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JPH06104879B2 - Heat-resistant stainless steel foil for combustion exhaust gas purification catalyst carrier - Google Patents
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JPH06104879B2 - Heat-resistant stainless steel foil for combustion exhaust gas purification catalyst carrier - Google Patents

Heat-resistant stainless steel foil for combustion exhaust gas purification catalyst carrier

Info

Publication number
JPH06104879B2
JPH06104879B2 JP2232365A JP23236590A JPH06104879B2 JP H06104879 B2 JPH06104879 B2 JP H06104879B2 JP 2232365 A JP2232365 A JP 2232365A JP 23236590 A JP23236590 A JP 23236590A JP H06104879 B2 JPH06104879 B2 JP H06104879B2
Authority
JP
Japan
Prior art keywords
less
foil
stainless steel
heat
exhaust gas
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP2232365A
Other languages
Japanese (ja)
Other versions
JPH04116140A (en
Inventor
圭一 大村
幹雄 山中
益啓 深谷
富美夫 札軒
秀彦 住友
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Toyota Motor Corp
Original Assignee
Nippon Steel Corp
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp, Toyota Motor Corp filed Critical Nippon Steel Corp
Priority to JP2232365A priority Critical patent/JPH06104879B2/en
Publication of JPH04116140A publication Critical patent/JPH04116140A/en
Publication of JPH06104879B2 publication Critical patent/JPH06104879B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、燃焼排ガス浄化装置用の触媒担体に使用され
る耐熱ステンレス箔に関わる。さらに詳しくは、耐酸化
性、製造性に優れるのみならず、高温での強さに優れる
ため、触媒のハニカム体に用いた場合その構造上の耐久
性を向上させる効果の大きい耐熱ステンレス箔に関わ
る。
TECHNICAL FIELD The present invention relates to a heat resistant stainless steel foil used as a catalyst carrier for a combustion exhaust gas purification apparatus. More specifically, it relates to a heat-resistant stainless steel foil, which is not only excellent in oxidation resistance and manufacturability but also excellent in strength at high temperatures, and therefore has a large effect of improving structural durability when used in a honeycomb body of a catalyst. .

〔従来の技術〕[Conventional technology]

自動車等の燃焼排ガス浄化装置には従来セラミック製ハ
ニカムが使用されてきたが、これを耐熱ステンレス箔に
代替することによりハニカム壁の肉厚を減ずることが可
能で、通気抵抗や熱容量の減少によりエンジン性能の向
上や高価な触媒貴金属の節約が実現できることから、例
えば特開昭50−92286号、同51−48473号及び同57−7189
8号の各公報に開示されている如く、このハニカム体をF
e−Cr−Al系耐熱金属箔で構成する技術が提案されてい
る。
Conventionally, ceramic honeycomb has been used in combustion exhaust gas purification equipment for automobiles, etc., but by replacing it with heat-resistant stainless steel foil, it is possible to reduce the wall thickness of the honeycomb wall and reduce the ventilation resistance and heat capacity of the engine. Since it is possible to improve performance and save expensive catalyst precious metals, for example, JP-A-50-92286, JP-A-51-48473 and JP-A-57-7189.
As disclosed in each publication of No. 8, this honeycomb body is
Techniques for constructing e-Cr-Al heat-resistant metal foil have been proposed.

この場合、該合金に要求される特性として、耐酸化性及
び皮膜の密着性が注目され、それゆえその素材としては
一般に耐酸化性、皮膜の密着性に優れているために旧来
より電熱線や暖房器具の高温部品として広く使用されて
きたFe−Cr−Al系合金をベースに、その耐酸化性あるい
は触媒の直接担持体である活性アルミナ(γ−Al2O3
コート層との密着性を改善した箔が用いられている。上
記各公報に開示された技術はいずれも素材の耐酸化性を
改善する手段としてYを利用しているが、Yは極めて高
価な元素であるために利用範囲が限られる。
In this case, as the properties required for the alloy, attention is paid to the oxidation resistance and the adhesion of the film. Therefore, since the material is generally excellent in the oxidation resistance and the adhesion of the film, the heating wire and the Based on the Fe-Cr-Al alloy that has been widely used as high-temperature parts for heating appliances, its oxidation resistance or activated alumina (γ-Al 2 O 3 ) that is a direct carrier of the catalyst
A foil having improved adhesion to the coat layer is used. All of the techniques disclosed in the above publications use Y as a means for improving the oxidation resistance of the material, but since Y is an extremely expensive element, its range of use is limited.

一方、特開昭58−177437号公報にはFe−Cr−Al系合金の
主として酸化皮膜の剥離を防止するために0.002〜0.05
重量%のLa,Ce,Pr,Ndからなる群の希土類元素を含む、
総量0.06重量%までの希土類元素を添加した合金、及び
該合金の安定化のためにZrを、また高温のクリープ強さ
確保のためにNbをそれぞれC,N量との特定関係範囲内で
添加した合金が提案されている。この特許では希土類元
素の合計が0.06重量%を超えるような合金では、それ以
下の場合にくらべて耐酸化性が殆ど改善されないばかり
か、通常の熱間加工温度では加工することが不可能であ
ると述べている。
On the other hand, JP-A-58-177437 discloses 0.002-0.05 in order to prevent mainly the peeling of the oxide film of Fe-Cr-Al alloy.
Containing wt% of La, Ce, Pr, Nd rare earth element,
Alloys with a total amount of up to 0.06% by weight of rare earth elements, and Zr to stabilize the alloy and Nb to secure the creep strength at high temperature are added within the range of specific relationship with C and N contents, respectively. Alloys have been proposed. In this patent, alloys containing less than 0.06% by weight of rare earth elements show almost no improvement in oxidation resistance as compared with the alloys having a total content of less than 0.06% by weight, and they cannot be processed at normal hot working temperatures. It has said.

特開昭63−45351号公報には、同じくFe−Cr−Al系をベ
ースとする合金においてYの添加は高価なものになると
して、Ceを排除したLnまたはLaのみを0.05〜0.2重量%
の範囲で添加することが提案されている。これはLnの添
加による熱間加工性の低下原因がCeの存在にあり、さら
にCeには耐酸化性をも低下させる作用があるためとして
おり、従ってCeだけを排除したLnを添加すれば熱間加工
が可能となり耐酸化性も向上するという知見に基づくと
述べている。しかしながら、Lnは化学的に活性に富む元
素であり、かつ相互の化学的性質が類似しているために
個々の分離は簡単ではなく、従って実質的に純粋なLaは
Yに比べれば安価ではあるものの、Lnの一般的な混合物
であるミッシュメタルに対しては非常に高価であること
に変わりはない。また、同様にCeのみを分離除去するこ
とも価格の上昇を避け得ない。さらにこれと同一出願人
による特開昭63−42356号公報には、耐酸化性と酸化ス
ケールの耐剥離性に優れたFe−Cr−Al系合金としてLa,C
e,Pr及びNdを総和で0.01%以上、0.30%以下を含む合金
が開示されているが、この合金についての熱間加工性の
検討は全く行われていない。
Japanese Patent Laid-Open No. 63-45351 discloses that the addition of Y is expensive in an alloy based on the Fe-Cr-Al system, and only 0.05 to 0.2% by weight of Ln or La excluding Ce is considered.
It is proposed to add in the range of. This is because the cause of the decrease in hot workability due to the addition of Ln is the presence of Ce, and further Ce has the effect of reducing the oxidation resistance as well. Therefore, if Ln that excludes only Ce is added, the heat It is said that it is based on the finding that hot working becomes possible and oxidation resistance is also improved. However, because Ln is a chemically active element and its chemical properties are similar to each other, individual separation is not easy, and thus substantially pure La is cheaper than Y. However, it is still very expensive for misch metal, which is a common mixture of Ln. Similarly, separating and removing only Ce inevitably raises prices. Further, in the Japanese Patent Laid-Open No. 63-42356 by the same applicant as this, La, C as an Fe-Cr-Al-based alloy excellent in oxidation resistance and oxide scale delamination resistance is disclosed.
Although an alloy containing 0.01% or more and 0.30% or less in total of e, Pr and Nd is disclosed, hot workability of this alloy has not been examined at all.

