JPH0617558B2 - Method for removing inclusions of molten metal - Google Patents
Method for removing inclusions of molten metalInfo
- Publication number
- JPH0617558B2 JPH0617558B2 JP4163186A JP4163186A JPH0617558B2 JP H0617558 B2 JPH0617558 B2 JP H0617558B2 JP 4163186 A JP4163186 A JP 4163186A JP 4163186 A JP4163186 A JP 4163186A JP H0617558 B2 JPH0617558 B2 JP H0617558B2
- Authority
- JP
- Japan
- Prior art keywords
- metal
- dross
- bath
- filter
- inclusions
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Coating With Molten Metal (AREA)
Description
【発明の詳細な説明】 (産業上の利用分野) 本発明は、溶融メツキ金属の介在物除去方法に関する。Description: TECHNICAL FIELD The present invention relates to a method for removing inclusions of molten plated metal.
(従来の技術) 亜鉛,アルミニウム等の溶融メツキ金属浴中には、被メ
ツキ材である鋼帯等が浴中へ持込む鉄粉等とメツキ金属
とが反応して介在物(一般にはドロスと称する)が発生
し、これがメツキ鋼帯に付着し、品質を劣化させる原因
となつている。(Prior art) In a molten plated metal bath such as zinc or aluminum, the iron powder or the like brought into the bath by the steel strip, which is the material to be plated, reacts with the plated metal to form inclusions (generally dross and (Referred to as) occurs, and this adheres to the steel strip and causes deterioration of quality.
しかして、このような介在物を除去するため、メツキ浴
表面に位置したドロスを機械的に除去すること(実開昭
60−122358号)又は、浴底部に堆積したドロス
を扱み上げることが開示されているが、現実には、この
ように発生するドロスの他に浴中に浮遊する微細なドロ
スがあり、これもメツキ鋼帯の品質を劣化させる原因と
なる。又、浴表面に位置するドロス,浴底部に堆積する
ドロスの大部分は、浴中に浮遊するドロスに起因してお
り、このようなドロスを確実に除去することが強く要求
されているところである。Then, in order to remove such inclusions, it is possible to mechanically remove the dross located on the surface of the plating bath (Act No. 60-122358) or to scoop up the dross deposited on the bottom of the bath. Although disclosed, in reality, in addition to the dross thus generated, there are fine dross floating in the bath, which also causes deterioration of the quality of the plated steel strip. Most of the dross located on the surface of the bath and the dross deposited on the bottom of the bath are caused by the dross floating in the bath, and it is strongly required to remove such dross reliably. .
(発明が解決しようとする問題点) 本発明はこのような従来の難点を解決しメツキ浴中にあ
るドロスを確実に除去するためになされたものである。(Problems to be Solved by the Invention) The present invention has been made to solve such conventional problems and to reliably remove dross in a plating bath.
(問題点を解決するための手段作用) 本発明は、溶融メツキ金属をセラミツクフイルターにて
濾過し、該メツキ金属の流れに対向してガスを吹込み、
該ガスを前記フイルターを通過せしめ、微細気泡とし、
メツキ金属中を浮上させることを特徴とする溶融メツキ
金属の介在物除去方法にある。(Means and Actions for Solving Problems) The present invention is to filter molten metal powder with a ceramic filter, blow a gas in opposition to the flow of metal powder,
The gas is passed through the filter to form fine bubbles,
It is a method for removing inclusions of molten metal powder, which is characterized by floating in the metal powder.
即ち、本発明においては、セラミツクフイルターで溶融
メツキ金属を濾過し、該金属中のドロスを除去すると共
に、ガス吹込みにより、ガスをフイルターに通過させ、
フイルターの目詰りを防止し、かつフイルター通過時に
ガスが微細化して、これが浴中を浮上することにより、
微細ドロスが微細気泡の効果により、浴表面に速やかに
押上げられ、分離除去することができるものである。That is, in the present invention, the molten plated metal is filtered with a ceramic filter to remove the dross in the metal, and the gas is blown to pass the gas through the filter.
Prevents clogging of the filter, and when the gas passes through the filter, the gas becomes finer, which floats up in the bath.
The fine dross is quickly pushed up to the surface of the bath by the effect of fine bubbles and can be separated and removed.
つまり、微細ドロスを除去したメツキ金属をさらにセラ
ミツクフイルターで濾過し、微細気泡の浮上により除去
できなかつたドロスを除去するものである。That is, the metallurgical metal from which the fine dross has been removed is further filtered by a ceramic filter to remove dross that cannot be removed due to the floating of fine bubbles.
