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JPH0612727B2 - Manufacturing method of oxide permanent magnet - Google Patents
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JPH0612727B2 - Manufacturing method of oxide permanent magnet - Google Patents

Manufacturing method of oxide permanent magnet

Info

Publication number
JPH0612727B2
JPH0612727B2 JP59176720A JP17672084A JPH0612727B2 JP H0612727 B2 JPH0612727 B2 JP H0612727B2 JP 59176720 A JP59176720 A JP 59176720A JP 17672084 A JP17672084 A JP 17672084A JP H0612727 B2 JPH0612727 B2 JP H0612727B2
Authority
JP
Japan
Prior art keywords
molding
permanent magnet
oxide
upper punch
magnet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP59176720A
Other languages
Japanese (ja)
Other versions
JPS6154601A (en
Inventor
勝裕 藤野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TDK Corp
Original Assignee
TDK Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TDK Corp filed Critical TDK Corp
Priority to JP59176720A priority Critical patent/JPH0612727B2/en
Publication of JPS6154601A publication Critical patent/JPS6154601A/en
Publication of JPH0612727B2 publication Critical patent/JPH0612727B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0253Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing permanent magnets

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Cores, Coils, And Magnets (AREA)

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は酸化物永久磁石の製造法に係り、特に湿式成形
によって製造される酸化物永久磁石の製造方法に関す
る。
The present invention relates to a method for manufacturing an oxide permanent magnet, and more particularly to a method for manufacturing an oxide permanent magnet manufactured by wet molding.

[従来の技術] 一般に、MO・6Fe2(MはBまたはSr)等
からなるフェライト異方性磁石である酸化物永久磁石を
湿式成形によって成形するには、酸化物磁性微粉末を液
体からなる分散媒に懸濁したスラリーを、成形型のキャ
ビティ内に圧送充填し、磁場中で加圧することでキャビ
ティ内から液体を排除しながら成形するものである。
In the prior art] Generally, an oxide permanent magnets (in M B a or Sr) MO · 6F e2 O 3 ferrite anisotropic magnet made of such a molding by wet molding, an oxide magnetic powder A slurry suspended in a dispersion medium composed of a liquid is pressure-filled into a cavity of a molding die and pressurized in a magnetic field to remove the liquid from the cavity during molding.

しかしながら、従来の成形品は磁石の濾過体側の縁端部
が、成型と同時に面取りを形成することが困難であった
ため、シャープエッジとなっており、磁石の研摩時等に
カケ、ハガレ等の欠陥が生じやすく歩留まりを落とす原
因の1つとなっていた。
However, in the conventional molded product, it was difficult to form a chamfer at the edge of the magnet on the filter body side at the same time as molding, resulting in a sharp edge, resulting in defects such as chipping and peeling when polishing the magnet. This is one of the reasons why the yield is likely to occur.

又、磁石の濾過体側の縁端部がシャープエッジのままモ
ーター等の組み立てに用いられると、組み立て時カケが
発生しやすく、モーターの異常音発生やモーターロック
の原因ともなっていた。このため、モーター等に利用さ
れる湿式成形のセグメント磁石はその濾過体側の縁端部
に面取りを施す必要がある。しかし、成形と同時に磁石
の濾過体側の縁端部に面取り部分を形成しようとする
と、クラック等が多く発生して良品が得られないため、
成形後に手作業で研摩し、面取りを施したり、燒結後に
砥石を具備した機械で研摩して面取りを施し、研摩時に
於けるカケ、ハガレ発生の防止及びモーター等の組み立
て時のカケ発生を防止している。このため、該面取り磁
石は生産効率が悪く、コスト高になっているが現状であ
る。
If the edge of the magnet on the filter body side is used as a sharp edge for assembling a motor or the like, chipping is likely to occur during assembly, which causes abnormal noise of the motor and causes a motor lock. For this reason, it is necessary to chamfer the edge portion on the filter body side of the wet-molded segment magnet used for a motor or the like. However, if an attempt is made to form a chamfered portion at the edge of the magnet on the filter body side at the same time as molding, many cracks will occur and a good product cannot be obtained.
After molding, chamfer by hand and chamfer, or after sintering, chamfer by grinding with a machine equipped with a grindstone to prevent chipping and chipping during polishing and chipping during motor assembly. ing. For this reason, the chamfered magnet has a low production efficiency and a high cost, but at present.

