JPH06102271B2 - Torch for plasma cutting - Google Patents
Torch for plasma cuttingInfo
- Publication number
- JPH06102271B2 JPH06102271B2 JP62309007A JP30900787A JPH06102271B2 JP H06102271 B2 JPH06102271 B2 JP H06102271B2 JP 62309007 A JP62309007 A JP 62309007A JP 30900787 A JP30900787 A JP 30900787A JP H06102271 B2 JPH06102271 B2 JP H06102271B2
- Authority
- JP
- Japan
- Prior art keywords
- chip
- working gas
- tip
- small hole
- torch
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000463 material Substances 0.000 claims description 12
- 230000002093 peripheral effect Effects 0.000 claims description 11
- 238000001816 cooling Methods 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 2
- 239000010953 base metal Substances 0.000 description 2
- 239000010406 cathode material Substances 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 229910052735 hafnium Inorganic materials 0.000 description 2
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 229910052726 zirconium Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Landscapes
- Plasma Technology (AREA)
- Arc Welding In General (AREA)
Description
【発明の詳細な説明】 産業上の利用分野 本発明は作動ガスを用いるプラズマ切断トーチに関する
ものである。FIELD OF THE INVENTION The present invention relates to a plasma cutting torch using a working gas.
従来の技術 作動ガスを用いるプラズマアーク切断法の装置を、第7
図に示す。同図において10は作動ガスを圧縮し、トーチ
先端に送るコンプレッサー、11は作動ガスの2次圧力を
一定値に調整するレギュレータ、12はパワーを供給する
ためのプラズマ切断用電源、13は母材17と電源12を接続
する接地ケーブル、14はプラズマ切断用トーチである。
トーチ14は、電ランを内蔵し、かつ作動ガスをトーチ先
端部に送る冷却ケーブル15、トーチスイッチケーブル16
より構成される。Prior Art No. 7 of the plasma arc cutting method using working gas
Shown in the figure. In the figure, 10 is a compressor that compresses the working gas and sends it to the torch tip, 11 is a regulator that adjusts the secondary pressure of the working gas to a constant value, 12 is a plasma cutting power source for supplying power, and 13 is a base material. A grounding cable connecting 17 and the power source 12, and 14 is a plasma cutting torch.
The torch 14 has a built-in electric run and also has a cooling cable 15 and a torch switch cable 16 for sending working gas to the tip of the torch.
It is composed of
従来の切断トーチ14の先端部18の形状について以下に説
明する。The shape of the tip portion 18 of the conventional cutting torch 14 will be described below.
従来の切断トーチの先端部構造は第3図〜第6図に示す
通りである。1は先端部にジルコニウムやハフニウム等
の陰極材料を埋め込んだ電極基材、2はプラズマアーク
を絞り母材に供給するチップ、3は電極1とチップ2を
電気的に絶縁し、かつケーブルより供給された作動ガス
を分流し、かつプラズマアークを緊縮させる旋回流を発
生させるための小径の穴を有するオリフィス、5は導電
部の外部への露出を防止すると共に、トーチ本体金具4
と螺合することにより、電極1,チップ2,オリフィス3を
固定し、かつチップ2の溝部(スプライン部)を通過す
る作動ガスをチップ冷却のための二次流として流す役割
を有するノズルであり、セラミック等の絶縁物で製作さ
れているものである。The structure of the tip of the conventional cutting torch is as shown in FIGS. 1 is an electrode base material in which a cathode material such as zirconium or hafnium is embedded in the tip portion, 2 is a chip that squeezes a plasma arc to a base metal, 3 is an electrode 1 and chip 2 that are electrically insulated and supplied from a cable The orifice 5 having a small diameter hole for splitting the generated working gas and generating a swirling flow for compressing the plasma arc prevents the conductive portion from being exposed to the outside, and the torch body metal fitting 4
It is a nozzle having a role of fixing the electrode 1, the tip 2, and the orifice 3 by screwing with, and flowing the working gas passing through the groove portion (spline portion) of the tip 2 as a secondary flow for cooling the tip. It is made of an insulating material such as ceramic.
