JPH0638950B2 - Ultrasonic cleaning tank - Google Patents
Ultrasonic cleaning tankInfo
- Publication number
- JPH0638950B2 JPH0638950B2 JP2099769A JP9976990A JPH0638950B2 JP H0638950 B2 JPH0638950 B2 JP H0638950B2 JP 2099769 A JP2099769 A JP 2099769A JP 9976990 A JP9976990 A JP 9976990A JP H0638950 B2 JPH0638950 B2 JP H0638950B2
- Authority
- JP
- Japan
- Prior art keywords
- cleaning
- tank
- cleaning tank
- liquid
- heating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004506 ultrasonic cleaning Methods 0.000 title claims description 12
- 238000004140 cleaning Methods 0.000 claims description 71
- 239000007788 liquid Substances 0.000 claims description 38
- 238000010438 heat treatment Methods 0.000 claims description 18
- 238000001816 cooling Methods 0.000 claims description 15
- 239000012530 fluid Substances 0.000 claims description 9
- 238000002347 injection Methods 0.000 claims description 9
- 239000007924 injection Substances 0.000 claims description 9
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 239000012535 impurity Substances 0.000 description 10
- 230000000694 effects Effects 0.000 description 3
- 238000007667 floating Methods 0.000 description 3
- 230000003749 cleanliness Effects 0.000 description 2
- 239000003925 fat Substances 0.000 description 2
- 244000005700 microbiome Species 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 241000282412 Homo Species 0.000 description 1
- 241001646071 Prioneris Species 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000009931 harmful effect Effects 0.000 description 1
- 238000011086 high cleaning Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
Landscapes
- Cleaning By Liquid Or Steam (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は洗浄液中で起こした超音波振動を利用して浸漬
した被洗浄物表面の清浄化を行う超音波洗浄槽に関する
ものである。Description: TECHNICAL FIELD The present invention relates to an ultrasonic cleaning tank for cleaning a surface of an object to be cleaned immersed by using ultrasonic vibration generated in a cleaning liquid.
例えば電子機器や精密機器等の製造における洗浄工程で
は各種機器の清浄化を行うために超音波洗浄槽がよく利
用されている。この洗浄槽には、各種有機溶剤等の洗浄
液を貯溜し、液中で起こした超音波振動によって発生す
るキャビテーション現象を利用して清浄力を高めて被洗
浄物表面の清浄化を行っている。For example, in a cleaning process in manufacturing electronic devices and precision devices, an ultrasonic cleaning tank is often used to clean various devices. A cleaning liquid such as various organic solvents is stored in this cleaning tank, and the cleaning power is enhanced by utilizing the cavitation phenomenon generated by the ultrasonic vibration generated in the liquid to clean the surface of the object to be cleaned.
上記洗浄槽には、洗浄液中に被洗浄物を単に浸漬しただ
けのものや、液中で被洗浄物を上下動させる等して清浄
力を高めようとしたものがあるが、これら従来の洗浄槽
には以下(I〕〜(IV)に述べる問題点又は要望があっ
た。Some of the above-mentioned cleaning tanks are those in which the object to be cleaned is simply immersed in the cleaning liquid, and those in which the cleaning power is increased by moving the object to be cleaned up and down in the liquid, etc. The tank had problems or requests described in (I) to (IV) below.
(I)被洗浄物から遊離した微生物、油脂、切屑等の不
純物は表面に浮遊し、被洗浄物の液中からの引き上げ時
に被洗浄物に再付着して洗浄力の向上を著しく阻害す
る。(I) Impurities such as microorganisms, fats and oils, chips, and the like liberated from the object to be cleaned float on the surface and reattach to the object to be cleaned when the object to be cleaned is lifted out of the liquid, which significantly impairs the improvement of the cleaning power.
(II)洗浄槽に貯溜する洗浄液によっては直接加熱する
と発火する虞があるものがある。(II) Depending on the cleaning liquid stored in the cleaning tank, there is a risk of ignition if heated directly.
(III)洗浄槽に貯溜する洗浄液は気化して槽外に流出
し易いが、洗浄液は人体に危険を及ぼすので槽外への流
出は極力抑えたい。(III) The cleaning liquid stored in the cleaning tank is easily vaporized and flows out of the tank. However, since the cleaning liquid poses a danger to humans, it is desirable to prevent the cleaning liquid from flowing out of the tank as much as possible.
