JPH0634952B2 - Paint boots - Google Patents
Paint bootsInfo
- Publication number
- JPH0634952B2 JPH0634952B2 JP62105952A JP10595287A JPH0634952B2 JP H0634952 B2 JPH0634952 B2 JP H0634952B2 JP 62105952 A JP62105952 A JP 62105952A JP 10595287 A JP10595287 A JP 10595287A JP H0634952 B2 JPH0634952 B2 JP H0634952B2
- Authority
- JP
- Japan
- Prior art keywords
- coated
- coating
- nozzle
- mist
- paint
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
- B05B14/46—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths by washing the air charged with excess material
- B05B14/468—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths by washing the air charged with excess material with scrubbing means arranged below the booth floor
Landscapes
- Coating Apparatus (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、自動車ボディー等、外部空間と連通する内部
制限空間を有する被塗装物を吹付塗装作業域に対して搬
入搬出する搬送装置を設け、前記作業域内の気体と共に
余剰吹付塗料ミストを排出する排気口を設けた塗装ブー
スに関する。DETAILED DESCRIPTION OF THE INVENTION [Industrial field of application] The present invention is provided with a carrying device for carrying in and carrying out an object to be coated having an internal restricted space communicating with an external space, such as an automobile body, with respect to a spray coating work area. The present invention relates to a coating booth provided with an exhaust port for discharging the excess sprayed paint mist together with the gas in the working area.
従来、上記塗装ブースにおいては、排気口からの作業域
内気体排出を、吹付塗装時から吹付塗装後の被塗装物搬
出にかけて継続することで、次の被塗装物を搬入するに
あたって作業域内の残留浮遊塗料ミストを極力迅速に排
除するようにし、それによって、残留浮遊塗料ミストに
起因した互いに塗色の異なる入換え被塗装物間での色移
りを防止した状態での被塗装物の入換えを極力能率良く
行なえるようにしていた。(文献を示すことができな
い) 〔発明が解決しようとする問題点〕 しかしながら、作業域に対して設けた排気口の排気作用
が被塗装物の内部制限空間(自動車ボディーにあっては
車室やエンジンルーム)内にまでは及びにくいことか
ら、単に排気口からの排気だけでは被塗装物の内部制限
空間内に滞留する余剰吹付塗料ミストを円滑に排除する
ことが難しく、そのために、吹付塗装終了時点から搬出
移動中にかけて、かなりの量の滞留塗料ミストが被塗装
物の内部制限空間からその外部の作業域内に継続的に漂
い出るのが実情であり、その継続漂出が塗料ミスト排除
の遅延を招くことから、残留浮遊塗料ミストに起因した
塗色の異なる被塗装物間での色移りを防止することと、
被塗装物入換能率を向上することとの両立を未だ十分に
達成することができず、そのことが連続塗装作業におけ
る作業能率向上の支障となる問題があった。Conventionally, in the above-mentioned coating booth, by continuing the gas discharge from the exhaust port from the exhaust port from the time of spray coating to the carry-out of the coated object after spray coating, residual floating in the work area is carried in when the next coated object is carried in. The paint mist is eliminated as quickly as possible, and as a result, it is possible to replace the objects to be coated while preventing the color transfer between the objects to be exchanged which have different paint colors due to the residual floating paint mist. I was trying to be efficient. (No document can be given) [Problems to be solved by the invention] However, the exhaust action of the exhaust port provided for the working area causes the internal restricted space of the object to be coated (in the case of an automobile body, the Since it is difficult to reach the inside of the engine room), it is difficult to smoothly remove the excess spray paint mist that stays in the internal restricted space of the object to be coated, simply by exhausting air from the exhaust port. The fact is that a considerable amount of accumulated paint mist continuously drifts from the internal restricted space of the object to be coated into the work area outside it from the point of time to the time during which the paint mist is eliminated. Therefore, it is possible to prevent color transfer between objects to be coated with different paint colors due to residual floating paint mist, and
It has not been possible to achieve a sufficient compatibility with the improvement of the efficiency of replacing the object to be coated, which has been a problem that hinders the improvement of the work efficiency in the continuous coating work.
本発明の目的は、合理的な塗料ミスト排除構成を採用す
ることにより、被塗装物の内部制限空間からの塗料ミス
ト漂出に起因したミスト排除の遅延を回避する点にあ
る。An object of the present invention is to avoid a delay in mist removal due to paint mist drifting out of the internal restricted space of the object to be coated by adopting a rational paint mist removal configuration.