プラズマアーク切断においては、チップ2において高温
のプラズマ流を絞り、また接触切断においては、加熱さ
れた母材に接するために、熱による損傷を受けやすい。
したがって前述のように作動ガスを分流し、チップ外周
面に設けられた溝部6とノズル5との間にも作動ガスを
流し、チップ2の冷却を行なっている。In the plasma arc cutting, the high temperature plasma flow is narrowed in the tip 2, and in the contact cutting, the heated base material is brought into contact with the tip 2, so that it is easily damaged by heat.
Therefore, as described above, the working gas is branched, and the working gas is also flown between the groove 6 and the nozzle 5 provided on the outer peripheral surface of the chip to cool the chip 2.
発明が解決しようとする問題点 第3図に示すように、従来のプラズマトーチの先端構造
において、冷却ケーブル15から送り込まれた作動ガス8
はトーチ本体金具4を通過した後、オリフィス3の外周
に設けられた小穴7を通り、旋回流となって、プラズマ
アークを絞り、チップ中央穴部から流出するプラズマ流
と、チップ2の外周に設けた溝部6を通過しチップを冷
却する二次流に分流されている。Problems to be Solved by the Invention As shown in FIG. 3, in the conventional plasma torch tip structure, the working gas 8 fed from the cooling cable 15 is supplied.
After passing through the torch body metal fitting 4, passes through a small hole 7 provided on the outer periphery of the orifice 3 to form a swirling flow, which narrows the plasma arc and causes the plasma flow to flow out from the chip central hole and the outer periphery of the chip 2. It is divided into a secondary flow that passes through the provided groove portion 6 and cools the chip.
オリフィス3の外周に設けられた小穴7は円周を等分
し、かつオリフィス内面に接するようにあけられてお
り、旋回流を形成している。A small hole 7 provided on the outer circumference of the orifice 3 divides the circumference into equal parts and is opened so as to contact the inner surface of the orifice to form a swirling flow.
また、チップ2外周部に同じく等分に設けられた溝部
(スプライン部)はノズル6との間にガス通路を形成し
ている。Further, the groove portion (spline portion) equally provided on the outer peripheral portion of the chip 2 forms a gas passage with the nozzle 6.
一方オリフィス3とチップ2は自由な位置でカン合して
いるため、オリフィス3の小穴部7とチップ2外周の溝
部6との位置関係が直線上になる場合が生じる。この場
合、作動ガスが、チップ部に突き当たって分流される場
合と、チップの溝部6を直進してしまう場合があるた
め、分流が不均等に行われオリフィス3の小穴7から流
れ込む旋回流にアンバランスが生じ、プラズマアークの
直進性がそこなわれ、母材が真直ぐに切断できない要因
の一つとなっていた。On the other hand, since the orifice 3 and the tip 2 are combined at a free position, the positional relationship between the small hole portion 7 of the orifice 3 and the groove portion 6 on the outer periphery of the tip 2 may be linear. In this case, the working gas may collide with the tip portion and be branched, or may go straight in the groove portion 6 of the tip. The balance was generated, the straightness of the plasma arc was impaired, and it was one of the factors that the base metal could not be cut straight.
問題点を解決するための手段 上記問題点を解決するため、本発明のプラズマ切断用ト
ーチは、電子放射面を有する電極基材と、前記電極基材
を覆うように配され、かつ根元部が大きな径を有すると
ともに、前記根元部の外周に溝部を設けた中空のチップ
と、前記電極基材と前記チップを絶縁保持するととも
に、周壁に小穴を有し、かつ前記小穴に対し作動ガス進
行方向下流側の外周壁面上に環状の突起部を設けた中空
のオリフィスと、前記チップの根元部と外側から嵌合す
るとともに、導電部を保護する中空のノズルを具備した
ものである。Means for Solving the Problems In order to solve the above problems, the plasma cutting torch of the present invention is an electrode base material having an electron emission surface, and is arranged so as to cover the electrode base material, and the root portion is A hollow tip having a large diameter and provided with a groove on the outer periphery of the root portion, and insulatingly holding the electrode base material and the tip, and having a small hole in the peripheral wall, and a working gas advancing direction with respect to the small hole It is provided with a hollow orifice provided with an annular protrusion on the outer peripheral wall surface on the downstream side, and a hollow nozzle fitted to the root of the tip from the outside and protecting the conductive part.
