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JPH062389B2 - Organic / inorganic composite steel sheet with excellent heat resistance, heat discoloration resistance, and corrosion resistance - Google Patents
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JPH062389B2 - Organic / inorganic composite steel sheet with excellent heat resistance, heat discoloration resistance, and corrosion resistance - Google Patents

Organic / inorganic composite steel sheet with excellent heat resistance, heat discoloration resistance, and corrosion resistance

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Publication number
JPH062389B2
JPH062389B2 JP2138264A JP13826490A JPH062389B2 JP H062389 B2 JPH062389 B2 JP H062389B2 JP 2138264 A JP2138264 A JP 2138264A JP 13826490 A JP13826490 A JP 13826490A JP H062389 B2 JPH062389 B2 JP H062389B2
Authority
JP
Japan
Prior art keywords
layer
steel sheet
resistance
weight
organic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2138264A
Other languages
Japanese (ja)
Other versions
JPH0433844A (en
Inventor
壽男 小田島
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP2138264A priority Critical patent/JPH062389B2/en
Publication of JPH0433844A publication Critical patent/JPH0433844A/en
Publication of JPH062389B2 publication Critical patent/JPH062389B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Application Of Or Painting With Fluid Materials (AREA)

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、耐熱性,耐加熱変色性及び耐蝕性に優れた有
機/無機複合鋼板に関するものである。
TECHNICAL FIELD The present invention relates to an organic / inorganic composite steel sheet having excellent heat resistance, heat discoloration resistance, and corrosion resistance.

〔従来の技術〕[Conventional technology]

これまでに電気亜鉛めっき鋼板や溶融めっき鋼板あるい
は各種合金めっき鋼板が製造され、家電,自動車,建材
などに広く使用されている。
So far, galvanized steel sheets, hot-dip galvanized steel sheets, and various alloy-plated steel sheets have been produced and widely used in home appliances, automobiles, building materials and the like.

従来、耐蝕性に優れた鋼板として、亜鉛系めっき鋼板の
クロメート材に特殊樹脂を塗布したいわゆる簡易プレコ
ート鋼板(以後有機複合鋼板とよぶ)、亜鉛系めっき鋼
板のクロメート材に顔料添加によって着色された樹脂を
塗布したいわゆる着色塗装鋼板が開発され、一部市販さ
れている。
Conventionally, as a steel sheet with excellent corrosion resistance, a so-called simple pre-coated steel sheet (hereinafter referred to as an organic composite steel sheet) in which a chromate material of a zinc-based plated steel sheet is coated with a special resin, or a chromate material of a zinc-based plated steel sheet is colored by adding a pigment. A so-called colored coated steel sheet coated with a resin has been developed and is partially commercially available.

前者の有機複合鋼板の例としては、特公昭61-36587号公
報、特開昭60-149786号公報、特開昭58-210192号公報、
特開昭58-210190号公報、特開昭59-116397号公報等の発
明をあげることができ、後者の着色塗装鋼板の例として
は、特開昭63-128935号公報の発明をあげることができ
る。
Examples of the former organic composite steel sheet, Japanese Patent Publication No. 61-36587 JP, JP 60-149786 JP, JP 58-210192,
The inventions of JP-A-58-210190 and JP-A-59-116397 can be cited, and examples of the latter colored coated steel sheet include the invention of JP-A-63-128935. it can.

特公昭61-36587号公報は、電気亜鉛めっき鋼板にクロム
付着量が10〜60mg/m2となるようにクロメート被膜
を形成し、ポリエチレン系樹脂ディスパージョンの固形
分100重量部に対しコロイダルシリカを固形分で10〜
60重量部混合した水性液を0.3〜4g/m2(固形分)と
なるように塗布することを特徴とする発明を開示するも
のである。
Japanese Examined Patent Publication No. 61-36587 discloses that a chromate coating is formed on an electrogalvanized steel sheet so that the amount of deposited chromium is 10 to 60 mg / m 2, and 100 parts by weight of solid content of polyethylene resin dispersion is coated with colloidal silica. 10 to 10 solids
Disclosed is an invention characterized in that an aqueous liquid mixed with 60 parts by weight is applied in an amount of 0.3 to 4 g / m 2 (solid content).

特開昭60-149786号公報は、亜鉛系合金電気めっき鋼板
にクロム付着量が2〜60mg/m2となるようにクロメー
ト被膜を形成し、ポリエチレン系樹脂ディスパージョン
の固形分100重量部に対し水溶性メラミン樹脂を固形分
として10〜30重量部、コロイダルシリカを固形分で
10〜60重量部混合した水性液を0.3〜5g/m2(固形
分)塗布することを特徴とする発明を開示するものであ
る。
JP-A-60-149786 discloses that a chromate coating is formed on a zinc-based alloy electroplated steel sheet so that the amount of chromium deposited is 2 to 60 mg / m 2, and the solid content of polyethylene resin dispersion is 100 parts by weight. Disclosed is an invention characterized in that an aqueous liquid obtained by mixing 10 to 30 parts by weight of a water-soluble melamine resin as a solid content and 10 to 60 parts by weight of colloidal silica as a solid content is applied at 0.3 to 5 g / m 2 (solid content). To do.

特開昭58-210192号公報及び特開昭58-210190号公報は、
γ相単相からなるNi−Zn合金めっき層或いはFe−
Zn合金めっき層をもつめっき鋼板をクロメート処理
し、その上に導電性物質を含有する塗料、例えばエポキ
シ樹脂にZn粉末を混入した塗料を塗布したものを開示
するものである。
JP-A-58-210192 and JP-A-58-210190 disclose
Ni-Zn alloy plating layer consisting of γ phase single phase or Fe-
Disclosed is a plated steel sheet having a Zn alloy plated layer, which is chromated, and a coating material containing a conductive substance, for example, a coating material in which Zn powder is mixed with an epoxy resin is applied thereon.

特開昭59-116397号公報は、鋼板の一方の面には第1層
として高耐蝕性電気めっき層を有し、その上に第2層と
して薄電気めっき層を有し、他方の面には第1層として
高耐蝕性電気めっき層を有し、その上に第2層として導
電性顔料を含むエポキシ樹脂あるいはポリエステル樹脂
を3〜10μ塗布するか、導電性顔料を含まないエポキ
シ樹脂あるいはポリエステル樹脂を3〜10μ塗布する
ものを開示するものである。
Japanese Patent Laid-Open No. 59-116397 discloses that a steel plate has a highly corrosion-resistant electroplating layer as a first layer on one surface, and a thin electroplating layer as a second layer on the one surface, and has a thin electroplating layer on the other surface. Has a highly anticorrosive electroplating layer as the first layer, and the epoxy resin or polyester resin containing a conductive pigment is coated thereon as a second layer in an amount of 3 to 10 μm, or an epoxy resin or polyester containing no conductive pigment. The application of 3 to 10 μm of resin is disclosed.

特開昭63-128935号公報は、鋼板表面上に、最内層とし
て亜鉛又は亜鉛合金めっき層、中間層としてクロメート
被膜層、表層として顔料が添加されたアルキッド樹脂,
アミノアルキッド樹脂,アクリル樹脂,エポキシエステ
ル樹脂等の樹脂皮膜層(着色塗装層)を有する着色塗装
鋼板を開示するものである。
JP-A-63-128935 discloses a zinc or zinc alloy plating layer as an innermost layer, a chromate coating layer as an intermediate layer, and an alkyd resin having a pigment added as a surface layer on the surface of a steel sheet.
Disclosed is a colored coated steel sheet having a resin coating layer (colored coating layer) of aminoalkyd resin, acrylic resin, epoxy ester resin or the like.

これらの有機複合鋼板あるいは着色塗装鋼板は、表層に
形成された特殊樹脂層あるいは着色塗装層によって特に
裸耐蝕性はかなり改善される。
In these organic composite steel plates or colored coated steel plates, the bare resin corrosion resistance is considerably improved by the special resin layer or the colored coating layer formed on the surface layer.

〔発明が解決しようとする課題〕[Problems to be Solved by the Invention]

しかし、これら鋼板は耐熱性がほとんどなく、250℃以
上になると樹脂は分解するため、使用する場合の温度は
たかだか200℃以下である。そのため加熱時直ちに下地
鋼板は変色し、また酸化物が形成していく。また、加熱
すると樹脂はほとんど分解するため、加熱後の耐蝕性は
確保出来ない。
However, these steel sheets have almost no heat resistance, and the resin decomposes at 250 ° C or higher, so the temperature when used is at most 200 ° C or lower. Therefore, the base steel sheet discolors immediately upon heating, and an oxide is formed. Moreover, since the resin is almost decomposed when heated, the corrosion resistance after heating cannot be ensured.

