JPH062596B2 - How to cut tempered glass - Google Patents
How to cut tempered glassInfo
- Publication number
- JPH062596B2 JPH062596B2 JP27265287A JP27265287A JPH062596B2 JP H062596 B2 JPH062596 B2 JP H062596B2 JP 27265287 A JP27265287 A JP 27265287A JP 27265287 A JP27265287 A JP 27265287A JP H062596 B2 JPH062596 B2 JP H062596B2
- Authority
- JP
- Japan
- Prior art keywords
- tempered glass
- blade
- cutting
- cut
- glass
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000005341 toughened glass Substances 0.000 title claims description 25
- 238000005520 cutting process Methods 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 10
- 230000002093 peripheral effect Effects 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 239000011521 glass Substances 0.000 description 3
- 238000005728 strengthening Methods 0.000 description 3
- 238000005496 tempering Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000005357 flat glass Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Landscapes
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、高温の板ガラスを急冷して厚み方向に残留応
力を発生させ表面に圧縮応力層を形成したいわゆる強化
ガラスの切断方法に関する。TECHNICAL FIELD The present invention relates to a so-called tempered glass cutting method in which a high temperature plate glass is rapidly cooled to generate residual stress in the thickness direction to form a compressive stress layer on the surface.
強化ガラスの切断方法に関しては、強化処理する際に切
断部の加熱温度を他の部分より低くして冷却せしめるか
あるいはその冷却温度匂配を緩くして中央層に分布する
引張応力を小さくして切断する方法(特公昭47-44009
号)、切断線の位置に幅の狭いゾーンを設け、このゾー
ンに於いて、ガラスが強化過程中に隣接するガラスより
も比容積のより小さい構造状態で切断する方法(特公昭
47-1311号)などが知られてい 〔発明が解決しようとする問題点〕 しかしながら、従来の切断方法は何らかの熱処理をして
切断するもので、強化処理後のガラスを切断するもので
はなかった。Regarding the method of cutting tempered glass, the heating temperature of the cutting part should be lower than other parts to cool it during tempering, or the cooling temperature gradient should be loosened to reduce the tensile stress distributed in the central layer. Method of cutting (Japanese Patent Publication No. 47-44009)
No.), a narrow zone is provided at the position of the cutting line, and in this zone, the glass is cut in a structural state having a smaller specific volume than the adjacent glass during the strengthening process (Japanese Patent Publication No.
No. 47-1311) etc. [Problems to be solved by the invention] However, the conventional cutting method is to cut by performing some heat treatment and not to cut the glass after the strengthening treatment.
本発明はこのような点に鑑みてなされたもので従来不可
能とされていた処理後の強化ガラスを熱処理等をするこ
となく切断可能にした方法を提供することを目的とす
る。The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a method capable of cutting tempered glass after treatment, which has heretofore been impossible, without heat treatment or the like.
一方向に周速1,100m/分〜1,300m/分で走行する好まし
くはバンドソーのブレードに強化ガラス板をほぼ垂直に
保ち、10mm/分以下の速度で押圧しながら切断すること
を特徴とする。Preferably, the tempered glass plate is kept substantially vertical to the blade of the band saw, which runs at a peripheral speed of 1,100 m / min to 1,300 m / min in one direction, and is cut while pressing at a speed of 10 mm / min or less.
強化ガラスは第4図に示すように表面に圧縮応力層が、
内部に表面の圧縮応力にバランスする引張応力層が形成
れさており、内部の応力層に傷が達するとその点を起点
としてクラックが急激に発達伝播するので、強化ガラス
を常温で切断することは全く不可能とれさていたが、振
動の少ないバンドソーを使用して、しかも被加工物であ
る強化ガラスを前後方向に移動するテーブルに応力が集
中しないよう堅固にクランプして10mm/分以下、好まし
くは0.5mm/分〜5m/分の速度で送ることにより強化ガ
ラスはブレードによる押圧力を受け、これによって厚み
方向中心の最大引張応力がクラックが入っても自走しな
い値、例えば350kg/cm2以下になったためと推定され
る。The tempered glass has a compressive stress layer on the surface as shown in FIG.
A tensile stress layer that balances the compressive stress of the surface is formed inside, and when a scratch reaches the internal stress layer, a crack develops and propagates rapidly from that point, so it is not possible to cut tempered glass at room temperature. Although it was totally impossible, use a band saw with less vibration, and firmly clamp the tempered glass that is the work piece so that stress is not concentrated on the table that moves in the front-back direction. The tempered glass is pressed by the blade by sending it at a speed of 0.5 mm / min to 5 m / min, which causes the maximum tensile stress in the center of the thickness direction to not self-propel even if cracks occur, for example 350 kg / cm 2 or less. It is highly probable that
また、実施例(第3図)に示すように走行するブレード
に強化ガラスを平行ではなく若干傾けて送り込むように
する方が最適であるが、これは強化ガラスがブレードか
らの押圧力の他にブレードが走行することによって横方
向の力を受けていることによるものと思われる。Further, as shown in the embodiment (Fig. 3), it is optimal to feed the tempered glass to the traveling blade with a slight inclination, not parallel, but this is because the tempered glass has a pressing force other than the pressing force from the blade. This is probably because the blade is receiving lateral force as it travels.
以下、本発明を図面を参照しながら説明する。 Hereinafter, the present invention will be described with reference to the drawings.