また、これらの従来技術は主として酸化皮膜の密着性や
耐酸化性について検討はされているが、触媒のハニカム
体を構成する箔として実用上重要な要求特性である、ハ
ニカム体の構造上の耐久性に及ぼす箔素材の影響につい
ては十分検討されていない。
In addition, although these conventional techniques have been mainly studied for the adhesion and oxidation resistance of the oxide film, the structural durability of the honeycomb body, which is a practically important required property as a foil forming the honeycomb body of the catalyst, is considered. The effect of the foil material on the properties has not been sufficiently investigated.

〔発明が解決しようとする課題〕[Problems to be Solved by the Invention]

ところが、例えば自動車の触媒担体では、通常の使用環
境にあっては箔の耐酸化性が不足しているために触媒担
体が寿命に達することは希であり、むしろ走行状態に連
動した加熱・冷却の繰り返しによる熱疲労によって破損
し寿命に達することが殆どである。即ち、加速の際には
ハニカム体は高温・高速の排ガス流によって内側から急
速に加熱される一方走行風によって外側からは強制冷却
されるため、ハニカム内には急激な温度勾配が生じ大き
な熱歪みが発生する。この熱歪みはハニカム体の半径方
向に均一に分布するのではなく最外周から数層内側に集
中する。これは、外周側ほど材料温度が低くその時点で
の箔の耐力が高いことと、内層側では高温ではあるが温
度勾配が小さいことに由来し、ハニカムを構成するフェ
ライト系ステンレス箔の耐力が著しく低下し始める温度
域と最も急峻な温度勾配が発生する領域とが最外周から
数層の部分で合致するためである。また、定速走行の際
にも、外側から走行風による冷却があるため、その程度
は緩和されるが依然として最外周から数層の領域に歪み
が集中する状態が続く。さらに、減速あるいは空走のと
きには比較的低温のガスが流れるためハニカム体は外側
と同時に中側からも冷却され、最外周から数層内側の部
分が最も高温の状態が生ずるためやはりこの部分に熱歪
みが集中する。
However, for example, in the case of automobile catalyst carriers, the life of the catalyst carrier rarely reaches the end of its life due to the lack of oxidation resistance of the foil under normal operating conditions. In most cases, thermal fatigue causes damage and reaches the end of life. That is, at the time of acceleration, the honeycomb body is rapidly heated from the inside by the high-temperature and high-speed exhaust gas flow, but is forcibly cooled from the outside by the traveling wind, so that a rapid temperature gradient occurs in the honeycomb and large thermal strain occurs. Occurs. This thermal strain is not uniformly distributed in the radial direction of the honeycomb body, but is concentrated from the outermost periphery to the inside of several layers. This is because the material temperature is lower on the outer peripheral side and the yield strength of the foil at that time is higher, and it is because the inner layer side is hot but the temperature gradient is small, and the yield strength of the ferrite-based stainless steel foil forming the honeycomb is remarkably high. This is because the temperature region where the temperature starts to decrease and the region where the steepest temperature gradient occurs are coincident with each other in a few layers from the outermost circumference. Further, even when traveling at a constant speed, since the cooling by the traveling wind is applied from the outside, the degree thereof is moderated, but the strain continues to be concentrated in the region of several layers from the outermost periphery. Further, when decelerating or idling, a relatively low temperature gas flows, so the honeycomb body is cooled from the outside as well as from the inside. Distortion concentrates.

即ち、触媒担体のハニカム体はこうした加熱・冷却の繰
り返しによって、その内部に発生する熱歪みの蓄積が原
因でセルの潰れや極度な変形等の構造上の寿命に達する
場合が殆どである。こうした場合には箔の高温での耐力
が重要であり、とりわけ上述したようにハニカム体の中
の急峻な温度勾配域と合致するところ、即ち本発明者ら
の測定によると600〜850℃の温度域の箔素材の耐力が高
く、かつ600℃以上での温度による耐力の低下の度合い
が可能な限り小さいことが、ハニカム体の構造上の寿命
を向上させるのに有効であることが明らかとなった。
That is, in many cases, the honeycomb body of the catalyst carrier reaches the structural life such as crushing or extreme deformation of cells due to the accumulation of thermal strain generated therein by the repeated heating and cooling. In such a case, the proof stress at high temperature of the foil is important, especially where it matches the steep temperature gradient region in the honeycomb body as described above, that is, the temperature of 600 to 850 ° C. according to the measurement by the inventors. It is clear that it is effective for improving the structural life of the honeycomb body that the foil material in the region has a high yield strength and that the degree of decrease in the yield strength due to the temperature at 600 ° C or higher is as small as possible. It was

さらに、例えば乗用車のように広く一般の使用に供する
にあたっては、まず第一に安価でかつ安定供給可能であ
ることが望まれ、従って素材としては成分コストが低い
ことはもとより、従来のステンレス鋼の大量生産工程に
て比較的容易に製造でき、製造コストを低く抑えること
が重要である。
Further, when widely used for general use such as passenger cars, first of all, it is desirable that the material cost is low and stable supply is possible. Therefore, the material cost is low and the conventional stainless steel is used. It is important to keep the manufacturing cost low because it can be manufactured relatively easily in the mass production process.

また、体積に対して表面積が著しく大きい箔の状態で高
温の排ガスに曝されるため、当然耐酸化性にも優れてい
なければならない。
Further, since it is exposed to high-temperature exhaust gas in the state of a foil having a remarkably large surface area with respect to volume, it must naturally also have excellent oxidation resistance.

本発明者らは、このような現状の課題を踏まえ、上述し
た特性を全て具備するような触媒担体の構成箔を開発す
べく種々検討し、本発明に到ったのである。
The present inventors have made various studies to develop a constituent foil of a catalyst carrier having all of the above-mentioned characteristics in view of the problems of the present situation, and arrived at the present invention.

