JPH06100442B2 - Rotational shaft wear detector for closed rotary machine - Google Patents
Rotational shaft wear detector for closed rotary machineInfo
- Publication number
- JPH06100442B2 JPH06100442B2 JP3634090A JP3634090A JPH06100442B2 JP H06100442 B2 JPH06100442 B2 JP H06100442B2 JP 3634090 A JP3634090 A JP 3634090A JP 3634090 A JP3634090 A JP 3634090A JP H06100442 B2 JPH06100442 B2 JP H06100442B2
- Authority
- JP
- Japan
- Prior art keywords
- wear
- electrodes
- rotary shaft
- shaft
- rotary machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000001514 detection method Methods 0.000 claims description 11
- 230000000149 penetrating effect Effects 0.000 claims description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- 239000003507 refrigerant Substances 0.000 description 4
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000005057 refrigeration Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000003745 diagnosis Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Landscapes
- Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Description
本発明は密封された容器内で運転される回転機械におい
て、その軸受若しくは回転軸部(以下軸部という)が摩
耗した場合の摩耗検出装置にかかり、特に密閉式回転機
械の軸部摩耗を検出する回転軸部摩耗検出装置に関す
る。The present invention relates to a wear detecting device when a bearing or a rotary shaft portion (hereinafter referred to as a shaft portion) of a rotary machine that is operated in a sealed container is worn, and particularly detects a shaft wear of a closed rotary machine. The present invention relates to a rotating shaft wear detector.
キャンドモータや冷媒圧縮機等の密閉式回転機械におい
ては、内部のフロンやアンモニア冷媒等の漏洩を避ける
ために、密封容器のフレームを貫通する密閉端子の数は
極力抑える必要がある。 一方、前記冷媒圧縮機においては最も負荷のかかる軸部
の摩耗状況を連続的に把握する事は故障の早期発見、メ
インテナンスの効率化の面で好ましく、そして更に軸部
のいずれの位置が摩耗しているかを把握出来れば、故
障、メインテナンス診断の効率化につながる。 それには例えば実開昭47−7541に示すように、回転軸の
周囲に周方向に所定角度単位で複数の軸摩耗検出センサ
を配設する事が好ましいが、このような構成を取ると前
記センサに対応する数の密閉端子を設けねばならず、こ
の事は内部のフロンやアンモニア冷媒等の漏洩がその分
増大するという問題を有す。In a hermetic rotary machine such as a canned motor or a refrigerant compressor, the number of hermetically sealed terminals penetrating the frame of the hermetically sealed container must be minimized in order to avoid leakage of CFCs, ammonia refrigerant, etc. inside. On the other hand, in the refrigerant compressor, it is preferable to continuously grasp the wear condition of the shaft part that is most loaded, from the viewpoint of early detection of failure and efficiency of maintenance, and further, any position of the shaft part is worn. If it can be grasped whether or not there is a failure, it will lead to more efficient failure and maintenance diagnosis. For this purpose, for example, as shown in Japanese Utility Model Laid-Open No. 47754/1, it is preferable to dispose a plurality of shaft wear detection sensors around the rotary shaft in the circumferential direction at a predetermined angle unit. The number of sealed terminals corresponding to the above must be provided, and this has a problem that the leakage of CFCs, ammonia refrigerant, etc. inside will increase accordingly.
即ち密封容器が高圧力あるいは高真空状態に置かれる場
合には、容器の接合部分や貫通から気体の漏洩が生ずる
ので、このような部分を最小限少なくすることが設計
上、機能上からも最も必要である。従って容器を貫通す
る密封端子の数を最小限度にとどめなければならない。
これに反して回転軸部の摩耗位置を精度良く検出するた
めには前記電極の数を増すことになり、これに伴いその
検出信号の数も増加し、密封端子の数も増加することに
なる。 本発明は回転軸の周囲に周方向に所定角度単位で複数の
軸摩耗検出センサ(電極)を配設するも、一つの密閉端
子より取り出した検知出力からいずれの電極部位の軸部
が摩耗したかを容易に検知し得る密閉式回転機械におけ
る回転軸部摩耗検出装置を提供する事を目的とする。That is, when the sealed container is placed in a high pressure or high vacuum state, gas leaks from the joint portion and the penetration of the container, so minimizing such a portion is the most in terms of design and function. is necessary. Therefore, the number of sealed terminals that penetrate the container must be kept to a minimum.
