JPH062891B2 - Reactor-Steelmaking raw material supply method - Google Patents
Reactor-Steelmaking raw material supply methodInfo
- Publication number
- JPH062891B2 JPH062891B2 JP59134659A JP13465984A JPH062891B2 JP H062891 B2 JPH062891 B2 JP H062891B2 JP 59134659 A JP59134659 A JP 59134659A JP 13465984 A JP13465984 A JP 13465984A JP H062891 B2 JPH062891 B2 JP H062891B2
- Authority
- JP
- Japan
- Prior art keywords
- raw material
- damper
- bucket
- heating shaft
- lid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/0025—Charging or loading melting furnaces with material in the solid state
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/56—Manufacture of steel by other methods
- C21C5/562—Manufacture of steel by other methods starting from scrap
- C21C5/565—Preheating of scrap
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B1/00—Shaft or like vertical or substantially vertical furnaces
- F27B1/10—Details, accessories or equipment specially adapted for furnaces of these types
- F27B1/20—Arrangements of devices for charging
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D13/00—Apparatus for preheating charges; Arrangements for preheating charges
- F27D13/002—Preheating scrap
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C2007/0093—Duplex process; Two stage processes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/16—Introducing a fluid jet or current into the charge
- F27D2003/162—Introducing a fluid jet or current into the charge the fluid being an oxidant or a fuel
- F27D2003/163—Introducing a fluid jet or current into the charge the fluid being an oxidant or a fuel the fluid being an oxidant
- F27D2003/164—Oxygen
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D99/00—Subject matter not provided for in other groups of this subclass
- F27D99/0001—Heating elements or systems
- F27D99/0033—Heating elements or systems using burners
- F27D2099/0046—Heating elements or systems using burners with incomplete combustion, e.g. reducing atmosphere
- F27D2099/0048—Post- combustion
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D99/00—Subject matter not provided for in other groups of this subclass
- F27D99/0001—Heating elements or systems
- F27D99/0003—Heating elements or systems with particulate fuel, e.g. aspects relating to the feeding
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacture Of Iron (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
- Furnace Details (AREA)
Description
発明の目的 Purpose of the invention
【産業上の利用分野】 本発明は、リアクター製鉄を実施するときの、原料供給
方法の改良に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an improvement in a raw material supply method when carrying out reactor ironmaking.
発明者らは、さらにスクラップの溶解による鉄(銑鉄お
よび鋼を包含する意味である)の製造を、電力やコーク
スを使用することなく、炭素質材料と酸素ガスとを使用
して行なう技術を確立し、これを「リアクター製鉄法」
と名づけて、すでに開示した(特開昭57−19820
6号)。 この製鉄法は、原料としてスクラップだけでなく還元鉄
を用いることもできるが、還元鉄を対象とする場合に最
適の操業条件を決定したので、それも開示した(特願昭
59−35842号)。 「リアクター製鉄」の基本的な方法は、リアクター内に
上部に空間を残して収容した溶融鉄(以下、「溶鉄」)
中にスクラップおよび炭素質材料を装入し、溶鉄中に酸
素ガスを吹き込んで溶湯を攪拌するとともに、炭素質材
料を主としてCOにまで酸化し、またリアクター内の溶
鉄湯面上の上記空間にも酸素ガスを吹き込み、上記CO
ガスをCO2まで酸化し、酸化により発生した熱で装入
スクラップを溶解し、高温の排ガスを装入するスクラッ
プの予熱に利用するものである。その後の改良方法にお
いては、COのCO2への酸化をリアクター外で行な
う。 「リアクター製鉄」に使用する装置については、基本的
なものは前記特開昭57−198206号に開示し、改
良装置を特開昭58−199809号および特願昭58
−24370号で提案した。 改良装置においては、スクラップ予熱シャフトをリアク
ターの直上におき、シャフト下部にダンパーを設けて、
予熱時にはこれを閉めてスクラップを保持し、装入時に
は開いてリアクター内へ直接落下させることにより、ス