〔課題を解決するための手段〕[Means for Solving the Problems]

即ち、まず箔の成分コストを可能な限り低く抑えつつ耐
酸化性を向上させるためには、0.06%を超えるLnの添加
が有効で、0.06%以下の場合に比べ飛躍的にその耐酸化
性が向上し、尚かつこの場合前述した特開昭58−177437
号及び同63−45351号の各公報がいうような熱間加工性
の低下は、PをLnと組み合わせて含有せしめれば全く起
こらないのである。
That is, first, in order to improve the oxidation resistance while suppressing the component cost of the foil as low as possible, it is effective to add Ln in excess of 0.06%, and the oxidation resistance is dramatically improved compared to the case of 0.06% or less. Improved and in this case the previously mentioned JP-A-58-177437
The deterioration of hot workability as described in Japanese Patent No. 63-45351 and No. 63-45351 does not occur at all if P is contained in combination with Ln.

さらに、前述したように加熱・冷却に伴う触媒担体の構
造上の耐久性向上にはそのハニカム体を構成する箔の60
0〜850℃での耐力の向上が重要であり、この目的から種
々検討の結果、特にTaの添加が有効であり、さらに加え
てMo及び/又はWを添加すると特に800℃を超える高温
側の耐力がさらに向上することを見出した。
Further, as described above, in order to improve the structural durability of the catalyst carrier due to heating / cooling, 60% of the foil constituting the honeycomb body is used.
It is important to improve the proof stress at 0 to 850 ° C, and as a result of various studies for this purpose, the addition of Ta is particularly effective, and when Mo and / or W is further added, especially at a high temperature side exceeding 800 ° C. It has been found that the yield strength is further improved.

さらに、この種のフェライト系ステンレス鋼の製造上の
問題点である熱延板の靭性を調査した結果、Taと同様Nb
の添加で著しく改善可能で、通常のステンレス鋼の製造
工程で十分大量生産可能なレベルにまで引き上げ得るこ
とが明らかとなった。
Furthermore, as a result of investigating the toughness of hot-rolled sheet, which is a problem in manufacturing this type of ferritic stainless steel, Nb similar to Ta
It has been revealed that the addition can be remarkably improved, and can be raised to a level at which mass production can be sufficiently performed in a normal stainless steel manufacturing process.

尚、こうした種々の検討に際し、Ti,Zr及びVについて
もその影響を調査したが、Tiは高温の耐力を殆ど増加さ
せず、過剰の添加は却って熱延板の靭性低下させること
が明らかとなり、Zrは比較的微量な範囲の添加で一旦は
高温の耐力を僅かに増加させるものの、箔の耐酸化性を
著しく低下させかつ熱延板の靭性をも損なうことが判明
した。さらにVには高温の耐力向上効果も熱延板の靭性
向上効果も認められないことが明らかとなった。
In addition, during such various investigations, the effects of Ti, Zr and V were also investigated, but it was revealed that Ti hardly increases the high temperature proof stress, and excessive addition rather reduces the toughness of the hot rolled sheet, It has been found that Zr slightly increases the proof stress at high temperature when added in a relatively small amount, but it significantly reduces the oxidation resistance of the foil and also impairs the toughness of the hot rolled sheet. Further, it has been clarified that V has neither an effect of improving the proof stress at high temperature nor an effect of improving the toughness of the hot rolled sheet.

即ち本発明は以上のような検討結果をもとに、高温の排
ガス中にあっても箔としての耐酸化性や皮膜の密着性に
優れることは当然として、これをさらに改善するととも
に、触媒担体の構造上の耐久性向上にも効果をもち、併
せて熱間加工性や熱延板の靭性等の製造性に優れた安価
に供給可能な耐熱ステンレス箔を提供することを目的に
達成されたものである。しかして、その具体的手段は以
下のようなものである。
That is, according to the present invention, based on the above-described examination results, it is natural that the foil is excellent in oxidation resistance and film adhesion even in high-temperature exhaust gas. It was achieved for the purpose of providing a heat-resistant stainless steel foil that can be supplied at low cost, which is also effective in improving the structural durability of the product, and is also excellent in manufacturability such as hot workability and toughness of hot-rolled sheet. It is a thing. Then, the specific means is as follows.

重量%で、 Ln:0.06%超、0.15%以下(但しLnは、La,Ce,Pr,Nd) P:8×(Ln%+0.015)/45以上、0.1%以下 Al:4.5%以上、6.5%以下 Cr:13%以上、25%以下 Ta:(181・C%/12+181・N%/14)×1.5以上、3%以
下 C:0.025%以下 N:0.02%以下 C+N:0.03%以下 残部Fe及び不可避的不純物からなることを特徴とする燃
焼排ガス浄化触媒担体用耐熱ステンレス箔であって、さ
らに必要により重量%で、Ta+Nbが3%以下であるNbを
含有せしめることによって特にその熱延板の靭性を改善
できる。
% By weight, Ln: more than 0.06%, 0.15% or less (however, Ln is La, Ce, Pr, Nd) P: 8 x (Ln% + 0.015) / 45 or more, 0.1% or less Al: 4.5% or more, 6.5% or less Cr: 13% or more, 25% or less Ta: (181 ・ C% / 12 + 181 ・ N% / 14) × 1.5 or more, 3% or less C: 0.025% or less N: 0.02% or less C + N: 0.03% or less Remainder A heat resistant stainless steel foil for a combustion exhaust gas purifying catalyst carrier, characterized by comprising Fe and inevitable impurities, and further by containing Nb in an amount of% by weight and Ta + Nb of 3% or less, particularly the hot rolled sheet. Toughness can be improved.

また、重量%でMo,Wの少なくとも一種以上を総量で4%
以下の範囲で添加することによって特に高温側での耐力
をさらに向上できるのである。
In addition, the total amount of at least one of Mo and W is 4% by weight.
By adding in the following range, the proof stress can be further improved especially on the high temperature side.

〔作用〕[Action]

次に本発明における成分の限定理由並びにその作用につ
いて詳しく説明する。尚、本明細書中の化学組成はすべ
て重量%である。
Next, the reasons for limiting the components in the present invention and their effects will be described in detail. All chemical compositions in the present specification are% by weight.

(1)Ln(Lanthanoide): まず、Ln(Lanthanoide)とは周期律表中のLa以降、Lu
までの15元素の総称であり、本発明の場合、実際の添加
原料としては、より安価ないわゆるミッシュメタルを用
いることができる。このとき、分析の結果として検出さ
れるのはLa,Ce,Pr,Ndの4元素であり他の元素は極微量
であるため無視できる。従って、本発明のLnとは上記4
元素の混合物のことであり、添加原料としてはミッシュ
メタルである。
(1) Ln (Lanthanoide): First, Ln (Lanthanoide) means La and Lu in the periodic table, and Lu
In the case of the present invention, a cheaper so-called misch metal can be used as the actual addition raw material. At this time, four elements of La, Ce, Pr, and Nd are detected as a result of the analysis, and the other elements are negligible because they are extremely small amounts. Therefore, the Ln of the present invention refers to the above 4
It is a mixture of elements, and misch metal is used as an additive raw material.

