JPH0620555B2 - Exhaust gas treatment agent activation method - Google Patents
Exhaust gas treatment agent activation methodInfo
- Publication number
- JPH0620555B2 JPH0620555B2 JP63124921A JP12492188A JPH0620555B2 JP H0620555 B2 JPH0620555 B2 JP H0620555B2 JP 63124921 A JP63124921 A JP 63124921A JP 12492188 A JP12492188 A JP 12492188A JP H0620555 B2 JPH0620555 B2 JP H0620555B2
- Authority
- JP
- Japan
- Prior art keywords
- exhaust gas
- agent
- curing
- treatment agent
- gas treatment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 49
- 230000004913 activation Effects 0.000 title claims description 11
- 239000003795 chemical substances by application Substances 0.000 claims description 96
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 43
- 239000000126 substance Substances 0.000 claims description 38
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 37
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 25
- 239000000292 calcium oxide Substances 0.000 claims description 23
- 238000006703 hydration reaction Methods 0.000 claims description 20
- 235000012239 silicon dioxide Nutrition 0.000 claims description 16
- 230000036571 hydration Effects 0.000 claims description 10
- 239000000377 silicon dioxide Substances 0.000 claims description 10
- -1 sulfate compound Chemical class 0.000 claims description 10
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims description 9
- 230000003213 activating effect Effects 0.000 claims description 8
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 8
- 239000007787 solid Substances 0.000 claims description 8
- 238000007596 consolidation process Methods 0.000 claims 1
- 239000007789 gas Substances 0.000 description 99
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 23
- 235000012255 calcium oxide Nutrition 0.000 description 22
- 239000000463 material Substances 0.000 description 22
- 150000001875 compounds Chemical class 0.000 description 19
- 239000002245 particle Substances 0.000 description 19
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 18
- 239000000047 product Substances 0.000 description 18
- 239000003546 flue gas Substances 0.000 description 17
- 239000000203 mixture Substances 0.000 description 17
- 229910004298 SiO 2 Inorganic materials 0.000 description 15
- 238000006243 chemical reaction Methods 0.000 description 13
- 238000006477 desulfuration reaction Methods 0.000 description 12
- 230000023556 desulfurization Effects 0.000 description 12
- 239000002994 raw material Substances 0.000 description 12
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 11
- 239000002956 ash Substances 0.000 description 11
- 238000005469 granulation Methods 0.000 description 10
- 230000003179 granulation Effects 0.000 description 10
- 238000000465 moulding Methods 0.000 description 10
- 239000002002 slurry Substances 0.000 description 10
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 10
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 9
- 238000001994 activation Methods 0.000 description 9
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 8
- 235000011941 Tilia x europaea Nutrition 0.000 description 8
- 239000002250 absorbent Substances 0.000 description 8
- 230000002745 absorbent Effects 0.000 description 8
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 8
- 238000002485 combustion reaction Methods 0.000 description 8
- 239000004571 lime Substances 0.000 description 8
- 239000011734 sodium Substances 0.000 description 8
- 239000002699 waste material Substances 0.000 description 8
- 239000007864 aqueous solution Substances 0.000 description 7
- 239000011575 calcium Substances 0.000 description 7
- 239000010419 fine particle Substances 0.000 description 7
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 6
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 6
- 239000011362 coarse particle Substances 0.000 description 6
- 238000001035 drying Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 238000011056 performance test Methods 0.000 description 6
- 239000002893 slag Substances 0.000 description 6
- 239000000779 smoke Substances 0.000 description 6
- 229910052708 sodium Inorganic materials 0.000 description 6
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 5
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 5
- 239000000920 calcium hydroxide Substances 0.000 description 5
- 235000011116 calcium hydroxide Nutrition 0.000 description 5
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 5
- 239000004568 cement Substances 0.000 description 5
- 239000010883 coal ash Substances 0.000 description 5
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 239000003513 alkali Substances 0.000 description 4
- 239000007795 chemical reaction product Substances 0.000 description 4
- 239000003245 coal Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
- 229910001873 dinitrogen Inorganic materials 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 229910052700 potassium Inorganic materials 0.000 description 4
- 239000002344 surface layer Substances 0.000 description 4
- 229910000019 calcium carbonate Inorganic materials 0.000 description 3
- 235000010216 calcium carbonate Nutrition 0.000 description 3
- 239000000460 chlorine Substances 0.000 description 3
- 238000000748 compression moulding Methods 0.000 description 3
- 229910001653 ettringite Inorganic materials 0.000 description 3
- 238000009472 formulation Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000004898 kneading Methods 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000000376 reactant Substances 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 239000011780 sodium chloride Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 239000011882 ultra-fine particle Substances 0.000 description 3
- 239000005995 Aluminium silicate Substances 0.000 description 2
- 239000004484 Briquette Substances 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- 239000005909 Kieselgur Substances 0.000 description 2
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 2
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 229910021536 Zeolite Inorganic materials 0.000 description 2
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 2
- 229940037003 alum Drugs 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 235000012211 aluminium silicate Nutrition 0.000 description 2
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 2
- 229910001570 bauxite Inorganic materials 0.000 description 2
- 239000000440 bentonite Substances 0.000 description 2
- 229910000278 bentonite Inorganic materials 0.000 description 2
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 235000011132 calcium sulphate Nutrition 0.000 description 2
- XFWJKVMFIVXPKK-UHFFFAOYSA-N calcium;oxido(oxo)alumane Chemical compound [Ca+2].[O-][Al]=O.[O-][Al]=O XFWJKVMFIVXPKK-UHFFFAOYSA-N 0.000 description 2
- 150000001805 chlorine compounds Chemical class 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 230000003009 desulfurizing effect Effects 0.000 description 2
- SHFGJEQAOUMGJM-UHFFFAOYSA-N dialuminum dipotassium disodium dioxosilane iron(3+) oxocalcium oxomagnesium oxygen(2-) Chemical compound [O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[Na+].[Na+].[Al+3].[Al+3].[K+].[K+].[Fe+3].[Fe+3].O=[Mg].O=[Ca].O=[Si]=O SHFGJEQAOUMGJM-UHFFFAOYSA-N 0.000 description 2
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 2
- 238000010828 elution Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000005755 formation reaction Methods 0.000 description 2
- 239000000295 fuel oil Substances 0.000 description 2
- 238000007429 general method Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- AMWRITDGCCNYAT-UHFFFAOYSA-L hydroxy(oxo)manganese;manganese Chemical compound [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 description 2
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000010451 perlite Substances 0.000 description 2
- 235000019362 perlite Nutrition 0.000 description 2
- 235000019353 potassium silicate Nutrition 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 2
- 229910052938 sodium sulfate Inorganic materials 0.000 description 2
- 235000011152 sodium sulphate Nutrition 0.000 description 2
- 229910052815 sulfur oxide Inorganic materials 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 239000010457 zeolite Substances 0.000 description 2
- HMUNWXXNJPVALC-UHFFFAOYSA-N 1-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)C(CN1CC2=C(CC1)NN=N2)=O HMUNWXXNJPVALC-UHFFFAOYSA-N 0.000 description 1
- 238000004438 BET method Methods 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 241000356114 Trachytes Species 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 1
- COOGPNLGKIHLSK-UHFFFAOYSA-N aluminium sulfide Chemical compound [Al+3].[Al+3].[S-2].[S-2].[S-2] COOGPNLGKIHLSK-UHFFFAOYSA-N 0.000 description 1
- ANBBXQWFNXMHLD-UHFFFAOYSA-N aluminum;sodium;oxygen(2-) Chemical compound [O-2].[O-2].[Na+].[Al+3] ANBBXQWFNXMHLD-UHFFFAOYSA-N 0.000 description 1
- 235000012216 bentonite Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000005587 bubbling Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229940043430 calcium compound Drugs 0.000 description 1
- 150000001674 calcium compounds Chemical class 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- GBAOBIBJACZTNA-UHFFFAOYSA-L calcium sulfite Chemical compound [Ca+2].[O-]S([O-])=O GBAOBIBJACZTNA-UHFFFAOYSA-L 0.000 description 1
- 235000010261 calcium sulphite Nutrition 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- JXRVKYBCWUJJBP-UHFFFAOYSA-L calcium;hydrogen sulfate Chemical compound [Ca+2].OS([O-])(=O)=O.OS([O-])(=O)=O JXRVKYBCWUJJBP-UHFFFAOYSA-L 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000002734 clay mineral Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 229910001610 cryolite Inorganic materials 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- IJKVHSBPTUYDLN-UHFFFAOYSA-N dihydroxy(oxo)silane Chemical compound O[Si](O)=O IJKVHSBPTUYDLN-UHFFFAOYSA-N 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- 239000010459 dolomite Substances 0.000 description 1
- 229910000514 dolomite Inorganic materials 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000012717 electrostatic precipitator Substances 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 239000010433 feldspar Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 150000004673 fluoride salts Chemical class 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000003979 granulating agent Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 235000012204 lemonade/lime carbonate Nutrition 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 1
- 235000019341 magnesium sulphate Nutrition 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000011022 opal Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 239000012716 precipitator Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002250 progressing effect Effects 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 229910001388 sodium aluminate Inorganic materials 0.000 description 1
- AKHNMLFCWUSKQB-UHFFFAOYSA-L sodium thiosulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=S AKHNMLFCWUSKQB-UHFFFAOYSA-L 0.000 description 1
- 235000019345 sodium thiosulphate Nutrition 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical compound [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- XTQHKBHJIVJGKJ-UHFFFAOYSA-N sulfur monoxide Chemical class S=O XTQHKBHJIVJGKJ-UHFFFAOYSA-N 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 239000001040 synthetic pigment Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 235000012222 talc Nutrition 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
- 238000004056 waste incineration Methods 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
Landscapes
- Treating Waste Gases (AREA)
- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、排ガス処理剤の活性化法さらに詳しくは、石
炭、重油、都市ゴミ等の廃棄物、その他の物質の燃焼、
乾燥、焙焼等に伴う排ガスの処理において使用されるケ
イ酸、アルミナ、石灰系排ガス処理剤の性能を飛躍的に
向上させる活性化法に関する。DETAILED DESCRIPTION OF THE INVENTION [Industrial field of application] The present invention relates to a method for activating an exhaust gas treating agent, more specifically, the combustion of wastes such as coal, heavy oil, and municipal waste, and other substances,
The present invention relates to an activation method for dramatically improving the performance of silicic acid, alumina, and lime-based exhaust gas treating agents used in the treatment of exhaust gas associated with drying, roasting, and the like.