本発明による塗装ブースの特徴構成は、被塗装物の内部
制限空間に対して余剰吹込塗料ミスト排除用気体を吹き
込むノズルを設け、ノズルを前記被塗装物に対する遠近
方向へ移動させる移動手段を設け、前記ノズルからの余
剰吹付塗料ミスト排除用気体の吹出しを操作する吹出操
作手段を設け、搬送装置及び塗装装置と連係し、かつ、
前記移動手段及び吹出操作手段を操作する自動操作装置
を、搬入被塗装物の塗装後、前記ノズルを被塗装物に対
し接近させて前記内部制限空間への余剰吹付塗料ミスト
排除用気体を吹き込みを行わせ、その後、前記ノズルを
被塗装物から退避させる構成としてあることにあり、そ
の作用・効果は次の通りである。The characteristic configuration of the coating booth according to the present invention is provided with a nozzle for blowing a gas for removing excess blown paint mist into an internal restricted space of the object to be coated, and a moving means for moving the nozzle in a perspective direction with respect to the object to be coated, Provided with a blowing operation means for controlling the blowing of the gas for removing the excess sprayed paint mist from the nozzle, and linked with the transfer device and the coating device, and
An automatic operation device for operating the moving means and the blowing operation means, after coating the object to be coated, the nozzle is brought closer to the object to be blown to blow the excess sprayed paint mist elimination gas into the internal restricted space. There is a structure in which the nozzle is made to perform and then the nozzle is retracted from the object to be coated, and the operation and effect thereof are as follows.
つまり、搬送装置及び塗装装置と連係する自動操作装置
が、搬入被塗装物の塗装後、移動手段を操作してノズル
を被塗装物に対し接近させるとともに、吹出操作手段を
操作して被塗装物の内部制限空間に対するノズルからの
余剰吹付塗料ミスト排除用気体の吹き込みを行わせる。That is, an automatic operation device that is linked to the transport device and the coating device, after coating the object to be painted in, operates the moving means to bring the nozzle closer to the object to be painted, and the blowing operation means to operate the object to be painted. The excess spray paint mist removing gas is blown from the nozzle into the internal restricted space.
そして、この気体吹き込みにより、被塗装物の内部制限
空間内に滞留する余剰吹付け塗料ミストを、内部制限空
間からその外部へ(すなわち、排気口の排気作用が及び
難い被塗装物の内部制限空間からの排気口が効果的に排
気作用する制限空間外部の塗装作業域内へ)強制的に流
出させることで、吹付塗装終了後、極力迅速に被塗装物
における内部制限空間内の残留浮遊塗料ミスト自動的に
排除し、これによって、域内塗料ミスト排除の遅延の原
因となる被塗装物の内部制限空間からの継続的な塗料ミ
スト漂出を回避する。Then, due to this gas blowing, the excess sprayed paint mist that stays in the internal restricted space of the object to be coated is discharged from the internal restricted space to the outside thereof (that is, the internal restricted space of the object that is difficult to be exhausted by the exhaust port). After the spray coating is completed, the residual floating paint mist in the internal restricted space of the object to be coated is automatically removed as quickly as possible after forced spraying. To eliminate continuous paint mist bleeding from the internal confined space of the work piece, which causes a delay in the removal of paint mist in the area.
また、その気体吹き込みの後、ノズルが被塗装物搬送の
支障となることを回避すべく、自動操作装置は移動手段
を操作してノズルを被塗装物から退避させる。After the gas is blown in, the automatic operating device operates the moving means to retract the nozzle from the object to be coated in order to prevent the nozzle from obstructing the transportation of the object to be coated.
その結果、被塗装物が余剰吹付塗料ミストの残留を伴な
い易い内部制限空間を有することにかかわらず、その制
限空間を含めた吹付塗装作業域の全域からの余剰吹付塗
料ミスト排除を、被塗装物内部制限空間からの塗料ミス
ト漂出による遅延無く、1回の吹付塗装完了後の早い時
点で自動的に完了できるから、残留浮遊塗料ミストによ
る色移りを回避した状態での被塗装物の入換えを従前に
比してより一層能率良く行なえるようになり、全体とし
て連続塗装作業における作業能率を大巾に向上し得るに
至った。As a result, it is possible to eliminate the excess spray paint mist from the entire spray coating work area including the restricted space, even though the object to be coated has an internal restricted space where residual spray paint mist easily remains. There is no delay due to paint mist drifting out of the restricted space inside the object, and it can be completed automatically at an early point after the completion of one spray coating. The replacement can be performed more efficiently than ever before, and as a whole, the work efficiency in the continuous coating work can be greatly improved.
