JPH06100873B2 - Image forming device - Google Patents
Image forming deviceInfo
- Publication number
- JPH06100873B2 JPH06100873B2 JP29736988A JP29736988A JPH06100873B2 JP H06100873 B2 JPH06100873 B2 JP H06100873B2 JP 29736988 A JP29736988 A JP 29736988A JP 29736988 A JP29736988 A JP 29736988A JP H06100873 B2 JPH06100873 B2 JP H06100873B2
- Authority
- JP
- Japan
- Prior art keywords
- heating element
- fixing film
- recording material
- fixing
- heat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Fixing For Electrophotography (AREA)
Description
【発明の詳細な説明】 (産業上の利用分野) 本発明は、複写機・レーザビームプリンタ・ファクシミ
リ・マイクロフィルムリーダプリンタ・画像表示(ディ
スプレイ)装置・記録機等の画像形成装置に関する。TECHNICAL FIELD The present invention relates to an image forming apparatus such as a copying machine, a laser beam printer, a facsimile, a microfilm reader printer, an image display (display) device, and a recording machine.
更に詳しくは、電子写真・静電記録・磁気記録等の適宜
の画像形成プロセス手段により加熱溶融性の樹脂等より
成るトナーを用いて記録材(エレクトロファックスシー
ト・静電記録シート・転写材シート・印刷紙など)の面
に直接方式もしくは間接(転写)方式で目的の画像情報
に対応した未定着のトナー画像を形成担持させ、該未定
着のトナー画像を該画像を担持している記録材面に永久
固着画像として加熱定着処理する方式の画像形成装置に
関する。More specifically, a recording material (electrofax sheet, electrostatic recording sheet, transfer material sheet, transfer material sheet, etc.) is formed by using a toner made of a heat-meltable resin by an appropriate image forming process means such as electrophotography, electrostatic recording, magnetic recording, etc. An unfixed toner image corresponding to desired image information is formed and carried on a surface of a printing paper or the like by a direct method or an indirect (transfer) method, and the unfixed toner image is carried on a recording material surface carrying the image. The present invention relates to an image forming apparatus of a type in which heat fixing processing is performed as a permanently fixed image.
(従来の技術) 従来、この種の装置に用いられている定着装置は、所定
の温度に維持された加熱ローラと、弾性層を有して該加
熱ローラーに圧接する加圧ローラとによって、未定着の
トナー画像が形成された記録材を挟持搬送しつつ加熱す
るローラ定着方式が多用されている。(Prior Art) Conventionally, a fixing device used in this type of device is unfixed by a heating roller that is maintained at a predetermined temperature and a pressure roller that has an elastic layer and is in pressure contact with the heating roller. A roller fixing method is often used in which a recording material on which an attached toner image is formed is heated while being nipped and conveyed.
又米国特許第3,578,797号明細書に開示のようなベルト
定着方式も知られている。これは、 トナー像を加熱体ウエブに接触させてその融点へ加熱
して溶融し、 溶融後、そのトナーを冷却して比較的高い粘性とし、 トナーの付着する傾向を弱めた状態で加熱体ウェブか
ら剥す、 という過程を経ることによって、オフセットを生ぜずに
定着する方式である。A belt fixing system as disclosed in US Pat. No. 3,578,797 is also known. This is because the toner image is brought into contact with the heating element web and heated to its melting point to melt, and after melting, the toner is cooled to have a relatively high viscosity and the heating element web is weakened in a state in which the toner adhesion tendency is weakened. It is a method of fixing without causing an offset by going through the process of peeling from.
(発明が解決しようとする問題点) しかしながら上述のような従来の熱ロール定着方式、及
びベルト定着方式には次のような問題があった。(Problems to be Solved by the Invention) However, the above-described conventional thermal roll fixing method and belt fixing method have the following problems.
熱ロール定着方式 所定温度に立ち上がるまでにかなり時間がかかり、そ
の間は画像形成作動禁止の時間となる。即ち所謂ウエイ
トタイムがある。Heat roll fixing method It takes a considerable amount of time for the temperature to rise to a predetermined temperature, and during that time the image forming operation is prohibited. That is, there is a so-called wait time.
熱容量が必要な為大きな電力が必要である。A large amount of electric power is required because a heat capacity is required.
回転ローラでローラ温度が高温の為に耐熱性特殊軸受
けが必要。A rotating roller with a high roller temperature requires a heat resistant special bearing.
ローラに直接手が触れる構成となり、危険があった
り、保護部材が必要。The roller comes into direct contact with the hands, which is dangerous and requires a protective member.
ローラの定温度及び曲率により記録材がローラに巻き
付き記録材のジャム(Jam)トラブルをみやすい。The recording material wraps around the roller due to the constant temperature and curvature of the roller, making it easy to see jams on the recording material.
ベルト定着方式 この方式の場合も上記熱ローラ定着方式の項や項と
同様のウエイトタイム、大電力消費等の問題がある。Belt fixing method This method also has the same problems as the above heat roller fixing method and the same wait time and large power consumption as those mentioned above.
本発明は、上述の従来装置の有していた問題点を解決
し、定着不良やオフセットを生じさせることなく加熱体
の熱容量を小さくすることを可能とし、その結果待機時
間や消費電力、更には機内昇温の小さい、またその他に
も顕著な特長を有する画像形成装置を提供することを目
的とする。The present invention solves the problems that the above-described conventional device has, and makes it possible to reduce the heat capacity of the heating element without causing fixing failure or offset, and as a result, standby time or power consumption, and further It is an object of the present invention to provide an image forming apparatus having a small temperature rise in the machine and having other remarkable features.
(問題点を解決するための手段) 本発明は、 記録材面に加熱溶融性の樹脂等より成るトナーを担持さ
せて目的の画像情報に対応した未定着のトナー画像を形
成する画像形成手段、 定着フィルムと、該定着フィルムの走行駆動手段と、該
定着フィルムを中にしてその一方面側に配置された加熱
体と、他方面側に配置され、前記加熱体に対して該定着
フィルムを介して記録材の未定着トナー画像担持側の面
を密着させる加圧部材を備え、前記画像形成手段側から
搬送されてくる未定着トナー画像を担持した記録材の搬
送速度と同一速度で同一方向に走行駆動させた定着フィ
ルムと前記加圧部材との間に該記録材を導入して未定着
トナー画像を記録材面に加熱定着するトナー画像加熱定
着手段、 を有し、前記トナー画像加熱定着手段の加熱体は、定着
フィルム横断方向を長手とし長手方向に通電されて発熱
する線状もしくは帯状の通電発熱体を有する低熱容量線
状加熱体であり、前記通電発熱体の記録材通過巾部に対
応する有効長さ範囲より外側の発熱体余長部には有効長
さ範囲内の発熱体部分と一連で該発熱体部分の横断面積
よりも小さな横断面積の通電隘路部を有している、 ことを特徴とする画像形成装置 である。(Means for Solving Problems) The present invention is an image forming means for forming a non-fixed toner image corresponding to target image information by carrying a toner made of a heat-meltable resin or the like on a recording material surface, A fixing film, a traveling drive means for the fixing film, a heating body disposed on one side of the fixing film, and a heating body disposed on the other side of the fixing film with the fixing film interposed therebetween. A pressure member for closely contacting the surface of the recording material on which the unfixed toner image is carried, and in the same direction at the same speed as the carrying speed of the recording material carrying the unfixed toner image carried from the image forming means side. A toner image heating and fixing means for introducing the recording material between the running-dried fixing film and the pressure member to heat and fix the unfixed toner image on the surface of the recording material. The heating body of A low-heat-capacity linear heating element having a linear or band-shaped energization heating element which has a longitudinal direction in the transverse direction of the fixing film and is energized in the longitudinal direction to generate heat, and an effective length corresponding to the recording material passage width portion of the energization heating element. The heating element surplus portion outside the range has a heating element portion within the effective length range and a series of energization bottleneck portions having a cross-sectional area smaller than the cross-sectional area of the heating element portion in series. An image forming apparatus.
(作用) (1)記録材の搬送方向と同一速度で同一方向に走行駆
動状態の定着フィルムと加圧部材との間に導入された画
像定着すべき記録材は、定着フィルム面に未定着トナー
画像担持側の面が密着して定着フィルムと一緒の重なり
状態で加熱体と加圧部材との相互圧接部(定着ニップ
部)を挟圧力を受けつつ互いに速度差による面ズレを生
じたり、しわ寄ったりすることなく一体的に重なり密着
して通過していく。(Operation) (1) The recording material to be image-fixed, which is introduced between the fixing film and the pressing member, which is driven to run at the same speed and in the same direction as the conveying direction of the recording material, is the unfixed toner on the surface of the fixing film. While the image-bearing surface is in close contact with the fixing film and the overlapping state with the fixing film, the pressure difference between the heating member and the pressing member (fixing nip portion) is applied while the surface pressure difference occurs between the heating member and the pressing member, and wrinkles occur. They do not get close to each other, and they pass over each other in close contact with each other.