石炭、重油等の燃焼に伴い発生する排ガス中に含まれる
硫黄酸化物および窒素酸化物、塩化物、弗化物等は、建
物、構築物等に害を与えるばかりでなく、動植物さらに
は人体にも極めて大きな影響を及ぼすことが判明し、排
ガス中の上記物質を除去する方法すなわち脱硫、脱HC1
等の方法が研究され、多種多様な方式が開発されてい
る。Sulfur oxides and nitrogen oxides, chlorides, fluorides, etc., contained in the exhaust gas generated by the combustion of coal, heavy oil, etc., not only harm buildings, structures, etc., but also extremely harmful to animals and plants and human bodies. It has been found that it has a significant effect, and a method for removing the above substances in exhaust gas, that is, desulfurization and deHC1
Such methods have been studied and various methods have been developed.
これらの脱硫、脱HC1等の方法は、乾式法および湿式法
に大別される。Methods such as desulfurization and deHC1 are roughly classified into a dry method and a wet method.
本発明の活性化した排ガス処理剤あるいは活性化しよう
としている処理剤が利用される排ガス処理方法は乾式法
であって、第1表に示す方法がすでに知られている。第
1表中の吸収法においては(1)反応物質の再生(硫黄又
は硫黄化合物の回収)のために高価なNH3を要したり
(活性酸化マンガン法)貴重な還元性ガスを要し(アル
カライズドアルミナ法)、または反応温度を高くする
(アルカライズドアルミナ法)(石灰吹込法)等の必要
があり、吸着法においては、使用する活性炭が高価なこ
とと、劣化がおこり易い等の欠点がある。接触酸化法に
おいては、使用するバナジウム系触媒が高価な上、劣化
がおこり易く、反応温度も比較的高いことが必要である
など、従来の乾式脱硫法には種々な問題点があった。The exhaust gas treating method utilizing the activated exhaust gas treating agent or the treating agent to be activated of the present invention is a dry method, and the method shown in Table 1 is already known. In the absorption method in Table 1, (1) expensive NH3 is required for the regeneration of the reactant (sulfur or recovery of sulfur compounds) (active manganese oxide method), and a valuable reducing gas is required (alkaline). (Raised alumina method), or raising the reaction temperature (alkalized alumina method) (lime blowing method), etc. are required. In the adsorption method, activated carbon used is expensive and deterioration is likely to occur. There are drawbacks. In the catalytic oxidation method, there are various problems in the conventional dry desulfurization method such that the vanadium-based catalyst used is expensive, easily deteriorates, and the reaction temperature needs to be relatively high.
その他の有害ガス除去処理方法も、概ね湿式法と乾式法
に大別され、湿式法は、充填塔、スプレー塔等の気液接
触装置内で、前記有害ガスをアルカリ水溶液またはアル
カリスラリーと接触させて吸収除去するもので、有害成
分の除去効果が高い利点はあるが、亜硫酸イオン、硫酸
イオン、塩素イオン等の有害成分を含有した廃水が大量
に発生し、高度の廃水処理を必要とする。更に、処理後
の排ガスが水蒸気を多量に含み、大気中に放出すると白
煙を生ずるところから、白煙防止装置を設置しなければ
ならない等の問題点をもつものがあった。 Other harmful gas removal treatment methods are roughly divided into a wet method and a dry method.The wet method involves contacting the harmful gas with an alkaline aqueous solution or an alkaline slurry in a gas-liquid contact device such as a packed tower or a spray tower. It has the advantage that it has a high effect of removing harmful components, but it produces a large amount of wastewater containing harmful components such as sulfite ions, sulfate ions, and chlorine ions, and requires advanced wastewater treatment. Further, since the exhaust gas after treatment contains a large amount of water vapor and produces white smoke when released into the atmosphere, there is a problem that a white smoke prevention device must be installed.
乾式法は、水酸化カルシウム、炭酸カルシウム等のアル
カリ性粉末もしくはこれらを吸収剤化し、排ガスを通し
て有害ガスを反応吸収させ、反応生成物を回収するか又
は排ガス流路に、吸収剤粉末を噴霧して、有害ガスと接
触反応させ、集塵機で捕集するのが一般的である。In the dry method, an alkaline powder such as calcium hydroxide or calcium carbonate or these are made into an absorbent, and a harmful gas is reacted and absorbed through exhaust gas, and a reaction product is collected, or the absorbent powder is sprayed on the exhaust gas passage. Generally, it is contacted with harmful gas and collected by a dust collector.
乾式法はガスと固体吸収剤との直接接触反応によるた
め、温度の低下、廃水の発生はほとんどなく、白煙も発
生しないので、湿式法にはない大きな利点がある。Since the dry method is a direct contact reaction between gas and solid absorbent, there is almost no decrease in temperature, almost no waste water is generated, and no white smoke is generated.
前記の水酸化カルシウム等を使用した吸収剤を、移動層
方式で排ガスを処理する方法は塊状のあるいは担体に付
着、吸着させた酸化カルシウム、炭酸カルシウム、水酸
化カルシウムをペレット状に成形したものをアルカリ性
吸収剤として移動させながら、ガスと接触させる方法で
ある。移動層に対するガスの通過方向は十字流が一般的
であるが、このほか並流、向流などが可能である。排出
された吸収剤は表面が反応生成物で被覆されていて、粒
子内部には未反応のアルカリが残存する場合があるの
で、通常、篩等を使用した乾式分離法によって反応生成
物を剥離して分離した後、アルカリ吸収剤は、繰り返し
使用しアルカリ利用率を向上させることが試みられてい
る。しかしながら、従来のアルカリ性吸収剤は、機械的
強度、緩衝構造が不充分なため、移動層内を移動する際
および篩で振動を受ける際または被吸収物質を取り込む
ことによる膨張によって粉化し易く、移動層の圧力損失
が増大するという欠点があった。その対策の一つとし
て、特開昭56-67524号のように、粒状(もしくは球状)
の多孔性体を担体として、これに水酸化ナトリウム、水
酸化カリウム等のアルカリ水溶液もしくは水酸化カルシ
ウム、炭酸カルシウム、水酸化マグネシウム等のスラリ
ーを付着担持せしめたものを用いる方法もあるが、アル
カリの付着量が少ないこと、反応生成物を完全に分離す
ることが困難であること等の問題があった。The method of treating the exhaust gas in a moving bed system using the above-mentioned absorbent using calcium hydroxide or the like is to form pellets of calcium oxide, calcium carbonate, calcium hydroxide adsorbed in a lump or on a carrier. It is a method of contacting with a gas while moving as an alkaline absorbent. Generally, a cross flow is the flow direction of the gas to the moving bed, but a parallel flow or a counter flow is also possible. Since the surface of the discharged absorbent is coated with the reaction product and unreacted alkali may remain inside the particles, the reaction product is usually peeled off by a dry separation method using a sieve or the like. After the separation, the alkali absorbent is repeatedly used to try to improve the alkali utilization rate. However, since the conventional alkaline absorbent has insufficient mechanical strength and buffer structure, it tends to be pulverized by swelling when moving in the moving bed and when it is vibrated by the sieve or by expansion by taking in the substance to be absorbed, The disadvantage is that the pressure loss of the bed is increased. As one of the measures, as in JP-A-56-67524, granular (or spherical)
There is also a method of using a porous body of as a carrier and using an alkaline aqueous solution of sodium hydroxide, potassium hydroxide or the like or a slurry of calcium hydroxide, calcium carbonate, magnesium hydroxide or the like adhered and supported thereon. There are problems such as a small amount of adhesion and difficulty in completely separating the reaction product.