[発明が解決しようとする課題] 本発明は上述の事情に鑑みてなされたものであり、作業
性を良好にして歩留まりを向上せしめた酸化物磁性微粉
末の湿式加工成形品からなり、該成形品の水抜き用濾過
体側の少なくとも片面の縁端部が面取りされていること
を特徴とする酸化物永久磁石の製造法を提供することを
目的としている。
[Problems to be Solved by the Invention] The present invention has been made in view of the above circumstances, and includes a wet-processed molded product of an oxide magnetic fine powder which has improved workability and improved yield. It is an object of the present invention to provide a method for producing an oxide permanent magnet, characterized in that at least one edge of the product on the side of the filter body for draining water is chamfered.

[問題点を解決するための手段] この目的を達成するため本発明は、成形条件を検討した
結果、面取角度が10度〜45度の面取り部が形成され
た上パンチと、下パンチとダイとによってキャビティが
形成され、このキャビティ内に酸化物磁性微粉末を懸濁
したスラリーを圧送充填し、磁場中成形する際にスラリ
ー内の液体を上パンチ側に設けた濾過体で濾過する製造
法によって、成形と同時に、成形品の水抜き用濾過体側
の少なくとも片面の縁端部に面取角度が10度〜45度
の面取り部分を形成することを可能としたものである。
[Means for Solving the Problems] In order to achieve this object, as a result of examining molding conditions, the present invention provides an upper punch and a lower punch each having a chamfered portion with a chamfering angle of 10 to 45 degrees. A cavity is formed by a die, and a slurry in which magnetic oxide fine powder is suspended is pressure-fed and filled into the cavity, and the liquid in the slurry is filtered by a filter provided on the upper punch side when molding in a magnetic field. According to the method, it is possible to form a chamfered portion having a chamfering angle of 10 to 45 degrees at the edge of at least one surface of the molded article on the side of the filter body for draining water simultaneously with the molding.

[作用] 面取角度を10度〜45度とすることにより、湿式成形
において成形と同時に少なくとも片面の縁端部が面取り
された、クラックのない、酸化物永久磁石が製造でき
る。
[Operation] By setting the chamfering angle to 10 degrees to 45 degrees, it is possible to manufacture a crack-free oxide permanent magnet in which at least one edge is chamfered at the same time as molding in wet molding.

[実施例] 以下、本発明の一実施例を添付の図面を参照して具体的
に説明する。
[Embodiment] An embodiment of the present invention will be specifically described below with reference to the accompanying drawings.

第1図は本発明の一実施例による酸化物永久磁石1の斜
視図であり、弓形に湾曲され、上面部2が弱磁性面とな
り、下面部が強磁性面となっており、Mは磁化容易軸方
向である。この磁石は酸化物磁性微粉末を湿式によって
加圧することで弓形状に成形され、弱磁性面である上面
部2の前後の縁端部が所定角度のテーパ面4,4となる
ように面取りされており、上面部2とテーパ面4とのな
す角度を面取角度とする。湿式成形では面取部にクロス
や紙などの濾過体があるために加圧中にそれらがたわむ
ことなどによってクラックが発生しやすく、従来は成形
と同時に面取りを形成することが困難であった。また、
加工研削によりクラックが顕在化しやすい。このクラッ
ク防止のためには、面取角度が45度以下、好ましくは
30〜10度の範囲であることが判明した。従って、前
記面取角度は45〜10度の範囲に湿式成形する。
FIG. 1 is a perspective view of an oxide permanent magnet 1 according to an embodiment of the present invention, which is curved in an arc shape, an upper surface 2 is a weak magnetic surface, a lower surface is a ferromagnetic surface, and M is a magnetization. Easy axis direction. This magnet is formed into a bow shape by pressing the oxide magnetic fine powder by a wet process, and the front and rear edges of the upper surface 2 which is a weak magnetic surface are chamfered so as to form tapered surfaces 4 and 4 at predetermined angles. The chamfer angle is defined by the angle between the upper surface 2 and the tapered surface 4. In wet molding, since there is a filter such as cloth or paper in the chamfered portion, cracks are likely to occur due to bending of the filter during pressurization, and conventionally it was difficult to form a chamfer simultaneously with molding. Also,
Cracks are easily revealed by processing and grinding. In order to prevent this crack, it has been found that the chamfer angle is 45 degrees or less, preferably in the range of 30 to 10 degrees. Therefore, the chamfering angle is wet-molded in the range of 45 to 10 degrees.

