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JPH0629129B2 - Method for producing phosgene - Google Patents
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JPH0629129B2 - Method for producing phosgene - Google Patents

Method for producing phosgene

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Publication number
JPH0629129B2
JPH0629129B2 JP63156040A JP15604088A JPH0629129B2 JP H0629129 B2 JPH0629129 B2 JP H0629129B2 JP 63156040 A JP63156040 A JP 63156040A JP 15604088 A JP15604088 A JP 15604088A JP H0629129 B2 JPH0629129 B2 JP H0629129B2
Authority
JP
Japan
Prior art keywords
phosgene
activated carbon
reaction
catalyst
carbon
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP63156040A
Other languages
Japanese (ja)
Other versions
JPH026307A (en
Inventor
和彦 浦川
尊資 芦田
恭一 佐藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Idemitsu Petrochemical Co Ltd
Original Assignee
Idemitsu Petrochemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Idemitsu Petrochemical Co Ltd filed Critical Idemitsu Petrochemical Co Ltd
Priority to JP63156040A priority Critical patent/JPH0629129B2/en
Publication of JPH026307A publication Critical patent/JPH026307A/en
Publication of JPH0629129B2 publication Critical patent/JPH0629129B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明はホスゲンの製造方法に関し、詳しくは特定の触
媒を使用することによって、一酸化炭素と塩素とから高
純度のホスゲンを効率よく製造する方法に関する。
TECHNICAL FIELD The present invention relates to a method for producing phosgene, and more specifically, it efficiently produces high-purity phosgene from carbon monoxide and chlorine by using a specific catalyst. Regarding the method.

〔従来の技術および発明が解決しようとする課題〕[Problems to be Solved by Conventional Techniques and Inventions]

従来から、一酸化炭素と塩素とを反応させてホスゲンを
製造するにあたって、活性炭を触媒として用いることが
知られている。しかし、活性炭をそのまま触媒として用
いた場合には、得られるホスゲンは多量の不純物、特に
四塩化炭素を含有するものとなる。このように多量の四
塩化炭素を含有するホスゲンを原料として、ポリカーボ
ネートを製造すると、その四塩化炭素の影響で得られる
ポリカーボネートの品質が低下するという問題がある。
したがって、ホスゲン中に含まれる四塩化炭素等の不純
物をできるだけ少なくすることが、高品質のポリカーボ
ネートを製造する上で望まれている。
It has been conventionally known to use activated carbon as a catalyst when phosgene is produced by reacting carbon monoxide with chlorine. However, when activated carbon is used as it is as a catalyst, the obtained phosgene contains a large amount of impurities, especially carbon tetrachloride. When a polycarbonate is produced by using phosgene containing a large amount of carbon tetrachloride as a raw material, there is a problem that the quality of the obtained polycarbonate deteriorates due to the influence of the carbon tetrachloride.
Therefore, it is desired to reduce impurities such as carbon tetrachloride contained in phosgene as much as possible in order to produce high quality polycarbonate.

ところで、一般に触媒を用いる反応では、それが発熱反
応であれば、その熱により触媒層の中央部が特に加熱さ
れることが知られている。このことはホスゲンの製造に
関しても同様であり、一酸化炭素と塩素との反応により
触媒層の中央部が加熱され、外部冷却により触媒層出口
温度を70〜90℃程度に下げても、触媒層の一部は4
50℃以上もの高温になる。そのため、ホスゲンの製造
時に副生成物である四塩化炭素が多量に生成するという
問題がある(Kirk-Othmer,“Encyclopedia of Chemical
Technology”,第2版,第5巻)。しかも、加熱され
た触媒層の部分を、外部冷却や反応ガスの希釈等によっ
て所定温度以下に冷却することは極めて困難である。
By the way, in a reaction using a catalyst, it is generally known that if the reaction is an exothermic reaction, the heat particularly heats the central portion of the catalyst layer. This also applies to the production of phosgene. Even if the catalyst layer outlet temperature is lowered to about 70 to 90 ° C. by external cooling, the central portion of the catalyst layer is heated by the reaction of carbon monoxide and chlorine, and Part of is 4
It reaches temperatures as high as 50 ° C or higher. Therefore, there is a problem that a large amount of carbon tetrachloride, which is a by-product, is produced during the production of phosgene (Kirk-Othmer, “Encyclopedia of Chemical
Technology ", Second Edition, Volume 5). Moreover, it is extremely difficult to cool the heated catalyst layer portion to a predetermined temperature or lower by external cooling, dilution of the reaction gas, or the like.