これに対し、最近の傾向として特に家電業界では耐熱性
に優れ、加熱時に変色しない、すなわち耐加熱変色性に
優れ、かつ加熱後優れた耐蝕性を確保できる鋼板を要求
している。例えば、電気ストーブや石油ストーブあるい
はトースター等に使用される素材は250〜400℃で長時間
使用されても変色しないとともに酸化されず、かつ優れ
た耐蝕性を有する必要がある。また、テレビジョンに使
用されているブラウン管のシュリンクバンドに使用され
る素材の多くは最近ではクロメート被覆黒色めっき鋼板
の上に有機樹脂皮膜を形成した有機複合鋼板であり、製
造時600〜700℃の高温に加熱されるが、素材の黒色の色
調が加熱時に変色せず、かつ加熱後優れた耐蝕性を有す
る必要がある。その他各種加熱を伴う家電製品に対し、
耐熱性、耐加熱変色性及び加熱後の耐蝕性に優れた鋼板
への要求が益々強くなってきた。
On the other hand, as a recent tendency, particularly in the home electric appliance industry, there is a demand for a steel sheet that has excellent heat resistance, does not discolor when heated, that is, has excellent resistance to heat discoloration, and that has excellent corrosion resistance after heating. For example, a material used for an electric stove, a petroleum stove, a toaster or the like is required to have no discoloration and oxidation even if it is used at 250 to 400 ° C. for a long time and to have excellent corrosion resistance. In addition, most of the materials used for shrink bands of cathode ray tubes used in televisions are organic composite steel sheets in which an organic resin film is formed on a chromate-coated black-plated steel sheet at 600 to 700 ° C at the time of production. Although it is heated to a high temperature, it is necessary that the black color tone of the material does not change color upon heating and that it has excellent corrosion resistance after heating. For other home appliances that require heating,
The demand for a steel sheet having excellent heat resistance, heat discoloration resistance, and corrosion resistance after heating has become stronger and stronger.

しかし、前述したように優れた耐熱性,耐加熱変色性及
び耐蝕性をかねそえた皮膜を有する有機複合鋼板あるい
は着色塗装鋼板は皆無といってよい。
However, as described above, there is absolutely no organic composite steel sheet or colored coated steel sheet having a coating having excellent heat resistance, heat discoloration resistance and corrosion resistance.

これに対し、本発明は優れた耐熱性,耐加熱変色性及び
加熱後の耐蝕性を兼ねそえた有機/無機の混合皮膜を有
する有機/無機複合鋼板を提供することを目的とするも
のであり、詳しくはクロメート皮膜を有するめっき鋼板
あるいはさらにその上に着色塗装層を有する着色塗装鋼
板の表面に特殊組成からなる有機/無機混合皮膜を形成
させることによって耐熱性,耐加熱変色性に優れ、かつ
加熱後の耐蝕性に優れた有機/無機複合鋼板を提供する
ものである。
On the other hand, an object of the present invention is to provide an organic / inorganic composite steel sheet having an organic / inorganic mixed coating having excellent heat resistance, heat discoloration resistance, and corrosion resistance after heating. , More specifically, by forming an organic / inorganic mixed film having a special composition on the surface of a plated steel sheet having a chromate film or a colored coated steel sheet having a colored coating layer thereon, excellent heat resistance and heat discoloration resistance, and It is intended to provide an organic / inorganic composite steel sheet having excellent corrosion resistance after heating.

〔課題を解決するための手段〕 本発明の要旨は次の通りである。[Means for Solving the Problems] The gist of the present invention is as follows.

(1)鋼板表面に第1層としてめっき層を有し、第2層と
して10〜150mg/m2のクロメート皮膜層を有し、第3
層としてポリエチレン,酸化ポリエチレン,ポリプロピ
レン,鉱物油,植物油,合成動物油,合成植物油,合成
動植物油,エチレン/アクリル酸共重合体樹脂,ポリア
クリル酸及びその共重合体,ポリアクリル酸エステル及
びその共重合体の水系分散体から選ばれた1種又は2種
以上の混合物の固形分100重量部に対し、SiO2、Cr2O3
Fe2O3,Fe3O4,MgO,ZrO2,SnO2,Al2O3,Sb2O5のゾル
の1種又は2種以上を固形分50〜600重量部含有し、
かつ、ケイ酸カリ,ケイ酸ソーダ,水ガラス,粉末状水
ガラス,メタケイ酸ナトリウム9水塩の1種又は2種以
上を固形分で50〜600重量部混合した水性液を塗布,
乾燥させた0.2〜5.0g/m2の有機/無機皮膜層を有する
ことを特徴とする耐熱性,耐加熱変色性及び耐蝕性に優
れた有機/無機複合鋼板。
(1) The steel sheet surface has a plating layer as the first layer and a chromate film layer of 10 to 150 mg / m 2 as the second layer.
Polyethylene, polyethylene oxide, polypropylene, mineral oil, vegetable oil, synthetic animal oil, synthetic vegetable oil, synthetic animal and vegetable oil, ethylene / acrylic acid copolymer resin, polyacrylic acid and its copolymer, polyacrylic acid ester and its copolymer layer With respect to 100 parts by weight of solid content of one kind or a mixture of two or more kinds selected from the combined aqueous dispersion, SiO 2 , Cr 2 O 3 ,
Fe 2 O 3, Fe 3 O 4, MgO, ZrO 2, SnO 2, Al 2 O 3, Sb 2 O 1 or 5 sol or two or more of contained solids 50 to 600 parts by weight,
Moreover, one or more kinds of potassium silicate, sodium silicate, water glass, powdered water glass, and sodium metasilicate nonahydrate are applied in an amount of 50 to 600 parts by weight as a solid content, and an aqueous liquid is applied,
An organic / inorganic composite steel sheet having excellent heat resistance, heat discoloration resistance and corrosion resistance, which has a dried organic / inorganic coating layer of 0.2 to 5.0 g / m 2 .

(2)鋼板表面に第1層としてめっき層を有し、第2層と
して10〜150mg/m2のクロメート皮膜層を有し、第3
層として着色塗装層を有し、第4層としてポリエチレ
ン,酸化ポリエチレン,ポリプロピレン,鉱物油,植物
油,合成動物油,合成植物油,合成動植物油,エチレン
/アクリル酸共重合体樹脂,ポリアクリル酸及びその共
重合体,ポリアクリル酸エステル及びその共重合体の水
系分散体から選ばれた1種又は2種以上の混合物の固形
分100重量部に対し、SiO2、Cr2O3,Fe2O3,Fe3O4,Mg
O,ZrO2,SnO2,Al2O3,Sb2O5のゾルの1種又は2種以
上を固形分50〜600重量部含有し、かつ、ケイ酸カ
リ,ケイ酸ソーダ,水ガラス,粉末状水ガラス,メタケ
イ酸ナトリウム9水塩の1種又は2種以上を固形分で5
0〜600重量部混合した水性液を塗布,乾燥させた0.2〜
5.0g/m2の有機/無機皮膜層を有することを特徴とする
耐熱性,耐加熱変色性及び耐蝕性に優れた有機/無機複
合鋼板。
(2) The steel sheet surface has a plating layer as the first layer and a chromate film layer of 10 to 150 mg / m 2 as the second layer.
It has a colored coating layer as a layer, and the fourth layer is polyethylene, polyethylene oxide, polypropylene, mineral oil, vegetable oil, synthetic animal oil, synthetic vegetable oil, synthetic animal and vegetable oil, ethylene / acrylic acid copolymer resin, polyacrylic acid and its copolymer. SiO 2 , Cr 2 O 3 , Fe 2 O 3 , based on 100 parts by weight of the solid content of one kind or a mixture of two or more kinds selected from an aqueous dispersion of a polymer, a polyacrylic acid ester and a copolymer thereof, Fe 3 O 4 , Mg
One or more sol of O, ZrO 2 , SnO 2 , Al 2 O 3 , and Sb 2 O 5 is contained in a solid content of 50 to 600 parts by weight, and potassium silicate, sodium silicate, water glass, Powdered water glass, sodium metasilicate nonahydrate 1 type or 2 types or more in solid content 5
Aqueous solution mixed with 0-600 parts by weight was applied and dried 0.2-
An organic / inorganic composite steel sheet having excellent heat resistance, heat discoloration resistance and corrosion resistance, which has an organic / inorganic coating layer of 5.0 g / m 2 .

(3)めっき層の表層または全層が着色されていることを
特徴とする前記(1)または(2)記載の耐熱性,耐加熱変色
性及び耐蝕性に優れた有機/無機複合鋼板。
(3) The organic / inorganic composite steel sheet excellent in heat resistance, heat discoloration resistance and corrosion resistance according to the above (1) or (2), wherein the surface layer or all layers of the plating layer are colored.

