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JPH06104030B2 - How to process frozen block meat - Google Patents
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JPH06104030B2 - How to process frozen block meat - Google Patents

How to process frozen block meat

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Publication number
JPH06104030B2
JPH06104030B2 JP3259866A JP25986691A JPH06104030B2 JP H06104030 B2 JPH06104030 B2 JP H06104030B2 JP 3259866 A JP3259866 A JP 3259866A JP 25986691 A JP25986691 A JP 25986691A JP H06104030 B2 JPH06104030 B2 JP H06104030B2
Authority
JP
Japan
Prior art keywords
meat
small
pieces
frozen block
heating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP3259866A
Other languages
Japanese (ja)
Other versions
JPH0568474A (en
Inventor
俊文 吉田
Original Assignee
ファイン・フーズ研究協同組合
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ファイン・フーズ研究協同組合 filed Critical ファイン・フーズ研究協同組合
Priority to JP3259866A priority Critical patent/JPH06104030B2/en
Publication of JPH0568474A publication Critical patent/JPH0568474A/en
Publication of JPH06104030B2 publication Critical patent/JPH06104030B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、冷凍ブロック肉を最終
調理材料として供するまでに予備的に行う処理方法に関
するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of preliminarily treating frozen block meat before it is used as a final cooking material.

【0002】[0002]

【従来の技術】大規模レストランや一度に大量の弁当な
どを製造する給食製造企業などにおいては、肉材料を使
用する場合には価格面又は保存面などで有利な冷凍ブロ
ック肉(1つのブロックの重量が例えば10〜30Kg程
度ある)を利用することが多いが、このような冷凍肉を
使用する場合には、それを細断した後そのまま調理する
と灰汁成分がでたり臭みが残ったりして食味が悪くなる
という問題がある。
2. Description of the Related Art In a large-scale restaurant or a catering manufacturing company that manufactures a large amount of bento etc. at a time, when using meat material, frozen block meat (of one block is advantageous in terms of price or preservation) The weight is, for example, about 10 to 30 kg), but when using such frozen meat, if you cut it and cook it as it is, lye components and odors remain There is a problem that becomes worse.

【0003】本出願人は、冷凍ブロック肉を使用する場
合の上記問題を改善するための処理方法を既に特許出願
している(特開昭63ー102631号公報)。この公知
の冷凍ブロック肉処理方法は、冷凍ブロック肉を用途に
合った小肉片に細断し、その小肉片を熱湯中で加熱し、
加熱直後の小肉片を直ちに冷水中に浸して冷却し、冷却
済の小肉片を水切りした後凍結する、という処理が行わ
れる。そして、この公知の冷凍ブロック肉処理方法によ
れば、冷凍肉中の灰汁成分や脂肪分などの除去率が大幅
に向上する。
The applicant of the present invention has already applied for a patent for a processing method for improving the above problems when using frozen block meat (Japanese Patent Laid-Open No. 63-102631). This known frozen block meat processing method, the frozen block meat is shredded into small pieces suitable for the application, and the small pieces are heated in hot water,
Immediately after heating, the small meat pieces are immersed in cold water to be cooled, and the cooled small meat pieces are drained and then frozen. And according to this known frozen block meat processing method, the removal rate of the lye component, fat content, etc. in the frozen meat is significantly improved.

【0004】[0004]

【発明が解決しようとする課題】ところが、上記した公
知の冷凍ブロック肉処理方法では、細断されたままの小
肉片を熱湯中にて加熱するようにしているので、灰汁成
分や脂肪の放出とともに肉中の水分も必要以上に放出さ
れるようになり、肉質がパサパサして固いものとなって
しまう(食感が悪くなる)という問題があるほか、熱湯中
での加熱時に小肉片から微小な肉片が多量に分離するよ
うになり、クズ肉の発生率が高くなって歩留りが悪くな
るという問題もあった。
However, in the above-mentioned known method for treating frozen block meat, since the small pieces of shredded meat are heated in hot water, the lye component and the fat are discharged together. Water in the meat is released more than necessary, and there is a problem that the meat quality becomes dull and hard (the texture becomes bad), and when it is heated in boiling water, small pieces of meat are tiny. There has also been a problem that a large amount of meat pieces are separated, the occurrence rate of scrap meat is increased, and the yield is deteriorated.