このような副生物の生成を抑制する方法として、反応原
料ガスを触媒層を通過させることなく、触媒充填層面に
接触させ、該触媒充填層の表層部で反応させる装置を用
いてホスゲンを製造する方法が開発されている(特公昭
55−14044号公報)。しかしながら、この方法に
よっても、四塩化炭素の副生を充分に低減することはで
きない。
As a method for suppressing the formation of such by-products, phosgene is produced using a device in which a reaction raw material gas is brought into contact with the surface of a catalyst-packed layer without passing through the catalyst layer and reacted at the surface layer of the catalyst-packed layer. A method has been developed (Japanese Patent Publication No. 55-14044). However, even this method cannot sufficiently reduce the by-product of carbon tetrachloride.

そこで、本発明者らは上記従来技術の課題を解決し、副
生物の少ない高純度のホスゲンを効率よく製造する方法
を開発すべく鋭意研究を重ねた。
Therefore, the inventors of the present invention have conducted earnest studies to solve the above-mentioned problems of the prior art and to develop a method for efficiently producing high-purity phosgene with less by-products.

〔課題を解決するための手段〕[Means for Solving the Problems]

その結果、触媒として用いる活性炭中の金属分含量を酸
洗浄により1.5重量%以下に低減することにより、上記
課題を解決できることを見出した。本発明はかかる知見
に基いて完成したものである。
As a result, they have found that the above problem can be solved by reducing the metal content in activated carbon used as a catalyst to 1.5% by weight or less by acid washing. The present invention has been completed based on such findings.

すなわち、本発明は活性炭を触媒とし、一酸化炭素と塩
素とを反応させてホスゲンを製造する方法において、活
性炭を酸洗浄して得られる、遷移金属、ホウ素、アルミ
ニウム又は珪素からなる金属成分の合計が1.5重量%以
下の活性炭を使用することを特徴とするホスゲンの製造
方法を提供するものである。
That is, the present invention is a method of producing phosgene by reacting carbon monoxide and chlorine with activated carbon as a catalyst, obtained by acid-washing activated carbon, the total of metal components consisting of transition metal, boron, aluminum or silicon. The present invention provides a method for producing phosgene, which comprises using 1.5% by weight or less of activated carbon.

本発明の方法における一酸化炭素と塩素との反応は、 CO+Cl→COCl なる反応式にしたがって進行するものである。この反応
は公知の反応であり、原料である一酸化炭素,塩素の割
合や反応条件(温度,圧力等)は、特に制限はなく公知
の方法に準ずればよい。
The reaction between carbon monoxide and chlorine in the method of the present invention proceeds according to the reaction formula CO + Cl 2 → COCl 2 . This reaction is a known reaction, and the ratio of the raw materials carbon monoxide and chlorine and the reaction conditions (temperature, pressure, etc.) are not particularly limited and may be in accordance with a known method.

