JPH0628901B2 - Method of heating mold cavity for plastic molding - Google Patents
Method of heating mold cavity for plastic moldingInfo
- Publication number
- JPH0628901B2 JPH0628901B2 JP2135494A JP13549490A JPH0628901B2 JP H0628901 B2 JPH0628901 B2 JP H0628901B2 JP 2135494 A JP2135494 A JP 2135494A JP 13549490 A JP13549490 A JP 13549490A JP H0628901 B2 JPH0628901 B2 JP H0628901B2
- Authority
- JP
- Japan
- Prior art keywords
- temperature
- mold cavity
- molding
- mold
- raising
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/42407—Procedures for start-up or material change
- B29C49/42408—Temperature conditioning, e.g. pre-heating of the moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/48—Moulds
- B29C49/4823—Moulds with incorporated heating or cooling means
- B29C2049/4854—Heating or cooling from the inside of the cavity, e.g. using flames or other means
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、プラスチックの成形時における金型キャビテ
ィ昇温方法に関し、特に、成形前に金型キャビティを昇
温させ、成形に最適な高温状態で成形すると共に、成形
後は、温度を下げることができるようにするための新規
な改良に関する。Description: TECHNICAL FIELD The present invention relates to a method for raising the temperature of a mold cavity during molding of a plastic, and more particularly, to raising the temperature of the mold cavity before molding to obtain an optimum high temperature condition for molding. The present invention relates to a novel improvement that enables the temperature to be lowered after the molding as well as the molding.
従来、用いられていたこの種のプラスチック成形用金型
キャビティ昇温方法としては種々あるが、その中で代表
的な方法について述べると、ここではその方法を開示し
た文献名を挙げていないが、一般には、金型内に形成さ
れた案内孔内に熱媒体を流すことにより、金型キャビテ
ィ内の温度を制御するようにしていた。Conventionally, there are various methods for raising the temperature of the mold cavity for plastic molding of this kind, but a typical method among them is not mentioned here, although the literature name disclosing the method is not mentioned. In general, the temperature inside the mold cavity is controlled by causing a heat medium to flow through the guide hole formed in the mold.
従来のプラスチック成形用金型キャビティ昇温方法は、
以上のように構成されていたため、次のような課題が存
在していた。The conventional mold cavity temperature raising method for plastic molding is
Since it was configured as described above, there were the following problems.
すなわち、一般に、成形時の金型キャビティの温度は、
高ければ高いほど成形が良好に行われ、転写性も良好と
なるが、従来のように金型内に熱媒体を案内して金型キ
ャビティを加熱する方法の場合には、成形時に高温にす
ることは可能であるが、成形後は金型の温度を低下させ
て成形物を取り出すようにしなければならず、熱媒体を
介して、昇温と降温を短時間のうちに制御することは極
めて難しく、昇温と降温の両者を速やかに立上げること
は不可能であった。That is, in general, the temperature of the mold cavity during molding is
The higher it is, the better the molding is and the better the transferability is. However, in the case of the conventional method of heating the mold cavity by guiding the heat medium into the mold, the mold cavity is heated to a high temperature. However, it is necessary to lower the mold temperature after molding to take out the molded product, and it is extremely difficult to control the temperature rise and temperature drop in a short time via the heat medium. It was difficult, and it was impossible to quickly raise both the temperature rise and the temperature fall.
従って、従来の成形方法では、成形品の品質(特に表面
状態)か生産性かの何れかを犠牲にせざるを得ないと云
うことが現実であった。Therefore, in the conventional molding method, it has been a reality that the quality (particularly the surface condition) of the molded product or the productivity must be sacrificed.
本発明は、以上のような課題を解決するためになされた
もので、特に、成形前に金型キャビティを昇温させ、成
形に最適な高温状態で成形すると共に、成形後は、温度
を下げることができるようにした金型キャビティ昇温方
法を提供することを目的とする。The present invention has been made to solve the above problems, and in particular, the temperature of the mold cavity is raised before molding, and the mold is molded at a high temperature suitable for molding, and the temperature is lowered after molding. It is an object of the present invention to provide a method for raising the temperature of a mold cavity that can be performed.
本発明によるプラスチック成形用金型キャビティ昇温方
法は、一対の金型を所定温度に温調するようにした金型
キャビティ昇温方法において、前記金型の開状態下で、
前記金型の金型キャビティ内に発熱体を位置させて前記
金型キャビティを前記所定温度よりも昇温させ、前記発
熱体が金型キャビティから離間後、前記金型を閉状態と
するようにした方法である。A method of raising the temperature of a mold cavity for plastic molding according to the present invention is a method of raising the temperature of a pair of molds to a predetermined temperature, wherein the mold cavity is heated under an open state,
A heating element is positioned in the die cavity of the die to raise the temperature of the die cavity above the predetermined temperature, and after the heating element is separated from the die cavity, the die is closed. It is the method.