本発明の目的は、ケイ酸、アルミナ、石灰系排ガス処理
剤の含有石灰と被反応物との反応速度を高め、更に石灰
の利用率を向上させる排ガス処理剤の活性化法を提供す
ることにある。An object of the present invention is to provide a method for activating an exhaust gas treating agent that increases the reaction rate between lime contained in silicic acid, alumina, and a lime-based exhaust gas treating agent and a reaction target, and further improves the utilization rate of lime. is there.
〔課題を解決するための手段〕 本発明は酸化カルシウム、二酸化ケイ素、酸化アルミニ
ウムを供給できる物質に硫酸化合物を供給できる物質を
加え、水の存在下で非固結水和または水和硬化させてな
る排ガス処理剤に、HC1を接触させることを特徴とする
排ガス処理剤の活性化方法であって、後述するように、
上記接触は具体的には気体−固体接触である場合のほか
水溶液による液体−固体接触である場合が含まれる。[Means for Solving the Problems] In the present invention, a substance capable of supplying a sulfuric acid compound is added to a substance capable of supplying calcium oxide, silicon dioxide, and aluminum oxide, and non-consolidated hydration or hydration hardening is performed in the presence of water. An exhaust gas treating agent comprising: a method for activating an exhaust gas treating agent, which comprises contacting HC1, as described below,
Specifically, the contact includes not only gas-solid contact but also liquid-solid contact with an aqueous solution.
先ず、本発明の排ガス処理剤の活性化法の対象となる排
ガス処理剤の原料について説明する。First, the raw material of the exhaust gas treating agent which is the target of the method for activating the exhaust gas treating agent of the present invention will be described.
本発明の酸化カルシウムを供給できる物質としては、例
えば、生石灰、消石灰、炭酸石灰、セメント、スラグ、
ドロマイトプラスター(石灰含有)およびアセチレン滓
などの副生品等があげられる。Examples of substances that can supply the calcium oxide of the present invention include quick lime, slaked lime, lime carbonate, cement, slag,
Examples include by-products such as dolomite plaster (containing lime) and acetylene slag.
二酸化ケイ素を供給しうる物質は、例えば、ケイ酸、含
水ケイ酸、メタケイ酸、ケイ酸アルミニウム、ケイ酸カ
ルシウムおよびクリストバライト、トリジマイト、カオ
リン、ベントナイト、タルク、パーライト、シラス、ケ
イソウ土、ガラス等反応性二酸化ケイ素を含有する化合
物などがあげられる。Substances that can supply silicon dioxide are, for example, silicic acid, hydrous silicic acid, metasilicic acid, aluminum silicate, calcium silicate and cristobalite, tridymite, kaolin, bentonite, talc, perlite, shirasu, diatomaceous earth, glass, etc. Examples thereof include compounds containing silicon dioxide.
酸化アルミニウムを供給しうる物質としては、例えば、
アルミナ、アルミン酸カルシウム、水酸化アルミニウ
ム、ケイ酸アルミニウム、硫酸ばん土、明ばん、硫化ア
ルミニウム、硫酸アルミニウム、塩化アルミニウム、ベ
ントナイト、カオリン、ケイソウ土、ゼオライト、パー
ライト、ボーキサイト、アルミン酸ナトリウム、氷晶石
等反応性アルミニウムを含有する化合物があげられる。As the substance capable of supplying aluminum oxide, for example,
Alumina, calcium aluminate, aluminum hydroxide, aluminum silicate, alum sulfate, alum, aluminum sulfide, aluminum sulfate, aluminum chloride, bentonite, kaolin, diatomaceous earth, zeolite, perlite, bauxite, sodium aluminate, cryolite A compound containing isoreactive aluminum may be mentioned.
硫酸化合物を供給できる物質とは、例えば、カルシウ
ム、マグネシウムなどのアルカリ土類金属、ナトリウム
等のアルカリ金属と硫酸とを組合せることによって生成
する物質で、硫酸カルシウム、硫酸マグネシウム、硫酸
ナトリウム、亜硫酸カルシウム、硫酸水素カルシウム、
チオ硫酸ナトリウム、黒液燃焼灰等があげられる。The substance capable of supplying a sulfuric acid compound is, for example, a substance produced by combining an alkaline earth metal such as calcium and magnesium, an alkali metal such as sodium and sulfuric acid, and calcium sulfate, magnesium sulfate, sodium sulfate and calcium sulfite. , Calcium hydrogen sulfate,
Examples include sodium thiosulfate and black liquor combustion ash.
更に、これまでに記述した所要材料が例えば単体イオウ
を添加することによって、材料間の相互の反応が進行
し、その結果、硫酸カルシウムを生成して供給されるよ
うな場合、さらにケイ酸と苛性アルカリが反応して生成
される水ガラスなども含まれる。Furthermore, in the case where the required materials described so far, for example, by adding elemental sulfur, mutual reaction between the materials proceeds, and as a result, calcium sulfate is produced and supplied, silicic acid and caustic acid are further added. It also includes water glass produced by the reaction of alkali.
また、前述の4種の化合物中、2種以上を同時に供給し
うる他の物質の例として、石炭灰および火山灰、石炭流
動層燃焼灰(酸化カルシウム、二酸化ケイ素、酸化アル
ミニウム、硫酸カルシウム、硫酸ナトリウム源、第2表
に1例を示す)、セメントおよびセメントクリンカー
(酸化カルシウム、硫酸カルシウム、二酸化ケイ素、酸
化アルミニウム源)、スラグおよびシラス、安山岩、ボ
ーキサイト、チャート、石英粗面岩、オパール、沸石、
長石、粘土鉱物、エトリンガイト(二酸化ケイ素、酸化
アルミニウム、酸化カルシウム源)などの反応性二酸化
ケイ素、ナトリウム、アルミニウム、カルシウム等の塩
化物、硫酸塩等を含有する鉱物、更に流動層燃焼灰等の
炉内脱硫灰および煙道脱硫後の廃脱硫剤、汚泥焼却灰、
都市ゴミ焼却灰、セメントくず、アセチレン滓等の廃棄
物および酸化カルシウム、二酸化ケイ素、酸化アルミニ
ウムなどの単体物質を組合せて使用する場合があげられ
る。In addition, examples of other substances that can simultaneously supply two or more of the above-mentioned four types of compounds include coal ash and volcanic ash, coal fluidized bed combustion ash (calcium oxide, silicon dioxide, aluminum oxide, calcium sulfate, sodium sulfate). Source, one example is shown in Table 2), cement and cement clinker (calcium oxide, calcium sulfate, silicon dioxide, aluminum oxide source), slag and silas, andesite, bauxite, chert, quartz trachyte, opal, zeolite,
Reacting silicon dioxide such as feldspar, clay minerals, ettringite (silicon dioxide, aluminum oxide, calcium oxide source), minerals containing chlorides such as sodium, aluminum and calcium, sulfates, etc., and furnace for fluidized bed combustion ash etc. Internal desulfurization ash and waste desulfurization agent after flue gas desulfurization, sludge incineration ash,
Examples include the case where waste materials such as municipal waste incineration ash, cement waste, acetylene slag and the like and simple substances such as calcium oxide, silicon dioxide and aluminum oxide are used in combination.
また、本発明の対象となる排ガス処理剤を製造する工程
で排出される処理剤のくず、はね物、粉化した未使用の
排ガス処理剤、未反応物質が残っている排ガス処理剤な
ども原料として使用可能である。Further, wastes of the treatment agent discharged in the process of producing the exhaust gas treatment agent which is the subject of the present invention, splashes, pulverized unused exhaust gas treatment agent, exhaust gas treatment agent in which unreacted substances remain, etc. It can be used as a raw material.
第2表にこれらの代表的物質の化学組成の1例を示す。Table 2 shows an example of the chemical composition of these typical substances.
本発明の排ガス処理剤の活性化時に使用する排ガス処理
剤は、酸化カルシウム、硫酸化合物、二酸化ケイ素、酸
化アルミニウム等を供給できる物質を種々組合せること
によって得ることができる。 The exhaust gas treating agent used when activating the exhaust gas treating agent of the present invention can be obtained by combining various substances capable of supplying calcium oxide, a sulfuric acid compound, silicon dioxide, aluminum oxide and the like.
本発明者は、排ガス処理剤の製造時の条件によっては、
著しく排ガス処理性能の低い剤が生産される問題を研究
する過程で、性能の低い排ガス処理剤が活性化工程を経
ることによって、予期しない性能を示すことを見出し、
本発明を完成した。The present inventor, depending on the conditions at the time of manufacturing the exhaust gas treating agent,
In the process of studying the problem of producing agents with extremely low exhaust gas treatment performance, we found that exhaust gas treatment agents with low performance show an unexpected performance by undergoing an activation process,
The present invention has been completed.