本発明の方法では、上記の反応を活性炭触媒の存在下で
進行させるが、この活性炭中の特定の金属分含量を酸洗
浄により1.5重量%以下、好ましくは1.0重量%以下に調
節する。ここで特定の金属分含量が1.5重量%を超える
ものでは、副生成物である四塩化炭素の生成量を抑制す
ることができない。なお、含量を制御すべき特定の金属
の種類は、Ti,Zr,V,Cr,Mo,W,Mn,F
e,Co,Ni等の遷移金属,B,Al及びSiであ
る。Na,K,Mg,Ca等のアルカリ金属やアルカリ
土類金属は副生成物の生成に影響がほとんどないので、
これらの金属については、前記金属分含量の計算から除
外することができる。つまり、このアルカリ金属やアル
カリ土類金属の含有量は、少なければ問題はないが、た
とえ1.5重量%を超える場合(アルカリ金属やアルカリ
土類金属の量として、あるいはアルカリ金属やアルカリ
土類金属と前記遷移金属等の合計量として)であって
も、副生成物の生成を抑制することは可能であり、本発
明の目的を達成する上で支障となることはない。
In the method of the present invention, the above reaction is allowed to proceed in the presence of an activated carbon catalyst, but the specific metal content in this activated carbon is adjusted to 1.5% by weight or less, preferably 1.0% by weight or less by acid washing. Here, if the specific metal content exceeds 1.5% by weight, the amount of carbon tetrachloride as a by-product cannot be suppressed. The specific metal types whose contents should be controlled are Ti, Zr, V, Cr, Mo, W, Mn and F.
e, Co, Ni and other transition metals, B, Al and Si. Alkali metals and alkaline earth metals such as Na, K, Mg and Ca have almost no effect on the production of by-products,
These metals can be excluded from the calculation of the metal content. In other words, if the content of this alkali metal or alkaline earth metal is small, there is no problem, but even if it exceeds 1.5% by weight (as the amount of alkali metal or alkaline earth metal, or Even if it is the total amount of the transition metal), it is possible to suppress the production of by-products and does not hinder the achievement of the object of the present invention.

また、ここで用いる活性炭としては、粉末活性炭,造粒
活性炭など様々であり、特に制限はない。さらに原料の
種類も、木材,ノコギリクズ,ヤシの実の殻,リグニ
ン,亜炭,褐炭,泥炭,石炭など各種のものが使用可能
であり、その調製法についても水蒸気賦活法,薬品賦活
法,その他の各種方法によればよい。
Further, the activated carbon used here includes various types such as powdered activated carbon and granulated activated carbon, and is not particularly limited. Furthermore, various kinds of raw materials such as wood, sawdust, coconut shell, lignin, lignite, lignite, peat, coal can be used. Various methods may be used.

本発明の金属分含量1.5重量%以下の活性炭を得るにあ
たっては、上述の活性炭(これは通常2重量%以上の金
属分を含有している。)を、各種方法により酸洗浄しな
ければならない。有効な具体的洗浄方法としては、塩
酸,硫酸,硝酸等の酸で酸洗浄することにより金属分を
除去し、次いで洗浄水にて水相が中性になるまで充分に
洗浄し、しかる後に乾燥する方法があげられる。
In order to obtain the activated carbon having a metal content of 1.5% by weight or less of the present invention, the above-mentioned activated carbon (which usually contains 2% by weight or more of a metal) must be acid-washed by various methods. An effective concrete washing method is to remove the metal content by acid washing with an acid such as hydrochloric acid, sulfuric acid, nitric acid, and then wash thoroughly with washing water until the aqueous phase becomes neutral, and then dry. There is a way to do it.

このようにして得られる金属分含量の少ない活性炭を触
媒として用い、以下常法にしたがって一酸化炭素と塩素
とを反応させれば、四塩化炭素等の副生成物の極めて少
ない高純度のホスゲンを製造することができる。
By using activated carbon having a low metal content thus obtained as a catalyst and reacting carbon monoxide with chlorine according to a conventional method, highly purified phosgene having a very small amount of by-products such as carbon tetrachloride can be obtained. It can be manufactured.

〔実施例〕〔Example〕

次に、本発明を実施例および比較例に基いてさらに詳し
く説明する。
Next, the present invention will be described in more detail based on Examples and Comparative Examples.