クラップの形状や寸法によらず、確実に装入できるよう
にした。ダンパーの焼損を防ぐため、内部に冷却水を通
すが、高温の排気ガスにさらされると寿命が短くなる。
そこで、排ガスの流路を、スクラップ上部から導入して
下部から出るように、つまりスクラップの加熱を行なっ
て温度の低下した排ガスがダンパーに接触するようにし
て効果をあげた。しかし、ダンパーがリアクターに面し
ていると、なお両面から熱を受けるので、損傷は無視で
きない。 この点を含め、リアクター製鉄装置は、各構成部分が、
いっそう堅牢で長寿命であることを要求される。熱効率
の向上もまた常に課題であり、熱ロスの少ない形状とし
なければならない。また気密の確保も重要であって、加
熱シャフトには常時高温の燃焼ガスが導入されているの
で、気密状態を保ちつつ原料を加熱シャフトに装入する
必要があり、そこで加熱した原料を、気密状態を保ちつ
つ円滑に炉体内に投入する必要がある。The inventors have further established a technique for producing iron (which means pig iron and steel) by melting scrap, using carbonaceous materials and oxygen gas, without using electric power or coke. And this is the "reactor steelmaking method"
Already disclosed (Japanese Patent Application Laid-Open No. 57-201982).
No. 6). In this iron-making method, not only scrap but also reduced iron can be used as a raw material, but when the reduced iron is targeted, the optimum operating conditions have been determined, which is also disclosed (Japanese Patent Application No. 59-35842). . The basic method of "reactor ironmaking" is the molten iron stored in the reactor leaving a space above (hereinafter "molten iron").
Scrap and carbonaceous material are charged into the molten iron, oxygen gas is blown into the molten iron to stir the molten metal, the carbonaceous material is mainly oxidized to CO, and the space above the molten iron surface in the reactor is also filled. Blow in oxygen gas
It oxidizes the gas to CO 2 , melts the charging scrap with the heat generated by the oxidation, and uses it for preheating the scrap charging the high temperature exhaust gas. In a subsequent improved method, the oxidation of CO to CO 2 is carried out outside the reactor. Regarding the apparatus used for "reactor iron making", the basic apparatus is disclosed in the above-mentioned JP-A-57-198206, and the improved apparatus is disclosed in JP-A-58-199809 and Japanese Patent Application No.
-24370. In the improved device, the scrap preheating shaft is placed directly above the reactor, and a damper is installed below the shaft,
By closing this at the time of preheating and holding the scrap, and opening it at the time of charging and dropping it directly into the reactor, it was possible to reliably charge regardless of the shape and size of the scrap. Cooling water is passed inside to prevent burnout of the damper, but if it is exposed to high temperature exhaust gas, its life will be shortened.
Therefore, the effect was obtained by introducing the exhaust gas flow path from the upper part of the scrap and exiting it from the lower part, that is, by heating the scrap so that the exhaust gas having a lowered temperature comes into contact with the damper. However, when the damper faces the reactor, it still receives heat from both sides, so the damage is not negligible. Including this point, the reactor iron making equipment has
It is required to be even more robust and have a long service life. Improving thermal efficiency is also a constant issue, and the shape must be such that heat loss is small. It is also important to ensure airtightness, because high-temperature combustion gas is constantly introduced into the heating shaft, so it is necessary to charge the raw material into the heating shaft while maintaining the airtight state. It is necessary to smoothly insert into the furnace while maintaining the state.