次に本発明の実施例を第1図ないし第3図に基づいて説
明する。Next, an embodiment of the present invention will be described with reference to FIGS.
天井吹出口(1)及び左右側壁吹出口(2)からの継続換気空
気吹出し、並びに、底部排気口(3)からの継続排気によ
り、吹付塗装に伴ない発生する余剰吹付塗料ミストを排
除するようにした室状の吹付塗装作業域(A)内に、スプ
レーガン(4)からの塗料吹付けにより域内の所定吹付塗
装位置にある被塗装物(5)を自動塗装する複数の多間接
型ロボット(6)を並設し、その吹付塗装作業域(A)に対し
て被塗装物(5)を設定搬送ピッチで順次搬入搬出するコ
ンベア装置(7)を設けると共に、スプレーガン(4)に対し
て互いに色の異なる塗料を供給する並列塗料路(8)の夫
々に介装した塗料供給断続弁(9)、スプレーガン(4)に対
して塗料吹付用圧搾空気を供給する空気路(10)に介装し
た圧搾空気供給断続弁(11)、並びに、塗装ロボット(6)
の動作アクチュエータ、更に、コンベア装置(7)の夫々
設定プログラムに基づいて互いに連係作動させる状態で
自動操作する制御装置(12)を設け、もって、その制御装
置(12)による自動操作で、自動車ボディー等の被塗装物
(5)を順次搬入搬出しながら搬入被塗装物(5)を所定の色
に順次吹付塗装して自動連続塗装を行なう塗装ブースを
構成してある。Excessive spray paint mist generated by spray coating is eliminated by continuously ventilating air from the ceiling outlet (1) and the left and right side wall outlets (2) and continuously exhausting air from the bottom exhaust port (3). In the room-shaped spray coating work area (A), the multiple indirect robots that automatically coat the object (5) at the prescribed spray coating position in the area by spraying the paint from the spray gun (4). (6) are installed side by side, and the spray coating work area (A) is provided with a conveyor device (7) for sequentially loading and unloading the object to be coated (5) at a set transport pitch, and for the spray gun (4). Paint supply interrupt valve (9) interposed in each of the parallel paint passages (8) that supply paints of different colors, and the air passage (10) that supplies compressed air for paint spraying to the spray gun (4) Compressed air supply disconnect valve (11) and coating robot (6)
In addition, the control device (12) is provided for automatically operating the actuators of the conveyor device (7) in a mutually linked state based on the setting program of the conveyor device (7). To be coated
The coating booth is configured to perform automatic continuous coating by sequentially spray-coating the object to be coated (5) in a predetermined color while sequentially loading (5).
尚、図中(B)及び(C)は排気口(3)からの排気空気を洗浄
水(W)に接触させることにより排気空気中の塗料ミスト
を除去する第1及び第2ミスト除去装置であり、又、(F
1)及び(F2)は給気ファン及び排気ファンである。In addition, (B) and (C) in the figure are the first and second mist removing devices for removing the paint mist in the exhaust air by bringing the exhaust air from the exhaust port (3) into contact with the wash water (W). Yes, and (F
1 ) and (F 2 ) are an air supply fan and an exhaust fan.
前記制御装置(12)によって実行させるプログラムを設定
するに、各回の吹付塗装完了後で搬出移動開始の前に、
並設塗装ロボット(6)のうちの設定台数を動作させてそ
れらのスプレーガン(4)を第3図に示すように被塗装物
(5)の内部制限空間(本実施例においては車室)の開口
部(車窓)から内部制限空間内に臨ませ、かつ、その状
態で設定時間の間だけそれらスプレーガン(4)から内部
制限空間に対して塗料吹付用の圧搾空気のみを吹込み、
その後、再び塗装ロボット(6)を動作させてそれらスプ
レーガン(4)を被塗装物(5)の搬出移動の支障のない位置
まで退避させるようにプログラムを設定してある。To set the program to be executed by the control device (12), before the start of unloading movement after completion of spray coating each time,
Operate a set number of parallel coating robots (6) and set their spray guns (4) as shown in FIG.
The internal restriction space (vehicle window in this embodiment) of (5) is exposed from the opening (vehicle window) into the internal restriction space, and in that state, the spray gun (4) is internally restricted for a set time. Inject only compressed air for spraying paint into the space,
After that, the program is set so that the coating robot (6) is operated again and the spray guns (4) are retracted to a position where there is no hindrance to the transfer movement of the object to be coated (5).