実施例1 (1)触媒の調製 市販の粒状活性炭A(直径1.2〜2.4mmに粉砕したヤシ殻
炭;Si1.07wt%,Al0.9wt%,Fe0.36wt%,その
他0.012wt%(合計金属分含量2.33wt%))を、15℃
で濃度10%の塩酸に投入し、2時間攪拌洗浄後、水相
が中性になるまで充分に水洗し、真空乾燥して、活性炭
C(Si0.46wt%,Al0.1wt%,Fe0.01wt%,その
他0.001wt%(合計金属分含量0.57wt%))を得た。
Example 1 (1) Preparation of catalyst Commercially available granular activated carbon A (coconut shell coal pulverized to a diameter of 1.2 to 2.4 mm; Si 1.07 wt%, Al 0.9 wt%, Fe 0.36 wt%, other 0.012 wt% (total metal content Content 2.33wt%)) at 15 ℃
In 10% concentration hydrochloric acid, washed with stirring for 2 hours, washed thoroughly with water until the aqueous phase becomes neutral, and vacuum dried to give activated carbon C (Si0.46wt%, Al0.1wt%, Fe0.01wt. %, Others 0.001 wt% (total metal content 0.57 wt%).

(2)ホスゲンの製造 スパイラル状にした内径6mm,長さ4mのガラス状の反
応管に、上記(1)で得られた活性炭Cを35g充填
し、ガス流入口より一酸化炭素と塩素を等モルの割合
で、かつ両者の混合ガスを180g/hr.の流量で導入し
て反応を行った。また、この反応管は、350℃に調整
された温度域中に設置した。この際の触媒層の出口温度
は352℃であった。
(2) Production of phosgene A spiral glass reaction tube having an inner diameter of 6 mm and a length of 4 m is charged with 35 g of the activated carbon C obtained in the above (1), and carbon monoxide and chlorine are supplied from a gas inlet. The reaction was carried out by introducing a mixed gas of both at a molar ratio of 180 g / hr. Moreover, this reaction tube was installed in a temperature range adjusted to 350 ° C. The outlet temperature of the catalyst layer at this time was 352 ° C.

反応後のガスをガスクロマトグラフィーにて分析した結
果、ほぼ100%の反応率でホスゲンが得られ、またホ
スゲン中の四塩化炭素量は150wtppmであった。
As a result of analyzing the gas after the reaction by gas chromatography, phosgene was obtained at a reaction rate of almost 100%, and the amount of carbon tetrachloride in phosgene was 150 wtppm.

比較例1 上記市販の粒状活性炭Aをそのまま用いたこと以外は、
実施例1(2)と同様の操作を行い、ホスゲンを製造し
た。反応率はほぼ100%であったが、ホスゲン中の四
塩化炭素量は380wtppmと実施例1に比べて2倍以上
に増加していた。
Comparative Example 1 Except that the commercially available granular activated carbon A was used as it was,
Phosgene was produced in the same manner as in Example 1 (2). Although the reaction rate was almost 100%, the amount of carbon tetrachloride in phosgene was 380 wtppm, which was more than double that of Example 1.

実施例2 (1)触媒の調製 市販の粒状活性炭B(直径1.2〜2.4mmに粉砕したヤシ殻
炭;Si1.3wt%,Al1.2wt%,Fe0.27wt%,その他
0.016wt%(合計金属分含量2.77wt%))を、15℃で
濃度5%の塩酸に投入し、1時間攪拌洗浄後、水相が中
性になるまで充分に水洗し、真空乾燥して、活性炭D
(Si0.56wt%,Al0.24wt%,Fe0.19wt%,その他
0.01wt%(合計金属分含量0.99wt%))を得た。
Example 2 (1) Preparation of catalyst Commercially available granular activated carbon B (coconut shell coal crushed to a diameter of 1.2 to 2.4 mm; Si1.3 wt%, Al1.2 wt%, Fe0.27 wt%, others
0.016 wt% (total metal content 2.77 wt%) was added to hydrochloric acid having a concentration of 5% at 15 ° C., washed with stirring for 1 hour, thoroughly washed with water until the aqueous phase became neutral, and vacuum dried. , Activated carbon D
(Si0.56wt%, Al0.24wt%, Fe0.19wt%, others
0.01 wt% (total metal content 0.99 wt%)) was obtained.