第1図はバンドソーを表わす要部概略図、第2図、第3
図は切断時のブレードと強化ガラスの関係を示すA−A
矢視図(立面図)と平面図である。FIG. 1 is a schematic view of an essential part showing a band saw, FIG. 2, and FIG.
The figure shows the relationship between the blade and the tempered glass at the time of cutting.
It is an arrow view (elevation view) and a plan view.
バンドソー1は巾25mm、厚さ0.2mmのステンレス製バン
ドの先端にダイヤモンド粒を電着してブレード2とした
ものを一方向に可変速電動機3などにより駆動されるも
ので、強化ガラス4などの被加工物は図示しないテーブ
ルにクランプして送り込まれる。The band saw 1 is a stainless steel band having a width of 25 mm and a thickness of 0.2 mm, which is formed by electrodepositing diamond grains to form a blade 2 and is driven in one direction by a variable speed electric motor 3 or the like. The workpiece is clamped and sent to a table (not shown).
サンプルIとして強化度の高い強化ガラス、サンプルII
として強化度の低い強化ガラス、100mm×200mm×4.0mm
をそれぞれ用意して、第2図に示すようにブレードに強
化ガラスをほぼ垂直に保ち、かつ第3図に示すように、
走行するブレードに対してt=0(平行)でなくt=0.
5mmなどわずかに傾斜させながら、送り速度を1〜2mm
/分として、ブレードの周速を変えて切断した結果を第
1表に示す。(○は良好に切断出来たものを表わし×は
不良を表わす。) この結果から明らかなようにブレードの周速は1,200m/
分を中心に1,100m/分〜1,300m/分の範囲内で強化ガラ
スを切断することができた。Tempered glass with high degree of strengthening as sample I, sample II
As a tempered glass with a low degree of tempering, 100 mm × 200 mm × 4.0 mm
Are prepared respectively, the tempered glass is kept almost vertical to the blade as shown in FIG. 2, and as shown in FIG.
T = 0, not t = 0 (parallel) to the running blades.
Feed rate is 1-2 mm while slightly tilting such as 5 mm
Table 1 shows the results of cutting by changing the peripheral speed of the blade as / min. (○ means that it could be cut well, and × means that it was defective.) As is clear from this result, the blade peripheral speed is 1,200 m /
The tempered glass could be cut within the range of 1,100 m / min to 1,300 m / min centering on the minute.
本発明は実施例のものに限定されるものではなく種々の
応用が可能である。The present invention is not limited to the embodiment and various applications are possible.
加工機としてはバンドソーに限らず比較的半径の大きな
ディスクを使うことも可能である。The processing machine is not limited to the band saw, and it is possible to use a disk having a relatively large radius.
本発明は一定固所で走行するブレードに強化ガラスを送
り込む方式で説明したが強化ガラスを固定してブレード
が組み込んであるハウジング部分を動かすような方式で
もよいことは勿論である。Although the present invention has been described with the method of feeding the tempered glass to the blade that runs at a fixed place, it goes without saying that the method of fixing the tempered glass and moving the housing part in which the blade is incorporated may be used.
本発明は従来の強化ガラス切断が強化処理をする前か、
熱処理中に行なわなければならないという前提を覆すも
ので、強化処理をされた強化ガラスであっても常温で切
断可能にするという著効を奏するものである。The present invention is a conventional tempered glass cutting before the tempering process,
This overturns the premise that it must be carried out during heat treatment, and has the remarkable effect of making it possible to cut even tempered tempered glass at room temperature.
第1図はバンドソーを表わす要部概略図、第2図、第3
図は切断時のブレードと強化ガラスの関係を示すA−A
矢視図(立面図)と平面図、第4図は強化ガラスの断面
方向応力分布図を示す。 1……バンドソー、2……ブレート、4……強化ガラスFIG. 1 is a schematic view of an essential part showing a band saw, FIG. 2, and FIG.
The figure shows the relationship between the blade and the tempered glass at the time of cutting.
An arrow view (elevation view) and a plan view, and FIG. 4 are sectional stress distribution diagrams of the tempered glass. 1 ... Band saw, 2 ... Blate, 4 ... Tempered glass
Claims (1)
行するブレードに、強化ガラス板をほぼ垂直に保ち、10
mm/分以下の速度で押圧しながら切断することを特徴と
する強化ガラスの切断方法。1. A tempered glass plate is held almost vertically on a blade that travels in one direction at a peripheral speed of 1,100 m / min to 1,300 m / min.
A method for cutting tempered glass, which comprises cutting while pressing at a speed of mm / min or less.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP27265287A JPH062596B2 (en) | 1987-10-28 | 1987-10-28 | How to cut tempered glass |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP27265287A JPH062596B2 (en) | 1987-10-28 | 1987-10-28 | How to cut tempered glass |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH01115843A JPH01115843A (en) | 1989-05-09 |
| JPH062596B2 true JPH062596B2 (en) | 1994-01-12 |
Family
ID=17516905
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP27265287A Expired - Lifetime JPH062596B2 (en) | 1987-10-28 | 1987-10-28 | How to cut tempered glass |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH062596B2 (en) |
-
1987
- 1987-10-28 JP JP27265287A patent/JPH062596B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH01115843A (en) | 1989-05-09 |
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