−ドデシルメルカプタン)
1.5部の混合物を反応器内に8時間かけて滴下し
た。併せて、過硫酸ナトリウム1.2部、カセイソ
ーダ0.3部、ドデシルベンゼンスルホン酸ナトリ
ウム0.3部を水20部に溶解した水溶液は反応器に
9時間かけて滴下し、内温を80℃に維持しなが
ら、更に1時間撹拌した。重合終了時のPHは6.3、
重合率は95%で、0.19μmの平均粒子径を持つ水
分散樹脂組成物が得られた。重合終了後、得られ
た水分散樹脂組成物のPHをカセイゾータで8.0に
調製し、スチームストリツピングをおこない、残
留モノマーを除去した。
得られた水分散樹脂組成物中の水分散ポリマー
(a)はガラス転移温度マイナス63℃、ゲル分43%で
あつた。
得られた水分散樹脂組成物はポリアクリル酸シ
ーダを約0.5部添加して粘度を約10000cpsに増粘
し、剥離紙上に約45ドライg/m2の塗工量で均一
に塗工後、120℃の熱風で2.5分乾燥した。得られ
た剥離紙上の乾燥塗膜を延伸したポリプロピレン
フイルム(厚さ約60μm)のコロナ放電処理面に
圧着させ、乾燥塗膜をポリプロピレンフイルムに
転写した物を粘着試料とした。粘着試料は温度23
℃、相対湿度65%の条件下で1時間養生後、以下
の粘着物性について測定した。結果を第4表に記
す。
物性測定項目および方法:
高温凝集力:ステンレス板に粘着試料を25mm
×25mmの大きさで2Kgのローラーを1往復させ
て貼りつけ、接着面を引張試験機の引張方向と
平行にセツトし、40℃の雰囲気下、2mm/min
の速度でセン断力を測定した。
低温粘着性:巾25mm、長さ250mmの粘着試料
の粘着層を表にして輪(ループ)をつくり、0
℃の雰囲気下、500mm/minの速度で段ボール
表面に殆ど圧力0の状態で接触させる。接触し
てから3秒後、同じく500mm/minの速度で引
きはがす時の接着強度を測定した。
PE接着性:23℃の雰囲気下において、添加
剤を含有していない低密度PE板に巾25mmの粘
着試料を2Kgのローラーで1往復して貼り合わ
せ、貼り付けてから20分経過後、500mm/min
の速度で180°ピール強度を測定した。
水分散ポリマー(a)のガラス転移温度およびゲル
分の測定法は次のように行う。
0.5N水酸化カリウムでPHを12まで上げた後、
10%濃度に希釈した水分散樹脂組成物の水相部の
半量を限外過する。この処理を3回繰り返した
水分散樹脂組成物の残液から形成される乾燥塗膜
を試料として用いる。
ガラス転移温度は厚さ約0.5mmの試料を使用し
てDSC測定装置で測定される。
ゲル分については、まず、厚さ40μmの試料約
1gをトルエン100ml中に23℃の温度で3日間浸
漬する。その後、試料およびトルエンを200メツ
シユ金網で過し、金網上の膨潤したゲルを恒量
になる迄乾燥して精秤する。得られた重量を元の
重量で除し、百分率で表したものがゲル分とな
る。
実施例 2〜6
実施例1における不均化したロジン酸カリと連
鎖移動剤を第1表に示すように変えた以外は、全
く実施例1と同様に処理することにより、第1表
に示す重合終了時PH、重合率、平均粒子径および
水分散ポリマー(a)のゲル分を持つ水分散樹脂組成
物を得た。
得られた水分散樹脂組成物は実施例1と全く同
様の方法で粘着試料を作成し、粘着物性を測定し
た。但し、実施例4のみPHを8.0に調整せず、そ
のままストリツピングした後、固形分を60%に濃
縮して、粘度を約10000cpsにした。結果を第4表
に記した。
実施例 7〜10
実施例1における単量体混合物および連鎖移動
剤を第2表に示すように変えた以外(但し実施例
7においてのみ過硫酸ナトリウム0.5部)は、全
く実施例1と同様に処理することにより、第2表
に示す重合終了時PH、重合率、平均粒子径および
水分散ポリマー(a)のガラス転移温度、ゲル分を持
つ水分散樹脂組成物を得た。
得られた水分散組成物は実施例1と全く同様の
方法で粘着試料を作成し、粘着物性を測定した。
結果を第4表に記した。
実施例 11
実施例8で得られたスチームストリツピング前
の水分散樹脂組成物にアンモニアを添加してPHを
10にした後、ロジン酸アンモニウムの水溶液を15
部添加してから、スチームストリツピングした。
スチールストリツピング終了後の水分散樹脂組成
物のPHは6.8であつた。得られた水分散樹脂組成
物は実施例1と全く同様の方法で粘着試料を作成
し、粘着物性を測定した。結果を第4表に記した
ように、高級有機酸を20部使用した水分散樹脂組
成物は良好な粘着三物性を示した。
実施例 12
実施例1で得られた水分散樹脂組成物に更にカ
セイソーダを添加し、PHを9.7とした。得られた
水分散樹脂組成物は実施例1と全く同様の方法で
粘着試料を作成し、粘着物性を測定した。結果を
第4表に記したように、高級有機酸の水相部に溶
解している割合が25%の水分散樹脂組成物は良好
な粘着三物性を示した。
第4表の結果より、本発明の水分散樹脂組成物
は、後述する従来の水分散タイプ粘着剤(比較例
1および7)と比較して明らかに優れた粘着三物
性を示した。
比較例 1
実施例1におけるロジン酸カリを0に変えた以
外は、全く実施例1と同様に処理することによ
り、重合終了時PH4.4、重合率96%、平均粒子径
0.15μmおよび水分散ポリマー(a)のガラス転移温
度マイナス65℃、ゲル分48%を持つ水分散樹脂組
成物を得た。
得られた水分散樹脂組成物は実施例1と全く同
様の方法で粘着試料を作成し、粘着物性を測定し
た。結果を第5表に記したように、ロジン散カリ
を全く使用しないとPE接着性が極めて低かつた。
比較例 2
実施例8で得られたスチームストリツピング前
の水分散樹脂組成物にアンモニアを添加してPHを
10にした後、ロジン酸アンモニウムを50部更に後
添加してから、スチームストリツピングした。ス
