JPH0613756B2 - Ferrite grain boundary developing solution and etching method - Google Patents
Ferrite grain boundary developing solution and etching methodInfo
- Publication number
- JPH0613756B2 JPH0613756B2 JP29700388A JP29700388A JPH0613756B2 JP H0613756 B2 JPH0613756 B2 JP H0613756B2 JP 29700388 A JP29700388 A JP 29700388A JP 29700388 A JP29700388 A JP 29700388A JP H0613756 B2 JPH0613756 B2 JP H0613756B2
- Authority
- JP
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- Prior art keywords
- etching
- water
- grain boundary
- etching method
- ferrite grain
- Prior art date
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F1/00—Etching metallic material by chemical means
- C23F1/10—Etching compositions
- C23F1/14—Aqueous compositions
- C23F1/16—Acidic compositions
- C23F1/28—Acidic compositions for etching iron group metals
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Sampling And Sample Adjustment (AREA)
- ing And Chemical Polishing (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、鋼のフェライト結晶粒界を材質に関係なく鮮
明に現出する現出液及びその現出液を用いたエッチング
方法に関する。Description: TECHNICAL FIELD The present invention relates to a revealing solution that clearly reveals ferrite crystal grain boundaries of steel regardless of the material, and an etching method using the revealing solution.
鋼の結晶粒の大きさは鋼の機械的性質や加工性に著しい
影響を与える。従って、これら結晶粒の大きさ、すなわ
ち結晶粒度を定量的に把握することは鋼の諸性質を知る
上で重要で、オーステナイト結晶粒度及びフェライト結
晶粒度の試験方法がJISやASTM等の規格に規定さ
れている。このような結晶粒度の試験においては、先ず
結晶粒の観察面をエッチングして結晶粒界を現出させる
ことが必要であるが、フェライト結晶粒界の現出液とし
ては、従来より硝酸アルコール溶液が用いられてきた。
これはエチルアルコール又はメチルアルコールに硝酸を
5%程度となるように混合した硝酸アルコール溶液で、
エッチングは、観察面を研摩し鏡面仕上げした鋼材をこ
の硝酸アルコール溶液中に数秒ないし1分間浸漬し、水
洗、乾燥することにより行っていた。The grain size of steel significantly affects the mechanical properties and workability of steel. Therefore, it is important to quantitatively grasp the size of these crystal grains, that is, the crystal grain size, in order to know the various properties of the steel, and the test methods for the austenite crystal grain size and ferrite crystal grain size are specified in JIS, ASTM, etc. Has been done. In such a grain size test, it is necessary to first expose the crystal grain boundaries by etching the observation surface of the crystal grains. Has been used.
This is a nitric acid alcohol solution in which nitric acid is mixed with ethyl alcohol or methyl alcohol to be about 5%.
The etching was carried out by immersing a steel material whose polished surface was polished and mirror-finished in this nitric acid alcohol solution for several seconds to 1 minute, washed with water, and dried.
しかしながら、上記の硝酸アルコール溶液及びこの溶液
を現出液として用いるエッチング方法においては、例え
ばTi添加鋼のように現出させたフェライト結晶粒界が
不鮮明な場合がある。また、薄鋼板の焼鈍による再結晶
温度領域を調査する際、エッチングによるフェライト結
晶粒界の現出が不鮮明であるため冷間圧延後の組織は再
結晶が始まっていないように観察され、真の再結晶温度
を求めることが出来ないという問題があった。However, in the above-mentioned nitric acid alcohol solution and the etching method using this solution as an exposing liquid, the exposed ferrite crystal grain boundaries may be unclear like Ti-added steel, for example. Further, when investigating the recrystallization temperature region due to annealing of the thin steel sheet, the appearance of ferrite grain boundaries due to etching was unclear, so the structure after cold rolling was observed as if recrystallization did not begin, and There was a problem that the recrystallization temperature could not be obtained.