加熱工程 この相互圧接部通過過程で記録材面の未定着トナー画像
が定着フィルムを介して加熱体によって加熱軟化・溶融
され、特に、その表層部はトナー融点を大きく上回り完
全に軟化・溶融する。この場合加熱体と加圧部材の相互
圧接部において加熱体・定着フィルム・トナー画像・記
録材は加圧部材によって良好に押圧密着されて効果的に
熱伝達されることにより、短い時間の加熱によってトナ
ーは十分に軟化・溶融されて良好な定着性が得られる。
一方記録材自体の昇温は実際上極めて小さく熱エネルギ
ーの無駄が少ない。つまり実質的に記録材自体は加熱せ
ず、トナーのみを効果的に加熱軟化・溶融して低電力で
トナー画像の加熱定着を良好に実行できる。In the heating step, the unfixed toner image on the surface of the recording material is heated and softened and melted by the heating body through the fixing film, and in particular, the surface layer portion thereof is much higher than the melting point of the toner and completely softened and melted. In this case, the heating element, the fixing film, the toner image, and the recording material are satisfactorily pressed and brought into close contact with each other at the mutual pressure contact portion between the heating element and the pressing member, and the heat is effectively transferred. The toner is sufficiently softened and melted to obtain good fixing property.
On the other hand, the temperature rise of the recording material itself is practically small, and the waste of thermal energy is small. That is, the recording material itself is not substantially heated, and only the toner is effectively heated and softened / melted, and the toner image can be satisfactorily heat-fixed with low power.
ここで本発明で記述されるトナーの軟化・溶融に関して
注記する。トナーの「融点」と便宜的に表現している温
度は、トナーが定着するために最低必要な温度を意味し
ており、その定着下限温度で、溶融といえる程粘度が低
下する場合や、軟化といった程度の粘度低下の場合があ
る。したがって定着する際に溶融と便宜的に表現してい
る場合でも、実際には軟化といった程度の粘度低下を示
している場合がある。本発明ではこのような場合も含
む。同様に、トナーが冷却固定したと便宜的に表現して
いる場合も、トナーによっては固化とはいえず高粘度化
といった方が適切である場合がある。本発明ではこのよ
うな場合も含む。A note will now be given regarding the softening / melting of the toner described in the present invention. The temperature that is conveniently expressed as the "melting point" of the toner means the minimum temperature required for the toner to be fixed. There is a case where the viscosity is reduced to such an extent. Therefore, even if it is expressed as melting when fixing, it may actually show a decrease in viscosity such as softening. The present invention also includes such a case. Similarly, even when it is expressed for convenience that the toner has been cooled and fixed, it may be more appropriate for some toners not to be solidified but to have higher viscosity. The present invention also includes such a case.
冷却工程 定着フィルム面に密着して加熱体と加圧部材との相互圧
接部を順次に通過するトナー画像加熱軟化・溶融済みの
記録材部分は圧接部通過後も定着フィルム面に密着させ
たままの搬送を引続きしばらく続行させ、この間を冷却
工程として前記加熱工程で軟化・溶融させたトナーの熱
を放熱させてトナーを冷却固定させる。この冷却固化で
トナーの凝集力は非常に大きくなって一団となって挙動
することになり、又記録材側に対する粘着・固着力が増
大する一方、定着フィルム側に対するそれは極めて低下
していく。記録材に対してはトナーは前記加熱工程で加
熱軟化・溶融された際加圧部材によって加圧されるた
め、少なくともトナー画像の一部は記録材表面層に浸透
し、その浸透分の冷却固化によるアンカー効果で冷却固
化トナーの記録材側に対する粘着・固着力が増大する。Cooling process Sequentially passes through the mutual pressure contact area between the heating element and the pressure member in close contact with the fixing film surface.The recording material part that has been softened / melted by the toner image remains in close contact with the fixing film surface after passing through the pressure contact area. Is continuously continued for a while, and a cooling step is performed during this period to radiate heat of the toner softened and melted in the heating step to cool and fix the toner. Due to this cooling and solidification, the cohesive force of the toner becomes very large, and the toner behaves as a group, and the adhesiveness / fixing force to the recording material side increases, while that to the fixing film side extremely decreases. When the recording material is heated and softened and melted in the heating step, the toner is pressed by the pressure member, so at least a part of the toner image penetrates into the surface layer of the recording material, and the solidified portion is cooled and solidified. Due to the anchor effect, the adhesion and fixing force of the cooled and solidified toner to the recording material side increases.
離反(分離)工程 上記の冷却工程によりトナー画像の冷却固化がなされた
後、定着フィルム面から記録材を順次に離反させる。こ
の離反時にはトナー画像は冷却固化で記録材に対する粘
着・固着力が十分に大きく、定着フィルムに対するそれ
は極めて小さい状態となっているから、画像定着済みの
記録材部分は定着フィルムに対するトナーオフセットを
発生することなく容易に順次に分離されていく。Separation (Separation) Step After the toner image is cooled and solidified by the cooling step, the recording material is sequentially separated from the fixing film surface. At the time of this separation, the toner image is cooled and solidified to have a sufficiently large adhesion / adhesion force to the recording material and an extremely small amount to the fixing film, so that the recording material portion on which the image is fixed causes toner offset to the fixing film. It can be easily and sequentially separated.
かくして走行する定着フィルム面に未定着トナー画像担
持面が面するように画像定着すべき記録材を同一速度で
上記定着フィルムに密着走行せしめ、該定着フィルムを
介して加熱体によりトナー画像を加熱溶融せしめ、トナ
ー像が冷却固定化した後に記録材と定着フィルムとを離
反させているので定着フィルムに対するトナーオフセッ
トを発生することがなく、かつ熱容量の小さい発熱体を
用い、その発熱体への給電を簡素な構成のもとに行なう
ことが可能となり、定着するためにトナーを昇温させる
べき温度(融点または軟化点)に対して、十分に高い温
度の加熱体を維持することによってトナー画像を効率的
に加熱することが可能となり、少ないエネルギーで定着
不良のない十分良好な定着が可能となり、その結果、装
置使用時の待機時間や、消費電力、さらには機内昇温の
小さな画像形成装置を得るという効果を奏する。In this way, the recording material to be image-fixed is run in close contact with the fixing film at the same speed so that the unfixed toner image bearing surface faces the surface of the running fixing film, and the toner image is heated and melted by the heating body through the fixing film. At the very least, since the recording material and the fixing film are separated from each other after the toner image is cooled and fixed, the toner offset does not occur on the fixing film and the heating element having a small heat capacity is used, and the power is supplied to the heating element. It becomes possible to carry out with a simple structure, and by maintaining a heating body of a sufficiently high temperature with respect to the temperature (melting point or softening point) at which the toner should be heated for fixing, toner image efficiency can be improved. It is possible to heat the unit effectively, and it is possible to perform good fixing without defective fixing with a small amount of energy, and as a result, during standby while using the device. And, power consumption, and further an effect of obtaining a smaller image forming apparatus temperature rise in the apparatus.
なお、上記加熱・冷却・分離の3つの工程のう
ち、トナーが高温で十分に溶融するものであれば加熱工
程でトナーを十分に高温溶融させたら直ちに記録材を定
着フィルム面から分離させて加熱工程後の冷却工程は廃
止する構成にしてもよく、本発明の範ちゅうに属するも
のである。If the toner is sufficiently melted at a high temperature among the three steps of heating, cooling, and separation, the recording material is immediately separated from the fixing film surface and heated immediately after the toner is sufficiently melted at a high temperature in the heating step. The cooling process after the process may be eliminated and is within the scope of the present invention.