作用 上記構成により、冷却ケーブルより送り込まれた作動ガ
スは、トーチ本体金具を通過した後、オリフィス外壁面
とノズル内壁面とによって形成されるガス通路を通過
し、従来品と同様にオリフィスの側面の小穴とチップ円
周の溝部に分流されるが、その両者の間に環状の突起部
がオリフィス外周面にあるため、オリフィス側面の小穴
と、チップ溝の位置関係に影響されることなく、均等に
分流され、その結果、均一な旋回流を得ることが出来る
ものである。Operation With the above configuration, the working gas fed from the cooling cable passes through the torch body fitting and then the gas passage formed by the outer wall surface of the orifice and the inner wall surface of the nozzle, and the same as in the conventional product, on the side surface of the orifice. Although it is divided into the small hole and the groove on the tip circumference, the annular projection is located on the outer peripheral surface of the orifice between them, so it is evenly affected by the positional relationship between the small hole on the side of the orifice and the tip groove. The flow is divided, and as a result, a uniform swirling flow can be obtained.
実施例 第1図,第2図は本発明の一実施例を示す。1は先端に
ジルコニウムあるいはハフニウム等の陰極材料を埋め込
んだ電極基材、2はプラズマ流を緊縮させるチップ、3
は電極基材とチップ2を電気的に絶縁し、流体ケーブル
より供給された作動ガス8を分流すると共にプラズマ流
を緊縮させる旋回流を発生させるための小径の穴を有す
るオリフィス、4はトーチ本体金具であり、5は導電部
の外部への露出を防止すると共に、トーチ本体金具4と
螺合することにより、電極基材1,チップ2,オリフィス3
を固定し、かつチップ2の溝部を通過する作動ガスをチ
ップ冷却のための二次流として流す役割を有するノズで
あり、セラミック等の絶縁物で製作されているものであ
る。作動ガス8はトーチ本体金具4を通過した後、オリ
フィス3外壁面とノズル5内壁面とによって形成される
ガズ通路を通過した後チップ2内外面に分流されるが、
オリフィス側面に設けられた小穴7とチップ外周面に設
けられた溝部6の間にオリフィス全円周面にある環状の
突起物9があるため、オリフィス側面の小穴7とチップ
外周面の溝6との位置関係に影響されることなく均等に
分流され、その結果、均等な旋回流が得られるものであ
る。Embodiment FIG. 1 and FIG. 2 show an embodiment of the present invention. Reference numeral 1 is an electrode base material in which a cathode material such as zirconium or hafnium is embedded at the tip, 2 is a chip for constricting the plasma flow, 3
Is an orifice having a small diameter hole for electrically insulating the electrode base material from the chip 2, dividing the working gas 8 supplied from the fluid cable, and generating a swirling flow for compressing the plasma flow. Reference numeral 5 denotes a metal fitting, which prevents the conductive part from being exposed to the outside and is screwed into the torch body metal fitting 4 so that the electrode base material 1, the tip 2, the orifice 3
Is a nose for fixing working fluid and flowing a working gas passing through the groove portion of the chip 2 as a secondary flow for cooling the chip, and is made of an insulating material such as ceramic. The working gas 8 passes through the torch body metal fitting 4, and then passes through the gas passage formed by the outer wall surface of the orifice 3 and the inner wall surface of the nozzle 5, and then is split into the inner and outer surfaces of the tip 2.
Since there is an annular projection 9 on the entire circumferential surface of the orifice between the small hole 7 provided on the side surface of the orifice and the groove portion 6 provided on the outer peripheral surface of the chip, the small hole 7 on the side surface of the orifice and the groove 6 on the outer peripheral surface of the chip are formed. The flow is evenly divided without being affected by the positional relationship of, and as a result, a uniform swirling flow is obtained.
発明の効果 以上のように本発明は、均等な旋回流が得られるためす
ぐれたプラズマアークの真直性が保たれ、切断性能を向
上させることができるものである。EFFECTS OF THE INVENTION As described above, according to the present invention, since an excellent swirling flow is obtained, excellent straightness of the plasma arc is maintained and cutting performance can be improved.