本発明は、上記の課題を解決し、従来現出が困難であっ
た鋼材のフェライト結晶粒界を鮮明に現出すると共に、
従来現出されてはいたが必ずしも鮮明ではなかったフェ
ライト結晶粒界をより鮮明に現出し得る現出液及びその
現出液を用いたエッチング方法を提供することを目的と
する。The present invention solves the above problems, and clearly reveals the ferrite crystal grain boundaries of the steel material, which has been difficult to appear conventionally.
It is an object of the present invention to provide an exposing solution that can reveal ferrite crystal grain boundaries that have been conventionally revealed, but are not always clear, and an etching method using the revealing solution.
上記の目的を達成するために、本発明者等は結晶粒界現
出液の構成について種々の検討を行い本発明を完成し
た。すなわち、本発明は水100mlに対しピクリン酸0.
5〜0.6gとドデシルベンゼンスルフォン酸ナトリウム1.
0〜8.0gを溶解し、更に塩酸又は硫酸1.0〜5.0mlを添加
したことを特徴とするフェライト結晶粒界現出液(以下
フェライスト試薬という)、及び前記のフェラスト試薬
を用いたエッチング方法、すなわち鋼材をフェラスト試
薬中に浸漬し、表面に腐食生成物を生成させた後取り出
してこの腐食生成物を除去し、水洗、乾燥後硝酸アルコ
ール溶液中に浸漬し、この溶液中より取り出し後水洗、
乾燥することを特徴とするエッチング方法、及び鋼材を
60〜90℃に加熱したフェラスト試薬中に浸漬し、こ
の試薬中より取り出し後表面に生成した腐食生成物を除
去し、水洗、乾燥することを特徴とするエッチング方法
に関する。In order to achieve the above-mentioned object, the present inventors have conducted various studies on the composition of the grain boundary expressing liquid and completed the present invention. That is, in the present invention, 0.1 ml of picric acid is added to 100 ml of water.
5-0.6g and sodium dodecylbenzene sulfonate 1.
0-8.0 g was dissolved, and further hydrochloric acid or sulfuric acid 1.0-5.0 ml was added, a ferrite crystal grain boundary developing solution (hereinafter referred to as Ferrist reagent), and an etching method using the above-mentioned Ferrast reagent, That is, the steel material is immersed in a Ferrast reagent, the corrosion product is generated on the surface and then taken out to remove this corrosion product, washed with water, dried and immersed in a nitric acid alcohol solution, taken out from this solution and washed with water,
An etching method characterized by drying, and immersing the steel material in a Ferrast reagent heated to 60 to 90 ° C., removing the corrosion product generated on the surface after taking out from this reagent, washing with water, and drying. The present invention relates to a characteristic etching method.
本発明のフェラスト試薬において、ピクリン酸はフェラ
イト結晶粒界を選択的に溶解し粒界を現出させる作用を
有するが、この含有量が水100mlに対し0.5g未満で
は溶解速度が小さく、一方、6.0gを超えるとと溶解のコ
ントロールが困難となるため、その含有量を水100ml
中0.5〜6.0gとした。In the ferast reagent of the present invention, picric acid has the effect of selectively dissolving ferrite crystal grain boundaries to expose the grain boundaries, but if this content is less than 0.5 g per 100 ml of water, the dissolution rate is low, while If it exceeds 6.0 g, it will be difficult to control dissolution, so the content should be 100 ml of water.
The amount was 0.5 to 6.0 g.
ドデシルベンゼンスルフォン酸ナトリウムは前記のピク
リン酸の溶解作用を緩和する作用を有するが、その含有
量が水100mlに対して1.0g未満では前記効果は不十
分であり、一方8.0gを超えて含有させても効果の増大
は認められないため、その含有量を水100ml中1.0〜
8.0gとした。Sodium dodecylbenzene sulphonate has the effect of alleviating the above-mentioned action of dissolving picric acid, but if its content is less than 1.0 g per 100 ml of water, the above effect is insufficient. However, the effect is not increased, so the content should be 1.0-
It was 8.0 g.