さて、Lnは前述したように、第一に排ガス中での箔の異
常酸化発生に対する抵抗を向上させる効果があり、箔の
排ガス中での異常酸化発生までの寿命は、Lnが0.06%を
超えるとそれ以下の場合に比べて著しく増大するが、0.
15%を超えると再度低下し始める。従ってその範囲は、
0.06%超、0.15%以下に限定される。
As mentioned above, Ln has the effect of improving the resistance to the abnormal oxidation of the foil in the exhaust gas, and the life until the abnormal oxidation of the foil in the exhaust gas is such that Ln exceeds 0.06%. And significantly less than that, but 0.
When it exceeds 15%, it begins to decline again. Therefore, the range is
It is limited to more than 0.06% and 0.15% or less.

(2)P: Pは本発明にあってはLnとの関わりにおいて、熱間での
加工性を改善することを目的とした重要な元素である。
(2) P: In the present invention, P is an important element for the purpose of improving the hot workability in relation to Ln.

即ち、本発明は上述した範囲のLnの添加によって箔の耐
酸化性を著しく向上させることが可能となるのである
が、従来このような比較的多量のLnの添加は熱間での加
工性を低下させ、熱延コイルによる通常のステンレス鋼
板の量産工程では製造困難とされていた。そして、その
原因としては、ミッシュメタルを添加した場合の主成分
であるCeが低融点のFeとの金属間化合物を形成し易いた
めと考えられていた。しかしながら、多量のLnを添加す
る場合にPを組み合わせて添加すれば、例えばCe及びLa
の一部は3μm以下の比較的微細で粒状の高融点燐化物
として鋼中に存在するようになり、熱間加工性の低下は
全く起こらないのである。このために必要なPの含有量
は本発明者らの検討によれば、Lnが0.06%超、0.15%以
下の範囲において、偏析の大きい工場での量産規模の大
型鋼塊を前提とした場合は、その下限値は8×(Ln%+
0.015)/45となる。
That is, the present invention makes it possible to remarkably improve the oxidation resistance of the foil by adding Ln in the above-mentioned range, but conventionally the addition of such a relatively large amount of Ln improves the workability during hot working. It has been considered difficult to manufacture in the usual mass production process of the stainless steel sheet using the hot rolled coil. It has been considered that the cause is that Ce, which is the main component when misch metal is added, easily forms an intermetallic compound with Fe having a low melting point. However, if a large amount of Ln is added in combination with P, for example, Ce and La
A part of them is present in the steel as a relatively fine and granular high melting point phosphide having a particle size of 3 μm or less, and the hot workability is not deteriorated at all. According to the study of the present inventors, the content of P necessary for this is based on the premise of a large-scale steel ingot in a factory with large segregation in the range of Ln exceeding 0.06% and 0.15% or less. Has a lower limit of 8 × (Ln% +
It becomes 0.015) / 45.

一方、Pにはフェライト系ステンレス鋼の靭性を低下さ
せる作用があるため、もともと靭性に劣るFe−Cr−Al系
ステンレスにあってはこの点から添加量は制限され、本
発明にあってはその量は0.1%である。また、このよう
な範囲のPの添加は、耐酸化性に対し悪影響を及ぼさな
い。
On the other hand, since P has an action of lowering the toughness of ferritic stainless steel, the addition amount is limited from this point in Fe-Cr-Al stainless steel which is originally inferior in toughness, and in the present invention, The amount is 0.1%. Further, addition of P in such a range does not adversely affect the oxidation resistance.

(3)Al: Alは本発明にあっては耐酸化性を確保する基本元素であ
って、4.5%未満では箔の場合、排ガス中での酸化皮膜
の保護性が悪く、たやすく異常酸化を発生するため、触
媒の担体としてその使用に耐えない。一方、6.5%を越
えて含まれると、熱延板の靭性が極度に低下し製造性が
損なわれることに加え、箔の熱膨張係数が大きくなり、
触媒担体として使用した場合に加熱・冷却の繰り返しに
よる熱疲労が大きくなる。従って、本発明にあってはAl
は4.5%以上、6.5%以下がその範囲となる。
(3) Al: Al is a basic element for ensuring the oxidation resistance in the present invention, and if it is less than 4.5%, the protection of the oxide film in the exhaust gas is poor in the case of foil, and abnormal oxidation easily occurs. Since it is generated, it cannot be used as a carrier for the catalyst. On the other hand, when the content exceeds 6.5%, the toughness of the hot-rolled sheet is extremely lowered, the productivity is impaired, and the thermal expansion coefficient of the foil becomes large,
When used as a catalyst carrier, thermal fatigue increases due to repeated heating and cooling. Therefore, in the present invention, Al
Is 4.5% or more and 6.5% or less.

(4)Cr: Crはステンレス鋼の耐食性を確保する基本元素である。
本発明にあっては、耐酸化性の主体はAl2O3皮膜にある
が、Crが不足するとその密着性や保護性が低下する。一
方Crが過剰になると熱延板の靭性が低下するため、その
範囲は13%以上、25%以下となる。
(4) Cr: Cr is a basic element that ensures the corrosion resistance of stainless steel.
In the present invention, the main component of oxidation resistance is the Al 2 O 3 film, but if Cr is insufficient, its adhesion and protection properties will deteriorate. On the other hand, if Cr is excessive, the toughness of the hot-rolled sheet decreases, so the range is 13% or more and 25% or less.

(5)Ta: Taは本発明にあっては箔の高温での耐力を向上させ、触
媒担体の構造上の耐久性を改善するための重要な添加元
素である。Taの作用は鋼中のC及びNと結合して炭窒化
物を形成し、これが所謂析出強化作用を及ぼすことに加
えて、さらに余剰の分が素地に固溶し固溶強化作用を及
ぼすために高温の耐力が改善されるのである。この際析
出強化作用はその効果は大きいもの、例えば750℃を超
えるような温度域での長時間使用中に次第に析出物が粗
大化し効果が低下する場合がある。一方固溶強化作用は
析出強化作用ほどは効果が大きくはないが、長時間使用
中でもこうした作用効果の低下がほとんどない。従って
Taは、その析出強化作用が上記のような現象により失わ
れたとしても尚かつ固溶強化作用を持続させるべく、C,
Nの量に対して幾分過剰に添加する必要がある。このよ
うな観点から本発明者らが検討したところでは、(181
・C%/12+181・N%/14)×1.5以上が必要である。
(5) Ta: In the present invention, Ta is an important additive element for improving the yield strength of the foil at high temperature and improving the structural durability of the catalyst carrier. The action of Ta combines with C and N in the steel to form carbonitrides, which in addition to exerting a so-called precipitation strengthening action, and in addition, the surplus amount of which forms a solid solution in the matrix to exert a solid solution strengthening action. The high temperature yield strength is improved. At this time, the precipitation strengthening action has a great effect, but for example, the precipitate may become coarser gradually during use for a long time in a temperature range exceeding 750 ° C., and the effect may be reduced. On the other hand, the solid solution strengthening action is not so effective as the precipitation strengthening action, but there is almost no decrease in the action and effect even after long-term use. Therefore
Even if the precipitation strengthening effect of Ta is lost due to the above-mentioned phenomenon, Ta still has the effect of maintaining C, C
It is necessary to add some excess with respect to the amount of N. From the above viewpoint, the present inventors have examined (181
・ C% / 12 + 181 ・ N% / 14) × 1.5 or more is required.