〔作用〕[Action]

本発明は、クロメート皮膜を有するめっき鋼板あるいは
クロメート被覆めっき鋼板の上にさらに着色塗装層を有
する着色塗装鋼板に耐熱性,耐加熱変色性及び耐蝕性の
極めて優れた有機/無機の混合皮膜を形成させ、商品価
値を著しく高めるものである。ここで言うめっき鋼板と
は、電気めっき鋼板,溶融めっき鋼板及び着色めっき鋼
板を指す。電気めっき鋼板とは、鋼板上に亜鉛,スズ,
鋼,クロム,ニツケルを単独めっきするか、あるいはこ
れら1種または2種以上の金属を含有した合金めっき鋼
板であり、溶融めっき鋼板とは、亜鉛,アルミニウム,
スズ,マグネシウウム,銅,クロム,ニッケルを単独め
っきするか、あるいはこれら1種または2種以上の金属
を含有した合金めっき鋼板である。また、着色めっき鋼
板とは、めっき層表層が着色化されているものでもよい
し、めっき層全体が着色化されているものでもよい。例
えば、Zn−Ni合金めっき鋼板に硝酸系の薬剤を塗布
し、表層を黒色化したもの(以降黒色めっき鋼板とよ
ぶ)、Alめっき鋼板などに薬剤処理をし表層を着色化
したもの、また、電気めっき時のめっき層に酸化物系の
ものを共析させたり、溶融めっき時Zn浴にTiなどを
添加し、溶融めっき後熱処理し、酸化状態によってめっ
き層全体を着色化しためっき鋼板などいずれでもよい。
また、着色塗装鋼板の着色塗装層とは、顔料によって着
色された有機樹脂層であり、顔料が添加された水溶性ま
たは水分散性の有機樹脂、あるいは溶剤で溶かした有機
樹脂を塗布することによって形成されるものである。
The present invention forms an organic / inorganic mixed film having extremely excellent heat resistance, heat discoloration resistance and corrosion resistance on a plated steel sheet having a chromate coating or a colored coated steel sheet having a colored coating layer on a chromate coated plated steel sheet. This significantly increases the commercial value. The plated steel sheet here means an electroplated steel sheet, a hot dip plated steel sheet, and a colored plated steel sheet. Electroplated steel sheet means zinc, tin,
Steel, chrome, nickel is plated alone or is an alloy-plated steel sheet containing one or more of these metals. Hot-dip galvanized steel sheets are zinc, aluminum,
It is an alloy-plated steel sheet which is plated solely with tin, magnesium, copper, chromium, nickel, or contains one or more of these metals. The colored plated steel sheet may be one in which the surface layer of the plating layer is colored or one in which the entire plating layer is colored. For example, a Zn-Ni alloy-plated steel sheet is coated with a nitric acid-based chemical and the surface layer is blackened (hereinafter referred to as a black-plated steel sheet), an Al-plated steel sheet or the like is treated with a chemical agent, and the surface layer is colored, Oxide-based one is codeposited in the plating layer during electroplating, or Ti is added to the Zn bath during hot dipping, heat treatment is performed after hot dipping, and the whole plating layer is colored depending on the oxidation state. But it's okay.
Further, the colored coating layer of the colored coated steel sheet is an organic resin layer colored with a pigment, by applying a water-soluble or water-dispersible organic resin to which a pigment is added, or an organic resin dissolved with a solvent. It is what is formed.

以下本発明について詳細に説明する。The present invention will be described in detail below.

本発明はクロメート被覆めっき鋼板、あるいはその上に
さらに着色塗装層を有する塗装鋼板に下記〜の3者
の混合水性液を塗布することにより得られる極めて優れ
た耐熱性と加熱後の耐蝕性に優れた皮膜を有する有機/
無機複合鋼板である。
The present invention is excellent in excellent heat resistance and corrosion resistance after heating obtained by applying a mixed aqueous solution of the following three to a chromate-coated plated steel sheet or a coated steel sheet further having a colored coating layer thereon. Organic with a film
It is an inorganic composite steel sheet.

第1図及び第2図は本発明による有機/無機複合鋼板の
断面構造の1例を示す。第1図は鋼板1の上層にめっき
層2,10〜150mg/m2のクロメート皮膜層3を形成し
た表面処理鋼板上に、下記〜の3者を特定比率で混
合した特定厚の有機/無機混合皮膜層4を形成させたも
のである。第1図は鋼板の両面にめっき層2,クロメー
ト皮膜層3,有機/無機混合皮膜層4が形成されている
場合を示したが、めっき層2,クロメート皮膜層3,有
機/無機混合皮膜層4が鋼板の片面に存在する場合も本
発明に含まれる。第2図は鋼板1の上層にめっき層2,
10〜150mg/m2のクロメート皮膜層3を形成し、さら
にその上に着色塗装層5を形成した表面処理鋼板上に、
下記〜の3者を特定比率で混合した特定厚の有機/
無機混合皮膜層4を形成させたものである。第2図は鋼
板の両面にめっき層2,クロメート皮膜層3,着色塗装
層5,有機/無機混合皮膜層4が形成されている場合を
示したが、めっき層2,クロメート皮膜層3,着色塗装
層5,有機/無機混合皮膜層4が鋼板の片面に存在する
場合も本発明に含まれる。また、第1図または第2図の
めっき層2が、めっき層の表層または全層が着色された
着色めっき層である場合も本発明に含まれる。
1 and 2 show an example of the cross-sectional structure of the organic / inorganic composite steel sheet according to the present invention. FIG. 1 shows a surface-treated steel sheet in which a plating layer 2 , 10 to 150 mg / m 2 of chromate film layer 3 is formed on the upper surface of steel sheet 1, and the following three items are mixed at a specific ratio in a specific thickness of organic / inorganic. The mixed film layer 4 is formed. FIG. 1 shows the case where the plating layer 2, the chromate film layer 3, and the organic / inorganic mixed film layer 4 are formed on both surfaces of the steel sheet. The plating layer 2, the chromate film layer 3, and the organic / inorganic mixed film layer are shown. The case where 4 is present on one side of the steel plate is also included in the present invention. FIG. 2 shows the plated layer 2 on the upper layer of the steel plate 1.
On a surface-treated steel sheet on which a chromate film layer 3 of 10 to 150 mg / m 2 was formed, and a colored coating layer 5 was further formed thereon,
Organic with a specific thickness that is a mixture of the following three in a specific ratio:
The inorganic mixed film layer 4 is formed. FIG. 2 shows the case where the plating layer 2, the chromate film layer 3, the colored coating layer 5, and the organic / inorganic mixed film layer 4 are formed on both sides of the steel sheet. The present invention also includes the case where the coating layer 5 and the organic / inorganic mixed film layer 4 are present on one side of the steel sheet. Further, the present invention also includes a case where the plating layer 2 in FIG. 1 or 2 is a colored plating layer in which the surface layer or the whole layer of the plating layer is colored.

:ポリエチレン,酸化ポリエチレン,ポリプロピレ
ン,鉱物油,植物油,合成動物油,合成植物油,合成動
植物油,エチレン/アクリル酸共重合体樹脂,ポリアク
リル酸及びその共重合体,ポリアクリル酸エステル及び
その共重合体の水系分散体から選ばれた1種又は2種以
上の混合物 :Sio2、Cr2O3,Fe2O3,Fe3O4,MgO,ZrO2,SnO2,Al
2O3,Sb2O5のゾルの1種又は2種以上の混合物 :ケイ酸カリ,ケイ酸ソーダ,水ガラス,粉末状水ガ
ラス,メタケイ酸ナトリウム9水塩の1種又は2種以上
の混合物 本発明の耐熱性,耐加熱変色性及び耐蝕性皮膜鋼板の優
れた特性は、上記〜の3者を混合して形成された有
機/無機混合皮膜層に起因するものである。本発明の耐
熱性,耐加熱変色性及び耐蝕性皮膜鋼板は、上記〜
を特定比率で混合した特定厚の有機/無機混合皮膜層を
クロメート皮膜層上あるいは着色塗装層上に形成させる
ことにより製造できるが、上記〜の混合比率および
有機/無機混合皮膜層厚について以下に述べる。
: Polyethylene, polyethylene oxide, polypropylene, mineral oil, vegetable oil, synthetic animal oil, synthetic vegetable oil, synthetic animal and vegetable oil, ethylene / acrylic acid copolymer resin, polyacrylic acid and its copolymer, polyacrylic acid ester and its copolymer Or a mixture of two or more selected from the aqueous dispersions of: Sio 2 , Cr 2 O 3 , Fe 2 O 3 , Fe 3 O 4 , MgO, ZrO 2 , SnO 2 , Al
One or more mixtures of 2 O 3 and Sb 2 O 5 sols: one or more of potassium silicate, sodium silicate, water glass, powdered water glass, sodium metasilicate nonahydrate Mixture The excellent properties of the heat-resistant, heat discoloration-resistant and corrosion-resistant coated steel sheet of the present invention are due to the organic / inorganic mixed coating layer formed by mixing the above three components. The heat resistance, heat discoloration resistance, and corrosion resistance coated steel sheet of the present invention are
It can be produced by forming an organic / inorganic mixed coating layer having a specific thickness in which the above is mixed at a specific ratio on the chromate coating layer or the colored coating layer. Describe.