チームストリツピング終了後の水分散樹脂組成物
のPHは7.3であつた。得られた水分散樹脂組成物
は実施例1と全く同様の方法で粘着試料を作成
し、粘着物性を測定した。結果を第5表に記した
ように、高級有機酸を55部使用すると低温粘着性
が低下した。
比較例 3
実施例1で得られた水分散樹脂組成物に更にカ
セイソーダを添加し、PHを10.3とした。この状態
において、ロジン酸が水相部に溶解している割合
は45%であつた。得られた水分散樹脂組成物は実
施例1と全く同様の方法で粘着試料を作成し、粘
着物性を測定した。結果を第5表に記したよう
に、高級有機酸の水相部に溶解している割合が45
%の水分散樹脂組成物は低温粘着性およびPE接
着性が低下した。また、粘着剤表面に水を滴下す
ると、速やかに白化し、耐水性も低下しているこ
とが明白であつた。
比較例 4〜6
実施例1における単量体混合物および連鎖移動
剤の組成を第3表に示すように変えた以外は、全
く実施例1と同様に処理することにより、第3表
に示す重合終了時PH、重合率、平均粒子径および
水分散ポリマー(a)のガラス転移温度、ゲル分を持
つ水分散樹脂組成物を得た。
得られた水分散樹脂組成物は実施例1と全く同
様の方法で粘着試料を作成し、粘着物性を測定し
た。結果を第5表に記したように、ガラス転移温
度が−10℃、またはゲル分が15あるいは75%であ
ると高温凝集力、低温粘着性、および/または
PE接着性が不足した。
比較例 7
実施例8におけるロジン酸カリおよびtert−ド
デシルメルカプタンをそれぞれ0および1.部に変
えた以外は、全く実施例8と同様に処理すること
により、重合終了時PH4.3、重合率96%、平均粒
子径0.15μmおよび水分散ポリマーのガラス転移
温度マイナス65℃、ゲル分70%を持つ水分散ポリ
マーを得た。
得られた水分散ポリマーに軟化点80℃のロジン
のグリセリンエステル水分散液を70部添加し、実
施例1と全く同様の方法で粘着試料を作成し、粘
着物性を測定した。結果を第5表に記したよう
に、従来の合成ラテツクスと粘着付与樹脂水分散
液の混合物は低温粘着性が不足した。
[Industrial Field of Application] The present invention particularly relates to water-dispersed resin compositions for adhesive applications. [Conventional technology] Conventional adhesives are made by masticating various rubbers such as natural rubber and synthetic rubber whose molecular weight has been reduced to a level that makes them soluble in solvents, and then adding tackiness and adhesion to polyolefins, especially polyethylene. In order to provide this, a mixture of tackifying resins such as rosin, rosin derivatives, terpene resins, synthetic petroleum resins, etc. was commonly used. The various components that make up the adhesive are mixed uniformly,
In order to impart appropriate fluidity to the adhesive and obtain good coating suitability, the adhesive coating solution contains 50 to 80% by weight of an organic solvent such as toluene or hexane. After applying the adhesive coating liquid to the base material such as paper or film,
By evaporating the organic solvent with hot air or the like, a dry coating film (adhesive) having an adhesive function is formed. Organic solvents contained in adhesive coating liquids are volatile and flammable, so use of organic solvents is prohibited during storage,
There are problems such as fire danger, occupational health problems, and air pollution in the coating and drying processes. Therefore, the use of polymer aqueous dispersions (latex) using water as a dispersion medium has gained momentum, and rubber
Aqueous dispersions of combinations of tackifying resins are being developed (Japanese Patent Publications No. 26545, No. 55-48270, No.