ところが、Ta量が極度に過剰となるとLaves相が析出
し、鋳造後の鋼塊が割れやすくなるほか、熱間加工性、
熱延板の靭性及び高温の耐力も低下し始める。本発明の
C,N量の範囲ではその量は3%である。このような理由
によりTaの添加範囲は下記のようになる。
However, when the Ta content is extremely excessive, the Laves phase precipitates, the steel ingot after casting is easily cracked, and the hot workability,
The toughness and high temperature proof stress of the hot-rolled sheet also start to decrease. Of the present invention
In the range of C and N amounts, the amount is 3%. For these reasons, the Ta addition range is as follows.

Ta:(181・C%/12+181・N%/14)×1.5以上、3%以
下 さらに、TaはC,Nを固定するため熱延板の靭性を向上さ
せる効果があるが、上記添加範囲であればこの効果も十
分もたらされ、過剰の添加は却って靭性を低下させる。
Ta: (181 · C% / 12 + 181 · N% / 14) × 1.5 or more, 3% or less Furthermore, Ta has the effect of improving the toughness of the hot-rolled sheet because it fixes C and N, but within the above addition range. If so, this effect is sufficiently brought about, and excessive addition rather reduces toughness.

(6)C,N: C,Nはともに本発明にあっては、熱延板の靭性を著しく
低下させる。この悪影響を、Taまたは後述するNbの作用
によって抑えることが出来るが、Cが0.025%超える場
合、またはNが0.02%を超える場合、もしくはC+Nの
合計量が0.03%を超える場合には靭性を回復させること
が困難になる。従ってこの点からは C:0.025%以下、 N:0.02%以下、でかつ C+N:0.03%以下、がその範囲となる。
(6) C, N: In the present invention, both C and N significantly reduce the toughness of the hot rolled sheet. This adverse effect can be suppressed by the action of Ta or Nb described later, but recovers the toughness when C exceeds 0.025%, N exceeds 0.02%, or the total amount of C + N exceeds 0.03%. It will be difficult to make them. Therefore, from this point, C: 0.025% or less, N: 0.02% or less, and C + N: 0.03% or less are in that range.

また、C,Nは炭窒化物として析出し、これが析出強化作
用により高温の耐力を向上するという望ましい作用効果
をも併せもつものであるが、上述したようにこれは析出
物が粗大化すると効果が減少する。C,N量が多量に含ま
れる場合には、例えTaが上記下限値以上添加されていて
も、この析出物の粗大化が促進され強化作用の減少速度
が大きくなる。即ちC,Nが多量に含まれる場合には、炭
窒化物の個々の大きさが大きくなるのであって、析出強
化に有効な微細均一な析出形態とはなり難いのである。
この点からもC,Nの含有量は制限されるが、本発明にあ
っては前述した靭性の点から決定される範囲であればこ
うした不都合は生じない。以上の理由により、結局C,N
の範囲は、 C:0.025%以下、 N:0.02%以下、でかつ C+N:0.03%以下、となる。
C and N also precipitate as carbonitrides, which also has the desirable effect of improving the high-temperature yield strength by precipitation strengthening, but as mentioned above, this is effective when the precipitates become coarse. Is reduced. When a large amount of C and N is contained, even if Ta is added in an amount not less than the above lower limit, coarsening of this precipitate is promoted and the rate of reduction of the strengthening action becomes large. That is, when a large amount of C and N is contained, the size of each carbonitride increases, and it is difficult to form a fine and uniform precipitation morphology effective for precipitation strengthening.
From this point as well, the C and N contents are limited, but in the present invention, such inconvenience does not occur as long as it is within the range determined from the toughness point described above. For the above reasons, C, N
The range of C is 0.025% or less, N: 0.02% or less, and C + N: 0.03% or less.

(7)Nb: Nbは本発明にあっては、熱延板の靭性を改善するために
選択的に添加できるがNbはTaと同様、極度に過剰に添加
されるとLaves相を形成しTaの場合と同様の幣害を引き
起こす。従って上限値がこの点から制限され、本発明者
らの検討によればTa+Nbで3%以下である。
(7) Nb: In the present invention, Nb can be selectively added to improve the toughness of the hot-rolled sheet, but Nb, like Ta, forms a Laves phase when it is added excessively excessively. Causes the same damage as in. Therefore, the upper limit is limited from this point, and according to the study of the present inventors, Ta + Nb is 3% or less.

(8)Mo,W: Mo及びWは本発明にあっては、特に高温の耐力をさらに
向上させるために選択的に添加できる。本発明にあって
は、高温の耐力はTaの適正添加によって向上できるので
あるが、上述したようにTaの作用のうち析出強化による
分は高温での使用中に次第に減少する場合があり、また
過剰の添加は却って高温耐力を低下する。ところが、Mo
及びWはその殆どがかなりの量まで有害な析出相を形成
せずに固溶し、比較的大きな強化作用が得られかつTa,N
bの存在下にあってもその効果がなんら影響を受けない
と同時に経時的な強化作用の低下が殆どないのである。
即ち、Mo及びWの添加により高温の耐力を安定的にさら
に一段向上させることが可能となるのである。
(8) Mo, W: In the present invention, Mo and W can be selectively added in order to further improve the proof stress particularly at high temperature. In the present invention, the proof stress at high temperature can be improved by the proper addition of Ta, but as described above, the part of the action of Ta due to precipitation strengthening may gradually decrease during use at high temperature. On the contrary, excessive addition lowers the high temperature yield strength. However, Mo
Most of W and W are dissolved in a considerable amount without forming a harmful precipitation phase, and a relatively large strengthening effect is obtained, and Ta, N
Even in the presence of b, its effect is not affected at all, and at the same time, there is almost no decrease in the strengthening action with time.
That is, by adding Mo and W, the high temperature proof stress can be stably improved further.

一方、Mo,Wともにその殆どが固溶するため添加量ととも
に金属素地が強化されるのであるが、同時に熱間加工性
及び靭性が低下する。従って、Mo及びWの添加量はこの
点から制約され、ともに上限値は4%である。またMoと
Wとを複合添加しても同様の効果が得られるがこの際の
上限値はMo+Wで4%以下である。
On the other hand, since most of Mo and W both form a solid solution, the metal base is strengthened with the addition amount, but at the same time, the hot workability and toughness decrease. Therefore, the addition amounts of Mo and W are restricted from this point, and the upper limit values are both 4%. The same effect can be obtained by adding Mo and W together, but the upper limit in this case is 4% or less for Mo + W.

(9)その他の不純物: Mn:Mnは本発明にあっては、特に極初期の酸化皮膜中に
濃化し、以後のAl2O3皮膜の形成に害を及ぼし皮膜に構
造的欠陥を残存させる一因となるので0.3%以下に制限
することが望ましい。
(9) Other impurities: In the present invention, Mn: Mn is particularly concentrated in the oxide film at the very initial stage, which adversely affects the subsequent formation of Al 2 O 3 film and leaves structural defects in the film. It is desirable to limit it to 0.3% or less because it will contribute.

