JPH058657B2 - - Google Patents
Info
- Publication number
- JPH058657B2 JPH058657B2 JP1275329A JP27532989A JPH058657B2 JP H058657 B2 JPH058657 B2 JP H058657B2 JP 1275329 A JP1275329 A JP 1275329A JP 27532989 A JP27532989 A JP 27532989A JP H058657 B2 JPH058657 B2 JP H058657B2
- Authority
- JP
- Japan
- Prior art keywords
- noodle
- water
- liquid
- strings
- dough
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 235000012149 noodles Nutrition 0.000 claims description 80
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 30
- 238000005520 cutting process Methods 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 15
- 241000209094 Oryza Species 0.000 claims description 14
- 235000007164 Oryza sativa Nutrition 0.000 claims description 14
- 235000009566 rice Nutrition 0.000 claims description 14
- 238000005096 rolling process Methods 0.000 claims description 11
- 238000001816 cooling Methods 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 8
- 239000000110 cooling liquid Substances 0.000 claims description 5
- 238000004898 kneading Methods 0.000 claims description 5
- 238000003801 milling Methods 0.000 claims description 4
- 238000010025 steaming Methods 0.000 claims description 4
- 235000013312 flour Nutrition 0.000 claims description 3
- 238000007796 conventional method Methods 0.000 claims 1
- 239000006185 dispersion Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 6
- 241000519695 Ilex integra Species 0.000 description 5
- 230000032683 aging Effects 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 235000013305 food Nutrition 0.000 description 2
- 240000008620 Fagopyrum esculentum Species 0.000 description 1
- 235000009419 Fagopyrum esculentum Nutrition 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 235000021329 brown rice Nutrition 0.000 description 1
- 238000011437 continuous method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000009740 moulding (composite fabrication) Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000005070 ripening Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Landscapes
- Manufacturing And Processing Devices For Dough (AREA)
- Noodles (AREA)
Description
【発明の詳細な説明】
産業上の利用分野
本発明は米を原料とした連続製麺法及び装置に
関するもので、特にウルチ精米を水洗、製粉、加
水、蒸練したものに生の米紛を混練して練出し、
圧延の後、放冷することなく冷却液で麺線切込ロ
ーラーを湿潤させながら直ちに麺線を形成させる
ことを特徴とする連続製麺法及び装置に関するも
のである。[Detailed Description of the Invention] Industrial Application Field The present invention relates to a continuous method and device for making noodles using rice as a raw material, and in particular, it relates to a method and apparatus for continuous noodle production using rice as a raw material. Knead and knead,
The present invention relates to a continuous noodle manufacturing method and apparatus that are characterized in that after rolling, noodle strings are immediately formed while moistening a noodle string cutting roller with a cooling liquid without allowing the noodles to cool.
従来の技術
古くから小麦粉の製麺工程において麺生地をあ
る時間放置して熟成させる方法はよく知られてい
る。熟成工程を経ることによつて麺生地は加工生
が良くなると同時に製品の質が向上するとされて
いるが、この熟成の条件は製麺法や麺の種類の違
いや製麺工程の違いにより異なるが、手打や手延
製麺では5℃前後で数〜数十時間、それも工程が
代る度ごとに数回に及ぶ場合が多く、例えば『生
麺類の表示に関する公正競争規約』では、別表と
してさぬき名産うどんの熟成時間を2時間以上、
本場札幌ラーメンを3℃以上、10℃以下で40時間
以上、本場出雲そばを混練後5℃で約2時間と規
定されている。BACKGROUND TECHNOLOGY The method of leaving noodle dough for a certain period of time to mature in the noodle making process using wheat flour has been well known for a long time. It is said that by going through the aging process, the noodle dough becomes more processed and the quality of the product improves, but the conditions for this aging vary depending on the noodle-making method, the type of noodles, and the noodle-making process. However, hand-made or hand-rolled noodles are kept at around 5℃ for several to several tens of hours, and this is often repeated several times each time the process changes. Toshi Sanuki's famous udon is aged for over 2 hours.
It is stipulated that authentic Sapporo ramen should be cooked at 3°C or higher and below 10°C for over 40 hours, and authentic Izumo soba should be kneaded at 5°C for about 2 hours.
ウルチ米を原料とする麺類いわゆるライスヌー
ドルの製造においてもこの老化熟成の問題は極め
て重要な問題であり、特に麺生地の粘着生が大き
いことから充分に生地を放冷冷却した後に切断さ
れるのが一般的であり、この放冷工程は従来へぎ
板等を介して一枚づつ積み重ねておいて約12時間
程度の放冷が行なわれてきたものであつて、これ
が機械による連続製麺に際して最大の障害となつ
てきた。 This problem of aging and ripening is also an extremely important problem in the production of so-called rice noodles, which are noodles made from urchi rice.In particular, because the noodle dough is highly sticky, it is difficult to cut the dough after cooling it sufficiently. Conventionally, this cooling process was performed by stacking the noodles one by one using a board, etc., and leaving them to cool for about 12 hours. has become an obstacle.