58-160378, Japanese Patent Publication No. 58-183771). A mixture of synthetic rubber latex and tackifying resin aqueous dispersion is prepared by adding tackifying resin to 100 parts by weight of latex polymer.
A composition containing 50 to 100 parts by weight is common;
Although it shows good adhesive properties at a measurement temperature of ~23°C, a satisfactory value for adhesive strength at 0°C is not obtained. In addition, there are some rubber latex polymers that can obtain adhesive properties only in the absence of a tackifying resin (Japanese Patent Application Laid-Open No.
145909, Japanese Unexamined Patent Publication No. 57-57707). However, in this case, the adhesive strength to polyethylene was extremely low. [Problems to be Solved by the Invention] It is essential that the adhesive has the ability to strongly adhere to general-purpose materials with a small pressure within a wide temperature range (0 to 40°C). However, in particular, conventional water-dispersed adhesives have cohesive strength at 40°C (high-temperature cohesive strength), adhesive strength at 0°C (low-temperature adhesiveness), and adhesive strength with polyethylene, which is particularly difficult to adhere to among general-purpose materials ( There was no material that fully satisfied all three physical properties of adhesion (PE adhesion). In general, synthetic latex polymers used in adhesives have a distribution of molecular weights, with high molecular weight toluene-insoluble parts (gel parts) providing cohesive strength to the adhesive, and low-molecular weight toluene-soluble parts (insoluble parts). gel content) gives the adhesive fluidity, i.e., tackiness.
It has the effect of providing PE adhesive properties. However, in designing latex polymers,
When the gel content is increased (eg, adjusted to 50-70% by weight) to provide the necessary high-temperature cohesion, the fluidity of the non-gel portion of the polymer alone provides little PE adhesion. Therefore, adding 50 to 100 parts of tackifying resin to 100 parts of polymer usually provides the required amount.
An adhesive exhibiting PE adhesion is obtained. However, since tackifying resins are generally used that have a softening point of 50 to 100°C, the physical properties at low temperatures of the mixed adhesive of latex polymer and tackifying resin are impaired, resulting in a decrease in low-temperature tack. . When a tackifying resin with a low softening point or a polymer with a low glass transition temperature is used, low temperature tackiness is good, but high temperature cohesive strength is reduced. In other words, it is extremely difficult to achieve a balance between high-temperature cohesive strength, low-temperature tackiness, and PE adhesiveness with a tackifier that is a mixture of synthetic latex and tackifying resin aqueous dispersion. [Means and effects for solving the problem] The present inventors have obtained a water-dispersible adhesive coating liquid that sufficiently satisfies the three physical properties of high-temperature cohesion, low-temperature tackiness, and PE adhesiveness described above. If you can,
It has become possible to replace solvent-based adhesive coating fluids,
We have made it possible to manufacture adhesive tapes that are safe from health and safety concerns, and we have considered this to be extremely meaningful from an industrial perspective, and have therefore conducted extensive research. As a result, a specific water consisting of a water-dispersed polymer (a) having a specific gel content and glass transition temperature and one or more higher organic acids (b) having at least one carboxyl group in one molecule is obtained. It has been discovered that the adhesive of the dispersed resin composition has an excellent adhesive function that satisfies the three adhesive properties described above at the same time, and the present invention has been achieved. The present invention consists of 100 parts by weight of a water-dispersed polymer (a) having a gel content of 20 to 70% by weight and a glass transition temperature of -20°C or lower, and a higher organic acid (b) having at least one carboxyl group in one molecule. 0.5 to 30 parts by weight of one or more of A water-dispersed resin composition for adhesives is characterized in that: The present invention will be explained in detail below. The water-dispersed polymer (a) used in the present invention can be obtained by emulsion polymerization of one or more monomers containing at least one radically polymerizable unsaturated group. The proportion of soft monomer in the water-dispersed polymer (a) used in the present invention is 50 to 90% by weight. Soft monomer refers to a monomer with a homopolymer glass transition temperature of -20°C or lower, specifically (meth)acrylic esters such as ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, and lauryl methacrylate; butadiene , isoprene, chloroprene, and other conjugated dienes. The water-dispersed polymer (a) can contain as a component a monomer (hard monomer) that is copolymerizable with a soft monomer and whose homopolymer glass transition temperature exceeds -20°C. Typical examples of hard monomers include methyl (meth)acrylate,
(Meth)acrylic acid esters such as lauryl acrylate and ethyl methacrylate; aromatic vinyl compounds such as styrene, vinyltoluene, α-methylstyrene, and divinylbenzene; ethylenically unsaturated compounds such as acrylic acid, methacrylic acid, itaconic acid, and fumaric acid Carboxylic acids; hydroxyalkyl esters such as 2-hydroxyethyl acrylate and hydroxypropyl methacrylate; vinyl compounds having glycidyl groups such as glycidyl methacrylate and glycidyl acrylate; acrylamide;
Compounds having an amide group such as N-methylolacrylamide; vinyl esters such as vinyl acetate and vinyl propionate; dioctyl maleate, dioctyl fumarate, dimethylaminoethyl methacrylate, acrylonitrile, and the like. The glass transition temperature (Tg) of water-dispersed polymer (a) is
The temperature is -20°C or lower, preferably -80°C to -30°C.