Si:Siは耐酸化性を向上させる元素であるが同時に熱延
板の靭性を大きく低下させる。本発明のような高Alフェ
ライトステンレス鋼は本来耐酸化性に優れているためSi
は靭性の点から少量に抑えることが望ましく、その範囲
は0.5%以下である。S:SはPと同様Lnとの高融点の化合
物を形成し易いが、同時に耐酸化性を低下させるため、
本発明にあっては、0.003%以下に抑えることが望まし
い。
Si: Si is an element that improves the oxidation resistance, but at the same time greatly reduces the toughness of the hot rolled sheet. High Al ferritic stainless steels such as those of the present invention are originally superior in oxidation resistance, so Si
From the viewpoint of toughness, it is desirable to control the amount to be a small amount, and the range is 0.5% or less. Like S, S: S easily forms a high melting point compound with Ln, but at the same time reduces oxidation resistance,
In the present invention, it is desirable to suppress the content to 0.003% or less.

このような構成をもつ本発明のFe−Cr−Al合金は、通常
のフェライトステンレス鋼の量産工程と同様の溶解、熱
間圧延、冷間圧延の工程に、必要に応じて適宜焼鈍工程
を組み合わせることによって50μm程度の箔にまで製造
可能である。また、こうして製造された箔、及びこの箔
を用いて構成された排ガス浄化触媒担体及び該触媒装置
は、高温の燃焼排ガス雰囲気中でも異常酸化の発生に対
する抵抗が著しく大きいのみならず、箔の高温での耐力
が高いためにハニカム体としての熱疲労に対する抵抗が
大きく、加熱・冷却を繰り返す使用条件にあってもその
構造上の耐久性に優れているのである。
The Fe-Cr-Al alloy of the present invention having such a configuration is combined with a melting process, a hot rolling process, and a cold rolling process, which are similar to the mass production process of a normal ferritic stainless steel, and an annealing process as needed. By doing so, it is possible to manufacture foil with a thickness of about 50 μm. Further, the foil thus produced, and the exhaust gas purifying catalyst carrier and the catalyst device configured by using the foil not only have a significantly high resistance to the occurrence of abnormal oxidation even in a high temperature combustion exhaust gas atmosphere, but also at a high temperature of the foil. Since the honeycomb body has a high yield strength, it has a large resistance to thermal fatigue as a honeycomb body, and has excellent structural durability even under a use condition in which heating and cooling are repeated.

〔実施例〕〔Example〕

次に、実施例により本発明の効果をさらに詳しく説明す
る。
Next, the effects of the present invention will be described in more detail with reference to examples.

(実施例1) 第1表に本発明に関わる鋼の製造性として熱間加工性及
び靭性、さらに箔の耐酸化性、及び高温での耐力を評価
した際に用いた鋼の化学成分を示す。尚、この際Siはい
ずれの鋼も0.3%以下、Sは0.003%以下であった。また
溶製に際して用いたLnの添加原料であるミッシュメタル
の化学組成はCe:49〜54%、La:19〜27%、Nd:16〜24
%、Pr:5〜8%、Sm:0.2%以下、他のLnはいずれも検出
限界以下であった。
(Example 1) Table 1 shows the chemical composition of the steel used for evaluating the hot workability and toughness as the manufacturability of the steel according to the present invention, the oxidation resistance of the foil, and the proof stress at high temperature. . At this time, Si was 0.3% or less in any steel and S was 0.003% or less. The chemical composition of the misch metal, which is the raw material for the addition of Ln used for melting, is Ce: 49-54%, La: 19-27%, Nd: 16-24%.
%, Pr: 5 to 8%, Sm: 0.2% or less, and all other Ln were below the detection limit.

これらの鋼はいずれも真空溶製し、25kgインゴットに鋳
造した後、1180℃に1時間保定後直ちに熱間圧延し、最
終パスを880〜900℃の温度範囲として厚さ4mmに仕上げ
て放冷した。この熱間圧延での割れの発生状態を観察し
たところ、比較例のB3は第一パスですでに激しい横割れ
が耳部や表面に多数発生したため圧延を途中で中止し
た。また、B6,B8,B9及びB10の熱圧延の耳部に割れの発
生が認められた。一方、他のものはいずれも良好な形状
の熱延板が得られた。この結果を第1表の熱間加工性の
欄にB3は××印、B6,B8,B9及びB10は×印、他の熱間加
工性が良好と判断できたものに〇印で示す。
Each of these steels was vacuum melted, cast into a 25 kg ingot, and then hot rolled immediately after being held at 1180 ° C for 1 hour. The final pass was set to a temperature range of 880 to 900 ° C to a thickness of 4 mm and allowed to cool. did. Observation of the state of cracking in this hot rolling revealed that in Comparative Example B3, many severe lateral cracks had already occurred in the ears and the surface in the first pass, so the rolling was stopped halfway. Further, cracking was observed in the ears of B6, B8, B9 and B10 after hot rolling. On the other hand, the hot rolled sheet having a good shape was obtained from all the others. The results are shown in the hot workability column of Table 1 with XX mark for B3, X mark for B6, B8, B9 and B10, and ◯ mark for other hot workability.

次にB3を除いた各熱延板から1/3サブサイズvノッチシ
ャルビー試験片を採取し、靭性を調査した結果を第2表
の熱延板靭性の欄に示す。判断指標としては、一つの試
験温度に於ける衝撃吸収エネルギーの3点の平均値が3k
g・m/cm2を超える温度とし、この温度が50℃以下のもの
を◎印、50℃超100℃以下のものを〇印、100℃超のもの
を×印とした。◎印のものは工場での大量生産時にも何
ら特別の処置を要さずに、通常のフェライトステンレス
鋼と同様の通板製造が可能であり、〇印は若干の加熱処
理を必要とする場合もあるが基本的には大量生産が十分
可能なものである。一方×印は工場生産が全く不可能で
はないものの、その際には板の温度管理や取り扱いに常
に注意が必要であり、生産性が極度に低下し生産コスト
が著しくアップすると判断できるものである。
Next, 1/3 subsize v-notch Charby test pieces were taken from each hot-rolled sheet except B3, and the toughness was investigated. The results are shown in the column of hot-rolled sheet toughness in Table 2. As a judgment index, the average value of 3 points of impact absorption energy at one test temperature is 3k.
Temperatures exceeding g · m / cm 2 were marked with a mark of ◎ when the temperature was 50 ° C or lower, marked with a mark of more than 50 ° C and 100 ° C or lower, and marked with a mark of 100 ° C or higher. Those marked with ◎ can be used for sheet passing in the same way as ordinary ferritic stainless steel without any special measures during mass production in the factory, and those marked with ○ are those requiring a slight heat treatment. Basically, it is possible to mass-produce it. On the other hand, the X mark indicates that factory production is not impossible at all, but in that case, it is necessary to always pay attention to the temperature control and handling of the plate, and it can be judged that the productivity is extremely reduced and the production cost is significantly increased. .