発明が解決しようとする問題点
本発明は米を原料とした麺類食品、いわゆるラ
イスヌードルの連続製造方法を提供することを目
的とするもので従来長時間を要した放冷工程を完
全に省略し、それによつて圧延工程と麺線切込工
程とを一体化した新規の製麺装置を提供するもの
である。Problems to be Solved by the Invention The purpose of the present invention is to provide a continuous manufacturing method for noodle food made from rice, so-called rice noodles, which completely eliminates the cooling process that conventionally required a long time. , thereby providing a new noodle making device that integrates the rolling process and the noodle string cutting process.
問題点を解決するための手段
すなわち、本発明のライスヌードルの製造はウ
ルチ玄米を原料として、精白、洗米、製粉、加
水、蒸練、練出し、圧延、麺線形成の諸工程に沿
つて行なわれるもので、その際、製粉工程から生
米紛の一部を取出したものを再び蒸練または練出
し工程で添加混合することによつて製品の熟成に
必要とされる時間の短縮を計ると共に、圧延後の
餅生地(麺生地)を放冷することなく直ちに冷却
して麺線化することによつて、従来まで必要とさ
れて来た放冷工程を完全に省略するものであり、
この麺線形成に際して麺線切込ローラーの表面を
水や油等の液体で湿潤させながら冷却するもので
ある。この場合の湿潤手段としては、麺生地の切
断時に切刃表面に冷却液をスプレー噴霧する方法
や、冷却液中に回転刃の一部を浸漬させながら麺
線形成を行なう等の方法があげられる。また、特
に本発明の装置では放冷工程を完全に省略するこ
とによつて麺線形成手段を麺生地生成ローラーと
直結させてその直下に設けることができるため、
ローラーと麺線形成とを一体化した構成に特徴が
あるものであつて、それによつて装置全体の一体
化、小型化が可能となるものである。Means for Solving the Problems Namely, the production of rice noodles of the present invention is carried out using Uruchi brown rice as a raw material and following the steps of polishing, washing, milling, adding water, steaming, kneading, rolling, and forming noodle strings. At that time, a part of the raw rice powder is removed from the milling process and mixed again in the steaming or kneading process to shorten the time required for maturing the product. , by immediately cooling the rolled mochi dough (noodle dough) and forming it into noodle strings without allowing it to cool, the cooling step that was conventionally required is completely omitted.
When forming the noodle strings, the surface of the noodle string cutting roller is cooled while being moistened with a liquid such as water or oil. Wetting methods in this case include methods such as spraying a cooling liquid onto the surface of the cutting blade when cutting the noodle dough, and forming noodle strings while partially immersing the rotary blade in the cooling liquid. . Moreover, in particular, in the apparatus of the present invention, by completely omitting the cooling process, the noodle string forming means can be directly connected to the noodle dough forming roller and provided directly below it.
The device is characterized by a configuration in which the roller and the noodle string forming device are integrated, which allows the entire device to be integrated and miniaturized.
実施例
以下、本発明の一例を図面に沿つて説明するが
これは本発明の一例を示すのみであつて、これら
の実施例によつて本発明が何等限定されるもので
ないことは当然である。なお、本発明の連続製麺
装置を構成する製粉手段、加水手段、蒸練手段、
練出し手段は従来周知のものをそのまま適用でき
るための説明及び図面は省略した。Examples An example of the present invention will be described below with reference to the drawings, but this is only an example of the present invention, and it is natural that the present invention is not limited to these examples in any way. . In addition, the flour milling means, water addition means, steaming means, which constitute the continuous noodle making apparatus of the present invention,
The explanation and drawings are omitted because the drawing means can be applied as is, which is conventionally known.