上記に示す水系分散体樹脂の1種あるいは2種以上の
混合物を100部(固形分重量部)に対しに示す各種酸
化物のゾルの1種あるいは2種以上の固形分を50〜60
0部(固形分重量部)混合し、かつ、に示すケイ酸化
合物の1種あるいは2種以上を50〜600部(固形分重
量部)混合した水性液を0.2g/m2(固形分)以上となる
ように塗布すると耐熱性及び加熱後の耐蝕性に極めて優
れた皮膜が形成され、優れた有機/無機複合鋼板を製造
できることを確認した。
One or two or more solids of the sol of various oxides shown to 100 parts (solid content parts by weight) of one or two or more mixtures of the above-mentioned aqueous dispersion resins are 50 to 60.
0.2 g / m 2 (solid content) of an aqueous liquid obtained by mixing 0 parts (solid content by weight) and 50 to 600 parts (solid content by weight) of one or more of the silicic acid compounds shown in It was confirmed that when applied as described above, a film having excellent heat resistance and corrosion resistance after heating was formed, and an excellent organic / inorganic composite steel sheet could be produced.

第3図,第4図,第5図は、クロム付着量が65mg/m2
となるようにクロメート処理したZn−Ni系合金めっ
き鋼板の上に、 酸化ポリエチレンの水系分散体:SiO2ゾル=100:300
(固形分重量比) となるように固定し、粉末状水ガラスの添加量をかえた
水性液を乾燥後の皮膜が1.0g/m2となるように塗布し、
耐熱性,耐加熱変色性及び加熱後の耐蝕性がどのように
変化するかを示したものである。
Figures 3, 4, and 5 show that the amount of deposited chromium is 65 mg / m 2
On the Zn-Ni alloy-plated steel sheet that had been chromated so that the aqueous dispersion of polyethylene oxide: SiO 2 sol = 100: 300
It was fixed so that (solid content weight ratio), and an aqueous liquid with a different amount of powdered water glass added was applied so that the film after drying would be 1.0 g / m 2 ,
It shows how heat resistance, heat discoloration resistance, and corrosion resistance after heating change.

ここで耐熱性は600℃に60分均熱し(試料温度)、試
料の酸化による重量増を測定し評価した。
Here, the heat resistance was evaluated by soaking at 600 ° C. for 60 minutes (sample temperature) and measuring the weight increase due to oxidation of the sample.

◎:全く重量変化無 ○:0〜0.1g/m2重量増加 △:0.1〜0.5g/m2重量増加 ×:0.5〜1.0g/m2重量増加 ××:1.0g/m2以上重量増加 耐加熱変色性は600℃に60分均熱し(試料温度)、試
料表面の変色性を調査し、◎,○,△,×,××の5段
階で評価したものであり、◎が最良である。
◎: totally weight change No ○: 0~0.1g / m 2 weight increase △: 0.1~0.5g / m 2 weight gain ×: 0.5~1.0g / m 2 weight increase ××: 1.0g / m 2 or more weight gain The resistance to heat discoloration is that the sample surface was soaked at 600 ° C for 60 minutes (sample temperature), and the discoloration property of the sample surface was investigated and evaluated in 5 grades of ◎, ○, △, ×, XX, and ◎ is the best. is there.

◎:全く変色無 ○:わずかに変色有り △:一部変色有り ×:ブルーイング ××:かなり黒色化あるいは灰暗色 また、加熱後の耐蝕性は600℃で60秒加熱後、JIS-Z-2
371規格に準拠した塩水噴霧試験により(食塩水濃度5
%,槽内温度35℃,噴霧圧力20psi)500時間後の発
錆状況を調査し、◎,○,△,×,××の5段階で評価
したものであり、◎が最良である。
◎: No discoloration ○: Slight discoloration △: Partially discolored ×: Blueing XX: Fair blackening or dark gray color Corrosion resistance after heating at 600 ° C for 60 seconds, JIS-Z- 2
By salt spray test according to 371 standard (concentration of saline solution 5
%, In-tank temperature 35 ° C., spray pressure 20 psi) The rusting condition after 500 hours was investigated and evaluated in 5 grades of ◎, ○, △, ×, XX, and ◎ is the best.

◎:赤錆発生 0% ○: 〃 0〜1% △: 〃 1〜10% ×: 〃 10〜50% ××: 〃 50%以上 第3図から明らかなように粉末状水ガラスの添加量によ
って耐熱性は変化し、粉末状水ガラスが50部に満たな
いと皮膜の耐熱性は低下し、酸化されて重量は増加す
る。また、600部を越えると次第に耐熱性は低下する。
これに対し、50〜600部の領域では皮膜は極めて優れ
た耐熱性を示し、重量変化は全く認められない。
◎: Red rust generation 0% ○: 〃 0 to 1% △: 〃 1 to 10% ×: 〃 10 to 50% XX: 〃 50% or more Depending on the amount of powdered water glass added, as shown in FIG. The heat resistance changes, and if the powdery water glass is less than 50 parts, the heat resistance of the film is lowered, and the film is oxidized to increase the weight. Further, when it exceeds 600 parts, the heat resistance gradually decreases.
On the other hand, in the range of 50 to 600 parts, the coating shows extremely excellent heat resistance and no change in weight is observed.

第4図から明らかなように粉末状水ガラスの添加量によ
つて耐加熱変色性も変化し、粉末状水ガラスが50部に
満たないと耐加熱変色性はかなり低下する。また、600
部を越えると耐加熱変色性はやや低下する傾向にある。
As is clear from FIG. 4, the heat discoloration resistance also changes depending on the amount of the powdery water glass added, and if the content of the powdery water glass is less than 50 parts, the heat discoloration resistance is considerably lowered. Also 600
If it exceeds the amount, the heat discoloration resistance tends to be slightly lowered.

また、第5図から明らかなように粉末状水ガラスの添加
量によって加熱後の耐蝕性も変化し、粉末状水ガラスが
50部に満たないと耐蝕性はかなり低下する。また、60
0部を越えると加熱後の耐蝕性はやや低下する傾向にあ
る。
Further, as is clear from FIG. 5, the corrosion resistance after heating changes depending on the amount of the powdery water glass added, and if the powdery water glass is less than 50 parts, the corrosion resistance is considerably lowered. Also, 60
If it exceeds 0 parts, the corrosion resistance after heating tends to be slightly lowered.

以上の結果は、粉末状水ガラスのかわりにケイ酸カリ,
ケイ酸ソーダ,水ガラス,メタケイ酸ナトリウム9水塩
を用いても、あるいはこれらのうち2種以上を同時に使
用してもほぼ同様の結果が得られた。
The above results show that instead of powdered water glass, potassium silicate,
Almost the same result was obtained by using sodium silicate, water glass, sodium metasilicate nonahydrate, or by using two or more of them at the same time.

次に第6図,第7図,第8図は、同じくクロム付着量が
65mg/m2となるようにクロメート処理したZn−Ni
系合金めっき鋼板の上に、 酸化ポリエチレンの水系分散体: 粉末状水ガラス=100:350(固形分重量比)となるよう
に固定し、SiO2ゾルの添加量をかえた水性液を乾燥後の
皮膜が1.0g/m2となるように塗布し、耐熱性,耐加熱変
色性及び加熱後の耐蝕性がどのように変化するかを示し
たものである。
Next, Figs. 6, 7, and 8 show Zn-Ni treated with chromate so that the amount of deposited chromium is 65 mg / m 2.
Aqueous dispersion of polyethylene oxide: Powdered water glass = 100: 350 (solid content weight ratio), fixed on a system alloy-plated steel sheet, and dried after drying the aqueous solution with the added amount of SiO 2 sol changed It is applied so that the film of 1.0 g / m 2 is applied, and it shows how heat resistance, heat discoloration resistance, and corrosion resistance after heating change.

第6図から明らかなようにSiO2ゾルの添加量によって耐
熱性は変化し、SiO2ゾルが50部に満たないと耐熱性は
低下し、酸化され重量増加しやすくなる。また、600部
を越えると皮膜の造膜性を失い、かなり酸化されやすく
なる。これに対し、50〜600部の領域ではまったく酸
化されず、優れた耐熱性を示す。一方、SiO2ゾルの添加
量は耐加熱変色性にも大きな影響を与え、第7図から明
らかなようにSiO2ゾルが50部に満たないと耐加熱変色
性はやや低下し、一部変色し、600部を越えると耐加熱
変色性は大幅に低下する。また、SiO2ゾルの添加量は加
熱後の耐蝕性にも大きな影響を与え、第8図から明らか
なようにSiO2ゾルが50部に満たないと加熱後の耐蝕性
はやや低下し、600部を越えると加熱後の耐蝕性と大幅
に低下する。これに対し、50〜600部の領域では安定
して優れた耐蝕性が得られる。
Heat resistance by the addition of SiO 2 sol as apparent from FIG. 6 is changed, when the SiO 2 sol is less than 50 parts heat resistance is lowered, it tends to increase the weight oxidized. On the other hand, if it exceeds 600 parts, the film-forming property of the film is lost and the film is easily oxidized. On the other hand, in the region of 50 to 600 parts, it is not oxidized at all and exhibits excellent heat resistance. On the other hand, the addition amount of SiO 2 sol has a great influence on the heat discoloration resistance, and as is clear from FIG. 7, when the SiO 2 sol is less than 50 parts, the heat discoloration resistance is slightly lowered and a partial discoloration occurs. However, if it exceeds 600 parts, the heat discoloration resistance is significantly reduced. Further, the addition amount of SiO 2 sol has a great influence on the corrosion resistance after heating, and as is clear from FIG. 8, if the SiO 2 sol is less than 50 parts, the corrosion resistance after heating is slightly lowered, If it exceeds the area, the corrosion resistance after heating is significantly reduced. On the other hand, in the region of 50 to 600 parts, stable and excellent corrosion resistance can be obtained.