本発明によるプラスチック成形用金型キャビティ昇温方
法においては、金型を成形品の取り出しに適した所定温
度に常時温調させておき、金型が開状態となった段階で
発熱体を金型キャビティ内に移動させ、この状態で金型
キャビティを昇温し、前記所定温度以上とした後に発熱
体が金型外に移動する。In the method for raising the temperature of the mold cavity for plastic molding according to the present invention, the temperature of the mold is constantly adjusted to a predetermined temperature suitable for taking out a molded product, and the heating element is set at the stage when the mold is in an open state. The mold is moved into the cavity, the temperature of the mold cavity is raised in this state, and the heating element is moved to the outside of the mold after the temperature is raised to the predetermined temperature or higher.
この昇温された状態で金型が閉状態となるため金型キャ
ビティは前記所定温度よりも上昇した昇温状態に保持さ
れ、この状態で原料が金型キャビティ内に供給されて高
温下で成形が行われる。Since the mold is closed in this heated state, the mold cavity is kept at a raised temperature higher than the predetermined temperature, and in this state the raw material is supplied into the mold cavity and molded at high temperature. Is done.
この成形完了後は、金型キャビティの温度が金型温調時
の所定温度すなわち成形品取出温度まで低下するため、
成形品は冷却されて取り出すことができる。After this molding is completed, the temperature of the mold cavity drops to the predetermined temperature during mold temperature control, that is, the temperature at which the molded product is taken out.
The molded product is cooled and can be taken out.
以下、図面と共に本発明によるプラスチック成形用金型
キャビティ昇温方法の好適な実施例として、プラスチッ
ク中空成形用金型キャビティ昇温方法について詳細に説
明する。第1図から第4図迄は、本発明によるプラスチ
ック成形用金型キャビティ昇温方法を示すためのもの
で、第1図から第3図迄は、金型を昇温させる状態を示
す成形機の説明図、第4図はフロー図である。Hereinafter, a method for raising the temperature of a mold cavity for plastic hollow molding will be described in detail as a preferred embodiment of a method for raising the temperature of a mold cavity for plastic molding according to the present invention with reference to the drawings. 1 to 4 are for showing a method for raising the temperature of the mold cavity for plastic molding according to the present invention, and FIGS. 1 to 3 are the molding machines showing the state of raising the temperature of the mold. And FIG. 4 is a flow chart.
図において、符号1で示されるものは押出機2に接続さ
れたアキュムレータヘッドであり、このアキュムレータ
ヘッド1の射出口1aの下方位置には、互いに開状態及
び閉状態となる一対の金型3,4が配設されている。In the figure, reference numeral 1 is an accumulator head connected to an extruder 2, and a pair of molds 3, which are in an open state and a closed state, are provided below the injection port 1a of the accumulator head 1. 4 are provided.
前記各金型3,4には、凹部からなる金型キャビティ5
が形成されており、各金型3,4が閉状態となった場
合、所定形状の前記金型キャビティ5が形成されるよう
に構成されている。Each of the molds 3 and 4 has a mold cavity 5 formed of a recess.
Is formed, and when the molds 3 and 4 are in the closed state, the mold cavity 5 having a predetermined shape is formed.
前記各金型3,4の近傍位置には、台車6上に設けられ
遠赤外線ヒータ、ガスヒータ、レーザー等の熱源からな
る発熱体7が昇降方向A及び横方向Bに沿って図示しな
い搬送手段により移動自在に配設されている。At a position near each of the molds 3 and 4, a heating element 7 provided on a carriage 6 and made of a heat source such as a far-infrared heater, a gas heater, and a laser is provided along a vertical direction A and a horizontal direction B by a conveying means (not shown). It is movably arranged.
本発明によるプラスチック成形用金型キャビティ昇温方
法を示すための成形機は、前述したように構成されてお
り、以下にその動作について説明する。The molding machine for showing the method of raising the temperature of the mold cavity for plastic molding according to the present invention is configured as described above, and its operation will be described below.
まず、第4図のフロー図に示されるように、第1ステッ
プ10でスタートとなり、発熱体7が金型3,4の下方
位置迄横方向Bに沿って移動して第2ステップ11の前
進限となる。First, as shown in the flow chart of FIG. 4, starting in the first step 10, the heating element 7 moves along the lateral direction B to a position below the molds 3 and 4, and the second step 11 advances. It becomes the limit.