【0005】本発明は、冷凍ブロック肉を使用する場合
に生じる上記の問題点に鑑み、小肉片とした状態で熱湯
中にて加熱するようにした場合であっても、肉の食感を
良好にし得るとともに、熱湯加熱時におけるクズ肉の発
生率を低くおさえることができるようにした冷凍ブロッ
ク肉の処理方法を提案することを目的とするものであ
る。
In view of the above problems that occur when frozen block meat is used, the present invention has a good texture of meat even when it is heated in boiling water in the state of a small piece of meat. In addition to the above, it is an object of the present invention to propose a method for treating frozen block meat, which is capable of suppressing the occurrence rate of scrap meat during heating with hot water.

【0006】[0006]

【課題を解決するための手段】本発明の冷凍ブロック肉
の処理方法は、冷凍ブロック肉を温度−7〜0℃、好ま
しくは−4〜−2℃まで解凍する解凍工程と、その解凍
済ブロック肉を用途に合った大きさ、形状の小肉片に細
断する細断工程と、細断された小肉片100重量部に対
して澱粉及び食塩を含有する溶液20〜40重量部を混
合して、該小肉片に溶液を10分間以上なじませる溶液
含浸工程と、溶液含浸済の小肉片を温度85〜100℃
の熱湯中で60秒間以上加熱する加熱工程と、加熱直後
の小肉片を冷水中に浸して冷却する冷却工程と、冷却済
の小肉片を水切りする水切り工程と、水切りした小肉片
を凍結する冷凍工程とを行うことを特徴としている。
The method for treating frozen block meat according to the present invention comprises a thawing step of thawing the frozen block meat to a temperature of -7 to 0 ° C, preferably -4 to -2 ° C, and the thawed block. A shredding step of shredding the meat into small pieces having a size and shape suitable for the application, and 20 to 40 parts by weight of a solution containing starch and salt is mixed with 100 parts by weight of the shredded small pieces. , A solution impregnation step of allowing the solution to blend into the small pieces for 10 minutes or more, and the solution-impregnated small pieces at a temperature of 85 to 100 ° C.
Of 60 minutes or more in hot water, a cooling step of soaking the small pieces immediately after heating in cold water to cool them, a draining step of draining the cooled small pieces of water, and a freezing of freezing the drained small pieces of meat It is characterized by performing a process.

【0007】解凍工程は、冷凍ブロック肉を円盤カッタ
ーやバンドソーなどで細断するために行うもので、大塊
状(例えば1つの重量が10〜30Kg程度)の冷凍ブロ
ック肉を解凍庫内において温度−7〜0℃程度まで解凍
する。この解凍温度は、−7℃より低くなると、肉が硬
過ぎて円盤カッターやバンドソーで切断しにくくなり、
又0℃より高くなると、肉が柔らかくなり過ぎて切断し
にくくなるとともに切断した肉の保形性が悪くなり、好
ましくは−4〜−2℃程度が最適である。
The thawing step is carried out in order to shred frozen block meat with a disc cutter or band saw, and a large block (for example, one weight is about 10 to 30 Kg) of frozen block meat is stored in a thawing chamber at a temperature- Thaw to about 7-0 ° C. If the thawing temperature is lower than -7 ° C, the meat is too hard to be cut with a disc cutter or band saw,
On the other hand, if the temperature is higher than 0 ° C, the meat becomes too soft and difficult to cut and the shape retention of the cut meat is deteriorated, and preferably about -4 to -2 ° C.

【0008】細断工程は、大塊状のブロック肉を用途に
合わせてダイス状又はスライス状の小肉片に細断するも
のである。
In the shredding step, a large block of meat is shredded into small pieces of dice or slices according to the intended use.