塩酸又は硫酸はフェラスト試薬のpHを酸性に整えピクリ
ン酸の作用を助長するために添加するが、その添加量が
水100mlに対して1.0ml未満では前記効果は不十分で
あり、一方5.0mlを超えると結晶粒界の選択的な溶解の
コントロールが困難となるためその添加量を前記の範囲
とした。Hydrochloric acid or sulfuric acid is added to adjust the pH of the Ferrast reagent to be acidic and promote the action of picric acid, but if the addition amount is less than 1.0 ml with respect to 100 ml of water, the above effect is insufficient, while 5.0 ml is added. If it exceeds the above range, it becomes difficult to selectively control the dissolution of the crystal grain boundaries, so the addition amount is set within the above range.
以下、実施例に基づいて説明する。 Hereinafter, description will be made based on examples.
先ず、フェラスト試薬の調合方法であるが、水100ml
を容器に採り、加温しつつピクリン酸0.5〜6.0gを溶解
し、撹拌しながらドデシルベンゼンスルフォン酸ナトリ
ウム1.0〜8.0gを添加して溶解する。溶解が完全に終了
した後塩酸又は硫酸を1.0〜5.0mlの範囲で添加混合す
る。エッチング対象鋼種によるエッチング時における鋼
材表面の腐食の程度が異なるので、例えば鋼材表面の腐
食を全体的に抑制する必要がある場合はドデシルベンゼ
ンスルフォン酸ナトリウムの含有量を増大させ、またフ
ェライト結晶粒自体の腐食を抑制する必要がある場合は
塩酸、硫酸又はピクリン酸の含有量を減少させる等、各
薬品について上記の範囲内で適宜調整する。本実施例で
は、ピクリン酸については2.5g、ドデシルベンゼンス
ルフォン酸ナトリウムについては6.0g、また塩酸添加
量は1.0mlとした。First, the method of preparing the Ferrast reagent, but 100 ml of water
Into a container, 0.5 to 6.0 g of picric acid is dissolved while heating, and 1.0 to 8.0 g of sodium dodecylbenzene sulfonate is added and dissolved while stirring. After the dissolution is completed, hydrochloric acid or sulfuric acid is added and mixed in the range of 1.0 to 5.0 ml. Since the degree of corrosion of the steel surface during etching differs depending on the steel type to be etched, for example, if it is necessary to suppress the corrosion of the steel surface as a whole, increase the content of sodium dodecylbenzene sulfonate, and also the ferrite crystal grains themselves. If it is necessary to suppress the corrosion of the above, the content of hydrochloric acid, sulfuric acid or picric acid is reduced, etc., and each chemical is appropriately adjusted within the above range. In this example, picric acid was 2.5 g, sodium dodecylbenzene sulfonate was 6.0 g, and the amount of hydrochloric acid added was 1.0 ml.