しかして、本発明におけるセラミツクフイルターとして
は、例えば、Al2O3系,ZrO2系,CaO系等の材質のものが
あり、フイルターとしての気孔率は40〜80vol %
で、気孔径としては0.4〜2.0mmがよく、厚みとし
ては、10〜30mmで板状、筒状に形成したものを用い
ることができる。As the ceramic filter in the present invention, there are materials such as Al 2 O 3 system, ZrO 2 system, and CaO system, and the porosity of the filter is 40 to 80 vol%.
The pore diameter is preferably 0.4 to 2.0 mm, and the thickness is 10 to 30 mm, and those formed in a plate shape or a cylinder shape can be used.
吹込ガスとしては、窒素ガス等の不活性ガスが好まし
い。The blowing gas is preferably an inert gas such as nitrogen gas.
溶融メツキ金属としては、例えば亜鉛,アルミニウム等
の介在物除去が好ましくできる。As the molten metal, it is preferable to remove inclusions such as zinc and aluminum.
かくして、溶融メツキラインの一例において、操業中の
メツキ金属中の鉄濃度が0.03%以上になると、介在
物(ドロス)の発生が顕著となるが、上記のごとき本発
明によれば、鉄濃度0.025%以下に除去することが
でき、ドロスの発生を確実に防止することができる。Thus, in one example of the molten metal plating line, when the iron concentration in the metal plating metal during operation becomes 0.03% or more, the occurrence of inclusions (dross) becomes remarkable, but according to the present invention as described above, the iron concentration is It can be removed to 0.025% or less, and the occurrence of dross can be reliably prevented.
次に本発明の方法の一例を図面により説明する。Next, an example of the method of the present invention will be described with reference to the drawings.
例 1 第1図において、容器1内に筒状のセラミツクフイルタ
ー2を図示のごとく配設し、該フイルター2内にガス吹
込管3を臨ませる。しかして溶融メツキ金属4を導入口
5から導き、フイルター2を通過させ、メツキ金属4内
の介在物(ドロス)を除去し、導出口6から排出する。Example 1 In FIG. 1, a cylindrical ceramic filter 2 is arranged in a container 1 as shown in the drawing, and a gas blowing pipe 3 is exposed in the filter 2. Then, the molten metal plating 4 is guided through the inlet 5, passes through the filter 2, removes inclusions (dross) in the metal metal 4, and is discharged through the outlet 6.
一方、ガス吹込管3から不活性ガス(窒素ガス)を吹込
みフイルター2を通過させ、メツキ金属4の浴中を浮上
させることにより、フイルター2の目詰りを防止させる
とともにメツキ金属4中の微細介在物を浮上させ、浴表
面に介在物(ドロス)7を位置させるものである。On the other hand, an inert gas (nitrogen gas) is blown from the gas blowing pipe 3 to pass through the filter 2 and float in the bath of the metal plating 4 to prevent clogging of the metal 2 and to prevent fine particles in the metal metal 4. The inclusions are floated and the inclusions (dross) 7 are positioned on the surface of the bath.
図中8は処理前に容器1内を予熱すると同時に、メツキ
金属4の温度低下が大なる場合に加熱するバーナーであ
る。Reference numeral 8 in the drawing denotes a burner which preheats the inside of the container 1 before the treatment and, at the same time, heats when the temperature of the plated metal 4 greatly decreases.
例 2 第2図において、容器1内に板状のセラミツクフイルタ
ー2を介して上室9と下室10に区分し、溶融メツキ金
属4を導入口5から導き、フイルター2を通過させ、メ
ツキ金属4内の介在物(ドロス)を除去し、導出口6か
ら排出する。Example 2 In FIG. 2, a container 1 is divided into an upper chamber 9 and a lower chamber 10 through a plate-shaped ceramic filter 2, and a molten metal plate 4 is introduced from an inlet port 5 and passed through the filter 2 to form a metal plate. The inclusions (dross) in 4 are removed and discharged from the outlet 6.
一方、下室10に設けたプラグ11から不活性ガスを吹
込み、フイルター2を通過させ目詰りを防止させるとと
もに吹込みガスの気泡をメツキ金属4の浴中を浮上させ
ることにより、浴表面に介在物(ドロス)7を位置させ
るものである。On the other hand, an inert gas is blown from the plug 11 provided in the lower chamber 10 to pass through the filter 2 to prevent clogging, and air bubbles of the blown gas are floated in the bath of the metal plating 4 to reach the bath surface. The inclusion (dross) 7 is positioned.
図中8は、処理前に容器1内を予熱すると同時に、メツ
キ金属4の温度低下が大なる場合に加熱するバーナーで
ある。Reference numeral 8 in the drawing is a burner for preheating the inside of the container 1 before the treatment and heating it when the temperature of the plated metal 4 greatly decreases.
(実施例) 次に本発明の実施例を挙げる。(Example) Next, the Example of this invention is given.