以上の結果は、SiO2ゾルのかわりにCr2O3,Fe2O3,Fe3O
4,MgO,ZrO2,SnO2,Al2O3,Sb2O5のゾルを用いても、
あるいはこれらのうち2種以上を同時に使用してもほぼ
同様の結果が得られた。
The above results show that instead of SiO 2 sol, Cr 2 O 3 , Fe 2 O 3 , Fe 3 O
4 , using the sol of MgO, ZrO 2 , SnO 2 , Al 2 O 3 , and Sb 2 O 5 ,
Alternatively, almost the same results were obtained by using two or more of these at the same time.

また、上記第3〜8図の結果は酸化ポリエチレンの水分
散体を用いたが、酸化ポリエチレンのかわりにポリエチ
レン,ポリプロピレン,鉱物油,植物油,合成動物油,
合成植物油,合成動植物油,エチレン/アクリル酸共重
合体樹脂,ポリアクリル酸及びその共重合体樹脂,ポリ
アクリル酸エステル及びその共重合体樹脂,ポリメタク
リル酸及びその共重合体樹脂,ポリメタクリル酸エステ
ル及びその共重合体樹脂の水分散体を用いても同様の結
果が得られた。
In addition, although the results of FIGS. 3 to 8 used the aqueous dispersion of oxidized polyethylene, polyethylene, polypropylene, mineral oil, vegetable oil, synthetic animal oil, in place of oxidized polyethylene,
Synthetic vegetable oil, synthetic animal and vegetable oil, ethylene / acrylic acid copolymer resin, polyacrylic acid and its copolymer resin, polyacrylic acid ester and its copolymer resin, polymethacrylic acid and its copolymer resin, polymethacrylic acid Similar results were obtained using an aqueous dispersion of ester and its copolymer resin.

次に第9図,第10図,第11図は、クロム付着量が6
5mg/m2となるようにクロメート処理したZn−Ni系
合金めっき鋼板の上に、 酸化ポリエチレンの水系分散体:SiO2ゾル: 粉末状水ガラス=100:300:350 (固形分重量比) となるように固定し、水性液を塗布し乾燥後の皮膜厚を
かえ、耐熱性,耐加熱変色性及び加熱後の耐蝕性がどの
ように変化するかを示したものである。
Next, in FIGS. 9, 10, and 11, the chromium deposition amount is 6
On a Zn-Ni alloy-plated steel sheet chromated to 5 mg / m 2 , an aqueous dispersion of polyethylene oxide: SiO 2 sol: powdered water glass = 100: 300: 350 (solid content weight ratio) It shows how the heat resistance, the heat discoloration resistance and the corrosion resistance after heating are changed by changing the thickness of the film after being fixed so as to be coated with an aqueous solution and dried.

第9図,第10図,第11図から明らかなように、皮膜
厚によって耐熱性,耐加熱変色性,加熱後の耐蝕性は変
化し、0.2g/m2未満ではそれら特性が低下し、これに対
して0.2g/m2以上では優れた耐熱性,耐加熱変色性,加
熱後の耐蝕性を示す。
As is clear from FIG. 9, FIG. 10 and FIG. 11, the heat resistance, heat discoloration resistance, and corrosion resistance after heating change depending on the film thickness, and those characteristics deteriorate when less than 0.2 g / m 2 . On the other hand, when it is 0.2 g / m 2 or more, excellent heat resistance, heat discoloration resistance, and corrosion resistance after heating are exhibited.

上記第1〜11図の結果はめっき鋼板のCr付着量が6
5mg/m2の場合であるが、第12図にZn−Ni系合金
めっき鋼板の上にクロム付着量をかえ、水系分散体酸化
ポリエチレン100部(固形分重量部)にSiO2ゾル300部
(固形分重量部),粉末状水ガラス350部(固形分重量
部)混合した水性液を1.0g/m2(固形分)塗布した場合
の皮膜の密着性を示す。
The results shown in FIGS. 1 to 11 indicate that the Cr adhesion amount of the plated steel sheet is 6
In the case of 5 mg / m 2 , the amount of chromium deposited on the Zn-Ni alloy plated steel sheet was changed as shown in Fig. 12, and 100 parts of the aqueous dispersion polyethylene oxide (part by weight of solids) and 300 parts of SiO 2 sol ( It shows the adhesiveness of the film when 1.0 g / m 2 (solid content) of an aqueous liquid obtained by mixing 350 parts of powdery water glass (solid content by weight) and 350 parts of powdery water glass (solid content) is applied.

皮膜の密着性試験は上記塗布した試験片を30分沸騰
し、その後2mmゴバン目に皮膜をカットしテープ剥離
し、剥離面積で評価した。
For the adhesion test of the coating, the coated test piece was boiled for 30 minutes, and then the coating was cut on a 2 mm edge and the tape was peeled off, and the peeled area was evaluated.

◎:剥離面積 0% ○: 〃 0〜1% △: 〃 1〜10% ×: 〃 10〜50% ××: 〃 50%以上 第12図から明らかなようにCr付着量が10mg/m2
満、あるいは150mg/m2超では皮膜の密着性は低下す
る。
◎: Peeling area 0% ○: 〃 0 to 1% △: 〃 1 to 10% ×: 〃 10 to 50% XX: 〃 50% or more As shown in Fig. 12, the amount of deposited Cr is 10 mg / m 2 If it is less than 150 mg / m 2 , the adhesion of the coating will be reduced.

上記第9〜11図の結果および第12図の結果は、 酸化ポリエチレンの水系分散体:SiO2ゾル: 粉末状水ガラス=100:300:350 (固形分重量比) となるように固定したものであるが、SiO2ゾルを50〜
600部、粉末状水ガラスを50〜600部に変更してもほぼ
同様な結果が得られた。
The results shown in FIGS. 9 to 11 and the results shown in FIG. 12 are fixed so that an aqueous dispersion of polyethylene oxide: SiO 2 sol: powdery water glass = 100: 300: 350 (solid content weight ratio). However, if the SiO 2 sol is 50 to
Almost the same results were obtained even when the amount of 600 parts and the powdery water glass were changed to 50 to 600 parts.

また、SiO2ゾルのかわりにCr2O3,Fe2O3,Fe3O4,MgO,
ZrO2,SnO2,Al2O3,Sb2O5のゾルを用いても、あるいは
これらのうち2種以上を同時に使用してもほぼ同様の結
果が得られた。
Also, instead of SiO 2 sol, Cr 2 O 3 , Fe 2 O 3 , Fe 3 O 4 , MgO,
Almost the same results were obtained by using the sol of ZrO 2 , SnO 2 , Al 2 O 3 , and Sb 2 O 5 , or by using two or more of these at the same time.

また、粉末状水ガラスのかわりにケイ酸カリ,ケイ酸ソ
ーダ,水ガラス,メタケイ酸ナトリウム9水塩を用いて
も、あるいはこれらのうち2種以上を同時に使用しても
ほぼ同様の結果が得られた。
Moreover, almost the same results can be obtained by using potassium silicate, sodium silicate, water glass, sodium metasilicate nonahydrate instead of the powdery water glass, or by using two or more of them at the same time. Was given.

また、酸化ポリエチレンのかわりにポリエチレン,ポリ
プロピレン,鉱物油,植物油,合成動物油,合成植物
油,合成動植物油,エチレン/アクリル酸共重合体樹
脂,ポリアクリル酸及びその共重合体樹脂,ポリアクリ
ル酸エステル及びその共重合体樹脂,ポリメタクリル酸
及びその共重合体樹脂,ポリメタクリル酸エステル及び
その共重合体樹脂の水系分散体を用いても同様の結果が
得られた。
Further, instead of polyethylene oxide, polyethylene, polypropylene, mineral oil, vegetable oil, synthetic animal oil, synthetic vegetable oil, synthetic animal and vegetable oil, ethylene / acrylic acid copolymer resin, polyacrylic acid and its copolymer resin, polyacrylic ester and Similar results were obtained using an aqueous dispersion of the copolymer resin, polymethacrylic acid and its copolymer resin, polymethacrylic acid ester and its copolymer resin.

以上の結果より、第2層のクロメート皮膜層のクロム付
着量を10〜150mg/m2に限定するものであり、第3層
の有機/無機皮膜層の上記〜の有機/無機混合比率
を、の固形分100重量部に対して、を固形分で50
〜600重量部、を固形分で50〜600重量部に限定し、
皮膜厚の下限を0.2g/m2に限定するものである。なお、
皮膜厚の上限については経済的な観点より5.0g/m2に限
定するものである。
From the above results, the amount of chromium deposited on the chromate film layer of the second layer is limited to 10 to 150 mg / m 2 , and the above-mentioned organic / inorganic mixing ratio of the organic / inorganic film layer of the third layer is: Solid content of 100 parts by weight, the solid content of 50
~ 600 parts by weight, solids limited to 50 to 600 parts by weight,
The lower limit of the film thickness is limited to 0.2 g / m 2 . In addition,
The upper limit of the film thickness is limited to 5.0 g / m 2 from the economical viewpoint.