(2)本発明で使用する加熱体は前記のような線状もし
くは帯状の通電発熱体を有する低熱容量線状加熱体であ
るので発熱体部の通電昇温速度が極めて速く、それゆえ
に前記(1)項に述べたような利点を有するものである
が、その反面として例えば制御用マイコンが暴走する等
で発熱体が過発熱するような事態を生じた場合、従来の
加熱ロール式などの通常の熱定着装置であれば温度ヒュ
ーズ手段・サーモスイッチ手段の付加で通電遮断される
処置対策をとることが可能であるが、本発明で使用する
低熱容量線状加熱体は昇温速度が速いから温度ヒューズ
手段・サーモスイッチ手段を付加したとしてもそれ等の
作動で通電遮断がなされる前に過発熱して発火温度に達
して定着フィルム・記録材・加圧部材などを熱損させた
り、発煙を発生させたりすることが想定される。(2) Since the heating element used in the present invention is a low heat capacity linear heating element having the linear or strip-shaped energization heating element as described above, the heating rate of the heating element is extremely high. Although it has the advantages described in the item 1), on the other hand, in the case where the heating element overheats due to the control microcomputer going out of control, the conventional heating roll type or the like is used. In the case of the heat fixing device, it is possible to take a measure to cut off the energization by adding the temperature fuse means and the thermoswitch means, but the low heat capacity linear heating element used in the present invention has a high temperature rising rate. Even if temperature fuse means and thermoswitch means are added, overheating occurs before the power is cut off due to their operation, reaching the ignition temperature, causing heat loss to the fixing film, recording material, pressure member, etc. Occurs It is envisioned that or.
そこで本発明は前記したように通電発熱体の記録材通過
巾部に対応する有効長さ範囲より外側の発熱体余長部に
有効長さ範囲内の発熱体部分と一連で該発熱体部分の横
断面積よりも小さな横断面積の通電隘路部を具備させた
構成にしたものである。Therefore, according to the present invention, as described above, the heating element surplus portion outside the effective length range corresponding to the recording material passage width portion of the energization heating element is connected to the heating element portion within the effective length range in series. The configuration is such that a current carrying bottleneck portion having a cross-sectional area smaller than the cross-sectional area is provided.
即ち電源異常や温度制御異常により通電発熱体が過通電
状態になると該通電発熱体の有効長さ範囲部分が過熱状
態に達する前に余長部分に具備させた通電隘路部が過熱
して溶断温度に達して該通電隘路部が溶断し発熱体への
通電が遮断される。従って通電発熱体の全長が過発熱し
て発火温度に達し定着フィルム・記録材・加圧部材など
を熱損させたり、発煙を生じさせたりすることが厳に防
止できる。That is, when the energization heating element becomes over-energized due to power supply abnormality or temperature control abnormality, the energization bottleneck portion provided in the extra length portion is overheated before the effective length range part of the energization heating element reaches the overheating state and the fusing temperature is exceeded. Then, the energization bottleneck portion is melted and the electricity to the heating element is cut off. Therefore, it is possible to strictly prevent overheating of the entire length of the energization heating element to reach the ignition temperature, which causes heat loss to the fixing film, recording material, pressure member, and the like, and smoking.
(実施例) 本例装置は原稿載置台往復動型・回転ドラム型・転写式
の電子写真複写装置である。(Embodiment) The apparatus of this embodiment is a reciprocating type / rotating drum type / transfer type electrophotographic copying apparatus.
(1)装置の全体的概略構成(第1図) 第1図において、100は装置機筐、1は該機筐の上面板1
00a上に配設したガラス板等の透明板部材よりなる往復
動型の原稿載置台であり、機筐上面板100a上を図面上右
方a、左方a′に夫々所定の速度で往復移動駆動され
る。(1) Overall schematic configuration of device (FIG. 1) In FIG. 1, 100 is a device casing, 1 is a top plate 1 of the casing.
This is a reciprocating type document placing table made of a transparent plate member such as a glass plate disposed on 00a, and reciprocates at a predetermined speed on the machine casing top plate 100a to the right a and the left a'in the drawing. Driven.
Gは原稿であり、複写すべき画像面側を下向きにして原
稿載置台1の上面に所定の載置基準に従って載置し、そ
の上に原稿圧着板1aをかぶせて押え込むことによりセッ
トされる。Reference numeral G denotes a document, which is placed by placing the document surface of the document table 1 on the upper surface of the document table 1 according to a predetermined mounting standard with the image surface side to be copied facing downward, and by pressing the document pressure plate 1a onto the document platen 1a. .
100bは機筐上面板100a面に原稿載置台1の往復移動方向
とは直角の方向(紙面に垂直の方向)を長手として開口
された原稿照明部としてのスリット開口部である。原稿
載置台1上に載置セットした原稿Gの下向き画像面は原
稿載置台1の右方aへの往復移動過程で右辺側から左辺
側にかけて順次にスリット開口部100bの位置を通過して
いき、その通過過程でランプ7の光Lをスリット開口部
100b、透明な原稿載置台1を通して受けて照明走査され
る。その照明走査光の原稿面反射光が短焦点小径結像素
子アレイ2によって感光ドラム3面に結像露光される。Reference numeral 100b denotes a slit opening serving as a document illuminating section which is opened on the surface of the machine housing upper surface plate 100a with a direction perpendicular to the reciprocating direction of the document placing table 1 (direction perpendicular to the paper surface) as a longitudinal direction. The downward image surface of the document G placed and set on the document placing table 1 sequentially passes through the position of the slit opening 100b from the right side to the left side in the process of reciprocating to the right a of the document placing table 1. , Slit L opening the light L of the lamp 7 in the course of its passage
100b is received through the transparent document placing table 1 and is illuminated and scanned. The light reflected from the document surface of the illumination scanning light is image-wise exposed on the surface of the photosensitive drum 3 by the short-focus small-diameter image-forming element array 2.
感光ドラム3は例えば酸化亜鉛感光層・有機半導体感光
層等の感光層が被覆処理され、中心支軸3aを中心に所定
の周速度で矢示bの時計方向に回転駆動され、その回転
過程で帯電器4により正極性又は負極性の一様な帯電処
理を受け、その一様帯電面に前記の原稿画像の結像露光
(スリット露光)を受けることにより感光ドラム3面に
は結像露光した原稿画像に対応した静電潜像が順次に形
成されていく。The photosensitive drum 3 is coated with a photosensitive layer such as a zinc oxide photosensitive layer or an organic semiconductor photosensitive layer, and is rotated in a clockwise direction indicated by an arrow b at a predetermined peripheral speed around the central support shaft 3a. A uniform charging process of positive or negative polarity is performed by the charger 4, and the uniformly charged surface is subjected to imagewise exposure (slit exposure) of the original image, so that the surface of the photosensitive drum 3 is imagewise exposed. An electrostatic latent image corresponding to the original image is sequentially formed.
この静電潜像は現像器5により加熱で軟化溶融する樹脂
等より成るトナーにて順次に顕像化され、該顕像たるト
ナー画像が転写部としての転写放電器8の配設部位へ移
行していく。The electrostatic latent image is sequentially visualized by the developing device 5 with toner made of resin or the like which is softened and melted by heating, and the toner image as the visualized image is transferred to a portion where the transfer discharger 8 as a transfer portion is provided. I will do it.
Sは記録材としての転写材シートPを積載収納したカセ
ットであり、該カセット内のシートが給送ローラ6の回
転により1枚宛繰出し給送され、次いでレジストローラ
9により、ドラム3上のトナー画像形成部の先端が転写
放電器8の部位に到達したとき転写材シートPの先端も
転写放電器8と感光ドラム3との間位置に丁度到達して
両者一致するようにタイミングどりされて同期給送され
る。そしてその給送シートの面に対して転写放電器8に
より感光ドラム3側のトナー画像が順次に転写されてい
く。Reference numeral S denotes a cassette in which transfer material sheets P as recording materials are stacked and housed, the sheets in the cassette are fed out and fed one by one by the rotation of the feeding roller 6, and then the toner on the drum 3 is fed by the registration roller 9. When the leading edge of the image forming portion reaches the portion of the transfer discharger 8, the leading edge of the transfer material sheet P also reaches the position between the transfer discharger 8 and the photosensitive drum 3 and is timed and synchronized so as to coincide with each other. Be delivered. Then, the toner images on the photosensitive drum 3 side are sequentially transferred to the surface of the fed sheet by the transfer discharger 8.
転写部でトナー画像転写を受けたシートは不図示の分離
手段で感光ドラム3面から順次に分離されて搬送ガイド
10によって後述する定着装置11に導かれて担持している
未定着トナー画像の加熱定着処理を受け、画像形成物
(コピー)として機外の排紙トレイ12上に排出される。The sheet that has received the toner image transfer at the transfer portion is sequentially separated from the surface of the photosensitive drum 3 by separation means (not shown), and is conveyed as a guide.