次に、上記フェラスト試薬を用いたエッチング方法とし
ては、例えば鋼材を5%硝酸アルコール溶液中に5秒間
程度浸漬し、表面の腐食の程度を観察して腐食され易さ
あるいはされにくさを判断し、それに応じて次の二つの
方法のいずれかを採用する。すなわち、鋼材表面が比較
的腐食され易い場合には室温のフェラスト試薬中に観察
面を研摩し鏡面仕上げした鋼材を浸漬し、観察面に腐食
生成物を生成させた後前記試薬中より取り出し、水洗後
腐食生成物を除去し、再度水洗して温風乾燥後、更に5
%硝酸アルコール溶液中に10〜20秒間浸漬し、取り
出し後水洗、乾燥する方法(以下エッチングA法とい
う)を用いる。また、鋼材表面が比較的腐食されにくい
場合には、約60〜90℃に加熱したフェラスト試薬中
に前記と同様に観察面を鏡面仕上げした鋼材を1〜5分
間浸漬し、前記試薬中より取り出し後、表面に生成した
腐食生成物を除去し、水洗、乾燥する方法(以下エッチ
ングB法という)を用いる。エッチングB法において、
本実施例では、フェラスト試薬の加熱温度を70℃、鋼
材の浸漬時間を5分とした。Next, as an etching method using the above-mentioned Ferrast reagent, for example, a steel material is immersed in a 5% nitric acid alcohol solution for about 5 seconds, and the degree of corrosion of the surface is observed to judge the ease or difficulty of corrosion. , According to which one of the following two methods is adopted. That is, if the surface of the steel material is relatively easily corroded, the steel material with the observation surface polished and mirror-finished is immersed in a Ferrast reagent at room temperature to form a corrosion product on the observation surface, which is then taken out from the reagent and washed with water. After-corrosion products are removed, washed again with water, dried with warm air, and then 5
% Nitric acid alcohol solution for 10 to 20 seconds, taken out, washed with water, and dried (hereinafter referred to as etching A method). If the surface of the steel material is relatively unlikely to be corroded, the steel material with a mirror-finished observation surface is immersed for 1 to 5 minutes in a Ferrast reagent heated to about 60 to 90 ° C. and taken out from the reagent. After that, a method of removing the corrosion product generated on the surface, washing with water and drying (hereinafter referred to as etching B method) is used. In the etching B method,
In this example, the heating temperature of the Ferrast reagent was 70 ° C. and the immersion time of the steel material was 5 minutes.
尚、観察面に生成した腐食生成物を取り除く方法として
はバフ布を使用するのが観察面を傷つけず最適である。
また、エッチング表面を顕微鏡で観察して鮮明なフェラ
イト結晶粒界が得られない場合は、再度上記のエッチン
グA法あるいはエッチングB法によるエッチングを繰り
返す。As a method of removing the corrosion product generated on the observation surface, it is optimal to use a buff cloth without damaging the observation surface.
When a clear ferrite grain boundary cannot be obtained by observing the etching surface with a microscope, the etching by the above etching method A or etching method B is repeated again.
第1図〜第4図は、種々の鋼に対し上記のように調整し
た本発明のフェラスト試薬を用い、上記本発明のエッチ
ングA法あるいはエッチングB法によりエッチング行っ
た場合に得られた金属組織と、それぞれ従来法によりエ
ッチングを行った場合に得られた金属組織とを対比して
示した顕微鏡写真で、第1図は供試材としてリムド鋼板
を用いた場合、第2図及び第3図はいずれもTi入り低
合金鋼板で、第2図は圧延のまま、第3図は800℃で
焼鈍後用いた場合、第4図はSi入り電磁鋼板を用いた
場合である。FIGS. 1 to 4 show the metallographic structures obtained when etching was performed by the etching A method or the etching B method of the present invention using the Ferrast reagent of the present invention prepared as described above for various steels. And micrographs showing the metal structures obtained when etching was performed by the conventional method, respectively. FIG. 1 shows the case where a rimmed steel sheet was used as the test material, and FIG. 2 and FIG. Are all Ti-containing low alloy steel sheets, FIG. 2 is as-rolled, FIG. 3 is after annealing at 800 ° C., and FIG. 4 is when Si-containing magnetic steel sheet is used.
供試材としてリムド鋼板を用いた第1図において、(イ)
図はフェラスト試薬を用いエッチングA法によりエッチ
ングを行った場合で、本発明例を示し、(ロ)図は5%硝
酸アルコール溶液中で約40秒間エッチングを行った場
合で、従来例を示す。第1図より、フェライト結晶粒界
は従来例に比較して本発明例の場合の方がより鮮明であ
ることがわかる。In Fig. 1 using a rimmed steel sheet as the test material, (a)
The figure shows an example of the present invention when etching was performed by the etching A method using a Ferrast reagent, and the figure (b) shows a conventional example when etching was performed for about 40 seconds in a 5% nitric acid alcohol solution. From FIG. 1, it can be seen that the ferrite crystal grain boundaries are clearer in the case of the present invention example than in the conventional example.