ここで、本発明による有機/無機複合皮膜によって極め
て優れた耐熱性,耐加熱変色性及び耐蝕性が得られるメ
カニズムについてはかならずしも明確ではないが、おお
よそ次のように考えられる。すなわち、本発明で用いる
樹脂は比較的高温域まで安定であり、且つ分解速度が遅
い。したがって、加熱により急激な燃焼や、分解が起き
にくく、徐々に分解されるため塗布された皮膜の状態は
そのまま維持される。また、それと平行してその温度に
応じてケイ酸化合物とゾルが反応し、緻密な皮膜を形成
する。このようにして得られた皮膜は半無定形なため極
めて緻密であり、酸素の拡散を遮断するため酸化物は形
成されず耐熱性に優れ、また同時に第1層のめっき層,
第2層のクロメート層の酸化を防止することにより変色
することを防ぐとともに、自身も透明皮膜のまま変化し
ないため耐加熱変色性にも優れている。また、このよう
にして形成された皮膜は柔軟性に富むため、加工に追従
し、かつ緻密であることから、腐食環境下でH2OやCl-
の拡散を押さえ優れた耐蝕性を示す。
Here, although the mechanism by which the organic / inorganic composite film according to the present invention provides extremely excellent heat resistance, heat discoloration resistance and corrosion resistance is not always clear, it is considered as follows. That is, the resin used in the present invention is stable up to a relatively high temperature range and has a slow decomposition rate. Therefore, rapid combustion and decomposition are less likely to occur due to heating, and the decomposition is gradually decomposed, so that the state of the applied film is maintained as it is. In parallel with this, the silicic acid compound and the sol react with each other according to the temperature to form a dense film. The film thus obtained is semi-amorphous and therefore extremely dense, does not form an oxide because it blocks oxygen diffusion, and has excellent heat resistance. At the same time, the first plating layer,
By preventing oxidation of the second chromate layer, discoloration is prevented, and since the transparent film itself does not change, it is also excellent in heat discoloration resistance. In addition, since the film formed in this manner is highly flexible, it follows processing and is dense, so it is possible to use H 2 O or Cl − in a corrosive environment.
Shows excellent corrosion resistance by suppressing the diffusion of.

第3〜11図はクロメート処理したZn−Ni系合金め
っき鋼板に処理した場合について述べたが、クロメート
処理して10〜150mg/m2のクロメート皮膜層を形成し
ためっき鋼板にさらに着色塗装層を有する着色塗装鋼板
に、上記有機/無機混合皮膜を塗布しても同様の効果が
えられる。すなわち、着色塗装層は顔料を含有する有機
樹脂で形成されているので上層の有機/無機混合皮膜と
の密着性は充分に確保されると共に、上記有機/無機混
合皮膜は加熱時反応して極めて緻密な皮膜に改質するた
め、外部から拡散してくる酸素を遮断し、着色塗装層を
形成する顔料や有機樹脂の酸化を押さえるため、顔料や
有機樹脂の変色を防止し、優れた耐加熱変色性を示す。
あわせて上記有機/無機混合皮膜は加熱時反応して軟化
点が高く、かつ緻密で柔軟性にも富んでいるため、優れ
た耐熱性と加熱後優れた耐蝕性も付与される。
FIGS. 3 to 11 describe the case where the chromate-treated Zn-Ni alloy plated steel sheet is treated. The chromate-treated plated steel sheet having a chromate film layer of 10 to 150 mg / m 2 is further provided with a colored coating layer. The same effect can be obtained by applying the above-mentioned organic / inorganic mixed film to the colored coated steel plate. That is, since the colored coating layer is formed of an organic resin containing a pigment, sufficient adhesion with the upper organic / inorganic mixed film is ensured, and the organic / inorganic mixed film reacts during heating and is extremely In order to modify it into a dense film, it blocks the oxygen that diffuses from the outside and suppresses the oxidation of the pigments and organic resins that form the colored coating layer, preventing discoloration of the pigments and organic resins and excellent heat resistance. Shows discoloration.
In addition, the above organic / inorganic mixed film reacts upon heating and has a high softening point, and is dense and rich in flexibility, so that excellent heat resistance and excellent corrosion resistance after heating are also imparted.

なお、着色塗装鋼板におけるクロメート皮膜層のクロメ
ート付着量を10〜150mg/m2に限定するのは、周知の
ように着色塗装層との密着性を確保するためである。
In addition, the reason why the chromate adhesion amount of the chromate film layer in the colored coated steel sheet is limited to 10 to 150 mg / m 2 is to ensure the adhesion with the colored coated layer as is well known.

〔実施例〕〔Example〕

(実施例1) めっき付着量が20g/m2のZn−Ni系合金めっき鋼
板(Ni:11.0%)に、Cr付着量が65mg/m2となる
ようにクロメート処理し、 水系分散体酸化ポリエチレン:SiO2ゾル: 粉末状水ガラス=100:350:300 (固体分重量部) となるように調整した水性液をその上に塗布し、乾燥し
て1.0g/m2となるように皮膜を形成した。
Example 1 A Zn-Ni alloy plated steel sheet (Ni: 11.0%) having a coating weight of 20 g / m 2 was chromated to a Cr deposition of 65 mg / m 2, and an aqueous dispersion of oxidized polyethylene was used. : SiO 2 sol: Water glass powder = 100: 350: 300 (parts by weight of solid content), apply an aqueous solution on it, and dry to form a film of 1.0 g / m 2. Formed.

(実施例2) めっき付着量が20g/m2のZn−Ni−Co系合金め
っき鋼板(Ni:11.0%,Co=0.5%)に、Cr付着
量が90mg/m2となるようにクロメート処理し、 水系分散体ポリエチレン:Cr2O3ゾル: ケイ酸カリ=100:200:400(固形分重量部)となるよう
に調整した水性液をその上に塗布し、乾燥して1.2g/m2
となるように皮膜を形成した。
(Example 2) A Zn-Ni-Co based alloy plated steel sheet (Ni: 11.0%, Co = 0.5%) having a coating weight of 20 g / m 2 was chromated so that the Cr weight was 90 mg / m 2. Then, aqueous dispersion polyethylene: Cr 2 O 3 sol: potassium silicate = 100: 200: 400 (solids weight part) 2
A film was formed so that

(実施例3) めっき付着量が20g/m2のZn−Fe系合金めっき鋼
板(Fe:11.5%)に、Cr付着量が120mg/m2となる
ようにクロメート処理し、 水系分散体動植物油:Fe2O3ゾル: ケイ酸ソーダ=100:400:350 (固形分重量部) となるように調整した水性液をその上に塗布し、乾燥し
て1.8g/m2となるように皮膜を形成した。
(Example 3) A Zn-Fe based alloy plated steel sheet (Fe: 11.5%) having a coating weight of 20 g / m 2 was chromated to a Cr weight of 120 mg / m 2, and the aqueous dispersion animal and vegetable oil was used. : Fe 2 O 3 sol: Sodium silicate = 100: 400: 350 (parts by weight of solid content) Aqueous liquid adjusted to this is applied and dried to form a film of 1.8 g / m 2. Was formed.

(実施例4) めっき付着量が20g/m2のZn−Ni−Cr系合金め
っき鋼板(Ni:12.5%,Cr=1.5%)に、Cr付着
量が40mg/m2となるようにクロメート処理し、 エチレン/アクリル酸共重合体樹脂: Al2O3ゾル:水ガラス=100:100:500 (固形分重量部) となるように調整した水性液をその上に塗布し、乾燥し
て2.1g/m2となるように皮膜を形成した。
(Example 4) Chromate treatment was applied to a Zn-Ni-Cr alloy-plated steel sheet (Ni: 12.5%, Cr = 1.5%) having a coating weight of 20 g / m 2 so that the Cr weight was 40 mg / m 2. Then, ethylene / acrylic acid copolymer resin: Al 2 O 3 sol: water glass = 100: 100: 500 (solids weight part) A film was formed so as to have g / m 2 .

(実施例5) めっき付着量が20g/m2のZn−Mn系合金めっき鋼
板(Mn:75.5%)に、Cr付着量が55mg/m2となる
ようにクロメート処理し、 ポリアクリル酸:Sb2O5ゾル:粉末状水ガラス=100:50
0:500(固形分重量部) となるように調整した水性液をその上に塗布し、乾燥し
て0.9g/m2となるように皮膜を形成した。
(Example 5) A Zn-Mn alloy-plated steel sheet (Mn: 75.5%) having a coating weight of 20 g / m 2 was chromated to a Cr weight of 55 mg / m 2, and polyacrylic acid: Sb. 2 O 5 sol: Water glass in powder form = 100: 50
An aqueous solution adjusted to 0: 500 (parts by weight of solid content) was applied thereon, and dried to form a film of 0.9 g / m 2 .