つまり、本来装備される塗装ロボット(6)及びそれのス
プレーガン(4)を利用した上述の如き圧搾空気の自動吹
込みにより、被塗装物(5)の内部制限空間内に滞留する
塗料ミストを、換気空気吹出し及び排気によるミスト排
除作用が効果的に及ぶ制限空間外部へ強制的に流出さ
せ、それによって、内部制限空間内の滞留塗料ミストが
被塗装物(5)の搬出移動に伴ない作業域(A)内に継続的に
漂い出ることに起因した塗料ミスト排除の遅延を回避す
るようにしてある。That is, by automatically blowing compressed air as described above using the originally equipped painting robot (6) and its spray gun (4), the paint mist that stays in the internal restricted space of the object to be coated (5) is removed. , Ventilation air is blown out and forced to flow out to the outside of the restricted space where the mist elimination effect is effectively exerted, so that the accumulated paint mist in the internal restricted space is accompanied by the transfer movement of the object to be coated (5). The delay in removing the paint mist due to continuous drifting in the area (A) is avoided.
次に本発明の別実施例を説明する。被塗装物(5)の内部
制限空間に対して塗料ミスト排除用の各種気体を吹き込
むノズルとして、前述実施例の如く塗装ロボット(6)に
装備して塗装用スプレーガン(4)を兼用利用するに代え
て専用のノズルを設け、その専用ノズルを制御装置(12)
による自動操作で被塗装物(5)に対して遠近移動させる
と共に気体吹込み作動させるように構成しても良く、そ
の際の具体的ノズル構造、吹込み気体供給構造、並び
に、遠近移動構造は種々の構成変更が可能である。Next, another embodiment of the present invention will be described. As a nozzle for blowing various gases for removing paint mist into the internal restricted space of the object to be coated (5), it is equipped in the coating robot (6) as in the previous embodiment and also used as the spray gun for coating (4) Instead of the above, a dedicated nozzle is provided and the dedicated nozzle is used as a control device (12).
It may be configured to be moved to and away from the object to be coated (5) by an automatic operation according to, and to be operated to blow gas, and in that case, the specific nozzle structure, the blowing gas supply structure, and the perspective moving structure are Various configuration changes are possible.
上記塗料ミスト排除用気体吹き込みノズル(4)吹き込み
作動させるタイミングとしては吹付塗装完了後のできる
だけ早い時点が好ましいが、被塗装物(5)の搬出移動に
対してノズル(4)を追従移動させながら、搬出移動途中
で吹き込み作動させるようにしても良い。The gas blowing nozzle for removing the paint mist (4) is preferably operated at the earliest possible time after the spray coating is completed, but while moving the nozzle (4) following the unloading movement of the object to be coated (5). Alternatively, the blowing operation may be performed during the carrying-out movement.
又、被塗装物(5)に対する接近移動後、ノズル(4)を気体
吹き込み作動させる位置としては、被塗装物(5)の内部
制限空間内、あるいは、その制限空間の近傍外部のいず
れであっても良い。Further, after the approaching movement to the object to be coated (5), the position where the nozzle (4) is blown with gas is either inside the restricted space inside the object (5) or outside the restricted space. May be.
搬送装置(7)及び塗装装置(前述実施例における塗装ロ
ボット)と連係し、かつ、ノズル(4)を移動させる移動
装置(前述実施例では塗装ロボットを兼用)、及び、ノ
ズル(4)からの吹き出しを操作する吹出操作手段(前述
実施例で断続弁)を自動操作して、上記ノズル(4)を被
塗装物(5)に対して遠近移動操作すると共に気体吹き込
み作動操作する装置(12)の具体的制御構成は種々の構成
変更が可能であり、それら装置を総称して自動操作装置
(12)と称する。From the transfer device (which also serves as the coating robot in the above-described embodiment) which moves the nozzle (4) in cooperation with the transfer device (7) and the coating device (the coating robot in the above-described embodiment), and the nozzle (4) A device (12) for automatically operating a blow-out operating means (an intermittent valve in the above-mentioned embodiment) for operating a blow-out, for moving the nozzle (4) to and from the object to be coated (5) and operating to blow a gas. The specific control configuration of the device can be changed in various ways, and these devices are collectively referred to as automatic operation devices.
It is called (12).