【0009】溶液含浸工程は、細断した小肉片に対して
澱粉及び食塩を含有する溶液を混合して該小肉片に溶液
を含浸させるもので、小肉片100重量部に対して溶液
20〜40重量部を混合して10分間以上なじませる。
In the solution impregnation step, a solution containing starch and salt is mixed with the shredded small meat pieces to impregnate the small meat pieces with the solution. Mix parts by weight and allow to mix for at least 10 minutes.

【0010】加熱工程は、溶液含浸済の小肉片を温度8
5〜100℃の熱湯中に60秒間以上漬けて加熱処理す
るものである。熱湯の温度が85℃より低いと肉片に含
浸させた澱粉成分及び食塩成分を十分に加熱できず、又
加熱時間が60秒より短い場合も同様に澱粉成分及び食
塩成分を十分に加熱できない。
In the heating step, the solution-impregnated small meat pieces are heated to a temperature of 8
It is heat treated by immersing in hot water at 5 to 100 ° C. for 60 seconds or more. When the temperature of boiling water is lower than 85 ° C, the starch component and the salt component impregnated in the meat piece cannot be sufficiently heated, and also when the heating time is shorter than 60 seconds, the starch component and the salt component cannot be sufficiently heated.

【0011】冷却工程は、加熱直後の高温状態の小肉片
を直ちに冷水(例えば温度5℃以下)中に浸して冷却する
ものである。
In the cooling step, a small piece of meat in a high temperature state immediately after heating is immediately immersed in cold water (for example, a temperature of 5 ° C. or less) to cool it.

【0012】水切り工程は、冷水中から取出された冷却
済の小肉片から水切りするもので、従来から行われてい
る通常の水切り方法で行う。
The draining step is to drain water from a cooled small piece of meat taken out from cold water, and is carried out by a conventional conventional draining method.

【0013】冷凍工程は、水切りされた小肉片を、例え
ば1Kg程度づつパック詰めして凍結保存するものであ
る。
In the freezing process, drained small pieces of meat are packed and packed in packs, for example, about 1 kg each, and stored frozen.

【0014】[0014]

【作用】本発明の冷凍ブロック肉の処理方法によれば、
細断した小肉片に澱粉及び食塩を含有する溶液を含浸さ
せ、その溶液含浸済の小肉片を熱湯中で加熱するように
しているので、まず、小肉片に含浸させている溶液中の
澱粉成分が加熱により糊化するとともに食塩成分(ナト
リウム)が肉のタンパク質に作用して該タンパク質に粘
りを生じさせ、それら(澱粉の糊化とタンパク質の粘り)
が肉の表面をコーティングするようになる。従って、肉
片は十分に加熱されるものの該表面コーティング作用に
よって肉中の水分(遊離水)が湯中に逃げにくくなるとと
もに、1つの肉片における結着作用が大きくなる。又、
加熱直後のまだ熱い小肉片を直ちに冷水中に浸すように
しているので、加熱されることによって肉片の表層部で
軟かくなっていた脂肪分が急速に冷却されて凝固し、そ
の凝固した脂肪分が肉質部分から水中に分離され易くな
り、しかも灰汁成分の分離も促進されるようになる。
According to the frozen block meat processing method of the present invention,
The chopped small meat pieces are impregnated with a solution containing starch and salt, and the solution-impregnated small meat pieces are heated in hot water.First, the starch component in the solution impregnated into the small meat pieces is Is gelatinized by heating, and the salt component (sodium) acts on the protein of meat to cause the protein to become sticky, and these (gelatinization of starch and stickiness of protein)
Comes to coat the surface of the meat. Therefore, although the meat piece is sufficiently heated, the surface coating action makes it difficult for water (free water) in the meat to escape into the hot water, and the binding action of one meat piece becomes large. or,
Since the small pieces of meat that are still hot immediately after heating are immediately immersed in cold water, the fat that had been softened at the surface layer of the pieces of meat by heating is rapidly cooled and solidified. Is easily separated from the meat portion into water, and the separation of the lye component is also promoted.