(実施例6) めっき付着量が20g/m2のZn−Ni系合金めっき鋼
板(Ni:11.5%)に、Cr付着量が65mg/m2となる
ようにクロメート処理し、 水系分散体酸化ポリエチレン:SiO2ゾル: メタケイ酸ナトリウム9水塩=100:350:350 (固形分重量部) となるように調整した水性液をその上に塗布し、乾燥し
て1.0g/m2となるように皮膜を形成した。
(Example 6) A Zn-Ni alloy plated steel sheet (Ni: 11.5%) having a coating weight of 20 g / m 2 was chromated to a Cr deposition of 65 mg / m 2, and the aqueous dispersion of oxidized polyethylene was used. : SiO 2 sol: Sodium metasilicate nonahydrate = 100: 350: 350 (solid weight part) Aqueous liquid adjusted so that it is applied on it, and dried to 1.0 g / m 2. A film was formed.

(実施例7) めっき付着量が20g/m2のZn−Ni系合金めっき鋼
板(Ni:12.0%)に、硝酸と硫酸の混合液をスプレー
塗布し、めっき層の表面を黒色化した後、Cr付着量が
95mg/m2となるようにクロメート処理し、 エチレン/アクリル酸共重合体樹脂: SiO2ゾル:メタケイ酸ナトリウム9水塩 =100:400:300(固形分重量部) となるように調整した水性液をその上に塗布し、乾燥し
て1.2g/m2となるように皮膜を形成した。
(Example 7) A Zn-Ni alloy plated steel sheet (Ni: 12.0%) having a coating weight of 20 g / m 2 was spray-coated with a mixed solution of nitric acid and sulfuric acid to blacken the surface of the plating layer. Chromate treatment was performed so that the amount of deposited Cr was 95 mg / m 2, and ethylene / acrylic acid copolymer resin: SiO 2 sol: sodium metasilicate nonahydrate = 100: 400: 300 (parts by weight of solid content) The aqueous solution prepared in (1) was applied thereon and dried to form a film having a concentration of 1.2 g / m 2 .

(実施例8) めっき付着量が20g/m2のZnめっき鋼板の表面に、
付着量が45mg/m2となるようにクロメート処理し、そ
の上に着色顔料を含む水溶性樹脂を10μ塗布した塗装
鋼板の上に 水系分散体エチレン/アクリル酸共重合体樹脂:ZrO2
ル:粉末状水ガラス=100:350:350 となるように調整した水性液を塗布し、乾燥して1.5g/
m2となるように皮膜を形成した。
(Example 8) On the surface of a Zn-plated steel sheet having a coating weight of 20 g / m 2 ,
Chromate treatment was applied so that the amount of adhesion was 45 mg / m 2, and 10 μm of a water-soluble resin containing a coloring pigment was applied onto the coated steel plate. Aqueous dispersion ethylene / acrylic acid copolymer resin: ZrO 2 sol: 1.5g / of dried water glass is applied and dried and adjusted to 100: 350: 350
A film was formed so that the thickness was m 2 .

(比較例1) めっき付着量が20g/m2のZn−Ni系合金めっき鋼
板(Ni:11.5%)を用いた。
(Comparative Example 1) A Zn-Ni alloy plated steel sheet (Ni: 11.5%) having a coating weight of 20 g / m 2 was used.

(比較例2) めっき付着量が20g/m2のZn−Ni系合金めっき鋼
板(Ni:11.5%)に、Cr付着量が80mg/m2となる
ようにクロメート処理した鋼板を用いた。
Comparative Example 2 A Zn-Ni alloy plated steel sheet (Ni: 11.5%) having a coating weight of 20 g / m 2 and a chromate-treated steel sheet having a Cr weight of 80 mg / m 2 were used.

(比較例3) めっき付着量が20g/m2のZn−Ni系合金めっき鋼
板(Ni:11.5%)に、Cr付着量が80mg/m2となる
ようにクロメート処理し、その上にエポキシ樹脂を塗布
し、乾燥して1.6g/m2となるように皮膜を形成した。
(Comparative Example 3) A Zn-Ni alloy plated steel sheet (Ni: 11.5%) having a coating weight of 20 g / m 2 was chromated to a Cr coating weight of 80 mg / m 2, and an epoxy resin was applied thereon. Was applied and dried to form a film having a weight of 1.6 g / m 2 .

実施例1〜8ならびに比較例1〜3で得られた表面処理
鋼板について各種試験を行った結果を第1表に示す。
Table 1 shows the results of various tests performed on the surface-treated steel sheets obtained in Examples 1 to 8 and Comparative Examples 1 to 3.

各種試験条件は次の通りである。Various test conditions are as follows.

(a)耐熱性 第3図,第6図,第9図と同じ条件で実施し、評価も同
じ基準で実施した。
(a) Heat resistance The test was carried out under the same conditions as in FIGS. 3, 6, and 9, and the evaluation was carried out under the same criteria.

(b)耐加熱変色性 第4図,第7図,第10図と同じ条件で実施し、評価も
同じ基準で実施した。
(b) Resistance to heat discoloration The test was carried out under the same conditions as in FIGS. 4, 7, and 10 and the evaluation was carried out under the same criteria.

(c)耐蝕性 第5図,第8図,第11図と同じ条件で実施し、600℃
で60秒加熱後JIS-Z-2371規格に準拠した塩水噴霧試験
により、500h後の白錆発生率(%)及び1000h後の赤錆
発生率(%)を求めた。
(c) Corrosion resistance Performed under the same conditions as in Fig. 5, Fig. 8 and Fig. 11 at 600 ℃
After 60 seconds of heating, the white rust occurrence rate (%) after 500 hours and the red rust occurrence rate (%) after 1000 hours were determined by a salt spray test according to JIS-Z-2371 standard.

[発明の効果] 従来、耐熱性,耐加熱変色性及び加熱後の耐蝕性を同時
に充分満足する有機/無機複合皮膜を有する表面処理鋼
板は存在しなかったが、本発明によればきわめて優れた
耐熱性,耐加熱変色性及び加熱後の耐蝕性に優れた皮膜
が得られる。従って、例えば本発明による有機複合鋼板
を、加工時或いは組立時に熱履歴を受けたり、あるいは
製品として使用する際、長時間熱を受ける家電製品の各
種部品や、建材など多くの用途に使用することにより素
材は酸化されず、また着色めっき層および/または着色
塗装層は変色せずいつまでも鮮やかな色調を維持し、か
つ優れた耐蝕性を確保できることから、本発明の経済的
効果は極めて大なるものである。
[Advantages of the Invention] Conventionally, there has been no surface-treated steel sheet having an organic / inorganic composite coating that simultaneously sufficiently satisfies heat resistance, heat discoloration resistance, and corrosion resistance after heating, but according to the present invention, it is extremely excellent. A film with excellent heat resistance, heat discoloration resistance, and corrosion resistance after heating can be obtained. Therefore, for example, when the organic composite steel sheet according to the present invention is subjected to heat history during processing or assembly or is used as a product, it can be used for various applications such as various parts of home appliances that receive heat for a long time and building materials. As a result, the material is not oxidized, the colored plating layer and / or the colored coating layer does not discolor, and a vivid color tone can be maintained forever, and excellent corrosion resistance can be ensured. Therefore, the economical effect of the present invention is extremely great. Is.

【図面の簡単な説明】[Brief description of drawings]

第1図,第2図は本発明による有機/無機複合鋼板の断
面概要図、 第3図,第4図,第5図はクロメート処理したZn−N
i系合金めっき鋼板の上に水系分散体の酸化ポリエチレ
ンとコロイダルシリカの配合を固定し、粉末状水ガラス
の添加量をかえた水性液を塗布し、耐熱性,耐加熱変色
性及び加熱後の耐蝕性がどのように変化するかを示した
図、 第6図,第7図,第8図は同じくクロメート処理したZ
n−Ni系合金めっき鋼板の上に水系分散体の酸化ポリ
エチレンと粉末状水ガラスの配合を固定し、コロイダル
シリカの添加量をかえた水性液を塗布し、耐熱性と加熱
後の耐蝕性がどのように変化するか示した図、 第9図,第10図,第11図はクロメート処理したZn
−Ni系合金めっき鋼板の上に水系分散体の酸化ポリエ
チレンとコロイダルシリカと粉末状水ガラスの配合を固
定した水性液を塗布し、乾燥後の皮膜厚をかえ、耐熱
性,耐加熱変色性及び加熱後の耐蝕性がどのように変化
するかを示した図、 第12図はZn−Ni系合金めっき鋼板の上にクロム付
着量をかえ、水系分散体酸化ポリエチレンとコロイダル
シリカ及び粉末状水ガラスを混合した水性液を塗布した
場合の皮膜の密着性を示す図である。 1…鋼板、2…めっき層、3…クロメート皮膜層、4…
有機/無機混合皮膜層、5…着色塗装層。
1 and 2 are schematic sectional views of an organic / inorganic composite steel sheet according to the present invention, and FIGS. 3, 4, and 5 are chromate-treated Zn-N.
Fixing the mixture of polyethylene oxide and colloidal silica of the water-based dispersion on the i-type alloy-plated steel sheet, and applying an aqueous liquid with a different amount of powdered water glass added, heat resistance, heat discoloration resistance and after heating Figures showing how corrosion resistance changes, Figures 6, 7, and 8 are Z chromated similarly.
Fix the mixture of polyethylene oxide powder and water glass in powder form on the n-Ni alloy plated steel sheet, apply an aqueous solution with a different amount of colloidal silica added, and have good heat resistance and corrosion resistance after heating. Figures 9, 10 and 11 show how they change, and chromated Zn
-Apply an aqueous liquid on which a mixture of polyethylene oxide, colloidal silica, and powdered water glass of an aqueous dispersion is fixed onto a Ni-based alloy-plated steel sheet, change the film thickness after drying, and heat resistance, heat discoloration resistance, and Fig. 12 shows how the corrosion resistance changes after heating. Fig. 12 shows the amount of chromium deposited on a Zn-Ni alloy-plated steel sheet, the aqueous dispersion polyethylene oxide, colloidal silica, and powdery water glass. It is a figure which shows the adhesiveness of the film at the time of apply | coating the aqueous liquid which mixed. 1 ... Steel plate, 2 ... Plating layer, 3 ... Chromate film layer, 4 ...
Organic / inorganic mixed film layer, 5 ... Colored coating layer.