On the contrary, in order to detect the wear position of the rotating shaft portion with high accuracy, the number of the electrodes is increased, and accordingly, the number of the detection signals is also increased and the number of the sealed terminals is also increased. . According to the present invention, a plurality of shaft wear detection sensors (electrodes) are arranged around the rotary shaft in the circumferential direction at a predetermined angle unit. However, the shaft portion of any electrode part is worn from the detection output taken out from one sealed terminal. It is an object of the present invention to provide a rotary shaft portion wear detecting device in a sealed rotary machine capable of easily detecting whether or not.
本発明は密閉式回転機械の軸部摩耗を検出する回転軸部
摩耗検出装置において、 前記回転軸部の全周に亙って配置され、周方向に所定角
度づつ分割して構成された複数の電極と、 該電極夫々に接続された前記電極と対応する数のインピ
ーダンス素子と、 前記インピーダンス素子の他端を一括集合して接続さ
れ、密封容器のフレームを貫通する一の密閉端子とを具
え、 前記軸部の摩耗により前記一又は複数の電極が回転軸と
接触した際に、いずれの位置の電極が接触したかを弁別
可能に前記密閉端子より取り出される検出出力が異なる
値になるように、前記インピーダンス素子のインピーダ
ンス定数を夫々選択した事を特徴とするものである。The present invention relates to a rotary shaft wear detecting device for detecting shaft wear of a hermetically-sealed rotary machine, wherein a plurality of rotary shaft wear detectors are arranged over the entire circumference of the rotary shaft part, and are divided by a predetermined angle in the circumferential direction. An electrode, a number of impedance elements corresponding to the electrodes connected to the electrodes, respectively, and the other end of the impedance element is collectively assembled and connected, and one sealed terminal penetrating the frame of the sealed container, When the one or more electrodes come into contact with the rotating shaft due to wear of the shaft portion, the detection output extracted from the sealed terminal to be able to discriminate which position of the electrode comes into contact has a different value, The impedance constants of the impedance elements are selected respectively.
以下、図面に基づいて本発明の実施例を例示的に詳しく
説明する。但しこの実施例に記載されている構成部品の
寸法、材質、形状、その相対配置などは特に特定的な記
載がない限りは、この発明の範囲をそれのみに限定する
趣旨ではなく単なる説明例に過ぎない。 第1図は密封電動機と一体化した冷凍用圧縮機の断面図
で、第2図は第1図の軸部の詳細図を示す。(a)は正
面図、(b)はその側面図である。1は密封型電動機、
2は冷凍用圧縮機で両者は一体化して密封構造をなして
いる。その回転軸3は共通受4で軸支されている。回転
軸3及び軸受4よりなる回転軸部の摩耗に対して影響の
及ぼされないフレーム5の軸受部分の位置に回転軸に3
に対して僅かの空隙を保ち、且つ回転軸を3と取り巻く
ように複数の電極6nが設けられる。この電極は扇状をな
し、本発明においては4枚の薄い銅板のような導体より
なり、樹脂等の絶縁物でモールドし、一体化されて板状
をなしている。このモールド板7の内径はその部分の回
転軸3の径と略等しい内容とし、前記複数の金属板6nの
内径は軸部の許容範囲内隙間を保ち得る内径に加工され
る。従って、軸部の摩耗時に始めて回転軸3と接触する
ことになる。これら複数の電極6nのそれぞれには特定の
電気的重みをつけたインピーダンス素子8nが接続され、
その他端は一括集合して密閉容器のフレーム5を貫通す
る密閉端子9に接続される。 第3図、第4図、及び第5図は回転軸部の摩耗時にのみ
回転軸3に接触する電極6nと特定の電気的重みをつけた
インピーダンス素子8n、密封端子9及び摩耗検出表示器
10より成る結線図を示す。第3図においては、インピー
ダンス素子を実数の整数としたものでこれを抵抗体8nと
し、電気的重みをつけるために、言い換えれば前記軸部
の摩耗により前記一又は複数の電極が回転軸3と接触し
た際に、いずれの位置の電極が接触したかを弁別可能に
前記密閉端子9より摩耗検出表示器10に取り出される電
流値が異なる値になるように、その1つの抵抗体8aの抵
抗値を1r、8bを1/2r、8cを1/4r、8dを1/8rオームとし