When Tg exceeds -20°C, low-temperature tackiness decreases, making it likely to be unsuitable for adhesive applications. Further, the gel content of the water-dispersed polymer (a) is 20 to 70% by weight. For adhesive applications, if the gel content is less than 20% by weight, high-temperature cohesive strength cannot be obtained, and if it exceeds 70% by weight, low-temperature tack and PE adhesion cannot be obtained. The gel content of the water-dispersed polymer (a) can be adjusted as appropriate by adjusting the type and amount of the chain transfer agent, polymerization temperature, polymerization rate, average particle size of the latex, type and amount of the crosslinking agent, etc. As the chain transfer agent, known chain transfer agents such as mercaptans and carbon tetrachloride can be used. If the amount of the chain transfer agent used is too large, the gel content will be reduced, and if it is too small, the gel content will be increased. Gel content adjustment by polymerization temperature, polymerization rate, and average particle size of latex is as well known in ordinary emulsion polymerization.
The higher the polymerization temperature and polymerization rate, and the smaller the average particle size of the latex, the more the gel content can be increased. Examples of the crosslinking agent include crosslinking monomers such as divinylbenzene and glycidyl methacrylate, compounds having two or more glycidyl groups in one molecule, and common crosslinking agents such as sulfur. The crosslinking monomer is used by being added together with other monomers during emulsion polymerization, and the usual crosslinking agent is added after the polymerization is completed. The amount of crosslinking agent added is usually determined by the monomer or polymer.
The gel content can be adjusted by using 0.5 to 5 parts by weight per 100 parts by weight. The higher organic acid (b) used in the present invention contains one or more carboxyl groups in one molecule, and has a specific
Refers to substances that can become a transparent aqueous solution (hereinafter referred to as "completely dissolved") at pH levels or higher. Further, the solubility of the higher organic acid (b) in pure water at 25° C. is preferably 0.5 g/100 g water or less. If the solubility in water exceeds 0.5 g/100 g water, it is not preferable because not only the adhesive properties of the adhesive but also the water resistance deteriorate. The dissociation constant pKa of the higher organic acid (b) is preferably 3.0 to 9.0. A higher organic acid (b) having a pKa within this range is preferable because it can be insolubilized within a pH range that does not impair the stability of the latex particles. Specifically, preferred are resin acids such as rosin acid, higher fatty acids such as oleic acid and lauric acid, and higher organic acids such as synthetic petroleum resins modified with unsaturated carboxylic acids such as acrylic acid, fumaric acid and maleic acid. The higher organic acid used in the present invention is neutralized with alkali metal ions and/or ammonium ions and completely dissolves in water to form an aqueous solution at a certain pH or higher, but begins to become insoluble in water below a certain pH. ,
A precipitate of higher organic acid (b) is formed. A specific pH (hereinafter referred to as
The PH (expressed as "specific PH") varies depending on the type of higher organic acid and cannot be limited, but it is generally located approximately between PH 8.0 and 11.0. The molecular weight of the higher organic acid (b) is preferably 100 to 2,000.
If the molecular weight is less than 100, it is not preferable because not only the adhesive properties of the adhesive but also the water resistance deteriorate.