(2)ホスゲンの製造 活性炭Cの代わりに、上記実施例2(1)で得られた活
性炭Dを用いたこと以外は、実施例1(2)と同様の操
作を行い、ホスゲンを製造した。反応率はほぼ100%
であり、またホスゲン中の四塩化炭素量は200wtppm
であった。
(2) Production of phosgene Phosgene was produced in the same manner as in Example 1 (2) except that the activated carbon D obtained in Example 2 (1) was used instead of the activated carbon C. Reaction rate is almost 100%
And the amount of carbon tetrachloride in phosgene is 200 wtppm
Met.

実施例3 (1)触媒の調製 上記市販の粒状活性炭Bを、15℃で濃度10%の塩酸
に投入し、1時間攪拌洗浄後、水相が中性になるまで充
分に水洗し、真空乾燥して、活性炭E(Si0.6wt%,
Al0.07wt%,Fe0.02wt%,その他0.004wt%(合計
金属分含量0.69wt%))を得た。
Example 3 (1) Preparation of catalyst The above-mentioned commercially available granular activated carbon B was placed in hydrochloric acid having a concentration of 10% at 15 ° C., washed with stirring for 1 hour, then sufficiently washed with water until the aqueous phase became neutral, and vacuum dried. And activated carbon E (Si 0.6 wt%,
Al0.07 wt%, Fe0.02 wt% and others 0.004 wt% (total metal content 0.69 wt%) were obtained.

(2)ホスゲンの製造 活性炭Cの代わりに、上記実施例3(1)で得られた活
性炭Eを用いたこと以外は、実施例1(2)と同様の操
作を行い、ホスゲンを製造した。反応率はほぼ100%
であり、またホスゲン中の四塩化炭素量は180wtppm
であった。
(2) Production of phosgene Phosgene was produced in the same manner as in Example 1 (2) except that the activated carbon E obtained in Example 3 (1) was used instead of the activated carbon C. Reaction rate is almost 100%
And the amount of carbon tetrachloride in phosgene is 180 wtppm
Met.

比較例2 上記市販の粒状活性炭Bをそのまま用いたこと以外は、
実施例1(2)と同様の操作を行い、ホスゲンを製造し
た。反応率はほぼ100%であったが、ホスゲン中の四
塩化炭素量は400wtppmと実施例2,3に比べて2倍
あるいはそれ以上に増加していた。
Comparative Example 2 Except that the above-mentioned commercially available granular activated carbon B was used as it was,
Phosgene was produced in the same manner as in Example 1 (2). Although the reaction rate was almost 100%, the amount of carbon tetrachloride in phosgene was 400 wtppm, which was double or more than that in Examples 2 and 3.

実施例4 実施例1(2)において、反応管を350℃の代わりに
400℃に調整された温度域中に設置して、触媒層の出
口温度を403℃としたこと以外は、実施例1(2)と
同様の操作を行い、ホスゲンを製造した。反応率はほぼ
100%であり、またホスゲン中の四塩化炭素量は23
0wtppmであった。
Example 4 Example 1 was repeated except that the reaction tube was placed in a temperature range adjusted to 400 ° C. instead of 350 ° C. and the outlet temperature of the catalyst layer was 403 ° C. in Example 1 (2). The same operation as in (2) was performed to produce phosgene. The reaction rate is almost 100%, and the amount of carbon tetrachloride in phosgene is 23%.
It was 0 wtppm.

〔発明の効果〕〔The invention's effect〕

本発明の方法によれば、特定の金属成分を特定の含量以
下とすることにより四塩化炭素等の副生成物の少ない高
純度のホスゲンを効率よく製造することができる。ま
た、このようにして得られる高純度のホスゲンは、各種
化学品、特にポリカーボネートの製造原料として有効に
利用される。
According to the method of the present invention, a high-purity phosgene with a small amount of by-products such as carbon tetrachloride can be efficiently produced by adjusting the content of a specific metal component to a specific content or less. The high-purity phosgene thus obtained is effectively used as a raw material for manufacturing various chemical products, particularly polycarbonate.