て、これらに対応する電極6nをそれぞれ6a、6b、6c、6d
とし、これに加えられる電源電圧をVボルトとし、仮に
電極6aが軸部の摩耗で回転子3に接触したとすれば、イ
ンピーダンス素子8aを通して密封端子9に流れる電流は
1Aとなる。このようにして電極6nのそれぞれと回転軸3
との接触により前記端子9を流れるそれぞれの電流の比
を示せば別紙のようになる。 即ち、上記別紙に示す電流比より電極6nに対する軸部の
摩耗位置を明確に知ることが出来る。 第4図はインピーダンス素子を実数の正負とし、正負の
弁別用に整流素子に直列抵抗で重みをつけたもので電流
は交流電圧になる。同様に密封容器外にも整流素子を設
けて正負の表示部10で弁別させればよい。この回路によ
れば第3図に比べてON−OFF信号を倍増させることがで
きる。 第5図はインピーダンス素子にインダクタンスL,キャパ
シタンスCを用いた虚数インピーダンスの例で、複素数
の出力となり、その絶対値或いは位相角などから素子の
それぞれの組合せに対して選出することができるが、表
示装置では高殿選出回路を必要とする。 第6図は函数インピーダンス素子の場合で非線型素子を
利用し、それらの各々に重みをつければよく、密封素子
からの出力には波形分析などによりそれぞれの素子を選
出できるがこれも高度の選出回路を必要とする。 また、これらの組合せによって行なってもよい。本発明
は、以上の用に密封容器内のON−OFF作動の多数のセン
サー出力を一括集合して密封端子に接続し、これを通る
電流よりそれぞれのセンサー出力を求めることが出来
る。また、軸摩耗部の位置検出以外のセンサー出力に対
しても処理できることは言うまでもない。Hereinafter, embodiments of the present invention will be illustratively described in detail with reference to the drawings. However, the dimensions, materials, shapes, relative positions and the like of the components described in this embodiment are not intended to limit the scope of the present invention thereto, but are merely examples, unless otherwise specified. Not too much. FIG. 1 is a sectional view of a refrigerating compressor integrated with a hermetic motor, and FIG. 2 is a detailed view of the shaft portion of FIG. (A) is a front view and (b) is a side view thereof. 1 is a sealed electric motor,
Reference numeral 2 is a refrigeration compressor, both of which are integrated to form a sealed structure. The rotary shaft 3 is pivotally supported by a common receiver 4. The rotating shaft 3 composed of the rotating shaft 3 and the bearing 4 is attached to the rotating shaft 3 at the position of the bearing portion of the frame 5 which is not affected by the wear of the rotating shaft portion.
In contrast, a plurality of electrodes 6n are provided so as to keep a slight gap and surround the rotary shaft with 3. This electrode has a fan shape, and in the present invention, it is made of a conductor such as four thin copper plates, molded with an insulating material such as resin, and integrally formed into a plate shape. The inner diameter of the mold plate 7 is set to be substantially equal to the diameter of the rotary shaft 3 at that portion, and the inner diameters of the plurality of metal plates 6n are machined so as to maintain the clearance within the allowable range of the shaft portion. Therefore, when the shaft portion is worn, it comes into contact with the rotary shaft 3 only. An impedance element 8n with a specific electrical weight is connected to each of the plurality of electrodes 6n,
The other ends are collectively assembled and connected to a hermetically sealed terminal 9 penetrating the frame 5 of the hermetically sealed container. 3, 4, and 5 show an electrode 6n that contacts the rotary shaft 3 only when the rotary shaft wears, an impedance element 8n with a specific electrical weight, a sealed terminal 9, and a wear detection indicator.