排ガス処理剤の排ガス処理を司る基本物質は、CaO、Ai2O
3、SiO2、Me*である。ここで、Me*は、排ガス処理を行お
うとする排ガスが炉の燃焼ガスである場合除去すべきガ
スの種類によって変わる。例えば、石炭の燃焼であれ
ば、除去すべきガスはSOx、NOxが主体であるが、都市ゴ
ミ炉ガスの場合は、HClが主体である。SO2が主体であれ
ば、Me*は主にCaSO4であるが、HClが主体であればCaCl2
が主となる。The basic substances that control the exhaust gas of the exhaust gas treatment agent are CaO and Ai 2 O.
3 , SiO 2 , and Me *. Here, Me * changes depending on the type of gas to be removed when the exhaust gas to be treated is exhaust gas of the furnace. For example, in the case of burning coal, SOx and NOx are the main gases to be removed, but in the case of municipal waste gas, HCl is the main. If SO 2 is the main constituent, Me * is mainly CaSO 4 , but if HCl is the main constituent, CaCl 2
Is the main.
前記排ガス処理剤の排ガス処理を司る基本物質は、決し
て単なる各純物質の混合体で構成されているものではな
く、Me*がCaSO2の場合、未解明のXCaO・Al2O3・ZSiO2
・YSO3・nH2Oよりなる硫酸・アルミン酸カルシウム複
合化合物に非常に近似した物質であろうことが示唆され
る。The basic substance that controls the exhaust gas treatment of the exhaust gas treatment agent is not simply composed of a mixture of pure substances, and when Me * is CaSO 2 , unexplained XCaO ・ Al 2 O 3・ ZSiO 2
- YSO 3 - nH consisting 2 O would be material very close to the sulfuric acid and calcium aluminate composite compound suggests.
この式では、X=4ないし7、Y=2ないし4とされ、
XはYより大きくZ=0.1>3好ましくは0.3>1とさ
れ、またnが5ないし22とする組成物が合成顔料として
報告(英国特許1115482)されているが、排ガスの浄化
性についての記載はない。In this formula, X = 4 to 7 and Y = 2 to 4,
X is larger than Y and Z = 0.1> 3, preferably 0.3> 1, and a composition in which n is 5 to 22 is reported as a synthetic pigment (UK Patent 1115482). There is no.
また、紙のコーティング水性ペーストの形態で使用され
るエトリンガイトの近似式は、SiO2のない物質で構成さ
れている。Also, the ettringite approximation used in the form of a paper coating aqueous paste is composed of a SiO 2 free material.
3CaO・Al2O3・3CaSO4・31〜32H2O しかし、このエトリンガイトの排ガスを浄化する能力は
低く、また合成物の強度も低いことから排ガス処理剤と
しての価値は小さい。しかし、本発明のSiO2が組入れら
れたCaO、Al2O3、SiO2、Me*系合成物は硬く脱硫等の性能が
飛躍的に上昇する。この時の排ガス処理剤中には、Ca(O
H)2の結晶は、X線回折法によっても検知することはで
きない。すなわち、Ca(OH)2が単一結晶としての性質を
示していないことから、化合物形体となっていることを
裏付けている。3CaO · Al 2 O 3 / 3CaSO 4 · 31 to 32H 2 O However, this ettringite has a low ability to purify the exhaust gas, and since the strength of the compound is low, its value as an exhaust gas treatment agent is small. However, the CaO, Al 2 O 3 , SiO 2 , and Me * -based compound of the present invention, in which SiO 2 is incorporated, is hard and the performance of desulfurization and the like is dramatically increased. At this time, in the exhaust gas treating agent, Ca (O
H) 2 crystals cannot be detected by X-ray diffraction. That is, since Ca (OH) 2 does not exhibit the property as a single crystal, it supports that it is a compound form.
SO2等の酸性物質を吸収固定するのは酸化物表示でCaOで
あるが、造り上げた脱硫剤の性能に与える各純物質の影
響は、SiO2は性能の持続性に寄与し、Al2O3はSO2等
との反応速度を上昇させるのに役立ち、SiO2、CaO、Al2
O3、Me*によって硬い物質が得られる。この時のMe*は
混合物の合成水和反応を促進させる役目を担っていると
見做される。Although CaO is an oxide display that absorbs and fixes acidic substances such as SO 2, the effect of each pure substance on the performance of the desulfurization agent built up is that SiO 2 contributes to the sustainability of performance, and Al 2 O 3 helps to increase the reaction rate with SO 2, etc., so that SiO 2 , CaO, Al 2
A hard material is obtained by O 3 and Me *. At this time, Me * is considered to have a role of promoting the synthetic hydration reaction of the mixture.
合成水和反応とは、本発明に使用する排ガス処理剤を構
成する材料と水が反応しCaO、Me*、SiO2、Al2O3系結晶を成
長させ材料粒子間を結合することをいい、この反応を進
行させるために必要な処理は、例えば常温水中あるいは
湿空養生、常圧あるいは高圧養生、蒸気養生、熱水スラ
リー養生などが含まれる。The synthetic hydration reaction means that the material constituting the exhaust gas treating agent used in the present invention reacts with water to grow CaO, Me *, SiO 2 , and Al 2 O 3 -based crystals and bond between the material particles. The treatment necessary for proceeding this reaction includes, for example, normal temperature water or wet air curing, atmospheric pressure or high pressure curing, steam curing, hot water slurry curing and the like.
非固結水和とは、材料粒子同志が、水和反応が進行する
ことによって結合し粗大にしないように液中で分散させ
ながら水和反応を進行させることをいい、固液比は、固
≦液で1:1〜1:20程度の過剰水量のスラリーを温
水、あるいは熱水あるいは沸騰水中で養生するもので、
スラリー状排ガス処理剤、粉体状排ガス処理剤の製造に
適している。Non-consolidated hydration means that material particles are dispersed in a liquid so that they do not become bound and coarsen due to the progress of the hydration reaction, and the hydration reaction proceeds. ≦ A liquid slurry is aged in an excess amount of 1: 1 to 1:20 in warm water, hot water or boiling water.
It is suitable for the production of slurry type exhaust gas treatment agents and powder type exhaust gas treatment agents.
水和硬化とは、混練時の固液比を1:1未満とすること
によって、材料粒子間の存在間隔を著しく小さくし、結
晶成長による粒子間の結合が容易に起るようにすること
をいい、数ミリ〜数十ミリの粒状物あるいは大きな硬化
体の製造に適している。The hydration hardening means that the solid-liquid ratio at the time of kneading is less than 1: 1 so that the existence interval between the material particles can be remarkably reduced and the bonding between the particles due to crystal growth can easily occur. It is suitable for producing granules of several millimeters to several tens of millimeters or large cured products.
本発明に使用する排ガス処理剤の基本物質は、CaO、Al2O
3、SiO2を供給し得る物質とCaSO4などの硫酸化合物
を供給し得る排ガス処理剤形成反応促進剤とからなり、
更に重要なことは、これらの基本物質相互の水和反応を
進行させるための、湿空、水中、熱水、蒸気などによる
養生を、常圧あるいは高圧状態で行うことによって得ら
れることである。The basic substances of the exhaust gas treating agent used in the present invention are CaO and Al 2 O.
3 , consisting of a substance capable of supplying SiO 2 and an exhaust gas treating agent forming reaction accelerator capable of supplying a sulfuric acid compound such as CaSO 4 .
What is more important is that it can be obtained by carrying out curing with wet air, water, hot water, steam or the like for promoting the hydration reaction of these basic substances at normal pressure or high pressure.
排ガス処理剤に使用する材料に容易に溶出する形のK化
合物、Na化合物が存在する場合、排ガス処理剤のMe*の
形体がCaSO4のような場合は、排ガス処理性能にマイナ
スの影響を与える。すなわちSiO2・Al2O3・CaO・CaSO4系排
ガス処理剤の場合、数パーセントのKOH、NaOHの添加はか
えって脱硫性能に悪い影響を与えることがある。この現
象はCaSO4形体が多量に存在している場合に問題にな
る。逆にNaOHが多量に存在するような場合はあまり問題
にはならない。When K compounds and Na compounds in a form that can be easily eluted are present in the material used for the exhaust gas treatment agent, and when the Me * form of the exhaust gas treatment agent is CaSO 4 , it negatively affects the exhaust gas treatment performance. . That is, in the case of the SiO 2 · Al 2 O 3 · CaO · CaSO 4 system exhaust gas treatment agent, the addition of a few percent of KOH and NaOH may adversely affect the desulfurization performance. This phenomenon becomes a problem when the CaSO 4 form is abundant. On the contrary, when a large amount of NaOH is present, it does not cause much problem.