【0015】[0015]

【発明の効果】このように、本発明の冷凍ブロック肉の
処理方法によれば、小肉片に細断したものを熱湯中で加
熱するようにしたものであっても、小肉片に含浸させた
澱粉成分が糊化するとともに食塩成分によりタンパク質
に粘りを生じさせてそれらが肉片の表面をコーティング
するようになり、それによって肉中から水分(遊離水)及
び栄養素等が逃げにくくなってジューシーな食感を保た
せることができるという効果がある。又、熱湯中での加
熱時において、澱粉成分が糊化し且つ食塩成分によりタ
ンパク質に粘りを生じさせるので、微小な肉片が肉片本
体部分から分離しにくくなり、クズ肉の発生率を少なく
することができる(歩留りが良好となる)という効果もあ
る。
As described above, according to the method for treating frozen block meat of the present invention, even if the small pieces are shredded and heated in hot water, the small pieces are impregnated. As the starch component gelatinizes and the salt component causes the protein to stick, it coats the surface of the piece of meat, which makes it difficult for moisture (free water) and nutrients to escape from the meat, resulting in a juicy food. It has the effect of keeping the feeling. Further, when heated in boiling water, the starch component is gelatinized and the salt component causes the protein to become sticky, so it becomes difficult to separate minute meat pieces from the meat piece body portion, and the occurrence rate of scrap meat can be reduced. There is also an effect that it is possible (the yield is good).

【0016】[0016]

【実施例】以下、本発明の実施例を説明する。EXAMPLES Examples of the present invention will be described below.

【0017】この実施例では、冷凍ブロック肉として1
つの塊が20Kg程度の冷凍豚肉を使用し、この冷凍ブ
ロック肉を解凍庫内で温度−4〜−2℃になるまで解凍
した後、その解凍ブロック肉を、まずバンドソーで40
〜50mm角のブロック状に切断し、さらにこれをスライ
サーにかけて厚さ2〜2.5mmにスライスした。
In this embodiment, the frozen block meat is 1
One piece of frozen pork with a mass of about 20 kg is used, and this frozen block meat is thawed in a thaw until the temperature reaches -4 to -2 ° C.
It was cut into blocks of 50 mm square and further sliced to a thickness of 2 to 2.5 mm with a slicer.

【0018】他方、植物油8.8%,食塩3.5%,馬鈴
薯澱粉17.5%,水70.2%をよく攪拌して各成分
を十分に溶解させた溶液を別に準備しておき、上記小肉
片(スライス肉)100重量部に対して該溶液28.5重
量部をよく混合し、温度10℃の部屋で1時間放置し
て、該溶液を小肉片に十分になじませた。
On the other hand, vegetable oil 8.8%, salt 3.5%, potato starch 17.5%, and water 70.2% were thoroughly stirred to prepare a solution in which each component was sufficiently dissolved. 28.5 parts by weight of the solution was thoroughly mixed with 100 parts by weight of the above-mentioned small piece of meat (sliced meat), and left in a room at a temperature of 10 ° C. for 1 hour to allow the solution to sufficiently adapt to the small piece of meat.

【0019】次に、この溶液含浸済の小肉片を温度90
℃の熱湯中にて2分間加熱した後、加熱済の小肉片を熱
湯中から取出して直ちに冷水(温度5℃以下)中に浸して
急冷した。
Then, the solution-impregnated small piece of meat is heated to a temperature of 90.
After heating for 2 minutes in hot water at 0 ° C, the heated small pieces were taken out of the hot water and immediately immersed in cold water (temperature of 5 ° C or lower) for rapid cooling.

【0020】そして、冷却済の小肉片を水切りし、1K
gづつポリ袋に入れて真空包装した後、冷凍庫内で凍結
保管した。
Then, the cooled small pieces of meat are drained and dried for 1K.
Each g was placed in a plastic bag, vacuum-packed, and then frozen and stored in a freezer.

【0021】比較例 上記のような本発明実施例の処理方法に従って加工した
小肉片と、従来方法、即ち冷凍ブロック肉を本発明実施
例と同様に小肉片(スライス肉)としたものをそのまま熱
湯中で加熱し、その加熱済小肉片を直ちに冷水中で急冷
し、水切りし、凍結した小肉片とを比較した場合、表1
のような審査結果が得られた。
Comparative Example A small piece of meat processed according to the treatment method of the embodiment of the present invention as described above and a conventional method, that is, a frozen block meat made into a small piece of meat (sliced meat) as in the embodiment of the present invention, are hot water as they are. When heated in a medium, the heated small meat pieces were immediately quenched in cold water, drained and compared with frozen small meat pieces, Table 1
The examination result is as follows.