本発明例の鋼はいずれも熱延板に靭性に優れ、工場での
大量生産が比較的容易と判断できたが、比較例のB6〜B1
1の鋼は靭性が低く、製造性に問題があった。
All of the steels of the present invention have excellent toughness in hot-rolled sheets, and it could be determined that mass production in a factory was relatively easy, but comparative examples B6 to B1.
Steel No. 1 had low toughness and had a problem in productivity.

以上のように、本発明の範囲内の鋼は製造性に優れたも
のである。
As described above, the steel within the scope of the present invention has excellent manufacturability.

(実施例2) 次に、これらの鋼の触媒担体の使用性能上からみた場合
の特性について調査した結果を説明する。
(Example 2) Next, the results of investigating the characteristics of these steel catalyst carriers in terms of performance in use will be described.

実施例1で得られたB3を除く熱延板をデスケールした
後、B6〜B11は板温を120℃に加熱し、他のものはいずれ
も室温にてそれぞれ厚さ0.8mmまで冷間圧延した。その
後900℃で焼鈍した後、室温にてほぼ50μmの箔にまで
圧延した。
After descaling the hot rolled sheet except B3 obtained in Example 1, B6 to B11 were heated to a sheet temperature of 120 ° C, and all others were cold rolled at room temperature to a thickness of 0.8 mm. . After that, it was annealed at 900 ° C. and then rolled at room temperature to a foil of about 50 μm.

こうして作製した箔を、ガソリンエンジンの排気ガスを
導入した加熱炉中で、1150℃に25時間加熱する操作を箔
に異常酸化が発生するまで繰り返した。供試箔はいずれ
も50±2μmで、各成分系について3体試験しその平均
値を該成分箔の異常酸化寿命とした。また異常酸化の発
生の有無の判定は目視にて行った。結果を第2表の酸化
寿命の欄に示す。
The foil thus produced was heated at 1150 ° C. for 25 hours in a heating furnace into which exhaust gas of a gasoline engine was introduced until the foil was abnormally oxidized. Each of the test foils had a thickness of 50 ± 2 μm, three bodies were tested for each component system, and the average value was taken as the abnormal oxidation life of the component foil. The presence or absence of abnormal oxidation was visually determined. The results are shown in the column of oxidation life in Table 2.

本発明例の箔はいずれも250時間以上の寿命を有する
が、比較例のB1は150時間以下であり、またB2,B6及びB8
も200時間以下と短寿命であった。
Although the foils of the examples of the present invention each have a life of 250 hours or more, B1 of the comparative example is 150 hours or less, and B2, B6 and B8.
Also had a short life of less than 200 hours.

(実施例3) 実施例1で得られた熱延板を実施例2と同様にして厚さ
1.5mmに冷間圧延した後、真空中1200℃にて10分間熱処
理後炉冷したものから、板状の引張試験片を採取し、60
0,700、及び800℃における耐力を測定した。この結果を
第2の高温耐力欄に示す。各3体の平均値をその温度で
の耐力とし、判定基準としては600℃では20kgf/mm2
上、700℃では13kgf/mm2以上、さらに800℃では4.5kgf/
mm2以上とし、これらの基準をクリアーしたものを〇
印、クリアーしなかったものを×印で表した。本発明例
のAシリーズではいずれも上記基準以上の耐力を有し、
高温の耐力が高いのに対し、比較例のB4〜B8では高温の
耐力向上が達成できていない。
(Example 3) The hot-rolled sheet obtained in Example 1 was processed to the same thickness as in Example 2.
After cold rolling to 1.5 mm, a plate-shaped tensile test piece was taken from the one that was heat-treated at 1200 ° C in vacuum for 10 minutes and then cooled in the furnace.
The yield strength was measured at 0,700 and 800 ° C. The results are shown in the second high temperature proof stress column. The average value of the three bodies and yield strength at that temperature, 600 ° C. in 20 kgf / mm 2 or more as a criterion, 700 ° C. in 13 kgf / mm 2 or more, the further 800 ° C. 4.5 kgf /
mm 2 or more, those that clear these standards are indicated by ◯, and those that do not clear are indicated by X. All of the A series of the present invention have a proof stress higher than the above standard,
The high-temperature yield strength is high, whereas the comparative examples B4 to B8 cannot achieve the high-temperature yield strength improvement.

(実施例4) 次に触媒担体の構造上の耐久性について調査した結果を
説明する。
(Example 4) Next, the results of an examination of the structural durability of the catalyst carrier will be described.

第3表に示す成分の鋼を真空溶解し、300kgのインゴッ
トに鋳造し、1180℃にて2時間加熱後2.5mmに熱間圧延
した後、さらにデスケール、冷間圧延、焼鈍を繰り返し
て50μmの箔を作製した。なお、この際B13は実施例2
の場合と同様、必要に応じて加熱保温処理を施した。次
に、これらの箔を周期3.5mm、振幅3.2mmの正弦波状の波
付け加工したもの(波板)と加工なしの箔(平板)帯と
を重合わせて巻き込み、見掛けの外径110mm、長さ110mm
のハニカム状円筒体としたものを、内径110mm、長さ110
mm、板厚1.7mmのtype434系フェライトステンレス製の円
筒(外筒)に挿入して、各接点を市販のNi基ロウ材を用
いて真空中にてロウ付けし、触媒担体を作製した。次に
これらの触媒担体を2000ccのガソリンエンジンの排ガス
経路に取りつけ、入り側のガス温度を865℃とし6分間
エンジンを運転した後、エンジンを停止し強制冷却によ
り触媒担体内が50℃以下にまで冷却する操作を1000回繰
り返し、この時のハニカム体のガス入り側端面の損傷状
況を観察した。この結果を第4表に記す。
The steel with the components shown in Table 3 was vacuum melted, cast into a 300 kg ingot, heated at 1180 ° C. for 2 hours, hot-rolled to 2.5 mm, and then repeatedly descaled, cold-rolled, and annealed to obtain a thickness of 50 μm. A foil was made. At this time, B13 is the second embodiment.
In the same manner as in the above case, a heat retention treatment was performed as necessary. Next, a sine wave-shaped corrugated plate with a period of 3.5 mm and an amplitude of 3.2 mm (corrugated plate) and an unprocessed foil (flat plate) band are overlapped and rolled up, and an apparent outer diameter of 110 mm and a long length are obtained. 110 mm
With a honeycomb-shaped cylindrical body, the inner diameter is 110 mm and the length is 110 mm.
mm, and a plate thickness of 1.7 mm was inserted into a type 434 series ferritic stainless steel cylinder (outer cylinder), and each contact was brazed in a vacuum using a commercially available Ni-based brazing material to prepare a catalyst carrier. Next, these catalyst carriers were installed in the exhaust gas passage of a 2000cc gasoline engine, the gas temperature on the inlet side was set to 865 ° C, the engine was operated for 6 minutes, and then the engine was stopped and forced cooling cooled the temperature inside the catalyst carrier to 50 ° C or below. The cooling operation was repeated 1000 times, and the damage state of the gas-containing side end surface of the honeycomb body at this time was observed. The results are shown in Table 4.