前述の状態では、各金型3,4は、成形品を取り出すの
に適した成形品取出温度である所定温度に熱媒体を介し
て温調されている。In the above-mentioned state, the temperature of each of the molds 3 and 4 is adjusted via the heat medium to a predetermined temperature which is a molded product taking-out temperature suitable for taking out the molded product.
同時に、第3ステップ12で上昇開始遅延タイマが作動
し、第4ステップ13で発熱体7がONとなると共に、
第5ステップ14で昇温時間タイマがスタートして、第
6ステップ15で発熱体7が上昇開始となる。At the same time, the rising start delay timer is activated in the third step 12, the heating element 7 is turned on in the fourth step 13, and
In the fifth step 14, the temperature raising time timer is started, and in the sixth step 15, the heating element 7 starts to rise.
次に、この発熱体7は、昇降方向Aに沿って上昇し、第
7ステップ16の上昇限で、開状態の金型キャビティ5
内に位置し、第5ステップ14の昇温時間タイマにより
金型キャビティ5内の温度が、前記温調時の所定温度よ
りも十分に高い高温状態になるまで昇温される。Next, the heating element 7 rises along the ascending / descending direction A, and at the ascent end of the seventh step 16, the mold cavity 5 in the open state is closed.
The temperature inside the mold cavity 5 is raised by the temperature raising time timer of the fifth step 14 until it reaches a high temperature state sufficiently higher than the predetermined temperature during the temperature control.
この発熱体7の昇温が完了した時点で、第8ステップ1
7により発熱体7がOFFとなると共に、第9ステップ
18により発熱体7が下降開始となり、第10ステップ
19で下降限に到達する。When the heating of the heating element 7 is completed, the eighth step 1
The heating element 7 is turned off by 7 and the heating element 7 starts to descend by the ninth step 18, and reaches the lowering limit by the 10th step 19.
前述の下降限で発熱体7は、金型3,4の直下に位置
し、第11ステップ20の後退開始遅延タイマの作動に
より、第12ステップ21の後退開始となり、第13ス
テップ22の後退限で発熱体7は元の第1ステップ10
時の待機位置に戻って第14ステップ23の停止とな
る。At the aforementioned lower limit, the heating element 7 is located immediately below the molds 3, 4, and the backward start delay timer of the 11th step 20 is actuated to start the backward start of the 12th step 21 and the backward limit of the 13th step 22. The heating element 7 is the original first step 10
It returns to the standby position at that time, and the 14th step 23 is stopped.
尚、前述の第13ステップ22の後退限で、成形機が自
動運転となり、押出機2で押出された原料は、アキュム
レータヘッド1の射出口1aより第2図から第3図に示
す閉状態の金型キャビティ5内に、パリソン30を注入
する。It should be noted that, at the retreat limit of the thirteenth step 22 described above, the molding machine is automatically operated, and the raw material extruded by the extruder 2 is in the closed state shown in FIGS. 2 to 3 through the injection port 1a of the accumulator head 1. The parison 30 is injected into the mold cavity 5.
このパリソン30は、高温状態の金型キャビティ5内で
極めて好条件下で成形され、表面状態のよい成形が行わ
れ、成形終了時には、金型キャビティ5の温度は、各金
型3,4を温調している成形品取出温度である所定温度
迄低下しているため、各金型3,4を開状態とすること
により、成形後冷却された成形物を良好な状態で取り出
すことができる。The parison 30 is molded under extremely favorable conditions in the mold cavity 5 in a high temperature state, and molding with a good surface state is performed. At the end of molding, the temperature of the mold cavity 5 is set to the molds 3 and 4. Since the temperature has fallen to the predetermined temperature, which is the temperature at which the molded product is taken out, the molds cooled after molding can be taken out in a good condition by opening the molds 3 and 4. .
従って、前記金型キャビティ5を前記所定温度よりも高
温状態にしなければならない期間は、成形時における転
写が終了するまでの短時間の間のみでよく、前述の動作
で示した発熱体7のON時間で十分であることが実験の
結果判明している。Therefore, the mold cavity 5 has to be heated to a temperature higher than the predetermined temperature only for a short time until the transfer is completed at the time of molding, and the heating element 7 shown in the above operation is turned on. Experiments have shown that time is sufficient.
また、前記発熱体7のヒーター容量(形状及び数量等)
と金型キャビティ5の距離を適切なものとし、発熱時間
と射出のタイミングを制御することにより、制御サイク
ルを大きくすることなく、転写性にすぐれた成形品を得
ることも確認されている。Also, the heater capacity of the heating element 7 (shape, quantity, etc.)