実施例 1
図面において、1は練出し後の餅生地、2は餅
生地(麺生地)1を投入するためのホツパー、3
はホツパー2の下方に装着され生地1を圧延して
麺帯4を形成するための2個の圧延ローラー、6
はローラー3等の駆動動力部、7は冷却液を入れ
ておく槽であつて、この水槽7に水または油を貯
留する。この貯えられた水は調整部9によつて調
整される。10は中心より下半分が常時水に浸漬
されているように装着されている麺線切込用回転
ローラーである。この切込ローラー10の浸漬程
度は麺帯4の切込と同時に形成される麺線5がが
相互に付着することなく、分離されるように調整
されている。12は上方に向つて傾斜状に設けら
れた移送コンベアであり、水槽7内に落下した麺
線5を搬送するためのものである。この移送コン
ベア12の速度も自在に調整することができる。
13は移送された麺線5を一定の寸法に裁断する
裁断ローラーである。練出し工程を経た餅生地を
圧延ローラー3にかけて圧延して形成される麺帯
4を、水槽7に貯留している水に上方半分程度を
残して約半分だけが水に漬かつているように装着
し所定の速度で回転している麺線切込ローラー1
0に導入する。切込ローラー10によつて麺帯4
が麺線5となつて麺線化された瞬間において、生
成された麺線全体が水中に没して急冷され、切り
口の粘着性が失われて麺線同志が相互に付着する
ことなく分離する。こうして分離された麺線5は
水槽内に傾斜して設けられている移送コンベア1
2上に載置されて水分を切りながら徐々に上方に
搬送される。移送コンベア12によつて水槽内か
ら引揚げられた麺線は、所定の速度で回転中の裁
断ローラー13によつて、一定の長さに裁断され
る。切込ローラー10の水に浸漬されているいる
部分の位置調整のために水量を適宜調整すること
ができる手段が9が設けられている。Example 1 In the drawing, 1 is a mochi dough after kneading, 2 is a hopper for charging the mochi dough (noodle dough) 1, and 3 is a hopper for charging the mochi dough (noodle dough) 1.
are two rolling rollers 6 installed below the hopper 2 for rolling the dough 1 to form the noodle strips 4;
Reference numeral denotes a drive power unit for the rollers 3, etc., and 7 is a tank for storing a cooling liquid, and this water tank 7 stores water or oil. This stored water is adjusted by the adjustment section 9. Reference numeral 10 denotes a rotating roller for cutting noodle strings, which is installed so that the lower half of the roller is always immersed in water. The degree of immersion of the cutting roller 10 is adjusted so that the noodle strings 5 formed at the same time as the cutting of the noodle band 4 are separated without adhering to each other. Reference numeral 12 is a transfer conveyor provided in an upwardly inclined manner, and is used to transfer the noodle strings 5 that have fallen into the water tank 7. The speed of this transfer conveyor 12 can also be adjusted freely.
13 is a cutting roller that cuts the transported noodle strings 5 into a certain size. The noodle strips 4 formed by rolling the rice cake dough that has gone through the kneading process with the rolling rollers 3 are attached to the water stored in the water tank 7 so that only about half of the strips are immersed in water, leaving about the upper half. The noodle string cutting roller 1 rotates at a predetermined speed.
0. Noodle strip 4 by cutting roller 10
At the moment when the noodle strings are formed into noodle strings 5, the entire generated noodle strings are submerged in water and rapidly cooled, and the cut end loses its stickiness and the noodle strings separate without adhering to each other. . The noodle strings 5 separated in this way are transferred to a transfer conveyor 1 which is inclined in the water tank.
2 and is gradually conveyed upward while draining water. The noodle strings pulled up from the water tank by the transfer conveyor 12 are cut into a predetermined length by a cutting roller 13 rotating at a predetermined speed. In order to adjust the position of the portion of the cutting roller 10 that is immersed in water, a means 9 is provided that can appropriately adjust the amount of water.
実施例 2
実施例1の水槽7に麺線切込ローラー10の一
部を浸漬させるかわりに散水装置15を設けるこ
とによつて切込ローラー10に散水し、麺線11
が形成される際に麺線が相互に付着しないように
するもので、その他の部分は実施例1の場合と同
様であるが水槽7は不要となり、また切込ローラ
ーの一部を水中に浸漬する必要もなく切込ローラ
ーの位置調整も必要がない。すなわち、ローラー
3によつて圧延された麺帯4が切込ローラーに食
込む瞬間に、切込ローラーと麺帯に散水させるも
ので、その結果切込ローラーによつて切出された
麺線は、散水装置8から散水される水によつて急
冷され、切り口の粘着性が解消され夫々の麺線同
志が付着することなく分離する。分離された麺線
は傾斜状の移送コンベアによつて搬送されて所定
の速度で回転する裁断ローラー13によつて一定
の寸法に切断される。ローラーと移送コンベアの
速度は適宜調整できるものである。Example 2 Instead of immersing a part of the noodle string cutting roller 10 in the water tank 7 of Example 1, a water sprinkling device 15 was provided to sprinkle water on the noodle string cutting roller 10 and to cut the noodle strings 11.
This prevents the noodle strings from adhering to each other when they are formed, and the other parts are the same as in Example 1, but the water tank 7 is no longer necessary, and a part of the cutting roller is immersed in water. There is no need to adjust the position of the cutting roller. That is, at the moment when the noodle strip 4 rolled by the roller 3 bites into the cut roller, water is sprinkled on the cut roller and the noodle strip, and as a result, the noodle strips cut by the cut roller are The noodles are rapidly cooled by water sprinkled from the water sprinkler 8, the stickiness of the cut ends is eliminated, and the noodle strings are separated without sticking to each other. The separated noodle strings are conveyed by an inclined transfer conveyor and cut into a predetermined size by a cutting roller 13 rotating at a predetermined speed. The speed of the rollers and transfer conveyor can be adjusted accordingly.