In addition, when the molecular weight exceeds 2000, water-dispersed polymer (a)
The compatibility with the adhesive deteriorates and the adhesive properties are impaired. The proportion of the higher organic acid (b) is preferably 0.5 to 30 parts by weight per 100 parts by weight of the water-dispersed polymer (a). More preferably, it is 1.0 to 20 parts by weight. If it is less than 0.5 part by weight, it will not function as a tackifying resin,
The balance between high temperature cohesion, constant temperature adhesion and PE adhesion cannot be achieved. Furthermore, if the amount exceeds 30 parts by weight, not only the low-temperature tackiness decreases to a practically unacceptable level, but also the heat resistance and light resistance become extremely insufficient. It is believed that the higher organic acid (b) is well compatible with the water-dispersed polymer (a) and functions as a tackifying resin that promotes the fluidity of the polymer. The proportion of the higher organic acid (b) dissolved in the aqueous phase of the water-dispersed resin composition must be 35% or less based on the total dry weight of (b) in terms of final resin. More preferably 30% or less, most preferably 25% or less. If the proportion of the higher organic acid (b) dissolved in the aqueous phase of the water-dispersed resin composition exceeds 35%, it will act as an emulsifier, which will not only impair its function as a tackifying resin. The water-dispersed resin composition tends to foam, resulting in poor workability during coating and significantly poor water resistance as an adhesive. Surprisingly, in the present invention, the proportion of the higher organic acid (b) dissolved in the aqueous phase of the water-dispersed resin composition is 35%.
Only in the following cases, sufficient PE adhesion can be obtained as an adhesive by adding a small amount of the higher organic acid (b), and the low-temperature adhesiveness is not impaired and the high-temperature cohesive strength is also high. This made it possible for the first time to balance the three physical properties of adhesion mentioned above. This is thought to be due to a portion of the higher organic acid (b) being incorporated into the latex particles and/or on the surface of the particles, and being well dispersed or compatible with the water-dispersed polymer (a). Therefore, even if the amount of (b) is small, it seems to work effectively as a tackifying resin. The water-dispersed resin composition of the present invention is obtained through the following steps. First, an aqueous solution of the higher organic acid (b) completely dissolved at a specific pH or higher is added and mixed before, during and/or after the emulsion polymerization step of the water-dispersed polymer (a). When adding, it is desirable to previously adjust the pH of the emulsion polymerization system or water-dispersed polymer (a) dispersion system to a specific pH or higher in which the higher organic acid (b) can be completely dissolved using caustic potash, ammonia, or the like. Then, during and after the addition of the aqueous solution of the higher organic acid (b), addition of the acid monomer and/or
Alternatively, the water-dispersed resin composition of the present invention can be obtained by gradually lowering the pH of the emulsion polymerization system or the water-dispersed polymer (a) dispersion system by volatilization of ammonia or the like. The final pH of the water-dispersed resin composition is at least below a specific pH, and the proportion of the higher organic acid (b) dissolved in the aqueous phase of the water-dispersed resin composition is
The pH is 35% or less of the total amount of (b). When the PH of the water-dispersed resin composition exceeds the above-mentioned PH,
The percentage of higher organic acid (b) dissolved in the aqueous phase is 35%.
The present invention cannot be achieved beyond this point. Emulsion polymerization methods using aqueous solutions of emulsifiers such as potassium rosinate and potassium oleate are already known. For example, the above-mentioned emulsifier is lowered to a certain pH level to temporarily lose its emulsifying function, destabilizing the latex particles and promoting aggregation and enlargement, and after the particles have aggregated and enlarged, the pH is raised again and the emulsifier There is a method of restoring the emulsifying function of the latex to its original state and contributing to the stabilization of the latex particles, but this polymerization method uses the above-mentioned emulsifier to function as an emulsifier, and after increasing the particle size, the pH must be adjusted again. In order to restore the original function as an emulsifier and stabilize latex particles, attempts to utilize the function of resins such as rosin acid and oleic acid, such as the water-dispersed resin composition of the present invention, have been proposed. There wasn't any (Rubber)
and Plastics Age 42 , 868 (1961), Japanese Patent Application Publication No. 1977-
32084). Even if various anti-aging agents, ultraviolet absorbers, pigments, fillers, crosslinking agents, plasticizers, thickeners, etc. are added to the water-dispersed resin composition of the present invention, the water-dispersed resin of the present invention The composition is not limited.
However, care must be taken to ensure that the proportion of the higher organic acid (b) dissolved in the aqueous phase of the water-dispersed resin composition does not reach a pH of 35% or more due to the additives. The water-dispersed resin composition of the present invention can also be used for coated paper, carpet lining, paint, wallpaper, floor tiles, wood, cement mortar, and the like. The proportion of the higher organic acid (b) dissolved in the aqueous phase of the water-dispersed resin composition is quantified by the following method. While adjusting the pH of the water-dispersed resin composition to 3 or less with 1N hydrochloric acid, dilute and adjust the solid content to 25% with water. Add 100ml of the diluted solution to PH12 with 0.5N potassium hydroxide aqueous solution.
Obtain a neutralization titration curve and check the inflection point (neutralization point). Next, using 1N hydrochloric acid or 0.5N potassium hydroxide, prepare a 25% concentration water-dispersed resin composition at the pH of each neutralization point confirmed above, and have an oval pore diameter of 200 Å in short axis and 2000 Å in major axis. Each 25% concentration water-dispersed resin composition using an ultrafiltration membrane.