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】鋼板表面に第1層としてめっき層を有し、
第2層として10〜150mg/m2のクロメート皮膜層を有
し、第3層としてポリエチレン,酸化ポリエチレン,ポ
リプロピレン,鉱物油,植物油,合成動物油,合成植物
油,合成動植物油,エチレン/アクリル酸共重合体樹
脂,ポリアクリル酸及びその共重合体,ポリアクリル酸
エステル及びその共重合体の水系分散体から選ばれた1
種又は2種以上の混合物の固形分100重量部に対し、Sio
2,Cr2O3,Fe2O3,Fe3O4,MgO,ZrO2,SnO2,Al2O3,Sb
2O5のゾルの1種又は2種以上を固形分50〜600重量部
含有し、かつ、ケイ酸カリ,ケイ酸ソーダ,水ガラス,
粉末状水ガラス,メタケイ酸ナトリウム9水塩の1種又
は2種以上を固形分で50〜600重量部混合した水性液
を塗布,乾燥させた0.2〜5.0g/m2の有機/無機皮膜層
を有することを特徴とする耐熱性,耐加熱変色性及び耐
蝕性に優れた有機/無機複合鋼板。
1. A steel sheet surface having a plating layer as a first layer,
The second layer has a chromate film layer of 10 to 150 mg / m 2 , and the third layer is polyethylene, oxidized polyethylene, polypropylene, mineral oil, vegetable oil, synthetic animal oil, synthetic vegetable oil, synthetic animal and vegetable oil, ethylene / acrylic acid copolymer 1 selected from coalescing resin, polyacrylic acid and its copolymer, aqueous dispersion of polyacrylic acid ester and its copolymer
Sio is based on 100 parts by weight of the solid content of one or a mixture of two or more kinds.
2 , Cr 2 O 3 , Fe 2 O 3 , Fe 3 O 4 , MgO, ZrO 2 , SnO 2 , Al 2 O 3 , Sb
One or more sol of 2 O 5 is contained in a solid content of 50 to 600 parts by weight, and potassium silicate, sodium silicate, water glass,
0.2 to 5.0 g / m 2 organic / inorganic film layer obtained by coating and drying an aqueous liquid obtained by mixing 50 to 600 parts by weight of solid water with one or more of powdered water glass and sodium metasilicate nonahydrate. An organic / inorganic composite steel sheet excellent in heat resistance, heat discoloration resistance and corrosion resistance, which is characterized by having
【請求項2】鋼板表面に第1層としてめっき層を有し、
第2層として10〜150mg/m2のクロメート皮膜層を有
し、第3層として着色塗装層を有し、第4層としてポリ
エチレン,酸化ポリエチレン,ポリプロピレン,鉱物
油,植物油,合成動物油,合成植物油,合成動植物油,
エチレン/アクリル酸共重合体樹脂,ポリアクリル酸及
びその共重合体,ポリアクリル酸エステル及びその共重
合体の水系分散体から選ばれた1種又は2種以上の混合
物の固形分100重量部に対し、SiO2,Cr2O3,Fe2O3,Fe3
O4,MgO,ZrO2,SnO2,Al2O3,Sb2O5のゾルの1種又は
2種以上を固形分50〜600重量部含有し、かつ、ケイ
酸カリ,ケイ酸ソーダ,水ガラス,粉末状水ガラス,メ
タケイ酸ナトリウム9水塩の1種又は2種以上を固形分
で50〜600重量部混合した水性液を塗布,乾燥させた
0.2〜5.0g/m2の有機/無機皮膜層を有することを特徴
とする耐熱性,耐加熱変色性及び耐蝕性に優れた有機/
無機複合鋼板。
2. A steel plate surface having a plating layer as a first layer,
It has a chromate film layer of 10 to 150 mg / m 2 as the second layer, a colored coating layer as the third layer, and polyethylene, polyethylene oxide, polypropylene, mineral oil, vegetable oil, synthetic animal oil, synthetic vegetable oil as the fourth layer. , Synthetic animal and vegetable oil,
To 100 parts by weight of solid content of ethylene / acrylic acid copolymer resin, polyacrylic acid and its copolymer, polyacrylic acid ester and aqueous dispersion of polyacrylate On the other hand, SiO 2 , Cr 2 O 3 , Fe 2 O 3 , Fe 3
One or more sol of O 4 , MgO, ZrO 2 , SnO 2 , Al 2 O 3 , and Sb 2 O 5 is contained in a solid content of 50 to 600 parts by weight, and potassium silicate, sodium silicate, Water glass, powdered water glass, and one or more of sodium metasilicate nonahydrate were mixed in a solid content of 50 to 600 parts by weight, and an aqueous liquid was applied and dried.
Organic / inorganic coating layer of 0.2 to 5.0 g / m 2 is featured, which is excellent in heat resistance, heat discoloration resistance, and corrosion resistance.
Inorganic composite steel sheet.
【請求項3】めっき層の表層または全層が着色されてい
ることを特徴とする請求項1または2記載の耐熱性,耐
加熱変色性及び耐蝕性に優れた有機/無機複合鋼板。
3. The organic / inorganic composite steel sheet excellent in heat resistance, heat discoloration resistance and corrosion resistance according to claim 1 or 2, wherein the surface layer or all layers of the plating layer are colored.
JP2138264A 1990-05-30 1990-05-30 Organic / inorganic composite steel sheet with excellent heat resistance, heat discoloration resistance, and corrosion resistance Expired - Fee Related JPH062389B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2138264A JPH062389B2 (en) 1990-05-30 1990-05-30 Organic / inorganic composite steel sheet with excellent heat resistance, heat discoloration resistance, and corrosion resistance

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2138264A JPH062389B2 (en) 1990-05-30 1990-05-30 Organic / inorganic composite steel sheet with excellent heat resistance, heat discoloration resistance, and corrosion resistance

Publications (2)

Publication Number Publication Date
JPH0433844A JPH0433844A (en) 1992-02-05
JPH062389B2 true JPH062389B2 (en) 1994-01-12

Family

ID=15217871

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2138264A Expired - Fee Related JPH062389B2 (en) 1990-05-30 1990-05-30 Organic / inorganic composite steel sheet with excellent heat resistance, heat discoloration resistance, and corrosion resistance

Country Status (1)

Country Link
JP (1) JPH062389B2 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5416625B2 (en) * 2010-03-16 2014-02-12 株式会社神戸製鋼所 Pre-coated aluminum plate
JP5777911B2 (en) * 2011-03-16 2015-09-09 株式会社神戸製鋼所 Pre-coated aluminum plate
JP5647587B2 (en) * 2011-09-21 2015-01-07 株式会社神戸製鋼所 Pre-coated metal plate
JP5661870B2 (en) * 2013-07-01 2015-01-28 株式会社神戸製鋼所 Pre-coated aluminum plate

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5413429A (en) * 1977-07-04 1979-01-31 Nippon Kokan Kk <Nkk> Surface treating method for zinc-plated steel material
JPS62152578A (en) * 1985-12-25 1987-07-07 Kawasaki Steel Corp Manufacture of alloy plated steel of zn or zn family superb in corrosion resistance, paintability and weldability
JPS62180080A (en) * 1986-01-31 1987-08-07 Kobe Steel Ltd Production of protective film for black galvanized steel sheet
JPS63123472A (en) * 1986-11-12 1988-05-27 Nippon Steel Corp Surface treatment of steel plate
JPH01148369A (en) * 1987-12-04 1989-06-09 Kobe Steel Ltd Surface treatment of galvanized steel sheet

Also Published As

Publication number Publication date
JPH0433844A (en) 1992-02-05

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