A wiring diagram consisting of 10 is shown. In FIG. 3, the impedance element is a real integer and is a resistor 8n. In order to give an electrical weight, in other words, the one or more electrodes are connected to the rotary shaft 3 due to wear of the shaft portion. When the contact is made, it is possible to discriminate which position of the electrode is contacted, so that the current value taken out from the sealed terminal 9 to the wear detection indicator 10 becomes a different value so that the resistance value of one resistor 8a is different. 1r, 8b is 1 / 2r, 8c is 1 / 4r, and 8d is 1 / 8r ohm, and the corresponding electrodes 6n are 6a, 6b, 6c, 6d, respectively.
If the power supply voltage applied to this is V volts and the electrode 6a contacts the rotor 3 due to wear of the shaft, the current flowing through the impedance element 8a to the sealed terminal 9 is
It becomes 1A. In this way, each of the electrodes 6n and the rotating shaft 3
If the ratio of the respective currents flowing through the terminal 9 is shown by the contact with, it becomes like a separate sheet. That is, the wear position of the shaft portion with respect to the electrode 6n can be clearly known from the current ratio shown in the attached sheet. In FIG. 4, the impedance element is a positive and negative real number, and a rectifying element is weighted by a series resistance for positive / negative discrimination, and the current is an alternating voltage. Similarly, a rectifying element may be provided outside the sealed container to discriminate between the positive and negative display portions 10. According to this circuit, the ON-OFF signal can be doubled as compared with FIG. Fig. 5 shows an example of an imaginary impedance that uses an inductance L and a capacitance C as an impedance element. It becomes a complex output and can be selected for each combination of elements from its absolute value or phase angle. The device requires a circuit for selecting Takanoden. Fig. 6 shows a case of a function impedance element in which non-linear elements are used, and each of them can be weighted. The output from the sealing element can be selected by waveform analysis or the like. Need a circuit. Alternatively, a combination of these may be used. According to the present invention, as described above, a large number of sensor outputs of ON-OFF operation in the sealed container are collectively collected and connected to the sealed terminal, and each sensor output can be obtained from a current passing through the sealed terminals. Needless to say, the sensor output other than the position detection of the shaft wear portion can be processed.
第1図は密封電動機と一体化した冷凍用圧縮機の断面
図、第2図は回転軸部の詳細図で(a)は正面図、
(b)は側面図で、第3図、第4図、第5図及び第6図
はそれぞれ本実施例の電気的結線図を示す。 3:回転軸、4:軸受、5:フレーム、 6:電極、7:モールド板、 8:インピーダンス素子、9:密封端子、 10:摩耗検出表示器FIG. 1 is a sectional view of a refrigeration compressor integrated with a hermetic motor, FIG. 2 is a detailed view of a rotary shaft portion, and (a) is a front view.