The unfixed toner image guided and carried by a fixing device 11 to be described later by 10 undergoes heat fixing processing, and is discharged onto a paper discharge tray 12 outside the machine as an image formed product (copy).
一方、トナー画像転写後の感光ドラム3の面はクリーニ
ング装置13により転写残りトナー等の付着汚染物の除去
を受けて繰り返して画像形成に使用される。On the other hand, the surface of the photosensitive drum 3 after the transfer of the toner image is repeatedly used for image formation after the adhering contaminants such as the transfer residual toner are removed by the cleaning device 13.
(2)定着装置(第1・2図) 24はエンドレスベルト状の定着フィルムであり、左側の
駆動ローラ25と、右側の従動ローラ26と、駆動ローラ25
の下方に配置した分離ローラ27と、駆動ローラ25と従動
ローラ26間の下方に配置した加熱体としての低熱容量線
状加熱体20の互いに並行な該4部材25・26・27・20間に
懸回張設してある。(2) Fixing device (FIGS. 1 and 2) 24 is an endless belt-shaped fixing film, and includes a left driving roller 25, a right driven roller 26, and a driving roller 25.
Between the separating roller 27 arranged below the driving roller 25 and the driven roller 26, and the low heat capacity linear heating body 20 as a heating body disposed below the driving roller 25 and the driven roller 26 in parallel with each other. It is suspended.
従動ローラ26はエンドレスベルト状の定着フィルム24の
テンションローラを兼ねさせており、該定着フィルム24
は駆動ローラ25の時計方向回転駆動に伴ない時計方向に
所定の周速度、即ち画像形成部8側から搬送されてくる
未定着トナー画像Taを上面に担持した転写材シートPの
搬送速度と同じ周速度をもってシワや蛇行、速度遅れな
く回動駆動される。The driven roller 26 also serves as a tension roller for the endless belt-shaped fixing film 24.
Is a predetermined peripheral speed in the clockwise direction with the clockwise rotation of the drive roller 25, that is, the same as the conveying speed of the transfer material sheet P having the unfixed toner image Ta conveyed from the image forming portion 8 side on its upper surface. It is driven to rotate with peripheral speed without wrinkles, meandering, or speed delay.
28は加圧部材としての、シリコンゴム等の離型性の良い
ゴム弾性層を有する加圧ローラであり、前記のエンドレ
スベルト状定着フィルム24の下行側フィルム部分を挟ま
せて前記加熱体20の下面に対して不図示の付勢手段によ
り例えば総圧4〜7kgの当圧接をもって対向圧接させて
あり、転写材シートPの搬送方向に順方向の反時計方向
に回転する。Reference numeral 28 denotes a pressure roller having a rubber elastic layer having a good releasability such as silicon rubber as a pressure member, and sandwiching the film portion on the descending side of the endless belt-shaped fixing film 24 of the heating body 20. The lower surface is brought into counter-pressure contact with an urging means (not shown) with a total pressure of 4 to 7 kg, and rotates counterclockwise in the forward direction of the transfer material sheet P conveyance direction.
回動駆動されるエンドレスベルト状の定着フィルム24は
繰返してトナー画像の加熱定着に供されるから、耐熱性
・離型性・耐久性に優れ、又一般的には100μm以下、
好ましくは50μm以下の薄肉のものを使用する。例えば
ポリイミド・ポリエーテルイミド・PEA(4フッ化エチ
レン−パーフルオロアルキルビニルエーテル共重合体樹
脂)などの耐熱樹脂の単層フィルム、或は複合層フィル
ム例えば20μm厚フィルムの少なくとも画像当接面側に
PTFE(4フッ化エチレン樹脂)に導電材を添加した離型
性コート層を10μm厚に施こしたものなどである。The rotationally driven endless belt-shaped fixing film 24 is repeatedly subjected to heat fixing of the toner image, and therefore has excellent heat resistance, releasability and durability, and generally 100 μm or less,
It is preferable to use a thin film having a thickness of 50 μm or less. For example, a single layer film of a heat-resistant resin such as polyimide / polyetherimide / PEA (tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer resin) or a composite layer film, for example, a 20 μm thick film, at least on the image contact surface side.
For example, a releasable coating layer obtained by adding a conductive material to PTFE (tetrafluoroethylene resin) is applied to a thickness of 10 μm.
加熱体としての低熱容量線状加熱体20は例えば、厚み1.
0mm・巾10mm・長さ240mmのアルミナ基板21の下面の略中
央部分に長手に沿って例えばTa2N等の電気抵抗材料を巾
1.0mmに塗工して線状もしくは帯状の発熱体22を具備さ
せてなるものである。本例の場合はこの線状もしくは帯
状の発熱体22に対してその長手両端部より通電して発熱
体22を全長にわたって発熱させる。通電はDC100Vの周期
20msecのパルス状波形で、検温素子23によりコントロー
ルされた所望の温度、エネルギ放出量に応じたパルスを
そのパルス巾を変化させて与える通電制御回路構成にし
てあり、パルス巾は略0.5〜5msecの範囲で制御され、発
熱体22はパルスが入力される都度瞬時に200〜300℃前後
まで昇温する。又本例では定着装置11よりも転写材シー
ト搬送方向上流側の定着装置寄りにシートの先端・後端
検知センサ(不図示)を設けてあり、該センサのシート
検知信号により発熱体22に対する通電期間をシートPが
定着装置11を通過している必要期間だけに制御してい
る。The low heat capacity linear heating element 20 as a heating element has, for example, a thickness of 1.
Along the length, an electrical resistance material such as Ta 2 N is formed along the length of the lower surface of the alumina substrate 21 having a width of 0 mm, a width of 10 mm, and a length of 240 mm.
It is provided with a linear or band-shaped heating element 22 coated on 1.0 mm. In the case of this example, the linear or strip heating element 22 is energized from both longitudinal ends thereof to cause the heating element 22 to generate heat over its entire length. Energization is DC100V cycle
With a pulsed waveform of 20 msec, the temperature is controlled by the temperature sensing element 23, and a pulse corresponding to the amount of energy released is provided in the energization control circuit configuration, and the pulse width is approximately 0.5 to 5 msec. The heating element 22 is controlled within a range, and the temperature of the heating element 22 instantly rises to around 200 to 300 ° C. each time a pulse is input. Further, in this example, a sheet front and rear end detection sensor (not shown) is provided on the upstream side of the fixing device 11 in the transfer material sheet conveying direction, and the sheet detection signal of the sensor is used to energize the heating element 22. The period is controlled only to the required period in which the sheet P is passing through the fixing device 11.
定着フィルム24はエンドレスベルト状に限らず、第3図
例のように送り出し軸30にロール巻に巻回した有端の定
着フィルム24を加熱体20と加圧ローラ28との間、分離ロ
ーラ27の下を経由させて巻取り軸31に係止させて、送り
出し軸30側から巻取り軸31側へ転写材シートPの搬送速
度と同一速度をもって走行させる構成であってもよい。The fixing film 24 is not limited to the endless belt shape, but the endless fixing film 24 wound around the delivery shaft 30 as shown in FIG. 3 is wound between the heating body 20 and the pressure roller 28 and the separation roller 27. It may be configured such that it is engaged with the take-up shaft 31 via the lower side and travels from the delivery shaft 30 side to the take-up shaft 31 side at the same speed as the conveyance speed of the transfer material sheet P.
(3)定着実行動作 画像形成スタート信号により装置が画像形成動作して転
写部8から定着装置11へ搬送された、未定着のトナー画
像Taを上面に担持した転写材シートPの先端が定着装置
寄りに配設した前述のセンサ(不図示)により検知され
ると定着フィルム24の回動(又は走行)が開始され、転
写材シートPはガイド29に案内されて加熱体20と加圧ロ
ーラ28との圧接部Nの定着シート24と加圧ローラ22との
間に進入して、未定着トナー画像面がシートPの搬送速
度と同一速度で同方向に面移動状態の定着フィルム24の
下面に密着して面ズレやしわ寄りを生じることなく定着
フィルム24と一緒の重なり状態で加熱体20と加圧ローラ
28との相互圧接部N間を挟圧力を受けつつ通過してい
く。(3) Fixing Execution Operation The image forming start signal causes the apparatus to perform an image forming operation, and the leading end of the transfer material sheet P having the unfixed toner image Ta carried on the upper surface and conveyed to the fixing apparatus 11 from the transfer unit 8 is the fixing apparatus. When it is detected by the above-mentioned sensor (not shown) arranged nearer, rotation (or running) of the fixing film 24 is started, and the transfer material sheet P is guided by the guide 29 and the heating body 20 and the pressure roller 28. When the unfixed toner image surface enters between the fixing sheet 24 and the pressure roller 22 at the pressure contact portion N with the sheet P, the lower surface of the fixing film 24 is surface-moved in the same direction at the same speed as the conveyance speed of the sheet P. The heating body 20 and the pressure roller in an overlapping state with the fixing film 24 without causing a surface shift or wrinkling due to close contact.