Ultrafiltrate 100 ml of the aqueous phase and separate the aqueous phase liquid at each neutralization point. Among the hydrophilic substances dissolved in the aqueous phase liquid for each neutralization point, higher organic acids (b) were confirmed using gel permeation chromatography and infrared spectrophotometer. (b) Determine the PH region to be neutralized. In the neutralization titration curve described above, the amount of potassium hydroxide aqueous solution (a) in the PH range that neutralizes the higher organic acid (b) that has become clear is determined. Dilute the water-dispersed resin composition concentration to 25% while ensuring that there is no change in pH. Using the ultrafiltration membrane described above, half of the aqueous phase of 100 ml of the diluted water resin composition is subjected to ultrafiltration to obtain an aqueous phase liquid. The obtained aqueous phase liquid is adjusted to pH 3 or less with 1N hydrochloric acid, and then titrated to pH 12 with 0.5N aqueous potassium hydroxide solution. Similarly, in the neutralization titration curve obtained, the amount of potassium hydroxide aqueous solution (b) required to neutralize the curve part in the PH range where the higher organic acid is neutralized is determined. The double value of (b) expressed as a percentage of (a) is the ratio of higher organic acid (b) dissolved in the aqueous phase. [Effects of the Invention] The water-dispersed resin composition of the present invention simultaneously satisfies the three adhesion properties of high-temperature cohesive strength, low-temperature tackiness, and PE adhesion that have not been obtained with conventional water-dispersed type adhesives,
It has reached a level where it can replace conventional natural rubber-based organic solvent type adhesives. Thereby,
This not only prevents the disadvantages of adhesive coating fluids containing organic solvents, such as the risk of fire, deterioration of the working environment, and the occurrence of pollution, but also improves the equipment, labor, and labor required to recover solvents.
It also eliminates the need for energy, making it possible to save resources and save energy. In addition, compared to conventional mixtures of synthetic latex and tackifying resin aqueous dispersion, since no tackifying resin aqueous dispersion is used, the emulsifier that was required when dispersing the tackifying resin in water is no longer required, and the adhesive Improves water resistance. Furthermore, since water dispersion equipment and processes are not required, it has become possible to provide an inexpensive adhesive. [Examples] Hereinafter, the present invention will be explained in more detail with reference to Examples. Example 1 After replacing the inside of a temperature-adjustable pressurized reactor (autoclave) equipped with a dropping funnel and a stirrer with nitrogen in advance, 100 parts by weight of water (hereinafter, all parts are shown in parts) was prepared.
However, all amounts other than water, monomers, and chain transfer agents refer to parts by dry weight). Potassium rosin acid (average molecular weight)
334), 0.2 part of sodium lauryl sulfate, and 0.05 part of ethylenediaminetetraacetic acid sodium salt, and heated to 80°C with stirring. Next, 100 parts of a monomer consisting of 19.5 parts of styrene, 50 parts of butadiene, 25 parts of 2-ethylhexyl acrylate, 5 parts of 2-hydroxyethyl acrylate, and 0.5 part of acrylic acid was added.
and chain transfer agent (tert-dodecyl mercaptan)
1.5 parts of the mixture was added dropwise into the reactor over 8 hours. In addition, an aqueous solution in which 1.2 parts of sodium persulfate, 0.3 parts of caustic soda, and 0.3 parts of sodium dodecylbenzenesulfonate were dissolved in 20 parts of water was added dropwise to the reactor over 9 hours, and the mixture was further heated while maintaining the internal temperature at 80°C. Stirred for 1 hour. PH at the end of polymerization is 6.3,
The polymerization rate was 95%, and a water-dispersed resin composition with an average particle size of 0.19 μm was obtained. After the polymerization was completed, the pH of the resulting water-dispersed resin composition was adjusted to 8.0 using a Kaseizota, and steam stripping was performed to remove residual monomers. Water-dispersed polymer in the obtained water-dispersed resin composition
(a) had a glass transition temperature of -63°C and a gel content of 43%. The obtained water-dispersed resin composition was increased in viscosity to about 10,000 cps by adding about 0.5 part of polyacrylic acid seeder, and after uniformly coating it on release paper at a coating weight of about 45 dry g/ m2 , It was dried with hot air at 120°C for 2.5 minutes. The resulting dried coating film on the release paper was pressed onto the corona discharge treated surface of a stretched polypropylene film (thickness: approximately 60 μm), and the dried coating film was transferred to the polypropylene film to prepare an adhesive sample. Adhesive sample at temperature 23
After curing for 1 hour at 65% relative humidity, the following adhesive properties were measured. The results are shown in Table 4. Physical property measurement items and methods: High temperature cohesive force: 25mm sticky sample on a stainless steel plate
× 25mm in size and pasted with a 2kg roller going back and forth once, the adhesive surface was set parallel to the tensile direction of the tensile tester, and the temperature was 2mm/min in an atmosphere of 40℃.