【0022】[0022]

【表1】 [Table 1]

【0023】尚、表1において、「加熱後の歩留り」は、
加熱前の肉重量に対する加熱後の肉重量の割合である。
In Table 1, "yield after heating" is
It is the ratio of the weight of meat after heating to the weight of meat before heating.

【0024】表1の審査結果からわかるように、本発明
を適用した冷凍ブロック肉の処理方法の方が従来法によ
るものに比して、外観にウエット感があり、又肉片中の
残存水分量が多く、調理後における食感としてジューシ
ー感があり(加熱肉特有のパサパサ感がなくなり)、しか
も冷えても柔らかいという結果が得られた。又、熱湯加
熱時の歩留りも本発明を適用したものの方が従来法によ
るものより、はるかに良好であった。
As can be seen from the examination results in Table 1, the method of treating frozen block meat to which the present invention is applied has a wet appearance in comparison with the conventional method, and the residual water content in the meat pieces is higher. The result was that after cooking, there was a juicy texture after cooking (the dryness peculiar to cooked meat disappeared) and it was soft even when cold. Further, the yield when the hot water was heated was far better when the present invention was applied than when the conventional method was used.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.5 識別記号 庁内整理番号 FI 技術表示箇所 A23B 4/08 9282−4B A23L 1/31 A 7432−4B B26D 3/24 7632−3C 9282−4B A23B 4/08 9282−4B 4/00 ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 5 Identification number Office reference number FI technical display location A23B 4/08 9282-4B A23L 1/31 A 7432-4B B26D 3/24 7632-3C 9282-4B A23B 4/08 9282-4B 4/00

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 冷凍ブロック肉を温度−7〜0℃、好ま
しくは−4〜−2℃まで解凍し、その解凍済ブロック肉
を用途に合った大きさ、形状の小肉片に細断し、細断さ
れた小肉片100重量部に対して澱粉及び食塩を含有す
る溶液20〜40重量部を混合して、該小肉片に溶液を
10分間以上なじませ、溶液含浸済の小肉片を温度85
〜100℃の熱湯中で60秒間以上加熱し、加熱直後の
小肉片を冷水中に浸して冷却し、冷却済の小肉片を水切
りした後、凍結することを特徴とする冷凍ブロック肉の
処理方法。
1. Frozen block meat is thawed to a temperature of -7 to 0 ° C., preferably -4 to -2 ° C., and the thawed block meat is shredded into small pieces having a size and shape suitable for the intended purpose. 20 to 40 parts by weight of a solution containing starch and salt is mixed with 100 parts by weight of the shredded small pieces, and the solution is allowed to adapt to the small pieces for 10 minutes or more.
A method for treating frozen block meat, characterized by heating in hot water at -100 ° C for 60 seconds or more, immersing the small meat piece immediately after heating in cold water to cool it, draining the cooled small meat piece, and then freezing. .
JP3259866A 1991-09-10 1991-09-10 How to process frozen block meat Expired - Fee Related JPH06104030B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3259866A JPH06104030B2 (en) 1991-09-10 1991-09-10 How to process frozen block meat

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3259866A JPH06104030B2 (en) 1991-09-10 1991-09-10 How to process frozen block meat

Publications (2)

Publication Number Publication Date
JPH0568474A JPH0568474A (en) 1993-03-23
JPH06104030B2 true JPH06104030B2 (en) 1994-12-21

Family

ID=17340051

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3259866A Expired - Fee Related JPH06104030B2 (en) 1991-09-10 1991-09-10 How to process frozen block meat

Country Status (1)

Country Link
JP (1) JPH06104030B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE69210597T2 (en) * 1992-05-29 1997-02-20 Nestle Sa Method and device for cutting frozen viscera

Also Published As

Publication number Publication date
JPH0568474A (en) 1993-03-23

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