発明の効果
本発明によれば従来まで不可欠とされてきた長
時間の放冷工程を省略できるため、米を原料とす
る麺類食品、いわゆるライスヌードルの連続製造
が可能となるもので、その結果、圧延手段と麺線
形成手段とを一体化したライスヌードルの連続製
麺ブランドを提供することができる。Effects of the Invention According to the present invention, the long-time cooling process that has been considered indispensable in the past can be omitted, making it possible to continuously manufacture noodle foods made from rice, so-called rice noodles. It is possible to provide a continuous noodle brand of rice noodles that integrates a rolling means and a noodle string forming means.
図面は本発明の連続製麺装置の一例を示すため
の模式的説明図である。
1……餅生地(麺生地)、2……ホツパー、3
……圧延ローラー、4……麺帯、5……麺線、6
……駆動動力部分、7……水槽、8……散水装
置、9……液麺調整部、10……麺線切込ローラ
ー、12……移送コンベアー、13……裁断ロー
ラー。
The drawing is a schematic explanatory view showing an example of the continuous noodle making device of the present invention. 1...Mochi dough (noodle dough), 2...Hopper, 3
... Rolling roller, 4 ... Noodle strip, 5 ... Noodle string, 6
. . . Drive power section, 7.. Water tank, 8.. Water sprinkler, 9.. Liquid noodle adjustment section, 10.. Noodle string cutting roller, 12.. Transfer conveyor, 13.. Cutting roller.
Claims (1)
したものに、さらに生の米紛を混入して練出し圧
延した後、放冷することなく麺線切込ローラーを
冷却液で湿潤させながら直ちに切断して麺線を形
成させることを特徴とする連続製麺方法。 2 麺線を形成させた後、さらに茹上げ、冷凍処
理する特許請求の範囲第1項記載の方法。 3 製粉手段、加水手段、蒸練手段、練出し手
段、圧延手段及び麺線形成手段からなる製麺装置
において、該麺線形成手段が圧延手段の下方部に
設けられ、麺線形成手段を湿潤冷却するための給
液手段を備えていることを特徴とする連続製麺装
置。 4 給液手段が液体タンクであり、液中に麺線切
込ローラーの一部が浸漬されている特許請求の範
囲第3項記載の装置。 5 給液手段が散液装置である特許請求の範囲第
3項記載の装置。[Scope of Claims] 1. Milled rice is washed with water, milled, added water, and steamed using a conventional method, and then raw rice flour is mixed in, kneaded and rolled, and then cut into noodle strings without being left to cool. A continuous noodle making method characterized by immediately cutting the rollers while moistening them with a cooling liquid to form noodle strings. 2. The method according to claim 1, wherein after forming noodle strings, the noodles are further boiled and frozen. 3. In a noodle making device comprising a milling means, a water adding means, a steaming means, a kneading means, a rolling means, and a noodle string forming means, the noodle string forming means is provided below the rolling means, and the noodle string forming means is moistened. A continuous noodle making device characterized by being equipped with a liquid supply means for cooling. 4. The device according to claim 3, wherein the liquid supply means is a liquid tank, and a part of the noodle string cutting roller is immersed in the liquid. 5. The device according to claim 3, wherein the liquid supply means is a liquid dispersion device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1275329A JPH03139250A (en) | 1989-10-23 | 1989-10-23 | Process for continuous preparation of noodle from rice and apparatus therefor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1275329A JPH03139250A (en) | 1989-10-23 | 1989-10-23 | Process for continuous preparation of noodle from rice and apparatus therefor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH03139250A JPH03139250A (en) | 1991-06-13 |
| JPH058657B2 true JPH058657B2 (en) | 1993-02-02 |
Family
ID=17553944
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1275329A Granted JPH03139250A (en) | 1989-10-23 | 1989-10-23 | Process for continuous preparation of noodle from rice and apparatus therefor |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH03139250A (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018176268A1 (en) * | 2017-03-29 | 2018-10-04 | 深圳市配天机器人技术有限公司 | Food production line and food processing method |
| CN108812746B (en) * | 2018-08-03 | 2020-12-25 | 瑞安市金砖工业产品设计有限公司 | Automatic noodle maker |
| CN110754489A (en) * | 2019-11-28 | 2020-02-07 | 凤冈县凤生商贸有限责任公司 | A kind of salamander noodles cooling device |
-
1989
- 1989-10-23 JP JP1275329A patent/JPH03139250A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPH03139250A (en) | 1991-06-13 |
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