The shear force was measured at a speed of . Low-temperature adhesion: Make a loop with the adhesive layer of an adhesive sample 25 mm wide and 250 mm long, and
It is brought into contact with the cardboard surface at a speed of 500 mm/min under almost zero pressure in an atmosphere at ℃. Three seconds after contact, the adhesive strength was measured when peeled off at the same speed of 500 mm/min. PE adhesion: In an atmosphere of 23°C, a 25 mm wide adhesive sample was pasted on a low density PE plate without additives by one round trip with a 2 kg roller, and after 20 minutes had passed, a 50 mm wide /min
The 180° peel strength was measured at a speed of . The glass transition temperature and gel content of the water-dispersed polymer (a) are measured as follows. After raising the pH to 12 with 0.5N potassium hydroxide,
Half of the aqueous phase of the water-dispersed resin composition diluted to 10% concentration is subjected to ultrafiltration. A dried coating film formed from the residual liquid of the water-dispersed resin composition after repeating this treatment three times is used as a sample. The glass transition temperature is measured using a DSC measuring device using a sample approximately 0.5 mm thick. Regarding the gel content, first, approximately 1 g of a 40 μm thick sample is immersed in 100 ml of toluene at a temperature of 23° C. for 3 days. Thereafter, the sample and toluene are passed through a 200-mesh wire mesh, and the swollen gel on the wire mesh is dried to a constant weight and accurately weighed. The gel content is obtained by dividing the obtained weight by the original weight and expressing it as a percentage. Examples 2 to 6 The disproportionated potassium rosin acid and the chain transfer agent in Example 1 were changed as shown in Table 1, but the same process as in Example 1 was carried out to produce the products shown in Table 1. A water-dispersed resin composition having the pH, polymerization rate, average particle diameter, and gel content of the water-dispersed polymer (a) at the end of polymerization was obtained. An adhesive sample of the obtained water-dispersed resin composition was prepared in exactly the same manner as in Example 1, and the adhesive properties were measured. However, only in Example 4, the pH was not adjusted to 8.0, and after stripping, the solid content was concentrated to 60% and the viscosity was about 10,000 cps. The results are shown in Table 4. Examples 7 to 10 The procedure was exactly the same as in Example 1, except that the monomer mixture and chain transfer agent in Example 1 were changed as shown in Table 2 (0.5 parts of sodium persulfate was used only in Example 7). By the treatment, a water-dispersed resin composition having the pH at the end of polymerization, polymerization rate, average particle diameter, glass transition temperature of water-dispersed polymer (a), and gel content shown in Table 2 was obtained. An adhesive sample of the obtained aqueous dispersion composition was prepared in exactly the same manner as in Example 1, and the adhesive properties were measured.
The results are shown in Table 4. Example 11 Ammonia was added to the water-dispersed resin composition obtained in Example 8 before steam stripping to adjust the pH.
10, then add an aqueous solution of ammonium rosinate to 15
% and then steam stripping.
The pH of the water-dispersed resin composition after steel stripping was 6.8. An adhesive sample of the obtained water-dispersed resin composition was prepared in exactly the same manner as in Example 1, and the adhesive properties were measured. As shown in Table 4, the water-dispersed resin composition containing 20 parts of the higher organic acid exhibited good adhesion properties. Example 12 Caustic soda was further added to the water-dispersed resin composition obtained in Example 1 to adjust the pH to 9.7. An adhesive sample of the obtained water-dispersed resin composition was prepared in exactly the same manner as in Example 1, and the adhesive properties were measured. As shown in Table 4, the water-dispersed resin composition containing 25% of the higher organic acid dissolved in the aqueous phase exhibited good adhesive properties. From the results in Table 4, the water-dispersed resin composition of the present invention exhibited clearly superior adhesive properties compared to the conventional water-dispersed adhesives (Comparative Examples 1 and 7) described below. Comparative Example 1 Except for changing the amount of potassium rosin acid in Example 1 to 0, the process was carried out in the same manner as in Example 1, resulting in a pH of 4.4 at the end of polymerization, a polymerization rate of 96%, and an average particle diameter.
A water-dispersed resin composition having a particle diameter of 0.15 μm, a glass transition temperature of minus 65° C. of the water-dispersed polymer (a), and a gel content of 48% was obtained. An adhesive sample of the obtained water-dispersed resin composition was prepared in exactly the same manner as in Example 1, and the adhesive properties were measured. As shown in Table 5, the PE adhesion was extremely low when no rosin powder was used. Comparative Example 2 Ammonia was added to the water-dispersed resin composition obtained in Example 8 before steam stripping to adjust the pH.