It passes between the mutual pressure contact portion N with 28 while receiving a clamping pressure.
この相互圧着部通過過程を加熱工程として前記(作用)
の(1)−項に述べたトナー画像の加熱軟化・溶融が
行なわれる。本実施例における加熱工程は前述のごと
く、加熱体20に線状の発熱体22を設け、加熱体21と一体
的に形成された低熱容量の上記発熱体22にパルス状に通
電し発熱を繰り返すように構成された加熱体21によって
行なわれている。即ち所定の搬送速度で搬送されたシー
トP上のトナー画像TaはシートPの搬送される定着フィ
ルム24とともに、順次加熱体20の発熱体22の幅に応じて
決定される線状の加熱部の有効幅内Wに送り込まれて加
熱を受けて軟化・溶融像Tbとなる。The above-mentioned (action)
The toner image is heated and softened / melted as described in the item (1)-. As described above, the heating step in the present embodiment provides the heating element 20 with the linear heating element 22, and the heating element 22 integrally formed with the heating element 21 is energized in a pulsed manner to repeat heat generation. This is performed by the heating body 21 configured as described above. That is, the toner image Ta on the sheet P, which is conveyed at a predetermined conveying speed, is transferred to the fixing film 24 on which the sheet P is conveyed, and the toner image Ta of the linear heating portion is sequentially determined according to the width of the heating element 22 of the heating element 20. It is fed into the effective width W and is heated to become a softened / melted image Tb.
加熱体20と加圧ローラ28との相互圧接部Nを通過したシ
ート部分は分離ローラ27の位置へ到達するまでの間は加
熱体20と分離ローラ27間で展張して正走行している定着
フィルム部分に引き続き密着したまま搬送されていく。The sheet portion that has passed through the mutual pressure contact portion N between the heating body 20 and the pressure roller 28 is stretched between the heating body 20 and the separation roller 27 until it reaches the position of the separation roller 27. The film is continuously conveyed while being in close contact with it.
この搬送過程を冷却工程として前記(作用)の(1)−
項に述べたように軟化・溶融トナーTbの熱が放熱され
てトナーの冷却固化Tcがなされる。This transportation process is referred to as a cooling process, and (1)-
As described in the section, the heat of the softened / melted toner Tb is radiated to cool and solidify the toner Tc.
そして分離ローラ対27の位置へ到達すると、定着フィル
ム24は曲率の大きい分離ローラ27の面に沿ってシートP
面から離れる方向に走行方向が転向されて定着フィルム
24とシートPとが互いに離反(分離)してシートPは排
紙トレイ11へ排紙されていく。この離反時点までにはト
ナーは十分に冷却固化して前記(作用)の(1)−項
に述べたようにシートPに対するトナーの粘着・固着力
が十分に大きく、定着フィルム24に対するそれは極めて
小さい状態となっているから定着フィルム24とシートP
の離反は定着フィルム24に対するトナーオフセットを実
質的に発生することなく容易に順次になされる。When the fixing film 24 reaches the position of the separation roller pair 27, the fixing film 24 is moved along the surface of the separation roller 27 having a large curvature.
Fixing film with the traveling direction turned away from the surface
24 and the sheet P are separated (separated) from each other, and the sheet P is discharged to the discharge tray 11. By the time of this separation, the toner is sufficiently cooled and solidified, and as described in (1)-(1)-(action), the toner has a sufficiently large adhesion / adhesion force to the sheet P and an extremely small amount to the fixing film 24. Since it is in the state, the fixing film 24 and the sheet P
The separation of the toners is easily and sequentially performed without substantially causing toner offset to the fixing film 24.
本実施例において加熱体20の線状の発熱体22は通電によ
り瞬時にトナーの融点(ないし定着可能温度)に対して
充分な高温に昇温するので、加熱体の予備加熱が不要で
あり、非定着時における加圧ローラ28への伝熱は少な
い。又定着時においても定着フィルム、トナー画像、シ
ートが加熱体20と加圧ローラ28との間に介在し、かつ発
熱時間が短いことによって急激な温度勾配が生ずる為、
加圧ローラ28は昇温にしくく実用上必要とされる程度の
連続的な画像形成を行なってもその温度はトナーの融点
以下に維持される。かかる構成の本実施例装置にあって
は、シートP上の加熱融性のトナーより成るトナー画像
は先ず、定着フィルム24を介して加熱体20によって加熱
溶融され、特に、その表層部は完全に軟化溶融する。こ
の際、加圧ローラ28によって加熱体、定着フィルム、ト
ナー画像、シートは良好に密着されており、効率的に熱
伝達される。これによりシートP自体の加熱は極力抑え
てトナー画像を効率的に加熱溶融させることができ、特
に、通電発熱時間を限定することにより、省エネルギー
化を図ることができる。In the present embodiment, the linear heating element 22 of the heating element 20 is instantly heated to a sufficiently high temperature with respect to the melting point (or fixing temperature) of the toner by energization, so that preheating of the heating element is unnecessary, There is little heat transfer to the pressure roller 28 during non-fixing. Also during fixing, since a fixing film, a toner image, and a sheet are present between the heating body 20 and the pressure roller 28 and the heat generation time is short, a sharp temperature gradient occurs,
The pressure roller 28 does not easily heat up, and its temperature is maintained below the melting point of the toner even when continuous image formation is carried out to the extent practically required. In the apparatus of this embodiment having such a configuration, the toner image formed of the heat-fusible toner on the sheet P is first heated and melted by the heating body 20 via the fixing film 24, and in particular, its surface layer portion is completely melted. It softens and melts. At this time, the heating roller, the fixing film, the toner image, and the sheet are in good contact with each other by the pressure roller 28, and the heat is efficiently transferred. As a result, the heating of the sheet P itself can be suppressed as much as possible, and the toner image can be efficiently heated and melted. In particular, energy saving can be achieved by limiting the heating time for energization.
加熱体は小型もので十分でありそのため熱容量が小さく
なり、予め加熱体を昇温させる必要がないので、非画像
形成時の消費電力も小さくすることができ、また機内昇
温も防止できることになる。Since a small heating element is sufficient and therefore the heat capacity is small and it is not necessary to raise the heating element in advance, it is possible to reduce the power consumption during non-image formation and also to prevent the temperature rise inside the machine. .
本実施例では、加圧ローラ28の温度は上述したようにト
ナーの融点よりも低く維持されているので、トナー画像
加熱工程に引くつづく冷却工程のトナー画像の放熱を促
進することが可能である。この為、冷却に要する時間が
短くて済み、装置を小型化することができる。In this embodiment, since the temperature of the pressure roller 28 is maintained lower than the melting point of the toner as described above, it is possible to promote the heat dissipation of the toner image in the subsequent cooling step following the toner image heating step. . Therefore, the time required for cooling is short and the device can be downsized.
(4)加熱体20について 第4図(a)は加熱体20の下面図、即ち定着フィルム24
との摺擦面側の平面図である。(4) Heater 20 FIG. 4 (a) is a bottom view of the heater 20, that is, the fixing film 24.
FIG. 7 is a plan view of the sliding surface side with respect to FIG.
21は耐熱性の基板であり、定着フィルム横断方向(定着
フィルムの走行方向に直角な方向)を長手とする横長部
材である。材料は前記例のアルミナ等のセラミック類の
他にも耐熱ガラスや、PI・PPS等の耐熱樹脂などを用い
ることもできる。Lは装置に通紙可能な記録材の最大通
過巾部領域でり、基板21の長さ寸法はこの巾部領域Lよ
りも長くしてその両端部分を夫々巾部領域Lよりも外側
に余長部分l・lとして突出させてある。Reference numeral 21 denotes a heat-resistant substrate, which is a horizontally long member having a longitudinal direction in the transverse direction of the fixing film (direction perpendicular to the running direction of the fixing film). In addition to ceramics such as alumina described above, heat-resistant glass, heat-resistant resin such as PI / PPS, or the like can be used as the material. L is a maximum passage width area of the recording material which can be passed through the apparatus, and the length dimension of the substrate 21 is longer than this width area L, and both end portions thereof are outside the width area L respectively. It is projected as a long part l·l.