【発明が解決しようとする問題点】 本発明者らは、上記の要請にこたえ、製作が容易で長寿
命であり、操業および補修に便利であって、熱の利用度
が高い、高度に合理化された構造のリアクター製鉄装置
を開発して、別途提案した。 本発明の目的は、この提案の装置を用いてリアクター製
鉄を実施するに当り、上記した気密状態を保ちつつ、原
料を加熱して炉体内へ移行させるための、原料供給方法
を提供することにある。 発明の構成DISCLOSURE OF THE INVENTION Problems to be Solved by the Invention The present inventors have responded to the above-mentioned demands, are easy to manufacture, have a long life, are convenient for operation and repair, have high utilization of heat, and are highly rationalized. We developed a reactor iron making device with the above structure and proposed it separately. It is an object of the present invention to provide a raw material supply method for heating a raw material and transferring it into the furnace body while maintaining the above-mentioned airtight state when carrying out reactor ironmaking using this proposed apparatus. is there. Structure of the invention
上記の改良されたリアクター製鉄装置の、原料供給に関
連する主要部分の構造は、第1図に示すとおりである。
この図を参照して説明すれば、本発明のリアクター製鉄
の原料供給方法は、投入された原料を溶解するための炉
体1、燃焼ガスで原料を加熱するための加熱シャフト
3、および加熱シャフトに原料を補給するための原料バ
ケット4を、下方から上方に向ってほぼ垂直に配列し、
炉体からのガスを燃焼させて高温にし原料の加熱に利用
するためのガス燃焼塔(図示してない)を設けてなるリ
アクター製鉄装置を用いてスクラップ原料を溶解するに
当り、下記の操作を行なうことを特徴とする。 イ)原料バケット4の下部のダンパー23を閉じ、上部
の蓋24を開いて、コンベア6から所定量の原料をバケ
ット内に装入する。 ロ)加熱シャフト3の下部のダンパー22を閉じてお
き、バケットの蓋24を閉じダンパー24を開いて、バ
ケット内の原料CSを加熱シャフト3内へ落下させる。 ハ)バケットのダンパー23を閉じ、燃焼ガスを加熱シ
ャフト3内に、ガス入口31から導入し出口32から出
して原料を加熱し、その間、バケットの蓋24を開いて
次の原料を装入する。 ニ)加熱シャフトのダンパー22と炉体上部の蓋21を
開いて、加熱された原料HSを炉体1内に投入し、加熱
シャフトのダンパー22と炉体の蓋21を閉じる。 以下、上記ロ),ハ)およびニ)を繰り返す。The structure of the main part of the improved reactor iron making apparatus related to raw material supply is shown in FIG.
Referring to this figure, the method for supplying a raw material for reactor iron making according to the present invention includes a furnace body 1 for melting the charged raw material, a heating shaft 3 for heating the raw material with combustion gas, and a heating shaft. Raw material buckets 4 for replenishing the raw material are arranged substantially vertically from below to above,
When melting scrap raw materials using a reactor iron-making device equipped with a gas combustion tower (not shown) for burning the gas from the furnace body to high temperature and using it for heating the raw materials, the following operations are performed. It is characterized by performing. B) The lower damper 23 of the raw material bucket 4 is closed, the upper lid 24 is opened, and a predetermined amount of raw material is loaded from the conveyor 6 into the bucket. B) The damper 22 below the heating shaft 3 is closed, the lid 24 of the bucket is closed, and the damper 24 is opened to drop the raw material CS in the bucket into the heating shaft 3. C) The damper 23 of the bucket is closed, and the combustion gas is introduced into the heating shaft 3 through the gas inlet 31 and exits through the outlet 32 to heat the raw material, while the lid 24 of the bucket is opened and the next raw material is charged. . D) The damper 22 of the heating shaft and the lid 21 on the upper part of the furnace body are opened, the heated raw material HS is charged into the furnace body 1, and the damper 22 of the heating shaft and the lid 21 of the furnace body are closed. Hereinafter, the above b), c) and d) are repeated.
上述の蓋およびダンパーの操作による原料の供給を行な
うことにより、気密状態を保ったまま、原料の加熱が行
なえる。By supplying the raw material by operating the above-mentioned lid and damper, the raw material can be heated while maintaining the airtight state.