本発明の範囲内のAシリーズで作製した担体はいずれ
も、上記試験後も若干のセル変形は認められるものの比
較的良好な外観形状を示し、損傷状況は比較低軽微と判
断できるのに対し、比較例の高温の耐力の低い素材で作
製したものはセル漬れによる部分的な閉塞やセル壁の大
きな変形による箔切れ、さらにはガス流方向への端面の
ズレといった大きな損傷を受けており、本発明の箔が担
体の構造状の耐久性を向上させる効果が大きいことが明
らかである。
All of the carriers produced in the A series within the scope of the present invention show a relatively good appearance shape although some cell deformation is observed even after the above test, and it can be judged that the damage situation is comparatively low and minor. Those made of low temperature proof material of the comparative example have been greatly damaged such as partial blockage due to cell dipping and foil breakage due to large deformation of the cell wall, and further displacement of the end face in the gas flow direction, It is clear that the foil of the present invention has a great effect of improving the structural durability of the carrier.

〔発明の効果〕 実施例からも明らかな如く、本発明によるFe−Cr−Al系
ステンレス箔は、エンジン排ガス中の異常酸化発生に対
する抵抗力が高いのみならず、熱間での加工性や熱延板
の靭性に優れるため、製造性に優れたものであり、なお
かつその高温での耐力が非常に高いためハニカム体とし
ての熱疲労に対する抵抗力が高く、従って触媒担体の構
造状の耐久性を向上させる効果が大きいものである。こ
うした作用効果により、本発明のステンレス箔は自動車
等の触媒担体を構成するのに好適である。
[Effects of the Invention] As is clear from the examples, the Fe-Cr-Al-based stainless foil according to the present invention not only has high resistance to abnormal oxidation in engine exhaust gas, but also has hot workability and heat resistance. Due to the excellent toughness of the rolled sheet, it has excellent manufacturability, and since its proof strength at high temperature is very high, it has high resistance to thermal fatigue as a honeycomb body, and therefore the structural durability of the catalyst carrier. The effect of improving it is great. Due to these effects, the stainless foil of the present invention is suitable for constituting a catalyst carrier for automobiles and the like.

フロントページの続き (72)発明者 深谷 益啓 神奈川県相模原市淵野辺5―10―1 新日 本製鐵株式会社第2技術研究所内 (72)発明者 札軒 富美夫 山口県光市大字島田3434番地 新日本製鐵 株式会社光製鐵所内 (72)発明者 住友 秀彦 山口県光市大字島田3434番地 新日本製鐵 株式会社光製鐵所内 (56)参考文献 特開 平3−170642(JP,A) 特開 平1−287253(JP,A) 特開 昭63−42347(JP,A)Front page continuation (72) Inventor Masuhiro Fukaya 5-10-1 Fuchinobe, Sagamihara-shi, Kanagawa Inside the 2nd Technical Research Laboratories, Nippon Steel Corporation (72) Inventor Fumio Saken, 3434, Shimada, Hikari City, Yamaguchi Prefecture Nippon Steel Co., Ltd. Hikari Steel Works (72) Inventor Hidehiko Sumitomo 3434 Shimada, Hikari City, Yamaguchi Prefecture Nippon Steel Co., Ltd. Hikari Steel Works (56) Reference JP-A-3-170642 (JP, A) JP-A-1-287253 (JP, A) JP-A-63-42347 (JP, A)

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】重量%で、 Ln:0.06%超、0.15%以下(但しLnは、La,Ce,Pr,Nd) P:8×(Ln%+0.015)/45以上、0.1%以下 Al:4.5%以上、6.5%以下 Cr:13%以上、25%以下 Ta:(181・C%/12+181・N%/14)×1.5以上、3%以
下 C:0.025%以下 N:0.02%以下 C+N:0.03%以下 残部Fe及び不可避的不純物からなることを特徴とする燃
焼排ガス浄化触媒担体用耐熱ステンレス箔。
1. Ln: more than 0.06% and 0.15% or less by weight% (however, Ln is La, Ce, Pr, Nd) P: 8 × (Ln% + 0.015) / 45 or more, 0.1% or less Al : 4.5% or more, 6.5% or less Cr: 13% or more, 25% or less Ta: (181 ・ C% / 12 + 181 ・ N% / 14) × 1.5 or more, 3% or less C: 0.025% or less N: 0.02% or less C + N : 0.03% or less A heat-resistant stainless steel foil for a combustion exhaust gas purification catalyst carrier, which comprises the balance Fe and unavoidable impurities.
【請求項2】さらに、重量%でTa+Nbが3%以下となる
範囲内のNbを含む請求項1記載の耐熱ステンレス箔。
2. The heat-resistant stainless steel foil according to claim 1, further comprising Nb in a range such that Ta + Nb is 3% or less by weight.
【請求項3】重量%で、総量が4%以下のMo又はWの少
なくとも一種以上を含む請求項1記載の耐熱ステンレス
箔。
3. The heat-resistant stainless steel foil according to claim 1, which contains at least one kind of Mo or W in a total amount of 4% or less by weight.
【請求項4】さらに、重量%でTa+Nbが3%以下となる
範囲内のNbを含む請求項3記載の耐熱ステンレス箔。
4. The heat-resistant stainless steel foil according to claim 3, further comprising Nb in a range such that Ta + Nb is 3% or less by weight.
JP2232365A 1990-09-04 1990-09-04 Heat-resistant stainless steel foil for combustion exhaust gas purification catalyst carrier Expired - Lifetime JPH06104879B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2232365A JPH06104879B2 (en) 1990-09-04 1990-09-04 Heat-resistant stainless steel foil for combustion exhaust gas purification catalyst carrier

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2232365A JPH06104879B2 (en) 1990-09-04 1990-09-04 Heat-resistant stainless steel foil for combustion exhaust gas purification catalyst carrier

Publications (2)

Publication Number Publication Date
JPH04116140A JPH04116140A (en) 1992-04-16
JPH06104879B2 true JPH06104879B2 (en) 1994-12-21

Family

ID=16938078

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JPH06104879B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011122503A1 (en) 2010-03-30 2011-10-06 Jfeスチール株式会社 Stainless steel foil and catalyst carrier for exhaust gas purification device using the foil
WO2012137792A1 (en) 2011-04-01 2012-10-11 Jfeスチール株式会社 Stainless steel foil and catalyst carrier for exhaust emission control system using said foil

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011122503A1 (en) 2010-03-30 2011-10-06 Jfeスチール株式会社 Stainless steel foil and catalyst carrier for exhaust gas purification device using the foil
US9273382B2 (en) 2010-03-30 2016-03-01 Jfe Steel Corporation Stainless steel foil and catalyst carrier for exhaust gas purifying device using the foil
WO2012137792A1 (en) 2011-04-01 2012-10-11 Jfeスチール株式会社 Stainless steel foil and catalyst carrier for exhaust emission control system using said foil

Also Published As

Publication number Publication date
JPH04116140A (en) 1992-04-16

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