22は該基板21の外面の略中央部に長手に沿って線状もし
くは帯状に設けた発熱体である。Wはこの発熱体の巾寸
法である。材料は前記例のTa2N等の他にもニクロム・Ru
O2・Ag/Pd等の抵抗体等を用いることもできる。Reference numeral 22 is a heating element provided in a linear or strip shape along the length in a substantially central portion of the outer surface of the substrate 21. W is the width dimension of this heating element. In addition to Ta 2 N etc. in the above example, Nichrome Ru
It is also possible to use a resistor such as O 2 · Ag / Pd.
22a・22aは基板21の前記両端側の余長部分l・lの外面
に夫々設けた、発熱体22に対する通電用電極でり、Ag・
Au・Cu等の金属又はRuO2・Ag/Pd等の抵抗体などの導電
材料である。発熱体22はその両端が該電極22a・22aに導
通していて長手方向に通電される。本例は発熱体22の一
端側はその側の電極22aに対して通電隘路部22bを介して
導通させてある。この通電隘路部22bは基板21の前記余
長部l領域に存在させてあり、記録材の最大通過巾部領
域Lに対応する発熱体22の長さ部分を発熱体の有効長さ
範囲としたときこの範囲部の発熱体の横断面積(第4図
(b))よりも小さな横断面積(第4図(C))とした
部分である。本例では該通電隘路部22bと、有効長さ範
囲部Lの発熱体と同一の材質で一連に形成し、厚さdは
有効長さ範囲部の発熱体と同じにし、巾を有効長さ範囲
部の発熱体の巾Wよりも小さい巾W1に設定することによ
り溶断部として機能する小さな横断面積部分にしてあ
る。22a and 22a are electrodes for energizing the heating element 22, which are provided on the outer surfaces of the extra length portions 1 and 1 on both ends of the substrate 21, respectively.
It is a conductive material such as a metal such as Au / Cu or a resistor such as RuO 2 · Ag / Pd. Both ends of the heating element 22 are electrically connected to the electrodes 22a, 22a and are energized in the longitudinal direction. In this example, one end side of the heat generating element 22 is electrically connected to the electrode 22a on that side through an energization bottleneck portion 22b. The energization bottleneck portion 22b is made to exist in the extra length portion 1 area of the substrate 21, and the length portion of the heating element 22 corresponding to the maximum passage width area L of the recording material is set as the effective length range of the heating element. At this time, the cross-sectional area (FIG. 4 (C)) is smaller than the cross-sectional area (FIG. 4 (b)) of the heating element in this range. In this example, the energization bottleneck portion 22b and the heating element of the effective length range portion L are formed in series, and the thickness d is the same as that of the heating element of the effective length range portion, and the width is the effective length. By setting the width W 1 smaller than the width W of the heating element in the range portion, a small cross-sectional area portion functioning as a fusing portion is formed.
一般に抵抗体は同一電力が印加された場合、断面積が小
さい程通電時の昇温速度は多くなり、断面積を規定する
ことにより昇温速度を制御することが可能である。In general, when the same electric power is applied to the resistor, the smaller the cross-sectional area, the higher the temperature rising rate at the time of energization, and the temperature rising rate can be controlled by defining the cross-sectional area.
定着実行時は発熱体22に対してその両端側の電極22a・2
2a及び電流隘路部22bを介して通電がなされることによ
り発熱体22が全長域にわたって昇温し、又通電隘路部22
bを昇温する。この場合発熱体22部よりも通電隘路部22b
の方がより昇温する。通常動作時においては加熱体は所
定温度に調節するために発熱体22への通電が細かくオン
・オフされている。そのため発熱体22並びに通電隘路部
22bはある一定温度(これは抵抗体の溶融温度よりも低
い)以下に保たれ、定着動作はつつがなく行なわれる。When fixing is performed, the electrodes 22a ・ 2 on both ends of the heating element 22
2a and the current bottleneck portion 22b are energized to heat the heating element 22 over the entire length, and the current bottleneck portion 22 is also heated.
Increase b. In this case, the conduction bottleneck portion 22b is
The temperature rises more. During normal operation, the heating element 22 is finely turned on and off in order to adjust the heating element to a predetermined temperature. Therefore, the heating element 22 and energization bottleneck part
22b is kept below a certain constant temperature (which is lower than the melting temperature of the resistor), and the fixing operation is performed without delay.
万一電源異常や温度制御異常により連続通電等の異常通
電が行なわれた場合には発熱体22及び通電隘路部22bは
一気に昇温する。この時発熱体22と通電隘路部22bの線
巾比の設定により、発熱体22の有効長さ範囲部の温度が
定着フィルム24、加圧ローラ27、転写材P等の発火、発
煙温度に達する前に、通電隘路部22bを溶断温度に達し
させて溶断化させることが可能である。通電隘路部22b
に溶断を生じれば発熱体22に対する通電が遮断されるの
で、発煙・発火のおそれはなくなる。If abnormal power supply such as continuous power supply is performed due to power supply abnormality or temperature control abnormality, the temperature of the heating element 22 and the energization bottleneck portion 22b rises at once. At this time, the temperature of the effective length range portion of the heating element 22 reaches the ignition and smoke temperatures of the fixing film 24, the pressure roller 27, the transfer material P, etc. by setting the line width ratio of the heating element 22 and the conduction bottleneck portion 22b. Before that, it is possible to make the energization bottleneck portion 22b reach the fusing temperature and fuse it. Energization bottleneck part 22b
If fusing occurs, the power supply to the heating element 22 is cut off, so there is no danger of smoking or ignition.
又異常時溶断部としての通電隘路部22bは通紙領域L外
に設けたので通紙領域内の温度分布が一定に保たれ、ム
ラのない良好な定着画像を得られるとともに、溶断部と
しての通電隘路部付近を難燃・耐熱材料のみで構成でき
るため、連続通電による昇温、溶断の際も発煙・発火等
を防止することが可能になる効果がある。Further, since the energization bottleneck portion 22b serving as the fusing unit at the time of abnormality is provided outside the paper passing region L, the temperature distribution in the paper passing region is kept constant, a good fixed image without unevenness can be obtained, and at the same time as the fusing unit. Since the vicinity of the energization bottleneck part can be composed only of flame-retardant / heat-resistant material, there is an effect that it is possible to prevent smoking / ignition even at the time of temperature rise and melting due to continuous energization.
具体的に、 基板21:長さ270mm,巾10mm,厚さ1mmのアルミナ 発熱体22:長さ220mm,巾1.5mm,厚さ20μmのAg/Pd抵抗体 通電隘路22b:長さ5mm,巾300μm,厚さ20μmのAg/Pd (発熱体22と通電隘路部22bはスクリーン印刷にて同時
形成) の仕様で加熱体20を製作して前述画像形成装置の定着装
置11の加熱体として組込んで、加熱体表面が200℃にな
るように通電制御による温調管理もとでA4(巾210mm)
の転写材シートPについて3万枚にわたり通紙したとこ
ろ全く問題なく画像定着処理が実行された。Specifically, substrate 21: length 270 mm, width 10 mm, thickness 1 mm alumina heating element 22: length 220 mm, width 1.5 mm, thickness 20 μm Ag / Pd resistor energization bottleneck 22b: length 5 mm, width 300 μm Then, a heating body 20 is manufactured with a specification of Ag / Pd having a thickness of 20 μm (the heating body 22 and the conduction bottleneck portion 22b are simultaneously formed by screen printing) and incorporated as a heating body of the fixing device 11 of the image forming apparatus. , A4 (width 210mm) under temperature control control by energization control so that the surface of the heating body becomes 200 ° C
After passing 30,000 sheets of the transfer material sheet P, the image fixing process was executed without any problem.
一方該加熱体20の温調を切り発熱体22に連続通電したと
ころ通紙部領域が発火温度430℃に達する前の320℃程度
に昇温したときに通電隘路部22bが溶断して発熱体22が
加熱化することなく通電遮断がなされた。On the other hand, when the temperature of the heating element 20 is cut off and the heating element 22 is continuously energized, the energization bottleneck portion 22b melts down when the temperature of the sheet passing portion rises to about 320 ° C. before the ignition temperature reaches 430 ° C. 22 was cut off without heating.