リアクター製鉄装置の蓋21および24は、図示したよ
うにスライド方式がコンパクトで好ましく、一方、ダン
パー22および23は、図示したような観音開き方式
が、動作を円滑にできて好ましい。これらのダンパー
は、原料の装入に伴う落下衝撃を緩和することが望まし
く、それには、第2図および第3図に示すような、開閉
操作を兼ねた油圧機構の採用が好都合である。 図示した例は、加熱シャフト下部のダンパー22の開閉
および衝撃吸収に、油圧シリンダー5を用いたものであ
って、加熱シャフト外壁の支点51に一端を固定された
油圧シリンダーは、ダンパーが閉のときは実線の位置に
おいて原料の受け入れの衝撃を緩和し、ダンパーが開の
ときは鎖線の位置に移動する。なお、ダンパーの固定軸
221および移動軸222を利用して、冷却水をダンパ
ー内部に循環させる。移動軸222のための通路223
は、覆い板(図示していない)で覆って、気密を維持す
る。 溶解原料として装入すべきものは、スクラップおよび造
滓剤である。スクラップは、シュレッダー、ブリケッ
ト、甲山、ダライそのほか多くの種類があり、任意に使
用できる。全部または一部を、還元鉄でおきかえること
も可能である。造滓剤はCaOをはじめとするもので、
とくに粒状のCaOの使用が好ましい。各原料供給過程
のはじめに粒状CaOを装入して、それがダンパーの隙
間を詰めるようにすれば、気密の達成に効果的である。 発明の効果 本発明の原料供給方法を実施することにより、別途提案
の高度に合理化された構造の装置を用いたリアクター製
鉄において、気密状態を保ったまま原料の十分な加熱と
円滑な装入が行なえる。The lids 21 and 24 of the reactor iron making apparatus are preferably of a slide type as shown in the figure because they are compact, while the dampers 22 and 23 are preferably of the double-door type as shown because of the smooth operation. It is desirable that these dampers alleviate the drop impact that accompanies the charging of raw materials. For this purpose, it is convenient to employ a hydraulic mechanism that also serves as an opening / closing operation, as shown in FIGS. 2 and 3. In the illustrated example, the hydraulic cylinder 5 is used to open and close the damper 22 at the lower part of the heating shaft and absorb the shock. The hydraulic cylinder whose one end is fixed to the fulcrum 51 on the outer wall of the heating shaft is used when the damper is closed. Absorbs the impact of receiving the raw material at the position indicated by the solid line, and moves to the position indicated by the chain line when the damper is opened. The cooling water is circulated inside the damper by using the fixed shaft 221 and the movable shaft 222 of the damper. Passage 223 for axis of movement 222
Is covered with a cover plate (not shown) to maintain airtightness. What is to be charged as a melting raw material is scrap and a slag forming agent. There are many kinds of scraps, such as shredder, briquette, Koyama, Dalai, etc., which can be arbitrarily used. It is also possible to replace all or part with reduced iron. The slag-making agent is CaO and other
It is particularly preferable to use granular CaO. It is effective to achieve airtightness by charging granular CaO at the beginning of each raw material supply process so as to fill the gap between the dampers. EFFECTS OF THE INVENTION By carrying out the raw material supply method of the present invention, in a reactor ironmaking using a separately proposed highly streamlined structure apparatus, sufficient heating and smooth charging of raw materials can be performed while maintaining an airtight state. I can do it.