本発明による塗装ブースは、自動車ボディーの如く外部
空間と連通する内部制限空間を有するものであれば各種
分野の塗装製品に対して適用できる。The coating booth according to the present invention can be applied to coated products in various fields as long as it has an internal restricted space that communicates with an external space such as an automobile body.
尚、特許請求の範囲の項に図面との対照を便利にする為
に符号を記すが、該記入により本発明は添付図面の構造
に限定されるものではない。It should be noted that reference numerals are added to the claims for convenience of comparison with the drawings, but the present invention is not limited to the structures of the accompanying drawings by the entry.
第1図ないし第3図は本発明の実施例を示し、第1図は
正面視概略断面図、第2図は平面視概略断面図、第3図
は内部制限空間内の塗料ミストを排除する状態を示す断
面図である。 (3)……排気口、(4)……ノズル、(5)……被塗装物、(7)
……搬送装置、(12)……自動操作装置、(A)……吹付塗
装作業域。1 to 3 show an embodiment of the present invention, FIG. 1 is a schematic sectional view in a front view, FIG. 2 is a schematic sectional view in a plan view, and FIG. 3 is for eliminating paint mist in an internal restricted space. It is sectional drawing which shows a state. (3) …… Exhaust port, (4) …… Nozzle, (5) …… Coating object, (7)
…… Conveyor, (12) …… Automatic operation device, (A) …… Spray coating work area.
Claims (1)
被塗装物(5) を吹付塗装作業域(A) に対して搬入搬出す
る搬送装置(7) 、及び、搬入被塗装物(5) を吹付塗装す
る塗装装置を設け、前記作業域(A) 内の気体と共に余剰
吹付塗料ミストを排出する排気口(3) を設けた塗装ブー
スであって、前記内部制限空間に対して余剰吹付塗料ミ
スト排除用気体を吹き込むノズル(4) を設け、前記ノズ
ル(4) を前記被塗装物(5) に対する遠近方向へ移動させ
る移動手段(6) を設け、前記ノズル(4) からの余剰吹付
塗料ミスト排除用気体の吹出しを操作する吹出操作手段
(9),(11)を設け、前記搬送装置(7) 及び塗装装置と連
係し、かつ、前記移動手段(6) 及び吹出操作手段(9),(1
1)を操作する自動操作装置(12)を、搬入被塗装物(5) の
塗装後、前記ノズル(4) を被塗装物(5) に対し接近させ
て前記内部制限空間への余剰吹付塗料ミスト排除用気体
の吹き込みを行わせ、その後、前記ノズル(4) を被塗装
物(5) から退避させる構成としてある塗装ブース。1. A transfer device (7) for carrying in and out an object to be coated (5) having an internal restricted space communicating with an external space to and from a spray coating work area (A), and an object to be coated (5) carried in. It is a coating booth that is equipped with a coating device for spray coating, and has an exhaust port (3) for discharging the excess spray paint mist together with the gas in the working area (A). A nozzle (4) for injecting a mist-eliminating gas is provided, and a moving means (6) for moving the nozzle (4) in a perspective direction with respect to the object to be coated (5) is provided, and excess spray paint from the nozzle (4) is provided. Blow-out operating means for operating the blow-out of mist-removing gas
(9) and (11) are provided and are linked to the transfer device (7) and the coating device, and the moving means (6) and the blowing operation means (9), (1
After coating the object to be coated (5) that has been loaded with the automatic operating device (12) that operates 1), the nozzle (4) is brought closer to the object to be coated (5) and excess paint is sprayed into the internal restricted space. A coating booth configured to inject a mist-removing gas and then withdraw the nozzle (4) from the object to be coated (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62105952A JPH0634952B2 (en) | 1987-04-28 | 1987-04-28 | Paint boots |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62105952A JPH0634952B2 (en) | 1987-04-28 | 1987-04-28 | Paint boots |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS63270572A JPS63270572A (en) | 1988-11-08 |
| JPH0634952B2 true JPH0634952B2 (en) | 1994-05-11 |
Family
ID=14421166
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP62105952A Expired - Fee Related JPH0634952B2 (en) | 1987-04-28 | 1987-04-28 | Paint boots |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0634952B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4621114B2 (en) * | 2005-10-31 | 2011-01-26 | トリニティ工業株式会社 | Vehicle body painting method and vehicle body painting booth |
-
1987
- 1987-04-28 JP JP62105952A patent/JPH0634952B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPS63270572A (en) | 1988-11-08 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| LAPS | Cancellation because of no payment of annual fees |