上記のように面取角度を10度〜45度とすることによ
り、成形と同時に少なくとも片面の縁端部が面取りされ
た酸化物永久磁石をクラックが発生することなく、得る
ことが可能となる。この面取りの形成によって磁石の研
摩時に於けるカケ、ハガレの発生が効果的に防止されて
歩留まりが向上するが、この面取りは磁石1の加圧成形
時に成形と同時に形成されるものであり、手作業による
面取りや機械面取りに比べて面取り工程を省略できるこ
と及びカケ、ハガレ発生の要因が除去できるので、研摩
のスピードを上げることも可能となり、コストダウンに
つながる。
By setting the chamfering angle to 10 to 45 degrees as described above, it is possible to obtain an oxide permanent magnet having a chamfered edge portion on at least one side at the same time as molding without cracking. The formation of this chamfer effectively prevents the occurrence of chipping and peeling during polishing of the magnet and improves the yield, but this chamfer is formed at the same time as the molding of the magnet 1 during pressure molding. Since the chamfering process can be omitted as compared with chamfering by work or machine chamfering, and the cause of chipping and peeling can be eliminated, polishing speed can be increased, leading to cost reduction.

第2図及び第3図はこの面取りを成形と同時に行うため
の成形型であり、11は支柱12によって床上に支承さ
れたダイス、13は上パンチ、14は下パンチである。
そして、15はダイス11の外周部分に取り付けられた
磁場コイルであり、成形の際に配向可能とするものであ
る。各パンチ13及び14はシリンダ16,17によっ
て上下に移動可能となっており、上パンチ13は下降し
てダイス11の上面に当接し、又、下パンチ14はダイ
ス11に開設された貫通部内を上昇して加圧成形を行う
ようになっている。従って、酸化物磁性微粉末のスラリ
ーは上パンチ13、下パンチ14及びダイス11によっ
て形成されたキャビティ内に充填されて成形されるもの
であり、このため、ダイス11にはキャビティに連通す
る供給路17が形成されている。
2 and 3 show a forming die for simultaneously carrying out this chamfering simultaneously with forming, 11 is a die supported on the floor by the columns 12, 13 is an upper punch, and 14 is a lower punch.
A magnetic field coil 15 is attached to the outer peripheral portion of the die 11 and can be oriented during molding. The punches 13 and 14 can be moved up and down by the cylinders 16 and 17, the upper punch 13 descends and abuts the upper surface of the die 11, and the lower punch 14 moves inside the penetrating portion formed in the die 11. It is designed to rise and perform pressure molding. Therefore, the slurry of the oxide magnetic fine powder is filled and molded in the cavity formed by the upper punch 13, the lower punch 14 and the die 11. Therefore, the die 11 has a supply path communicating with the cavity. 17 are formed.

前記上パンチ13は第1図に示す永久磁石1の弱磁性面
2を形成し、又、下パンチ14は強磁性面を形成するも
のである。前記各パンチ13,14には成形される永久
磁石の形状に合わせた窪み部13a及び隆起部14aが
夫々、形成されている。又、上パンチ13には加圧によ
ってスラリーから押し出される液体を外部に配設するた
めの排液孔18,18…が複数穿設されており、この排
液孔18,18…が排液路19に連通している。さら
に、上パンチ13側には濾過体20が取り付けられてお
り、加圧時に液体のみを排液孔18内に押し出し、磁性
微粉末をキャビティ内に溜める作用をなしている。この
濾過体はロール21,21に巻回されており、該ロール
の回転で適宜、巻き取りされるようになっており、交換
を要することなく連続成形が可能となっている。
The upper punch 13 forms the weak magnetic surface 2 of the permanent magnet 1 shown in FIG. 1, and the lower punch 14 forms the ferromagnetic surface. Each of the punches 13 and 14 is formed with a recess 13a and a protrusion 14a that match the shape of the permanent magnet to be formed. Further, the upper punch 13 is provided with a plurality of drainage holes 18, 18 for arranging the liquid pushed out from the slurry by pressure to the outside, and these drainage holes 18, 18 ... It communicates with 19. Further, a filter body 20 is attached to the side of the upper punch 13 and has a function of pushing out only the liquid into the drain hole 18 at the time of pressurization and collecting the magnetic fine powder in the cavity. This filter body is wound around rolls 21 and 21, and is appropriately wound by the rotation of the rolls, and continuous molding is possible without requiring replacement.