第1図は、リアクター製鉄装置の主要構成部分を示す縦
断面図である。 第2図および第3図は、本発明の原料供給機構の一部で
あるダンパー開閉および衝撃緩和の手段を説明するため
のものであって、第2図は側面図であり、第3図は第2
図I−I方向の横断面図である。 1…炉 21…蓋I 22…ダンパーI 23…ダンパーII 24…蓋II 3…加熱シャフト 4…原料バケット 5…油圧シリンダー 6…コンベアFIG. 1 is a vertical cross-sectional view showing the main components of the reactor iron making apparatus. 2 and 3 are for explaining a means for opening and closing a damper and a shock absorbing means which is a part of the raw material supply mechanism of the present invention, FIG. 2 is a side view, and FIG. Second
It is a transverse cross-sectional view of FIG. 1 ... Furnace 21 ... Lid I 22 ... Damper I 23 ... Damper II 24 ... Lid II 3 ... Heating shaft 4 ... Raw material bucket 5 ... Hydraulic cylinder 6 ... Conveyor
Claims (3)
焼ガスで原料を加熱するための加熱シャフト、および加
熱シャフトに原料を補給するための原料バケットを、下
方から上方に向ってほぼ垂直に配列し、炉体からのガス
を燃焼させて高温にし原料の加熱に利用するためのガス
燃焼塔を設けてなるリアクター製鉄装置を用いてスクラ
ップ原料を溶解するに当り、下記の操作を行なうことを
特徴とする原料供給方法。 イ)原料バケットの下部のダンパーを閉じ、上部の蓋を
開いて、コンベアから所定量の原料をバケット内に装入
する、 ロ)加熱シャフトの下部のダンパーを閉じておき、バケ
ットの蓋を閉じてダンパーを開き、バケット内の原料を
加熱シャフト内へ落下させる、 ハ)バケットのダンパーを閉じ、燃焼ガスを加熱シャフ
ト内に導入して原料を加熱し、その間、バケットの蓋を
開いて次の原料を装入する、 ニ)加熱シャフトのダンパーと炉体上部の蓋を開いて加
熱された原料を炉体内に投入し、加熱シャフトのダンパ
ーと炉体の蓋を閉じる、 以下、上記ロ),ハ)およびニ)を繰り返す。1. A furnace body for melting the charged raw material, a heating shaft for heating the raw material with combustion gas, and a raw material bucket for replenishing the heating shaft with the raw material are arranged substantially from the bottom to the top. The following operations are performed when melting scrap raw materials using a reactor iron-making device that is arranged vertically and is equipped with a gas combustion tower that is used to heat the raw materials by burning the gas from the furnace body to a high temperature. A raw material supply method characterized by the above. A) Close the damper at the bottom of the raw material bucket, open the top lid, and load a predetermined amount of raw material from the conveyor into the bucket. B) Close the damper at the bottom of the heating shaft and close the bucket lid. Open the damper to drop the raw material in the bucket into the heating shaft. C) Close the damper in the bucket and introduce the combustion gas into the heating shaft to heat the raw material, while opening the bucket lid to open the next Charge the raw material, d) Open the damper of the heating shaft and the lid on the upper part of the furnace body, and put the heated raw material into the furnace body, and close the damper of the heating shaft and the lid of the furnace body. Repeat steps c) and d).
ー機構により行なう特許請求の範囲第1項の原料供給方
法。2. The raw material supply method according to claim 1, wherein the damper is supported and opened / closed by a hydraulic cylinder mechanism.
する特許請求の範囲第1項の原料供給方法。3. The raw material supply method according to claim 1, wherein granular CaO is charged at the beginning of each raw material supply process.
Priority Applications (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59134659A JPH062891B2 (en) | 1984-06-29 | 1984-06-29 | Reactor-Steelmaking raw material supply method |
| DE8585107814T DE3565691D1 (en) | 1984-06-29 | 1985-06-24 | Reactor iron making |
| DE198585107814T DE167915T1 (en) | 1984-06-29 | 1985-06-24 | IRON MAKING REACTOR. |
| US06/748,280 US4691899A (en) | 1984-06-29 | 1985-06-24 | Apparatus for reactor iron making |
| EP19850107814 EP0167915B2 (en) | 1984-06-29 | 1985-06-24 | Reactor iron making |
| AT85107814T ATE38058T1 (en) | 1984-06-29 | 1985-06-24 | IRON MAKING REACTOR. |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59134659A JPH062891B2 (en) | 1984-06-29 | 1984-06-29 | Reactor-Steelmaking raw material supply method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6115907A JPS6115907A (en) | 1986-01-24 |
| JPH062891B2 true JPH062891B2 (en) | 1994-01-12 |
Family
ID=15133550
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP59134659A Expired - Lifetime JPH062891B2 (en) | 1984-06-29 | 1984-06-29 | Reactor-Steelmaking raw material supply method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH062891B2 (en) |
-
1984
- 1984-06-29 JP JP59134659A patent/JPH062891B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6115907A (en) | 1986-01-24 |
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