10, an additional 50 parts of ammonium rosinate was added and then steam stripped. The pH of the water-dispersed resin composition after steam stripping was 7.3. An adhesive sample of the obtained water-dispersed resin composition was prepared in exactly the same manner as in Example 1, and the adhesive properties were measured. As shown in Table 5, when 55 parts of the higher organic acid was used, the low temperature tackiness decreased. Comparative Example 3 Caustic soda was further added to the water-dispersed resin composition obtained in Example 1 to adjust the pH to 10.3. In this state, the proportion of rosin acid dissolved in the aqueous phase was 45%. An adhesive sample of the obtained water-dispersed resin composition was prepared in exactly the same manner as in Example 1, and the adhesive properties were measured. As shown in Table 5, the proportion of higher organic acids dissolved in the aqueous phase was 45%.
% water-dispersed resin composition had decreased low temperature tack and PE adhesion. Furthermore, when water was dropped onto the surface of the adhesive, it quickly turned white and it was clear that the water resistance was also lowered. Comparative Examples 4 to 6 Polymerizations shown in Table 3 were carried out in the same manner as in Example 1, except that the compositions of the monomer mixture and chain transfer agent in Example 1 were changed as shown in Table 3. A water-dispersed resin composition having a pH at the end, a polymerization rate, an average particle diameter, a glass transition temperature of the water-dispersed polymer (a), and a gel content was obtained. An adhesive sample of the obtained water-dispersed resin composition was prepared in exactly the same manner as in Example 1, and the adhesive properties were measured. As shown in Table 5, when the glass transition temperature is -10°C or the gel content is 15 or 75%, high temperature cohesion, low temperature adhesion, and/or
PE adhesiveness was insufficient. Comparative Example 7 The same procedure as in Example 8 was carried out except that the amounts of potassium rosin acid and tert-dodecyl mercaptan in Example 8 were changed to 0 and 1 part, respectively, to achieve a pH of 4.3 at the end of polymerization and a polymerization rate of 96 %, an average particle diameter of 0.15 μm, a glass transition temperature of the water-dispersed polymer of minus 65° C., and a gel content of 70%. 70 parts of an aqueous dispersion of rosin glycerin ester having a softening point of 80° C. was added to the obtained water-dispersed polymer, and an adhesive sample was prepared in exactly the same manner as in Example 1, and the adhesive properties were measured. As the results are shown in Table 5, the mixture of the conventional synthetic latex and the aqueous tackifying resin dispersion lacked low-temperature tackiness.
【表】【table】
【表】【table】
【表】【table】
【表】【table】
【表】【table】
【表】【table】
【表】
* 凝集破壊を示す。
[Table] * Indicates cohesive failure.
Claims (1)
が−20℃以下の水分散ポリマー(a)100重量部と1
分子中に少なくとも1個のカルボキシル基を有す
る高級有機酸(b)の1種以上0.5〜30重量部とから
なり、(b)のうち水相部に溶解している割合が(b)の
全量に対して35乾燥重量%以下であることを特徴
とする粘着剤用水分散樹脂組成物。1 100 parts by weight of a water-dispersed polymer (a) with a gel content of 20 to 70% by weight and a glass transition temperature of -20°C or less and 1
It consists of 0.5 to 30 parts by weight of one or more higher organic acids (b) having at least one carboxyl group in the molecule, and the proportion of (b) dissolved in the aqueous phase is the total amount of (b). 1. A water-dispersed resin composition for an adhesive, characterized in that the content is 35% by dry weight or less.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP91485A JPS61162571A (en) | 1985-01-09 | 1985-01-09 | Water-dispersed resin composition |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP91485A JPS61162571A (en) | 1985-01-09 | 1985-01-09 | Water-dispersed resin composition |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS61162571A JPS61162571A (en) | 1986-07-23 |
| JPH0576513B2 true JPH0576513B2 (en) | 1993-10-22 |
Family
ID=11486947
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP91485A Granted JPS61162571A (en) | 1985-01-09 | 1985-01-09 | Water-dispersed resin composition |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS61162571A (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3721097A1 (en) * | 1987-06-26 | 1989-01-05 | Dow Chemical Rheinwerk Gmbh | IMPROVED ACRYLATE-BASED ADHESIVE POLYMER |
| JP3670362B2 (en) * | 1995-10-16 | 2005-07-13 | 旭化成ケミカルズ株式会社 | Emulsion composition for adhesive and method for producing the same |
| JP6287285B2 (en) * | 2014-02-05 | 2018-03-07 | 東洋インキScホールディングス株式会社 | Adhesive and adhesive sheet |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5412941B2 (en) * | 1973-08-06 | 1979-05-26 |
-
1985
- 1985-01-09 JP JP91485A patent/JPS61162571A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS61162571A (en) | 1986-07-23 |
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