排ガス処理剤を製造する材料に、本発明の基本物質であ
る4種の化合物中、2種以上を同時に供給し得る材料、
例えば石炭灰などを使用した場合、一般的にNa,K化合物
を含有していることが多いが、この含有量と排ガス処理
剤のCa*の形態によっては、排ガス処理性能にマイナス
の影響を与える場合がある。この現象は、Na,K化合物が
造粒時等のころがりによる製造工程中に粒子表層へ集中
し、カラを形成して排ガス中の酸性物質との反応を害す
ることになる。勿論造粒工程時に、粒子表層部分へ集中
する物質は、Na,K化合物だけでなく、非反応物すなわち
「排ガス処理剤化反応していない石炭灰の粒子」など
で、これらがカラを形成することになる。A material capable of simultaneously supplying two or more kinds out of four kinds of compounds, which are the basic substances of the present invention, to a material for producing an exhaust gas treating agent,
For example, when coal ash is used, it generally contains Na and K compounds, but depending on this content and the form of Ca * in the exhaust gas treatment agent, it negatively affects the exhaust gas treatment performance. There are cases. This phenomenon causes Na and K compounds to concentrate on the surface layer of the particles during the manufacturing process due to rolling during granulation, forming voids and impairing the reaction with acidic substances in the exhaust gas. Of course, during the granulation process, the substances that concentrate on the surface layer of the particles are not only Na and K compounds, but also non-reactants, that is, "particles of coal ash that have not reacted to form an exhaust gas treatment agent," and these form color. It will be.
しかしころがり造粒を採用しない成形法、例えば押出し
法のような場合あるいは、合成反応終了後すなわち水和
養生を終了した剤粒子を造粒する場合は、この限りでは
ない。K化合物とは、K2SO4,KCl,KNO3,KOHなどのことで
通常0.1〜70%の範囲で使用可能であるが、Me*がCa形態
の場合1%以上の添加、5%以上の溶出が起るような材
料を使用した場合のころがり造粒物の性能は、低下する
傾向にある。However, this is not the case when a molding method that does not employ rolling granulation, such as an extrusion method, or when granulating agent particles after completion of the synthesis reaction, that is, after hydration curing. K compound means K 2 SO 4 , KCl, KNO 3 , KOH, etc., which can usually be used in the range of 0.1 to 70%, but when Me * is in the form of Ca, addition of 1% or more, 5% or more The performance of the rolling granulated product tends to decrease when a material that causes the elution of is used.
Na化合物とはNaCl、NaOHのことで、1%以上の添加、溶
出が起るような材料を使用する場合は、造粒時に粒子表
層部分への集中を十分注意しなければならない。Na compounds are NaCl and NaOH, and when using a material that causes addition or elution of 1% or more, it is necessary to pay sufficient attention to concentration on the surface layer of the particles during granulation.
しかし、CaO、SiO2、Al2O3を供給できる物質を基本形と
し、これにNaOH、NaCl、水ガラス等を添加するような、
またNaOH、NaClを溶出する材料を使用するような場合
は、これまでに記述したようにCaSO4-NaOH等の形体とな
らないため、問題にはならない。したがって、前記CaSO
4系剤とは異なるSiO2・Al2O3・CaO・NaOH系排ガス処理剤が
水和合成されるのである。However, CaO, SiO 2 , Al 2 O 3 can be supplied as a basic form, to which NaOH, NaCl, water glass, etc. are added,
When a material that elutes NaOH or NaCl is used, it does not cause a problem because it does not take the form of CaSO 4 -NaOH or the like as described above. Therefore, the CaSO
The SiO 2 · Al 2 O 3 · CaO · NaOH exhaust gas treatment agent, which is different from the 4 type agent, is hydrated and synthesized.
次に排ガス処理剤の基本的な製造条件について述べる。
前記諸原料を必要により粉砕後混合し、さらに水を加え
て混合する。原料中の水溶性塩類は、加えるべき水に溶
解して使用する。水添加後の原料混合物の水分は、乾物
100重量部当り10〜2000重量部、好ましくは約20〜約100
0部である。この水分は、原料由来の水分も当然含まれ
るので、希硫酸を使用することにより、水の添加が不要
の場合もおこりうる。Next, basic manufacturing conditions of the exhaust gas treating agent will be described.
If necessary, the above raw materials are ground and mixed, and then water is added and mixed. The water-soluble salt in the raw material is used by dissolving it in water to be added. The water content of the raw material mixture after addition of water is dry matter.
10 to 2000 parts by weight per 100 parts by weight, preferably about 20 to about 100
It is 0 copy. Since this water naturally contains water derived from the raw materials, the use of dilute sulfuric acid may occur even when water is not required to be added.
次に混合物を常温で湿空養生または蒸気養生する。養生
工程は、高含水物の場合は熱水中養生となる。スラリー
状又は泥状の混合物は、この工程を経ることによって、
ガス浄化に必要な活性化合物形成の重要な初期段階を終
了し、この間水分の大部分は、該化合物形成反応に消費
される。Next, the mixture is cured at room temperature by wet air or steam. The curing process is hot water curing for high water content products. Slurry or mud mixture, by going through this step,
It completes the important initial stage of active compound formation required for gas purification, during which most of the water is consumed in the compound formation reaction.
すなわち混合物を常温で湿空あるいは水中養生または蒸
気あるいは蒸気加熱による熱水養生を行う。また高圧下
においても同様に行う。That is, the mixture is cured at room temperature in a moist air or in water or steam or hot water by steam heating. The same is done under high pressure.
熱水養生は、水中に原料を分散し、40℃〜180℃で原料
が下部に沈殿硬化しないように、非固結水和(粒子同志
が相互に固結し、粗大粒子にならないようにして、水和
反応を進行させる。)するよう攪拌、バブリング、循
環、振とうなどを、数分間から72時間行うのが好まし
い。Hot water curing disperses the raw material in water, and at 40 ℃ ~ 180 ℃, so that the raw material does not settle and harden at the bottom, non-consolidated hydration (particles do not solidify each other and become coarse particles It is preferable to carry out stirring, bubbling, circulation, shaking, etc. for several minutes to 72 hours so that the hydration reaction proceeds.
湿空養生は、温度10℃〜40℃、相対湿度50%〜100%
で、数分間あるいは数十日間が好ましく、また蒸気養生
は、温度40℃〜180℃、相対湿度100%で、約数分間〜72
時間が好ましい。Humid air curing, temperature 10 ℃ ~ 40 ℃, relative humidity 50% ~ 100%
It is preferably several minutes or several tens of days, and steam curing is performed at a temperature of 40 ° C to 180 ° C and a relative humidity of 100% for about several minutes to 72 ° C.
Time is preferred.
養生後の硬化物は、常法により、例えば破砕して粗粒子
体(数mmから数十mm)、粉砕して微小粒子体(1mm以下
数十ミクロン以上)を得る。水和硬化物の破砕,粉砕
は、乾燥の前後都合のよい時期に行う。スラリー状物質
(極微粒子体数ミクロン以下)はそのままで乾燥、ある
いは水分調整した状態でそのまま使用するかあるいは成
形(造粒)して使用する。成形物は、そのままあるいは
乾燥後使用する。このようにして、本発明の排煙処理に
使用する排煙処理剤とすることができる。The cured product after curing is, for example, crushed to obtain coarse particles (several mm to several tens of mm) and pulverized to obtain fine particles (1 mm or less and several tens of microns or more) by a conventional method. Crush and crush the hydrated cured product at a convenient time before and after drying. The slurry-like substance (ultrafine particles of several microns or less) is used as it is, or is used as it is in a state where the water content is adjusted, or is used after being molded (granulated). The molded product is used as it is or after drying. In this way, the flue gas treatment agent used in the flue gas treatment of the present invention can be obtained.
粗粒子、微小粒子体を得るための養生は、次の2段階で
行うこともできる。Curing for obtaining coarse particles and fine particles can also be performed in the following two stages.
第1段階の湿空養生の条件は、温度10℃〜40℃、相対湿
度50%〜100%で、数分間から数日間が好ましい。また
蒸気養生は、温度40℃〜180℃、相対湿度100%で、約数
分間から数日間が好ましい。The conditions of the first stage wet air curing are preferably a temperature of 10 ° C. to 40 ° C. and a relative humidity of 50% to 100% for several minutes to several days. The steam curing is preferably carried out at a temperature of 40 ° C to 180 ° C and a relative humidity of 100% for about several minutes to several days.
この第1段階の養生は、養生終了後に、一部水和反応が
進行している混合物を容易に微小粒径から粗大粒径に成
形、造粒したり硬化物を破砕するために適当な水分状
態、硬化状態になるような条件で行う。This first-stage curing is an appropriate water content for easily molding and granulating the mixture in which a partial hydration reaction is progressing from a fine particle size to a coarse particle size or crushing a cured product after the completion of the curing. It is performed under the condition that the state and the cured state are obtained.