第4図乃至第6図は前記上パンチ13を示しており、成
形のための窪み部13a,13aが形成されている。そ
して、この窪み部13aの両側端部には面取り部13b
が形成され、永久磁石1の縁端部の面取りを行うように
なっている。この面取り部13bは窪み部13aの底面
から一定の勾配で傾斜して突出している。この場合、面
取り部13bの傾斜角度は45度以下が好ましく、望ま
しくは30〜10度が良好である。45度以上の場合に
は加圧成形の際に応力が集中して濾過体のたわみが大き
くなり、クラックが発生しやすくなるので、良好な成型
体が得られないためである。また、10度未満では面取
りを形成することによる効果が得られなくなるからであ
る。
4 to 6 show the upper punch 13 in which recesses 13a, 13a for forming are formed. Then, chamfered portions 13b are provided at both end portions of the recessed portion 13a.
Is formed to chamfer the edge of the permanent magnet 1. The chamfered portion 13b is inclined and protrudes from the bottom surface of the recess 13a at a constant gradient. In this case, the angle of inclination of the chamfered portion 13b is preferably 45 degrees or less, and more preferably 30 to 10 degrees. This is because if it is 45 degrees or more, stress concentrates during pressure molding, the deflection of the filter body becomes large, and cracks easily occur, so that a good molded body cannot be obtained. On the other hand, if the angle is less than 10 degrees, the effect of forming the chamfer cannot be obtained.

次いで、以上のように構成された装置によって酸化物永
久磁石を成形する場合を第3図を参照して説明する。シ
リンダ16の作動で上パンチ13がダイス11の上面に
当接すると共に、下パンチ14が下降して上パンチ1
3、ダイス11及び下パンチ14によって成形のための
キャビティが形成され、このキャビティ内に酸化物磁性
微粉末のスラリーが圧送、充填される。この圧送はキャ
ビティに開口した供給路17から行われ、この供給の後
に、下パンチ14が上昇してスラリーを加圧する。この
加圧によってスラリー内の液体は濾過体20で濾過され
て排液孔18内に押し出され、排液口19から外部に排
出されると共に、磁性微粉末は上パンチ13と下パンチ
14によって圧搾され、所定形状の永久磁石1が成形さ
れる。そして、この成形の際には上パンチ13の面取り
部13bによって成形品の縁端部が面取りされる。な
お、かかる面取りは永久磁石の上面部のみでなく、下面
部にも形成してもよく、又、成形される永久磁石の形状
は第7図(イ)乃至(ロ)に示すように、磁石の用途に
応じて適宜変更が可能であり、いずれの場合にも縁端部
4が面取りされるものである。
Next, a case where an oxide permanent magnet is molded by the apparatus configured as described above will be described with reference to FIG. The upper punch 13 comes into contact with the upper surface of the die 11 by the operation of the cylinder 16, and the lower punch 14 descends to move the upper punch 1 to the upper punch 1.
3, a cavity for molding is formed by the die 11 and the lower punch 14, and a slurry of oxide magnetic fine powder is pressure-fed and filled into the cavity. This pumping is performed from the supply path 17 opened to the cavity, and after this supply, the lower punch 14 moves up to pressurize the slurry. By this pressurization, the liquid in the slurry is filtered by the filter body 20 and pushed out into the drainage hole 18 and discharged from the drainage port 19 to the outside, while the magnetic fine powder is squeezed by the upper punch 13 and the lower punch 14. Then, the permanent magnet 1 having a predetermined shape is molded. At the time of this molding, the chamfered portion 13b of the upper punch 13 chamfers the edge of the molded product. The chamfering may be performed not only on the upper surface of the permanent magnet but also on the lower surface thereof, and the shape of the molded permanent magnet is as shown in FIGS. Can be appropriately changed according to the application, and in any case, the edge 4 is chamfered.

[発明の効果] 以上説明した本発明によると、湿式成形において、成形
と同時に少なくとも片面の縁端部が面取りされた酸化物
永久磁石をクラックが発生することなく、得ることが可
能となる。また加圧成形された永久磁石の縁端部が面取
りされるため、該磁石を研摩する際カケ、ハガレ等の欠
陥の発生を防止でき、歩留りを向上させることができる
と共に、研摩のスピードを上げることも可能となる。
又、この面取りの形成は磁石の加圧成形と同時に行われ
るから作業性が良いのでコストダウンにつながる、とい
う効果がある。
[Effects of the Invention] According to the present invention described above, it is possible to obtain an oxide permanent magnet having a chamfered edge portion on at least one side at the same time as molding without forming cracks in the wet molding. Further, since the edge portion of the pressure-molded permanent magnet is chamfered, defects such as chipping and peeling can be prevented when polishing the magnet, and the yield can be improved and the polishing speed can be increased. It is also possible.
In addition, since the chamfering is performed simultaneously with the pressure molding of the magnet, the workability is good and the cost can be reduced.