通電隘路部22bの溶融による断線化を助けるために通電
隘路部22bを耐熱ガラス等の断熱材の基板上につくり、
該通電隘路部22bの異常昇温による熱ひずみで基板にク
ラックが入るようにしてやり、そのクラックにより異常
昇温で溶融化した通電隘路部22bを確実に断線状態化さ
せるようにするのもよい。In order to help disconnection due to melting of the energization bottleneck portion 22b, the energization bottleneck portion 22b is formed on a substrate of a heat insulating material such as heat resistant glass,
It is also possible to cause a crack in the substrate due to thermal strain due to an abnormal temperature rise of the energization bottleneck portion 22b, and to reliably disconnect the energization bottleneck portion 22b melted by the cracking due to the abnormal temperature rise.
第5図(a)・(b)・(c)は通電隘路部22bを、有
効長さ範囲部Lの発熱体と同一の材質で一連に形成し、
巾Wは有効長さ範囲部の発熱体と同じにし、厚さd1を有
効長さ範囲部の発熱体の厚さdよりも薄く設定すること
により溶断部として機能する小さな横断面積部分にして
ある。5 (a), (b), and (c), the current-carrying bottleneck portion 22b is formed in series with the same material as the heating element of the effective length range portion L,
The width W is set to be the same as that of the heating element in the effective length range, and the thickness d 1 is set to be smaller than the thickness d of the heating element in the effective length range to form a small cross-sectional area portion functioning as a fusing part. is there.
(5)その他 前述第3図のように定着フィルム24として有端のものを
用いる場合、送出し軸側の定着フィルムが巻取り軸側に
ほとんど全て巻取られて使用されたら新しいロール巻フ
ィルムと交換する方式にすることもできる(巻取り交換
式)。(5) Others When the end film is used as the fixing film 24 as shown in FIG. 3, if the fixing film on the delivery shaft side is almost completely wound on the winding shaft side and used, a new roll winding film is used. It is also possible to use a method of exchanging (winding exchange type).
このうよな巻取り交換式の場合は定着フィルムの耐久性
に関係なく薄肉化が可能となり、低電力化することがで
きる。例えば定着フィルムとしてPET(ポリエステル)
フィルムなどの安価な基材を用い、耐熱処理を施した例
えば12.5μm程度又はそれ以下の薄肉のものを用いるこ
とができる。In the case of such a winding exchange type, the thickness can be reduced regardless of the durability of the fixing film, and the power consumption can be reduced. For example, PET (polyester) as a fixing film
It is possible to use an inexpensive base material such as a film, which is heat-treated and has a thin wall thickness of, for example, about 12.5 μm or less.
或は定着フィルム面へのトナーオフセットは前述したよ
うに実質的に生じないので定着フィルムの使用に伴なう
熱変形や劣化が小さければ巻取り軸側へ巻取られた使用
済みのシートを適時に送出し軸側へ巻戻し制御して、或
は巻取り軸側と送出し軸側とを反転交換するなどして複
数回繰返して使用することもできる(巻戻し繰返し使用
式)。Alternatively, since toner offset to the surface of the fixing film does not substantially occur as described above, if the thermal deformation or deterioration associated with the use of the fixing film is small, the used sheet wound on the winding shaft side can be timely It is also possible to use it repeatedly for a plurality of times by controlling the rewinding to the feeding shaft side or reversing the winding shaft side and the feeding shaft side (rewinding repetitive use type).
巻戻し繰返し使用式では定着フィルムとしては例えば、
耐熱性・機械的強度等に優れた基材として25μm厚のポ
リイミド樹脂フィルムを用いてその面に離型性の高いフ
ッ素樹脂等よりなる離型層を設けた複合層フィルムを用
いることができ、巻戻し逆走行時は圧力解除機構を自動
制御させて加熱体と加圧ローラとの当圧接を解除状態に
保持させるのがよい。As the fixing film in the rewinding and reusing type, for example,
It is possible to use a composite layer film in which a polyimide resin film having a thickness of 25 μm is used as a base material having excellent heat resistance and mechanical strength, and a release layer made of fluororesin or the like having high release properties is provided on the surface of the polyimide resin film. At the time of rewinding and reverse traveling, it is preferable to automatically control the pressure release mechanism to keep the pressure contact between the heating body and the pressure roller in the released state.
巻戻し繰返し使用式やエンドレスベルト型のように複数
回使用する場合は、フィルム面クリーニング用にフェル
トパッドを設けると共に若干の離型剤、例えばシリコン
オイルを含浸させて該パッドをフィルム面に当接するさ
せるなどしてフィルム面のクリーニングと離型性の更な
る向上を行なうようにしてもよい。定着フィルムが絶縁
性のフッ素樹脂処理品の場合などではトナー画像を攪乱
する静電気がフィルムに発生し易いので、その対処のた
めに接地した除電ブラシで除電処置するのもよい。接地
せずにブラシにバイアス電圧を印加してトナー画像を攪
乱しない範囲でフィルムを帯電させても良い。さらにフ
ッ素樹脂に導電性の粉体繊維、例えばカーボンブラック
等を添加して、上述の静電気による画像乱れを防止する
のも一策である。また、加圧ローラの除帯電及び導電化
に関しても同様の手段により行なうことができる。ま
た、帯電防止剤等の塗布や、添加を行なっても良い。When it is used multiple times such as rewinding repetitive use type or endless belt type, a felt pad is provided for cleaning the film surface, and a slight release agent such as silicone oil is impregnated to bring the pad into contact with the film surface. For example, the film surface may be cleaned and the releasability may be further improved. When the fixing film is an insulative fluororesin-treated product, static electricity that disturbs the toner image is easily generated in the film. Therefore, it is also possible to remove the static electricity with a grounded static elimination brush. A bias voltage may be applied to the brush without being grounded to charge the film within a range that does not disturb the toner image. Further, it is also a measure to prevent the image distortion due to the static electricity described above by adding a conductive powder fiber such as carbon black to the fluororesin. In addition, depressurization and conductivity of the pressure roller can be performed by the same means. Further, an antistatic agent or the like may be applied or added.
定着フィルムはエンドレスベルト式、巻取り交換式、巻
戻し繰返し使用式の何れにしても定着装置11の所定部所
に着脱自在のカートリッジ構成にすることにより定着フ
ィルムの交換等を容易化することができる。Regardless of whether the fixing film is an endless belt type, a rewinding exchange type, or a rewinding repetitive use type, the fixing film can be detachably attached to a predetermined portion of the fixing device 11 to facilitate the exchange of the fixing film. it can.
加熱体20の構成及び発熱体22への通電制御は実施例のも
のに限定されない、加熱体20は熱ローラ型であってもよ
いし、発熱体22は厚膜の抵抗体やPTC特性を有するセラ
ミック製チップ・アレイなどであってもよく、通電制御
もパルス状に与えるものではなく通常通電であってもよ
い。The structure of the heating element 20 and the control of energization to the heating element 22 are not limited to those of the embodiment, the heating element 20 may be a heat roller type, and the heating element 22 has a thick film resistor or a PTC characteristic. It may be a ceramic chip array or the like, and the energization control may not be given in a pulsed manner, but may be a normal energization.
加熱工程で加熱溶融されたトナーの冷却固化は自然放熱
で行なってもよいし、送風手段、放熱フインの配設等で
強制冷却で行なうようにすることもできる。The toner solidified by heating and melting in the heating step may be cooled and solidified by natural heat dissipation, or may be forcedly cooled by arranging an air blowing means, heat dissipation fins or the like.
トナーが高温で十分に溶融するものであれば、第6図例
のように加熱工程(定着ニップ部)でトナーを十分に高
温溶融させたら加熱工程後の冷却工程なしに直ちに記録
材(転写材シート)Pを定着フィルム24面から分離させ
る構成にしてもよい。If the toner is sufficiently melted at a high temperature, if the toner is melted at a sufficiently high temperature in the heating step (fixing nip portion) as shown in FIG. 6, the recording material (transfer material) is immediately transferred without a cooling step after the heating step. The sheet P may be separated from the surface of the fixing film 24.
以上の実施例装置は転写式の電子複写装置であるが、画
像形成のプロセス・手段はエレクトロファックス紙・静
電記録紙等に直接にトナー画像を形成担持させる直接式
や、磁気記録画像形成式、その他適宜の画像形成プロセ
ス・手段で記録材上に加熱溶融性トナーによる画像を形
成し、それを加熱定着する方式の複写機・レーザビーム
プリンタ・ファクシミリ・マイクロフィルムリーダプリ
ンタ・ディスプレイ装置・記録機等の各種の画像形成装
置に本発明は有効に適用できるものである。The above-described apparatus is a transfer type electronic copying apparatus, but the image forming process / means is a direct type in which a toner image is directly formed and carried on electrofax paper, electrostatic recording paper, or a magnetic recording image forming type. , A copier, a laser beam printer, a facsimile, a microfilm reader printer, a display device, and a recording device in which an image is formed on a recording material by a heat-fusible toner by an appropriate image forming process / means and the image is heated and fixed. The present invention can be effectively applied to various image forming apparatuses such as.