第1図は本発明の一実施例を示すプラズマ切断用トーチ
の要部断面図、第2図は同要部の斜視図、第3図は従来
のプラズマ切断トーチの要部断面図、第4図は第3図の
AA線断面図、第5図は第3図のBB線断面図、第6図は同
要部斜視図、第7図は一般的なプラズマ切断装置の斜視
図である。 1……電極基材、2……チップ、3……オリフィス、4
……トーチ本体金具、5……ノズル、6……溝部、7…
…小穴、8……作動ガス、9……突起物。FIG. 1 is a sectional view of an essential part of a plasma cutting torch showing an embodiment of the present invention, FIG. 2 is a perspective view of the essential part, and FIG. 3 is a sectional view of an essential part of a conventional plasma cutting torch. Fig. 3
FIG. 5 is a sectional view taken along the line AA, FIG. 5 is a sectional view taken along the line BB in FIG. 3, FIG. 6 is a perspective view of the relevant portion, and FIG. 7 is a perspective view of a general plasma cutting apparatus. 1 ... Electrode substrate, 2 ... Chip, 3 ... Orifice, 4
…… Torch body fittings, 5 …… Nozzle, 6 …… Groove, 7 ...
… Small holes, 8 …… Working gas, 9 …… Protrusions.
Claims (1)
基材を覆うように配され、かつ根元部が大きな径を有す
るとともに、前記根元部の外周に溝部を設けた中空のチ
ップと、前記電極基材と前記チップを絶縁保持するとと
もに、周壁に小穴を有し、かつ前記小穴に対し作動ガス
進行方向下流側の外周壁面上に環状の突起部を設けた中
空のオリフィスと、前記チップの根元部と外側から嵌合
するとともに、導電部を保護する中空のノズルを具備
し、 前記突起部により前記小穴を通って前記チップの内周面
側に分流された作動ガスは、前記小穴により旋回流とな
って、アークを緊縮させ、 前記突起部により前記チップの外周面側に分流された作
動ガスは、前記チップの溝部を通過した後、流出するこ
とを特徴とするプラズマ切断用トーチ。1. An electrode base material having an electron emitting surface, and a hollow chip which is arranged so as to cover the electrode base material, has a large diameter at its root, and has a groove on the outer periphery of the root. A hollow orifice for insulatingly holding the electrode base material and the chip, having a small hole in the peripheral wall, and providing an annular protrusion on the outer peripheral wall surface on the downstream side in the working gas advancing direction with respect to the small hole; The tip has a hollow nozzle that fits from the outside and protects the conductive part, and the working gas diverted to the inner peripheral surface side of the chip through the small hole by the protrusion is the small hole. A torch for plasma cutting, characterized in that the working gas is turned into a swirl flow, the arc is compressed, and the working gas diverted to the outer peripheral surface side of the chip by the protrusion flows out after passing through the groove part of the chip. .
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62309007A JPH06102271B2 (en) | 1987-12-07 | 1987-12-07 | Torch for plasma cutting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62309007A JPH06102271B2 (en) | 1987-12-07 | 1987-12-07 | Torch for plasma cutting |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH01150476A JPH01150476A (en) | 1989-06-13 |
| JPH06102271B2 true JPH06102271B2 (en) | 1994-12-14 |
Family
ID=17987776
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP62309007A Expired - Lifetime JPH06102271B2 (en) | 1987-12-07 | 1987-12-07 | Torch for plasma cutting |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH06102271B2 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2849541B2 (en) * | 1993-03-10 | 1999-01-20 | ソマックス株式会社 | Electric welding machine |
| KR200204919Y1 (en) * | 1998-07-29 | 2000-12-01 | 황지성 | Plasma torch |
| CN102126074B (en) | 2010-01-14 | 2012-11-14 | 董宗兴 | JW series air plasma cutting gun with energy saving and consumption reduction structure |
-
1987
- 1987-12-07 JP JP62309007A patent/JPH06102271B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH01150476A (en) | 1989-06-13 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EXPY | Cancellation because of completion of term |