第2図において、(イ)図はフェラスト試薬を用いエッチ
ングB法によりエッチングを行った場合(本発明例)、
(ロ)図は5%硝酸アルコール溶液中で約60秒間エッチ
ングを行った場合(従来例)であるが、圧延のままのT
i入りの低合金鋼を用いた本実施例において、従来例で
はフェライト結晶粒界が全く判別できないのに対し、本
発明例では不鮮明ながら結晶粒界が現出されていること
がわかる。また第3図は、Ti入り焼鈍材について第2
図に示した場合と同一のエッチング条件でエッチングを
行った場合で、(イ)図は本発明例、(ロ)図は従来例を示す
が、第3図より、本発明例、従来例のいずれにおいても
フェライト結晶粒界は第2図に比べ鮮明に現出されてお
り、特に本発明例において鮮明度が高いことがわかる。In FIG. 2, (a) shows the case where etching is performed by the etching B method using a Ferrast reagent (example of the present invention),
(B) The figure shows the case of etching in a 5% nitric acid alcohol solution for about 60 seconds (conventional example).
In the present example using the low alloy steel containing i, it can be seen that the ferrite grain boundaries cannot be discriminated at all in the conventional example, whereas the grain boundaries appear unclearly in the example of the present invention. In addition, FIG. 3 shows a second example of the annealed material containing Ti.
When the etching is performed under the same etching conditions as shown in the figure, (a) shows the example of the present invention and (b) shows the conventional example. In each case, the ferrite grain boundaries are clearly shown as compared with FIG. 2, and it is understood that the sharpness is particularly high in the examples of the present invention.
第4図において、(イ)図はフェラスト試薬を用いエッチ
ングA法によりエッチングを行った場合(本発明例)、
(ロ)図は5%硝酸アルコール溶液中で約60秒間エッチ
ングを行った場合(従来例)であるが、Si入り電磁鋼
板を対象とした本実施例においても、従来例に比較して
本発明例の方がフェライト結晶粒界はより鮮明であるこ
とがわかる。In FIG. 4, (a) shows the case where etching is performed by the etching A method using Ferrast reagent (invention example),
(B) is a case where etching is performed in a 5% nitric acid alcohol solution for about 60 seconds (conventional example). However, in the present example for a Si-containing magnetic steel sheet, the present invention is compared with the conventional example. It can be seen that the ferrite grain boundaries are clearer in the example.
以上説明したように、フェライト結晶粒界試験におい
て、ピクリン酸、ドデシルベンゼンスルフォン酸ナトリ
ウム及び塩酸又は硫酸を所定の範囲で含有する本発明の
フェライト結晶粒界現出液を用い、本発明のエッチング
方法を適用することにより、これまで現出が困難であっ
たフェライト結晶粒界を鮮明に現出できることはもちろ
ん、従来現出されていたフェライト結晶粒界をより鮮明
に現出することができる。このことは、鋼材の品質チェ
ックに有効であるばかりでなく、鋼材の研究開発におい
て有益な手段を提供するものである。As described above, in the ferrite grain boundary test, using the ferrite grain boundary developing solution of the present invention containing picric acid, sodium dodecylbenzene sulfonate and hydrochloric acid or sulfuric acid in a predetermined range, the etching method of the present invention By applying, it is possible not only to clearly express the ferrite crystal grain boundaries, which have been difficult to express up to now, but also to express the ferrite crystal grain boundaries that have been conventionally revealed more clearly. This is not only effective in checking the quality of steel products, but also provides a useful tool in the research and development of steel products.