(発明の効果) 以上のように本発明はトナー画像加熱定着式の画像形成
装置について、定着不良やオフセットを生じさせること
なく加熱手段である加熱体の熱容量を小さくすることが
可能で待機時間や消費電力、さらには機内昇温の小さい
良好な定着画像画質の画像形成物を常に安定に出力でき
る画像形成装置を実現できる。又定着フィルムは薄肉の
ものをシワ発生の問題なく支障なく長期にわたって繰り
返して使用することができる。(Effects of the Invention) As described above, according to the present invention, in the toner image heat fixing type image forming apparatus, it is possible to reduce the heat capacity of the heating member which is the heating means without causing the fixing failure or the offset, and the waiting time or It is possible to realize an image forming apparatus capable of always stably outputting an image-formed product having a good fixed image quality with low power consumption and further temperature rise inside the apparatus. Further, the fixing film can be repeatedly used for a long period of time without any problem of wrinkling and without any problem.
又加熱体の発熱体が電源異常や温度制御異常等により過
熱して発火・発煙を生じさせるような異常通電事態を生
じたときは発熱体が過熱昇温する前に前述のように設け
た通電隘路部が素速く溶断化して即時的に通電遮断がな
されることにより実際上発熱体が過熱して発火や発煙等
の熱損トラブルを生じることが厳に防止され、サーモス
イッチや温度ヒューズ等を付加することなく簡単な手段
構成で、又それ等による場合よりも格段に信頼性があ
り、安全対策上極めて効果がある。In addition, if an abnormal energization situation occurs such that the heating element of the heating element overheats due to power supply abnormality or temperature control abnormality and causes ignition or smoke, the energization provided as described above before the heating element overheats Since the bottleneck part quickly melts and the power is cut off instantly, it is strictly prevented that the heating element actually overheats and causes a heat loss trouble such as ignition or smoke generation. It has a simple structure without any additional means, is much more reliable than the case using them, and is extremely effective in terms of safety measures.
第1図は一実施例装置の概略構成を示す縦断正面図、第
2図は定着装置部分の拡大図、第3図は定着装置の他の
構成例の概略図、第4図(a)は加熱体の下面図、同図
(b)・同図(c)は夫々同図(a)のb−b線、c−
c線断面図、第5図(a)は他の構成の加熱体の下面
図、同図(b)・(c)は夫々同図(a)のb−b線、
c−c線断面図、第6図は定着装置の他の構成例の概略
図である。 3はドラム型回転感光体、11は定着装置、24は定着フィ
ルム、20は加熱体、28は加圧ローラ、Pは転写材シー
ト。FIG. 1 is a vertical sectional front view showing a schematic configuration of an apparatus of one embodiment, FIG. 2 is an enlarged view of a fixing device portion, FIG. 3 is a schematic view of another configuration example of the fixing device, and FIG. The bottom view of the heating element, FIG. 2B and FIG. 2C are respectively bb line and c- in FIG.
c line sectional view, FIG. 5 (a) is a bottom view of a heating element having another configuration, and FIGS. 5 (b) and (c) are respectively bb lines in FIG. 5 (a).
FIG. 6 is a schematic view of another configuration example of the fixing device, taken along the line cc. 3 is a drum type rotary photosensitive member, 11 is a fixing device, 24 is a fixing film, 20 is a heating member, 28 is a pressure roller, and P is a transfer material sheet.
フロントページの続き (72)発明者 木下 正英 東京都大田区下丸子3丁目30番2号 キヤ ノン株式会社内 (72)発明者 足立 裕行 東京都大田区下丸子3丁目30番2号 キヤ ノン株式会社内 (56)参考文献 特開 昭59−157678(JP,A) 特開 昭59−68766(JP,A) 特開 昭61−109083(JP,A) 特開 昭61−122666(JP,A) 特開 平2−134667(JP,A) 特開 平1−187582(JP,A) 特開 平1−263677(JP,A) 特開 平2−143279(JP,A) 実開 昭54−30846(JP,U) 実開 昭58−190659(JP,U) 実開 昭63−120267(JP,U)Front page continuation (72) Inventor Masahide Kinoshita 3-30-2 Shimomaruko, Ota-ku, Tokyo Canon Inc. (72) Inventor Hiroyuki Adachi 3-30-2 Shimomaruko, Ota-ku, Tokyo Canon Inc. (56) References JP 59-157678 (JP, A) JP 59-68766 (JP, A) JP 61-109083 (JP, A) JP 61-122666 (JP, A) Kaihei 2-134667 (JP, A) JP-A-1-187582 (JP, A) JP-A-1-263677 (JP, A) JP-A-2-143279 (JP, A) Actual Kai Sho-54-30846 ( JP, U) Actual Open Sho 58-190659 (JP, U) Actual Open Sho 63-120267 (JP, U)
Claims (1)
ナーを担持させて目的の画像情報に対応した未定着のト
ナー画像を形成する画像形成手段、 定着フィルムと、該定着フィルムの走行駆動手段と、該
定着フィルムを中にしてその一方面側に配置された加熱
体と、他方面側に配置され、前記加熱体に対して該定着
フィルムを介して記録材の未定着トナー画像担持側の面
を密着させる加圧部材を備え、前記画像形成手段側から
搬送されてくる未定着トナー画像を担持した記録材の搬
送速度と同一速度で同一方向に走行駆動させた定着フィ
ルムと前記加圧部材との間に該記録材を導入して未定着
トナー画像を記録材面に加熱定着するトナー画像加熱定
着手段、 を有し、前記トナー画像加熱定着手段の加熱体は、定着
フィルム横断方向を長手とし長手方向に通電されて発熱
する線状もしくは帯状の通電発熱体を有する低熱容量線
状加熱体であり、前記通電発熱体の記録材通過巾部に対
応する有効長さ範囲より外側の発熱体余長部には有効長
さ範囲内の発熱体部分と一連で該発熱体部分の横断面積
よりも小さな横断面積の通電隘路部を有している、 ことを特徴とする画像形成装置。1. An image forming means for forming an unfixed toner image corresponding to desired image information by carrying a toner made of a heat-meltable resin or the like on a recording material surface, a fixing film, and running of the fixing film. A driving unit, a heating body disposed on one side of the fixing film with the fixing film in the middle, and an unfixed toner image bearing of a recording material on the other side of the heating body via the fixing film. And a fixing film that is driven to run in the same direction at the same speed as the conveying speed of the recording material carrying the unfixed toner image conveyed from the image forming means side. A toner image heating and fixing means for introducing the recording material between the pressure member and the toner image to heat and fix the unfixed toner image on the surface of the recording material. With the longitudinal A low-heat-capacity linear heating element having a linear or strip-shaped energization heating element that is energized in the longitudinal direction to generate heat, and a heating element outside the effective length range corresponding to the recording material passage width portion of the energization heating element. The image forming apparatus characterized in that the long portion has a heating element portion within the effective length range and a series of energization bottleneck portions having a cross-sectional area smaller than the cross-sectional area of the heating element portion in series.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP29736988A JPH06100873B2 (en) | 1988-11-25 | 1988-11-25 | Image forming device |
| US07/430,437 US5083168A (en) | 1988-11-15 | 1989-11-02 | Fixing device and fixing heater for use in the same |
| US07/813,912 US5162634A (en) | 1988-11-15 | 1991-12-27 | Image fixing apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP29736988A JPH06100873B2 (en) | 1988-11-25 | 1988-11-25 | Image forming device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH02143278A JPH02143278A (en) | 1990-06-01 |
| JPH06100873B2 true JPH06100873B2 (en) | 1994-12-12 |
Family
ID=17845599
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP29736988A Expired - Lifetime JPH06100873B2 (en) | 1988-11-15 | 1988-11-25 | Image forming device |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH06100873B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPWO2003102698A1 (en) * | 2002-06-03 | 2005-09-29 | 富士ゼロックス株式会社 | Heat roller |
| JP5863739B2 (en) * | 2012-11-21 | 2016-02-17 | キヤノン株式会社 | Image heating device |
-
1988
- 1988-11-25 JP JP29736988A patent/JPH06100873B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH02143278A (en) | 1990-06-01 |
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