すなわち、第1段階の養生は、原料混合物を成形、造粒
に必要な初期段階の活性化合物を形成するための水和反
応を進行させるためにあるが、使用原料に使用済脱硫
剤、流動層燃焼灰等の活性Ca*、SiO2、Al2O3などを含有し
た物質を使用した場合あるいは、CaOのように水和時に
発熱するような物質を使用した場合、当然混練時の混合
物の温度が上昇し、原料を混練している間にも水和反応
が著しく進行する。このため実質的に本発明が提案する
第1段階養生の目的とする成形、造粒するために適当な
水分状態にすることができる。That is, the first stage curing is to accelerate the hydration reaction for forming the active compound in the initial stage necessary for molding and granulating the raw material mixture, but the used desulfurizing agent and the fluidized bed are used as raw materials. activity Ca * such as a combustion ash, when using a material containing such SiO 2, Al 2 O 3 or, in the case of using materials such as heat during hydration as CaO, of course the temperature of the mixture during kneading And the hydration reaction proceeds remarkably even while the raw materials are kneaded. For this reason, it is possible to obtain an appropriate water state for forming and granulating, which is the object of the first stage curing proposed by the present invention.
このように、混練時に水和反応が著しく進行するような
場合は第1段階の養生は省略できる。Thus, when the hydration reaction significantly progresses during kneading, the first stage curing can be omitted.
第1段階の湿空養生の条件は、温度10℃〜40℃、相対湿
度50%〜100%で、数分間から数日間が好ましい。また
蒸気養生は、温度40℃〜180℃、相対湿度100%で、約数
分間から数日間が好ましい。The conditions of the first stage wet air curing are preferably a temperature of 10 ° C. to 40 ° C. and a relative humidity of 50% to 100% for several minutes to several days. The steam curing is preferably carried out at a temperature of 40 ° C to 180 ° C and a relative humidity of 100% for about several minutes to several days.
この第1段階の養生は、養生終了後に混合物を容易に微
小粒径に成形、造粒、粉砕するために適当な水分状態、
硬化状態になるような条件で行う。This first stage curing is a water state suitable for easily molding, granulating and pulverizing the mixture into a fine particle size after the curing,
It is performed under the condition that the cured state is obtained.
次に、第1段階の養生を経た物質をマルメライザー、デ
ィスクペレッター、ブリケットマシーン、ペレタイザー
等によって成形(造粒)する。成形は、上述の工程を経
るため、容易に排煙中に分散あるいは排煙と接触可能な
粒径にすることができ、且つ歩留りよく行われる。この
成形物に第2段階の養生を行い、整粒して、本発明の活
性化に使用する排煙処理剤を得ることができる。Next, the substance that has undergone the first-stage curing is molded (granulated) by a marmelizer, a disk pelleter, a briquette machine, a pelletizer or the like. Since the molding is carried out through the above-mentioned steps, the particle size can be easily dispersed in the flue gas or brought into contact with the flue gas, and the molding can be performed with good yield. The molded product can be subjected to the second stage curing and sized to obtain the flue gas treatment agent used for activation of the present invention.
第2段階の養生は、湿空養生では10℃〜40℃、相対湿度
50%〜100%で、数分間から数十日間程度が好ましく、
また蒸気養生では温度40℃〜180℃、相対湿度100%で、
数分間〜72時間が好ましい。The second stage of curing is 10 ℃ to 40 ℃, relative humidity in wet air curing.
50% to 100%, preferably several minutes to several tens of days,
In steam curing, the temperature is 40 ℃ -180 ℃, relative humidity is 100%,
A few minutes to 72 hours is preferred.
1回の養生で、粗粒子体、微小粒子状の排煙処理剤を製
造するときは、前記第2段階目と同様にして行う。When producing a flue gas treatment agent in the form of coarse particles or fine particles by one-time curing, it is carried out in the same manner as in the second step.
養生後の硬化物の圧縮成形は、硬化物を破砕または粉砕
し、硬化物がスラリー状の場合は脱水した後、必要によ
り水分の一部あるいは全部を除去するか、逆に水を添加
するなどの水分調整を行ない、ブリケットマシーン、打
錠成形機、押出し成形機、ディスクペレッター、その他
の加圧成形機あるいは圧力を加えながら造粒可能な装置
によって行うことができる。In the compression molding of the cured product after curing, the cured product is crushed or crushed, and if the cured product is in the form of a slurry, it is dehydrated, and then part or all of the water content is removed if necessary, or conversely water is added. The water content can be adjusted by using a briquette machine, a tablet molding machine, an extrusion molding machine, a disk pelleter, another pressure molding machine, or a device capable of granulating while applying pressure.
成形圧力は、剤の用途、成形物の形(棒状、錠剤形、板
状、ハニカム状、ラシヒリング等)によって異なるが、
層状充填するような比較的大きな粒子の場合は10kg/cm2
〜10t/cm2、0.01〜数mmの粒子を製造する場合は数kg/cm
2〜数t/cm2となる。The molding pressure varies depending on the use of the agent and the shape of the molded product (rod shape, tablet shape, plate shape, honeycomb shape, Raschig ring, etc.),
10 kg / cm 2 for relatively large particles such as layered packing
~10t / cm 2, the number the case of producing the particles of 0.01 to several mm are kg / cm
2 to several tons / cm 2 .
圧縮成形は、極微粒子体、微小粒子体、および粗粒子体
のような数ミリの粒子、10mm前後の粒子も、含有水分の
一部あるいは全部を除去するか逆に水を添加して水分を
調節することによって特にバインダーを加えることなく
同様に成形することができる。しかし必要に応じて粘
土、CMC、PVA等のバインダーを加えてもよい。粗、微小
粒子状排煙処理剤の蒸気養生、乾燥を誘電加熱によって
行うと、内部からの処理が可能なことから、例えば、乾
燥時間は、熱風処理に比べて数倍早く終了させることが
可能である。さらに、乾燥状態で排煙中を浮遊させる方
式に使用する粗、微小粒子状排煙処理剤の場合は、養生
後の成形物を30℃以上、好ましくは30℃〜500℃の範囲
で、0.1〜10時間乾燥することによって、より処理剤の
性能を向上させることができるが、水分量は処理対象物
によって変化する。例えば、脱硫は10%以下が好まし
く、脱CHl、脱HFは27%以下、脱H2Sは20%以下等であ
る。For compression molding, ultrafine particles, fine particles, and particles of several millimeters such as coarse particles, particles with a diameter of around 10 mm are also used to remove some or all of the water content or conversely add water to remove water. By adjusting, the same molding can be performed without adding a binder. However, if necessary, a binder such as clay, CMC or PVA may be added. If the steam curing and drying of the coarse and fine particulate flue gas treatment agent is performed by dielectric heating, the treatment can be performed from the inside.For example, the drying time can be completed several times faster than the hot air treatment. Is. Further, in the case of a coarse, fine particulate flue gas treatment agent used for a method of suspending flue gas in a dry state, the molded product after curing is 30 ° C. or higher, preferably in the range of 30 ° C. to 500 ° C., 0.1 The performance of the treating agent can be further improved by drying for 10 hours, but the water content changes depending on the object to be treated. For example, the desulfurization is preferably 10% or less, de-CHl, HF elimination 27% or less, de H 2 S is 20% or less and the like.
本発明の活性化の方法は、HClを上記排ガス処理剤と接
触させることでなされる。この接触には、HClをガス状
で接触させる方法および液状で接触させる方法がある。The activation method of the present invention is performed by contacting HCl with the above exhaust gas treating agent. This contact includes a method of contacting HCl in a gaseous state and a method of contacting in a liquid state.
ガス状すなわち気体−固体接触の場合は排ガス処理剤1
g当り濃度1〜100%のHCl 0.1〜10を1秒〜24時間接
触させることによって所望の活性化能力を賦与すること
ができる。このときHClの希釈ガスは窒素ガスのようなH
Clおよび活性化すべき排ガス処理剤と反応しない物質で
あればよい。接触時の温度は、10〜100℃、好ましくは2
0〜60℃である。Exhaust gas treatment agent 1 in the case of gaseous or gas-solid contact
A desired activating ability can be imparted by contacting 0.1 to 10% of HCl per g with 0.1 to 10% of HCl for 1 second to 24 hours. At this time, the diluent gas for HCl is H such as nitrogen gas.
Any substance that does not react with Cl and the exhaust gas treating agent to be activated may be used. The temperature at the time of contact is 10 to 100 ° C, preferably 2
It is 0 to 60 ° C.
さらに気体−固体接触は除去すべき排ガス中にHClを混
入させて行なうことができる。この場合気中濃度範囲は
被除去物質の1/100〜1/2で、好ましくは1/10〜1/1であ
る。混入量は100%HClとして排ガス処理剤1kg当り3.5c
c/H以上好ましくは35〜350cc/Hである。接触時の温度
は、排ガス処理時の温度のままでよい。Further, the gas-solid contact can be carried out by mixing HCl in the exhaust gas to be removed. In this case, the concentration range in the air is 1/100 to 1/2 of the substance to be removed, preferably 1/10 to 1/1. Mixing amount is 100% HCl and 3.5c per kg of exhaust gas treatment agent
c / H or more, preferably 35 to 350 cc / H. The temperature at the time of contact may be the same as that at the time of treating the exhaust gas.