第1図〜第4図は本発明法及び従来法によりエッチング
を行った場合に得られた金属組織の顕微鏡写真で、第1
図は供試材としてリムド鋼板を用いた場合、第2図は同
じくTi入り低合金鋼板を圧延のまま用いた場合、第3
図は同じくTi入り低合金鋼板を焼鈍後用いた場合、第
4図はSi入り電磁鋼板を用いた場合である。1 to 4 are micrographs of a metal structure obtained by etching according to the method of the present invention and the conventional method.
The figure shows the case of using a rimmed steel sheet as the sample material, and the figure 2 shows the case of using a Ti-containing low alloy steel sheet as rolled.
Similarly, when a low alloy steel sheet containing Ti is used after annealing, FIG. 4 is a case where an electromagnetic steel sheet containing Si is used.
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 昭52−23698(JP,A) 特開 昭59−219473(JP,A) 特開 昭62−238380(JP,A) ─────────────────────────────────────────────────── ─── Continuation of the front page (56) References JP-A-52-23698 (JP, A) JP-A-59-219473 (JP, A) JP-A-62-238380 (JP, A)
Claims (3)
ドデシルベンゼンスルフォン酸ナトリウム1.0〜8.0gを
溶解し、更に塩酸又は硫酸1.0〜5.0mlを添加したことを
特徴とするフェライト結晶粒界現出液。1. A ferrite grain boundary expression characterized by dissolving 0.5 to 6.0 g of picric acid and 1.0 to 8.0 g of sodium dodecylbenzene sulfonate in 100 ml of water, and further adding 1.0 to 5.0 ml of hydrochloric acid or sulfuric acid. Discharge.
出液中に浸漬し、表面に腐食生成物を生成させた後取り
出してこの腐食生成物を除去し、水洗、乾燥後硝酸アル
コール溶液中に浸漬し、この溶液中より取り出し後水
洗、乾燥することを特徴とするエッチング方法。2. A steel material is immersed in the ferrite grain boundary developing solution according to claim 1 to form a corrosion product on the surface and then taken out to remove the corrosion product, washed with water and dried, and then nitric alcohol. An etching method comprising immersing in a solution, removing from the solution, washing with water, and drying.
のフェライト結晶粒界現出液中に浸漬し、この現出液中
より取り出し後表面に生成した腐食生成物を除去し、水
洗、乾燥することを特徴とするエッチング方法。3. A steel material is immersed in a ferrite grain boundary developing solution according to claim 1 heated to 60 to 90 ° C., and the corrosion product formed on the surface after removal from the developing solution is removed. An etching method characterized by washing with water and drying.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP29700388A JPH0613756B2 (en) | 1988-11-24 | 1988-11-24 | Ferrite grain boundary developing solution and etching method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP29700388A JPH0613756B2 (en) | 1988-11-24 | 1988-11-24 | Ferrite grain boundary developing solution and etching method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH02141590A JPH02141590A (en) | 1990-05-30 |
| JPH0613756B2 true JPH0613756B2 (en) | 1994-02-23 |
Family
ID=17840991
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP29700388A Expired - Lifetime JPH0613756B2 (en) | 1988-11-24 | 1988-11-24 | Ferrite grain boundary developing solution and etching method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0613756B2 (en) |
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- 1988-11-24 JP JP29700388A patent/JPH0613756B2/en not_active Expired - Lifetime
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|---|---|---|---|---|
| CN102590050A (en) * | 2012-01-19 | 2012-07-18 | 东方电气集团东方锅炉股份有限公司 | Method for displaying P91 and P92 steel original austenite grain boundaries |
| CN103018141A (en) * | 2012-11-29 | 2013-04-03 | 燕山大学 | Original crystalline grain displaying agent of high-alloy and low-carbon martensite steel and displaying method |
| CN103018141B (en) * | 2012-11-29 | 2015-11-18 | 燕山大学 | High alloy low-carbon martensitic steels original grain developer and display packing |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH02141590A (en) | 1990-05-30 |
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