第2図に示すごとき態様の装置において、上室(高さ4
50mm,巾400mm,長さ600mm)、下室(高さ10
0mm,巾400mm,長さ600mm)にセラミツクフイル
ター(材質Al2O390%、残SiO2,MgO等、気孔率50
%、平均気孔率0.8mm,厚み20mm)で区切り、連続
溶融亜鉛メツキラインのメツキ浴槽から流量300Kg/
分の亜鉛浴(温度470℃、成分Fe0.05%,Al
0.2%±0.02%、残亜鉛及び不純物)を連続的に
導入口から上室に導入し、下室底部(プラグ面積900c
m2,気孔率30%,平均気孔径0.2mm)から窒素ガス
を0.2m3/分(吹込圧0.8Kg/cm2)の流量にて吹
込み、フイルターを介して微細気泡となし、上室内の亜
鉛浴中を浮上せしめた。In the apparatus shown in FIG. 2, the upper chamber (height 4
50mm, width 400mm, length 600mm), lower chamber (height 10
0 mm, width 400 mm, length 600 mm) ceramic filter (material Al 2 O 3 90%, residual SiO 2 , MgO, etc., porosity 50
%, Average porosity 0.8 mm, thickness 20 mm), flow rate from the continuous molten zinc plating line plating bath 300 kg /
Minute zinc bath (temperature 470 ° C, component Fe0.05%, Al
0.2% ± 0.02%, residual zinc and impurities) were continuously introduced into the upper chamber through the inlet, and the bottom of the lower chamber (plug area 900c
Nitrogen gas was blown at a flow rate of 0.2 m 3 / min (blow pressure 0.8 Kg / cm 2 ) from m 2 , porosity 30%, average pore diameter 0.2 mm) to form fine bubbles through the filter. , Raised the zinc bath in the upper chamber.
一方、上室からフイルターを介して下室へ移動した亜鉛
は導出口から取出し、上記メツキラインの浴槽へ循環せ
しめた。導出口より取出した亜鉛は、温度460℃Fe
0.023%となり、介在物除去が確実にできた。On the other hand, zinc that had moved from the upper chamber to the lower chamber via the filter was taken out from the outlet and circulated in the bath of the above-mentioned plating line. Zinc extracted from the outlet has a temperature of 460 ° C Fe
The content was 0.023%, and inclusions were reliably removed.
(発明の効果) 本発明の方法により、メツキ金属中の介在物(ドロス)
を確実に除去することができ、介在物によるメツキ製品
品質の劣化を確実に防止することができる等の効果が得
られる。(Effect of the Invention) By the method of the present invention, inclusions (dross) in the metal powder
Can be reliably removed, and deterioration of the quality of the plated product due to inclusions can be reliably prevented.
第1図は本発明の方法の1例を示すもので(イ)は側面
図、(ロ)は(イ)のA−A矢視図、第2図は本発明方法の別
の例を示す説明図である。 1……容器 2……セラミツクフイルター 3……ガス吹込管 4……溶融メツキ金属FIG. 1 shows an example of the method of the present invention, (a) is a side view, (b) is a view taken along the line AA of (a), and FIG. 2 is another example of the method of the present invention. FIG. 1 ... Container 2 ... Ceramic filter 3 ... Gas injection tube 4 ... Molten metal
Claims (1)
て濾過し、該メツキ金属の流れに対向してガスを吹込
み、該ガスを前記フイルターを通過せしめ、微細気泡と
し、メツキ金属中を浮上させることを特徴とする溶融メ
ツキ金属の介在物除去方法。1. A method for filtering molten metal with a ceramic filter, blowing a gas in opposition to the flow of the metal, allowing the gas to pass through the filter to form fine bubbles, and floating in the metal. And a method for removing inclusions of molten metal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4163186A JPH0617558B2 (en) | 1986-02-28 | 1986-02-28 | Method for removing inclusions of molten metal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4163186A JPH0617558B2 (en) | 1986-02-28 | 1986-02-28 | Method for removing inclusions of molten metal |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS62202070A JPS62202070A (en) | 1987-09-05 |
| JPH0617558B2 true JPH0617558B2 (en) | 1994-03-09 |
Family
ID=12613676
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP4163186A Expired - Lifetime JPH0617558B2 (en) | 1986-02-28 | 1986-02-28 | Method for removing inclusions of molten metal |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0617558B2 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01147046A (en) * | 1987-12-03 | 1989-06-08 | Sumitomo Metal Ind Ltd | Controlling method for galvanizing bath |
| JPH01147047A (en) * | 1987-12-03 | 1989-06-08 | Sumitomo Metal Ind Ltd | Controlling method for galvanizing bath |
| JP2516430B2 (en) * | 1989-06-29 | 1996-07-24 | 日本鋼管株式会社 | Dross recovery device in pot in molten metal plating equipment |
-
1986
- 1986-02-28 JP JP4163186A patent/JPH0617558B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPS62202070A (en) | 1987-09-05 |
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