排煙処理剤に直接活性化物質を吸収させる場合の温度
は、10〜100℃、好ましくは20〜60℃である。When the flue gas treatment agent directly absorbs the activating substance, the temperature is 10 to 100 ° C, preferably 20 to 60 ° C.
HClによる活性化にはHClの水溶液を使用することができ
る。この場合は、HClの0.01〜10%水溶液、好ましくは
0.05〜5%水溶液中に排煙処理剤を10秒から24時間、好
ましくは5分〜2時間浸漬し、取り出して、50〜500℃
の温度で、好ましくは70〜200℃で乾燥する。HCl水溶液
の温度は1〜100℃、好ましくは10〜40℃である。An aqueous solution of HCl can be used for activation with HCl. In this case, a 0.01-10% aqueous solution of HCl, preferably
Soak the flue gas treatment agent in 0.05 to 5% aqueous solution for 10 seconds to 24 hours, preferably 5 minutes to 2 hours, remove it, and remove it at 50 to 500 ° C.
And preferably at 70 to 200 ° C. The temperature of the aqueous HCl solution is 1 to 100 ° C, preferably 10 to 40 ° C.
本発明の排煙処理剤の活性化は、未だ不明な点が多いが
排煙処理剤が本来有している性能あるいは低い性能を著
しく上昇させる効果がある。The activation of the flue gas treatment agent of the present invention has many unclear points, but it has the effect of significantly increasing the inherent or low performance of the flue gas treatment agent.
活性化された排煙処理剤の排ガスの処理温度は、従来法
より広い温度範囲すなわち10℃〜1200℃で行うことがで
き、好ましくは、脱硫が30℃〜1000℃、脱硝は50℃〜40
0℃、脱HClは30℃〜1000℃、脱HFおよび脱H2Sは30℃〜1
000℃などである。圧力は常圧でよいが、排煙と排煙処
理剤が接触する領域を加圧することによって更に性能を
向上させることもできる。The treatment temperature of the exhaust gas of the activated flue gas treatment agent can be carried out in a wider temperature range than the conventional method, that is, 10 ° C to 1200 ° C, preferably desulfurization is 30 ° C to 1000 ° C, and denitration is 50 ° C to 40 ° C.
0 ° C., de HCl is 30 ° C. to 1000 ° C., de HF and de H 2 S is 30 ° C. to 1
For example, 000 ℃. The pressure may be normal pressure, but the performance can be further improved by pressurizing the area where the smoke and the smoke treatment agent contact.
粗、極微、微小粒子状排煙処理剤(高含水スラリー、含
水の剤、乾燥された剤)を使用する排煙処理は、例えば
硬化物を粗砕あるいは圧縮成形して得た粗粒子状物質を
排ガスと接触させる方式として、湿ったまま、あるいは
乾燥された数mm〜数十mmの粒子状排煙処理剤を層状に充
填してガスを通過させる方式あるいは排ガスの流れの力
によって剤を浮遊させることによって、接触面積を増大
させ、剤、粒子間の衝突が、剤の新たな面の露出を誘引
し、性能を向上させる。この時、剤はできるだけ排ガス
中に広く分散させなければならない。Flue gas treatment using coarse, ultrafine or fine particulate flue gas treatment agents (high water content slurry, water content agent, dried agent) is, for example, coarse particulate matter obtained by crushing or compression-molding a cured product. As a method of contacting the exhaust gas with the exhaust gas, a method of filling a layer of a particulate smoke treatment agent of several mm to several tens of mm that is wet or dried and allowing the gas to pass, or suspending the agent by the force of the exhaust gas flow By doing so, the contact area is increased, and the collision between the agent and the particles induces the exposure of a new surface of the agent and improves the performance. At this time, the agent should be dispersed in the exhaust gas as widely as possible.
非固結水和した極微小粒子体の場合は、高含水スラリー
をそのまま排ガス中へできるだけ細かい液滴にするため
の一般的な方法で噴霧することによって、排ガスとの接
触面積を増大させまた液によるSO2取り込み効果が相乗
して、排ガスを処理することができる。In the case of non-consolidated hydrated ultrafine particles, the contact area with the exhaust gas is increased by spraying the high water content slurry as it is into the exhaust gas by a general method to make it into the finest droplets. The exhaust gas can be treated by the synergistic effect of SO 2 uptake by.
この後の使用済剤の捕集は、湿ったままあるいは排ガス
温度で乾燥した粒子の場合は、サイクロン、電気集塵
機、濾過式集塵機、その他一般的方法によって、集塵す
ることができる。In the subsequent collection of the used agent, in the case of particles that are still wet or dried at the exhaust gas temperature, they can be collected by a cyclone, an electrostatic precipitator, a filtration type precipitator, and other general methods.
捕集された排ガス処理剤は、未反応物がなくなるまで、
くり返し使用される。The collected exhaust gas treating agent, until there is no unreacted matter,
Used repeatedly.
以下に実施例をあげて説明する。Examples will be described below.
実施例1 第2表にその化学組成を示す各種材料を第3表に示す配
合に従い、水を加えて混合する。次に第1段階の養生と
して、常圧100℃の蒸気養生を120分間行い、得られた柔
らかい硬化物を5mm目のフルイに通し、造粒のための種
子を造り、チューブ型ペレタイザーによってできるだけ
粒子表層部への水分、K、Na化合物、非反応物が集中しな
いように数分間で緩衝造粒し、第2段階の養生として10
0℃常圧、蒸気養生を4時間行う。ここに緩衝造粒と
は、造粒器の面と被造粒物の接触による造粒でなく、被
造粒物の相互接触によって造粒する方式をいう。得られ
た造粒物を1.7〜2.5m/mに整粒し、そのまま(以下処理
剤Aとする)、130℃の熱風乾燥機で、2時間熱処理
(以下処理剤Bとする)、および500Wの誘電乾燥機に
より、8分間熱処理(以下処理剤Cとする)して、処理
剤A,B,Cを得た。Example 1 Various materials having the chemical compositions shown in Table 2 are mixed with water according to the formulation shown in Table 3. Next, as the first stage of curing, steam curing at atmospheric pressure of 100 ° C is performed for 120 minutes, and the obtained soft cured product is passed through a 5 mm sieve to form seeds for granulation. Buffer granulation for a few minutes to prevent moisture, K, Na compounds, and non-reactants from concentrating on the surface layer.
Perform steam curing at 0 ° C and atmospheric pressure for 4 hours. Here, the buffer granulation refers to a method in which granulation is performed not by contact between the surface of the granulator and the granulation object but by mutual contact of the granulation material. The obtained granulated product is sized to 1.7 to 2.5 m / m, and as it is (hereinafter referred to as treating agent A), heat-treated for 2 hours at 130 ° C. in a hot air dryer (hereinafter referred to as treating agent B), and 500 W By using the above dielectric dryer, heat treatment was performed for 8 minutes (hereinafter referred to as treatment agent C) to obtain treatment agents A, B and C.
処理剤A,B,Cについて、各1kg当り窒素ガスで稀釈
した2%HClガス100を室温で10分間接触させて、本発
明の活性化した排ガス処理剤(実施例1-1,1-2,1-3)を
得た。With respect to each of the treating agents A, B and C, 100% of 2% HCl gas diluted with nitrogen gas per 1 kg was contacted with each other at room temperature for 10 minutes to activate the exhaust gas treating agent of the present invention (Examples 1-1, 1-2). , 1-3) was obtained.
性能試験は、第4表に示す条件(空間速度6000h-1でガ
ス温度130℃)における、SO2、NOx、H2S、HCl、HF等の除去
試験を各成分ごとに行った。除去率の算出は、本発明の
活性化排ガス処理剤の効果を明確にするため、通ガス後
4時間の積分値とした。(以下各実施例の性能試験条件
も同様に行った。) なお比表面積も測定した。比表面積の測定は、試料を20
0℃で脱ガスした後、BET法で行った。In the performance test, a removal test of SO 2 , NOx, H 2 S, HCl, HF, etc. was performed for each component under the conditions shown in Table 4 (space velocity of 6000 h-1 and gas temperature of 130 ° C.). In order to clarify the effect of the activated exhaust gas treating agent of the present invention, the removal rate was calculated as an integrated value for 4 hours after passing gas. (Performance test conditions of each example were also similarly performed below.) The specific surface area was also measured. To measure the specific surface area,
After degassing at 0 ° C., the BET method was used.
これらの値は第5表に一括記載した。These values are collectively shown in Table 5.