【図面の簡単な説明】[Brief description of drawings]

第1図は本発明の一実施例の斜視図、第2図及び第3図
はその成形のため装置の全体断面図及び要部の断面図、
第4図乃至第6図は上パンチの底面図、V−V線断面
図、VI−VI線断面図、第7図(イ)乃至(ハ)はいずれ
も別の実施例の斜視図である。 1……酸化物永久磁石、4……テーパ面、 11……ダイス、13……上パンチ、 13b……面取り部、14……下パンチ、 20……濾過体。
FIG. 1 is a perspective view of an embodiment of the present invention, FIGS. 2 and 3 are overall cross-sectional views of an apparatus for molding the same and cross-sectional views of essential parts,
4 to 6 are bottom views of the upper punch, sectional views taken along the line VV, sectional views taken along the line VI-VI, and FIGS. 7A to 7C are perspective views of another embodiment. . 1 ... Oxide permanent magnet, 4 ... Tapered surface, 11 ... Die, 13 ... Upper punch, 13b ... Chamfer part, 14 ... Lower punch, 20 ... Filter body.

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】面取角度が10度〜45度の面取り部が形
成された上パンチと、下パンチとダイとによってキャビ
ティが形成され、このキャビティ内に酸化物磁性微粉末
を懸濁したスラリーを圧送充填し、磁場中成形する際に
スラリー内の液体を上パンチ側に設けた濾過体で濾過す
ることを特徴とする酸化物永久磁石の製造法。
1. A slurry in which an oxide magnetic fine powder is suspended in a cavity formed by an upper punch having a chamfered portion with a chamfering angle of 10 to 45 degrees, a lower punch and a die. The method for producing an oxide permanent magnet is characterized in that the liquid in the slurry is filtered by a filter provided on the upper punch side when the powder is filled by pressure and is molded in a magnetic field.
JP59176720A 1984-08-27 1984-08-27 Manufacturing method of oxide permanent magnet Expired - Lifetime JPH0612727B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP59176720A JPH0612727B2 (en) 1984-08-27 1984-08-27 Manufacturing method of oxide permanent magnet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP59176720A JPH0612727B2 (en) 1984-08-27 1984-08-27 Manufacturing method of oxide permanent magnet

Publications (2)

Publication Number Publication Date
JPS6154601A JPS6154601A (en) 1986-03-18
JPH0612727B2 true JPH0612727B2 (en) 1994-02-16

Family

ID=16018593

Family Applications (1)

Application Number Title Priority Date Filing Date
JP59176720A Expired - Lifetime JPH0612727B2 (en) 1984-08-27 1984-08-27 Manufacturing method of oxide permanent magnet

Country Status (1)

Country Link
JP (1) JPH0612727B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008246526A (en) * 2007-03-30 2008-10-16 Tdk Corp Powder molding equipment, molding die and permanent magnet

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0353445Y2 (en) * 1987-08-19 1991-11-22
JP3485485B2 (en) 1998-12-28 2004-01-13 住友特殊金属株式会社 Powder pressing device, punch and powder pressing method
CN102294477B (en) * 2011-08-26 2013-06-19 四川川西磁业有限责任公司 Permanent ferrite magnetic shoe wet pressing molding mould
JP6011350B2 (en) * 2013-01-15 2016-10-19 Tdk株式会社 Sintered magnet and preform before firing
CN103071792B (en) * 2013-01-25 2016-08-03 无锡钻探工具厂有限公司 A kind of curved plate forming mold of hard alloy

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JPS58110019A (en) * 1981-12-24 1983-06-30 Hitachi Metals Ltd Method and apparatus for manufacturing compound integral permanent magnet
JPS5961023A (en) * 1982-09-29 1984-04-07 Hitachi Metals Ltd Manufacture of composite integrated permanent magnet
JPS5992513A (en) * 1982-11-18 1984-05-28 松下電器産業株式会社 Method of producing laminated ceramic condenser
JPS59100510A (en) * 1982-11-30 1984-06-09 日本電気ホームエレクトロニクス株式会社 Method of producing laminated ceramic condenser

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JP2008246526A (en) * 2007-03-30 2008-10-16 Tdk Corp Powder molding equipment, molding die and permanent magnet

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