───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特公 昭55−14044(JP,B1) 北川外著“活性炭工業”重化学工業通信 社 昭50−6−30. p.51−52 炭素材料科学会編、“活性炭−基礎と応 用”株式会社講談社 1978−9−1 p. 109 ─────────────────────────────────────────────────── ─── Continuation of the front page (56) References Japanese Patent Publication Sho 55-14044 (JP, B1) Kitagawa, et al. “Activated Carbon Industry,” Heavy Chemical Industry News Agency Sho 50-6-30. p. 51-52 Carbon Society of Japan, "Activated Carbon-Basic and Application" Kodansha Co., Ltd. 1978-9-1 p. 109

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】活性炭を触媒とし、一酸化炭素と塩素とを
反応させてホスゲンを製造する方法において、活性炭を
酸洗浄して得られる、遷移金属、ホウ素、アルミニウム
又は珪素からなる金属成分の合計が1.5重量%以下の活
性炭を使用することを特徴とするホスゲンの製造方法。
1. A method for producing phosgene by reacting carbon monoxide with chlorine using activated carbon as a catalyst, the total of metal components comprising transition metal, boron, aluminum or silicon obtained by acid-washing activated carbon. The method for producing phosgene is characterized by using 1.5% by weight or less of activated carbon.
JP63156040A 1988-06-25 1988-06-25 Method for producing phosgene Expired - Lifetime JPH0629129B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP63156040A JPH0629129B2 (en) 1988-06-25 1988-06-25 Method for producing phosgene

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63156040A JPH0629129B2 (en) 1988-06-25 1988-06-25 Method for producing phosgene

Publications (2)

Publication Number Publication Date
JPH026307A JPH026307A (en) 1990-01-10
JPH0629129B2 true JPH0629129B2 (en) 1994-04-20

Family

ID=15619004

Family Applications (1)

Application Number Title Priority Date Filing Date
JP63156040A Expired - Lifetime JPH0629129B2 (en) 1988-06-25 1988-06-25 Method for producing phosgene

Country Status (1)

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WO1996016898A1 (en) * 1994-12-01 1996-06-06 Idemitsu Petrochemical Co., Ltd. Process for producing phosgene
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WO1998028227A1 (en) * 1996-12-20 1998-07-02 E.I. Du Pont De Nemours And Company Phosgene manufacturing process
WO2013137297A1 (en) 2012-03-13 2013-09-19 出光興産株式会社 Method for continuous production of polycarbonate

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DE19848668A1 (en) * 1998-10-22 2000-04-27 Bayer Ag Phosgene with a low tetrachloro-carbon content for production of poly-carbonate or polyester-carbonate, made by ensuring that the gas leaves the phosgene generator at relatively low temperature and pressure
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JP4704604B2 (en) * 2001-05-22 2011-06-15 株式会社ダイヘン Welding power supply with output control parameter download function
JP5319327B2 (en) * 2009-02-26 2013-10-16 帝人株式会社 Method for producing carbonyl chloride
CN102060295B (en) * 2010-11-06 2012-08-08 青岛科技大学 Production technology of high purity phosgene with low hydrogen chloride content
CN115779882B (en) * 2022-12-08 2024-06-28 万华化学集团股份有限公司 Preparation method and application of activated carbon catalyst for phosgene synthesis

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1996016898A1 (en) * 1994-12-01 1996-06-06 Idemitsu Petrochemical Co., Ltd. Process for producing phosgene
WO1997030932A1 (en) * 1996-02-21 1997-08-28 E.I. Du Pont De Nemours And Company Phosgene manufacturing process
WO1998028227A1 (en) * 1996-12-20 1998-07-02 E.I. Du Pont De Nemours And Company Phosgene manufacturing process
WO2013137297A1 (en) 2012-03-13 2013-09-19 出光興産株式会社 Method for continuous production of polycarbonate

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