(B) is a side view, and FIG. 3, FIG. 4, FIG. 5, and FIG. 6 are electrical connection diagrams of this embodiment, respectively. 3: Rotating shaft, 4: Bearing, 5: Frame, 6: Electrode, 7: Molded plate, 8: Impedance element, 9: Sealed terminal, 10: Wear detection indicator
Claims (1)
軸部摩耗検出装置において、 前記回転軸部の全周に亙って配置され、周方向に所定角
度づつ分割して構成された複数の電極と、 該電極夫々に接続された前記電極と対応する数のインピ
ーダンス素子と、 前記インピーダンス素子の他端を一括集合して接続さ
れ、密封容器のフレームを貫通する一の密閉端子とを具
え、 前記軸部の摩耗により前記一又は複数の電極が回転軸と
接触した際に、いずれの位置の電極が接触したかを弁別
可能に前記密閉端子より取り出される検出出力が異なる
値になるように、前記インピーダンス素子のインピーダ
ンス定数を夫々選択した事を特徴とする密封式回転機械
の回転軸部摩耗検出装置。1. A rotary shaft wear detecting device for detecting shaft wear of a hermetic rotary machine, wherein the rotary shaft wear detecting device is arranged over the entire circumference of the rotary shaft part and is divided into a predetermined angle in the circumferential direction. A plurality of electrodes, a number of impedance elements corresponding to the electrodes connected to each of the electrodes, and one hermetically sealed terminal connected to the other end of the hermetically-impedance element collectively and penetrating the frame of the hermetic container. When the one or more electrodes come into contact with the rotating shaft due to wear of the shaft portion, it is possible to distinguish which position of the electrode comes into contact so that the detection output taken out from the sealed terminal has a different value. A rotary shaft wear detecting device for a hermetically sealed rotary machine, wherein the impedance constants of the impedance elements are respectively selected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3634090A JPH06100442B2 (en) | 1990-02-19 | 1990-02-19 | Rotational shaft wear detector for closed rotary machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3634090A JPH06100442B2 (en) | 1990-02-19 | 1990-02-19 | Rotational shaft wear detector for closed rotary machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH03239901A JPH03239901A (en) | 1991-10-25 |
| JPH06100442B2 true JPH06100442B2 (en) | 1994-12-12 |
Family
ID=12467102
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP3634090A Expired - Lifetime JPH06100442B2 (en) | 1990-02-19 | 1990-02-19 | Rotational shaft wear detector for closed rotary machine |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH06100442B2 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7115297B2 (en) | 2000-02-22 | 2006-10-03 | Suzanne Jaffe Stillman | Nutritionally fortified liquid composition with added value delivery systems/elements/additives |
| JP2020528146A (en) * | 2017-07-24 | 2020-09-17 | ファオデーエーハー−ベトリープスフォルシュングスインスティトゥート ゲゼルシャフト ミット ベシュレンクテル ハフツングVDEh−Betriebsforschungsinstitut Gesellschaft mit beschraenkter Haftung | Equipment for identifying the condition of mechanical parts, use of measuring equipment for identifying the condition of mechanical parts, systems, methods |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4674395B2 (en) * | 2000-10-20 | 2011-04-20 | 日本電産株式会社 | Bearing inspection method |
| JP6059931B2 (en) * | 2012-09-24 | 2017-01-11 | 株式会社ディスコ | Cutting equipment |
| JP7009222B2 (en) * | 2018-01-11 | 2022-01-25 | 三菱パワー株式会社 | Rotating machine and wear condition judgment method |
| CN114787577B (en) | 2019-12-20 | 2024-06-25 | 三菱电机株式会社 | Compressor system, compressor and refrigeration cycle device |
| CN116198101B (en) * | 2023-01-16 | 2025-11-14 | 南京农业大学 | Mechanical joint clearance measuring instrument |
| CN118730528B (en) * | 2024-08-30 | 2024-12-03 | 陕西蓝通传动轴有限公司 | A heavy-duty transmission shaft wear testing machine |
-
1990
- 1990-02-19 JP JP3634090A patent/JPH06100442B2/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7115297B2 (en) | 2000-02-22 | 2006-10-03 | Suzanne Jaffe Stillman | Nutritionally fortified liquid composition with added value delivery systems/elements/additives |
| JP2020528146A (en) * | 2017-07-24 | 2020-09-17 | ファオデーエーハー−ベトリープスフォルシュングスインスティトゥート ゲゼルシャフト ミット ベシュレンクテル ハフツングVDEh−Betriebsforschungsinstitut Gesellschaft mit beschraenkter Haftung | Equipment for identifying the condition of mechanical parts, use of measuring equipment for identifying the condition of mechanical parts, systems, methods |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH03239901A (en) | 1991-10-25 |
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