実施例2 第2表に示す各種材料を、第3表に示す配合に従い水を
加えて混合する。次に外割りで、合計が300%となるよ
う水を加え、95〜100℃で9時間、非固結水和させる。
このようにして得られたスラリーを、固液分離し、固体
部分を250℃、1時間乾燥する。得られた白色系の微小
粒子体を、そのまま640kg/cm2の圧力で成形(粒径1.7〜
2.5m/m)して処理剤Dを得た。Example 2 Various materials shown in Table 2 are mixed with water according to the formulation shown in Table 3. Next, water is added externally so that the total amount becomes 300%, and non-consolidated hydration is performed at 95 to 100 ° C. for 9 hours.
The slurry thus obtained is subjected to solid-liquid separation, and the solid portion is dried at 250 ° C. for 1 hour. The white fine particles obtained are molded as it is under a pressure of 640 kg / cm 2 (particle size 1.7 to
2.5 m / m) to obtain a treating agent D.
処理剤D1kg当り窒素ガスで稀釈した2%HClガス100
を室温で10分間接触させて本発明の活性化した排ガス処
理剤(実施例2)を得た。100% of 2% HCl gas diluted with nitrogen gas per 1 kg of treating agent D
Was contacted at room temperature for 10 minutes to obtain an activated exhaust gas treating agent of the present invention (Example 2).
性能試験は、実施例1と同様にして行い、結果は第5表
に示した。The performance test was conducted in the same manner as in Example 1, and the results are shown in Table 5.
実施例3 実施例1に記載した処理剤C1kgをHClの0.5%水溶液
(室温)中にそれぞれ10分間浸漬させた後500Wの誘電乾
燥機により8分間熱処理して活性化処理済脱硫剤を得
た。Example 3 1 kg of the treating agent C described in Example 1 was immersed in a 0.5% aqueous solution of HCl (room temperature) for 10 minutes each and then heat-treated for 8 minutes by a 500 W dielectric dryer to obtain an activated desulfurizing agent. .
供試排ガス処理剤の性能試験は、第4表に示すガスのう
ちNOxおよびHClについては行わず、かわりにSO3につい
て行った。The performance test of the test exhaust gas treating agent was conducted not for NOx and HCl among the gases shown in Table 4, but for SO 3 .
その他は、実施例1と同様にして行った。Others were the same as in Example 1.
その結果は、第5表に示した。The results are shown in Table 5.
比較例1〜5 前記処理剤A,B,C,Dについて活性化処理を行うこ
となく、各実施例と対応する試験条件で性能試験を行
い、比較例1〜5として第5表にその結果を示した。Comparative Examples 1 to 5 Performance tests were conducted under the test conditions corresponding to each Example without performing the activation treatment on the treating agents A, B, C and D, and the results are shown in Table 5 as Comparative Examples 1 to 5. showed that.
実施例4、比較例6 第2表にその化学組成を示す各種材料を、第3表に示す
配合に従い、水を加えて混合する。次に第1段階の養生
として、常圧100℃の蒸気養生を120分間行い、得
られた軟らかい硬化物を5mm目のダイスを使用したディ
スクペレッターで成型し、第2段階の養生として100
℃常圧、蒸気養生を4時間行う。得られた造粒物を1.
7〜2.5m/mに破砕、整粒し、130℃の熱風乾燥機
で、2時間熱処理して、処理剤Eを得た。Example 4, Comparative Example 6 Various materials having the chemical compositions shown in Table 2 are mixed with water according to the formulation shown in Table 3. Next, as the first stage curing, steam curing at atmospheric pressure of 100 ° C. is performed for 120 minutes, and the obtained soft cured product is molded by a disc pelleter using a 5 mm die, and 100% is used as the second stage curing.
℃ normal pressure, steam curing for 4 hours. The obtained granulated product was 1.
It was crushed to 7 to 2.5 m / m, sized, and heat treated for 2 hours in a hot air dryer at 130 ° C. to obtain a treating agent E.
処理剤Eについて、各1kg当り窒素ガスで稀釈した2
%HClガス100リットルを室温で10分間接触させ
て、本発明の活性化した排ガス処理剤を得た。Treatment agent E was diluted with nitrogen gas per kg of 2
100 liters of% HCl gas was contacted for 10 minutes at room temperature to obtain the activated exhaust gas treating agent of the present invention.
この活性化した排ガス処理剤および活性化処理前の排ガ
ス処理剤(処理剤E)の、実施例1と同様にして行った
性能試験結果等を、それぞれ実施例4および比較例6と
して第5表に示した。The performance test results and the like of the activated exhaust gas treating agent and the exhaust gas treating agent before the activation treatment (Treatment agent E) performed in the same manner as in Example 1 are shown in Table 5 as Example 4 and Comparative Example 6, respectively. It was shown to.
〔発明の効果〕 本発明方法に用いる排ガス処理剤は、従来の吸着剤と異
なり、CaO、SiO2、Al2O3を供給しうる物質を主体とするも
のであるため、原料は、石炭灰、セメント、火山灰、ス
ラグ、シラス、流動床燃焼灰、使用済排ガス処理剤(含
未使用排ガス処理剤)、粘土等のケイ酸塩およびカルシ
ウム化合物を使用することができ、使用可能原料は広範
囲である。 [Advantages of the Invention] Since the exhaust gas treating agent used in the method of the present invention is different from the conventional adsorbents, it is mainly composed of a substance capable of supplying CaO, SiO 2 , and Al 2 O 3 , so that the raw material is coal ash , Cement, volcanic ash, slag, shirasu, fluidized bed combustion ash, used exhaust gas treatment agent (containing unused exhaust gas treatment agent), silicates such as clay and calcium compounds can be used. is there.
本発明は、これらの諸材料によって得られるSiO2、Al
2O3、CaO系排ガス処理剤の含有石灰と被反応物との反応
速度を高め、更に石灰の利用率を向上させる排ガス処理
剤の活性化法を提供し、SiO2、Al2O3、CaO系排ガス処理剤
の性能を更に向上させ、これまで困難とされてきた、排
ガス処理上の種々の問題を解決するものである。The present invention relates to SiO 2 , Al obtained by these materials.
2 O 3 , increase the reaction rate of the lime containing CaO-based exhaust gas treatment agent and the reaction target, and provide an activation method of the exhaust gas treatment agent that further improves the utilization rate of lime, SiO 2 , Al 2 O 3 , It is intended to further improve the performance of CaO-based exhaust gas treating agents and solve various problems in exhaust gas processing that have been difficult to date.
更に石炭灰、スラグ、使用済脱硫剤、廃ガラス、流動層
燃焼灰等の廃棄物を活用することができるなど、資源化
技術としても有用であるばかりでなく、SO2、NOx、SO3、H
F、Hcl、Cl2など排煙中に含まれる有害成分を高い効率で
低コストに除去可能であるところから、公害防止に寄与
するところ極めて大である。Furthermore, not only is it useful as a resource recycling technology such as the utilization of waste materials such as coal ash, slag, used desulfurization agents, waste glass, fluidized bed combustion ash, SO 2 , NOx, SO 3 , H
Since it is possible to remove harmful components such as F, Hcl, and Cl 2 contained in flue gas with high efficiency and at low cost, it greatly contributes to pollution prevention.
Claims (3)
ミニウムを供給できる物質に硫酸化合物を供給できる物
質を加え、水の存在下で非固結水和または水和硬化させ
てなる排ガス処理剤に、HC1を接触させることを特徴
とする排ガス処理剤の活性化方法。1. An exhaust gas treating agent obtained by adding a substance capable of supplying a sulfate compound to a substance capable of supplying calcium oxide, silicon dioxide, and aluminum oxide, and subjecting the substance to non-consolidation hydration or hydration hardening in the presence of water to obtain HC1. A method for activating an exhaust gas treating agent, comprising:
1記載の活性化方法。2. The activation method according to claim 1, wherein the contact is a gas-solid contact.
1記載の活性化方法。3. The activation method according to claim 1, wherein the contact is a liquid-solid contact.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63124921A JPH0620555B2 (en) | 1988-05-24 | 1988-05-24 | Exhaust gas treatment agent activation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63124921A JPH0620555B2 (en) | 1988-05-24 | 1988-05-24 | Exhaust gas treatment agent activation method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH01297144A JPH01297144A (en) | 1989-11-30 |
| JPH0620555B2 true JPH0620555B2 (en) | 1994-03-23 |
Family
ID=14897437
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP63124921A Expired - Lifetime JPH0620555B2 (en) | 1988-05-24 | 1988-05-24 | Exhaust gas treatment agent activation method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0620555B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001149752A (en) * | 1999-11-26 | 2001-06-05 | Yoshizawa Lime Industry | Waste as treating method |
| JP2002336648A (en) * | 2001-05-17 | 2002-11-26 | Toyo Denka Kogyo Co Ltd | High temperature acid gas fixative |
-
1988
- 1988-05-24 JP JP63124921A patent/JPH0620555B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH01297144A (en) | 1989-11-30 |
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