It has also been confirmed that a molded product excellent in transferability can be obtained without increasing the control cycle by making the distance between the mold cavity 5 and the mold cavity 5 appropriate and controlling the heat generation time and the timing of injection.
尚、本実施例においては、プラスチック中空成形のパリ
ソンを成形する場合について述べたが、パリソンに限ら
ず、射出成形方法等あらゆる成形に応用できることは述
べるまでもないことである。In this embodiment, the case of molding a plastic hollow molding parison has been described, but it goes without saying that the invention can be applied to various moldings such as an injection molding method as well as a parison.
本発明によるプラスチック成形用金型キャビティ昇温方
法は、以上のように構成されているため、次のような効
果を得ることができる。Since the method for raising the temperature of the mold cavity for plastic molding according to the present invention is configured as described above, the following effects can be obtained.
すなわち、金型自体を所定温度である成形品取出温度で
一定温調した状態に維持した上で、金型開時に金型キャ
ビティ内を発熱体で直接加熱し、所定温度以上とするた
め、成形時には金型キャビティ内を成形に最適な高温と
し、成形品を取出す時には金型が所定温度迄降下するた
め、相反する二つの温度条件を同一金型において容易に
達成することができ、常に、転写性にすぐれた成形を達
成することができ、歩留まりを大巾に向上することがで
きる。That is, after maintaining the mold itself at a constant temperature at the molded product ejection temperature, which is the specified temperature, the mold cavity is directly heated by the heating element when the mold is opened, so that the temperature is above the specified temperature. Sometimes the mold cavity has a high temperature that is optimal for molding, and when the molded product is taken out, the mold temperature drops to a specified temperature, so two contradictory temperature conditions can be easily achieved with the same mold, and the transfer is always performed. Molding with excellent properties can be achieved, and the yield can be greatly improved.
第1図から第4図迄は、本発明によるプラスチック成形
用金型キャビティ昇温方法を示すためのもので、第1図
から第3図迄は、金型を昇温させる状態を示す成形機の
説明図、第4図はフロー図である。 3,4は金型、5は金型キャビティ、7は発熱体であ
る。1 to 4 are for showing a method for raising the temperature of the mold cavity for plastic molding according to the present invention, and FIGS. 1 to 3 are the molding machines showing the state of raising the temperature of the mold. And FIG. 4 is a flow chart. 3 and 4 are molds, 5 is a mold cavity, and 7 is a heating element.
Claims (1)
うにしたプラスチック成形用金型キャビティ昇温方法に
おいて、 前記金型(3,4)の開状態下で、前記金型(3,4)の金型キャ
ビティ(5)内に発熱体(7)を位置させて前記金型キャビテ
ィ(5)を前記所定温度よりも昇温させ、前記発熱体(7)が
金型キャビティ(5)から離間後、前記金型(3,4)を閉状態
とするようにしたことを特徴とするプラスチック成形用
金型キャビティ昇温方法。1. A method of raising the temperature of a pair of molds (3, 4) to a predetermined temperature in a mold cavity temperature raising method for plastics molding, wherein the molds (3, 4) are opened. The heating element (7) is positioned in the mold cavity (5) of the mold (3, 4) to raise the temperature of the mold cavity (5) above the predetermined temperature, and the heating element (7) is A method for raising the temperature of a mold cavity for plastic molding, characterized in that the mold (3, 4) is closed after being separated from the mold cavity (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2135494A JPH0628901B2 (en) | 1990-05-28 | 1990-05-28 | Method of heating mold cavity for plastic molding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2135494A JPH0628901B2 (en) | 1990-05-28 | 1990-05-28 | Method of heating mold cavity for plastic molding |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0429825A JPH0429825A (en) | 1992-01-31 |
| JPH0628901B2 true JPH0628901B2 (en) | 1994-04-20 |
Family
ID=15153053
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2135494A Expired - Lifetime JPH0628901B2 (en) | 1990-05-28 | 1990-05-28 | Method of heating mold cavity for plastic molding |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0628901B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5529014A (en) * | 1992-03-31 | 1996-06-25 | Yazaki Corporation | Car-carried indicating device |
| JP4851293B2 (en) * | 2006-10-12 | 2012-01-11 | 矢崎総業株式会社 | Instrument device guidelines |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61114827A (en) * | 1984-11-08 | 1986-06-02 | Canon Inc | Heating and cooling method for plastic molding molds |
| JPH0761670B2 (en) * | 1987-08-08 | 1995-07-05 | 西堀 稔 | Mold surface heating device |
-
1990
- 1990-05-28 JP JP2135494A patent/JPH0628901B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0429825A (en) | 1992-01-31 |
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