(IV)近年は、各種機器の小型、薄形、微細化に伴って
洗浄力の向上が強く要望されている。(IV) In recent years, there has been a strong demand for improvement in cleaning power as various devices become smaller, thinner, and finer.
本発明は洗浄力を著しく高めた超音波洗浄槽を提案した
もので、上記問題点を解決し、要望に応えるための噴流
手段を接続した超音波振動源を収容し、かつ、洗浄液を
貯溜した洗浄槽と、加熱源を収容し、かつ、被加熱流体
を貯溜した加熱槽と、枠状配管に設けた多数のノズルか
ら流体を噴射する噴射手段と、多重配管から構成された
冷却管と、内周面を多孔状とした枠管状本体の一部に吸
入管を固着した排気ダクトとからなり、上記洗浄槽の上
端部を隣接する鋸歯間の凹部から槽内の洗浄液がオーバ
ーフローするように鋸歯状に形成し、この洗浄槽を上記
加熱槽の被加熱流体中に配置し、この洗浄槽の上方に上
記噴射手段を配置し、また、この噴射手段の上方に上記
冷却管を配置し、更に、この冷却管の上方に上記排気ダ
クトを配置したものである。The present invention proposes an ultrasonic cleaning tank in which the cleaning power is remarkably enhanced. It solves the above problems and accommodates an ultrasonic vibration source to which a jet means is connected to meet the demand, and stores the cleaning liquid. A cleaning tank, a heating tank that contains a heating source and stores a fluid to be heated, an injection unit that injects fluid from a large number of nozzles provided in a frame-like pipe, and a cooling pipe configured by multiple pipes, It consists of an exhaust duct in which a suction pipe is fixed to a part of a frame-shaped tubular body with a porous inner peripheral surface, and the upper end of the cleaning tank is sawtoothed so that the cleaning liquid in the tank overflows from the recess between adjacent sawtooths. The cleaning tank is arranged in the heated fluid of the heating tank, the injection means is arranged above the cleaning tank, and the cooling pipe is arranged above the injection means. , The exhaust duct is placed above the cooling pipe. It is.
上記洗浄槽で被表面に浮遊する破片等の不純物は洗浄槽
上部からオーバーフローする。従って、洗浄槽内の洗浄
液の清浄度は高く維持される。直接加熱すれば発火する
虞のある溶剤は、加熱槽により間接的に加熱できる。従
って、安全性が高くなる。被洗浄物の液中からの引き上
げ時に被洗浄物に再付着する切屑等の不純物を噴射手段
によって洗い落とせる。人体に悪影響を及ぼす気化した
洗浄液の大部分は冷却管により冷却されて液化し、洗浄
槽に再収容される。前記冷却管で液化されず、更に上昇
して槽外へ流出しようとする気化洗浄液は排気ダクトに
よって回収される。Impurities such as debris floating on the surface of the cleaning tank overflow from the upper part of the cleaning tank. Therefore, the cleanliness of the cleaning liquid in the cleaning tank is maintained high. A solvent that may be ignited by direct heating can be indirectly heated by a heating tank. Therefore, safety is enhanced. Impurities such as chips that reattach to the object to be cleaned when the object to be cleaned is lifted up from the liquid can be washed off by the jetting means. Most of the vaporized cleaning liquid, which has a harmful effect on the human body, is cooled by the cooling pipe and liquefied, and is stored again in the cleaning tank. The vaporized cleaning liquid which is not liquefied in the cooling pipe and further rises to flow out of the tank is collected by the exhaust duct.
本発明に係る超音波洗浄槽の一実施例を第1図及び第2
図を参照して以下説明する。同図に示す超音波洗浄槽
(1)において、(2)は各種有機溶剤等の洗浄液
(3)が貯溜される洗浄槽で、上端部を鋸歯状とし、隣
接する鋸歯(2a)(2a)間の凹部(2b)から槽内の洗浄液
(3)をオーバーフローさせる。このオーバーフロー時
に、被表面に浮遊する微生物、油脂、切屑等の不純物が
同時流出する。(4)は洗浄槽(2)内底部に収容され
た超音波振動源、(5)は超音波振動源(4)に接続さ
れ、液中で超音波振動を起こしてキャビテーション現象
を発生させながら液を流動させる噴流手段、(6)は前
記洗浄槽(2)を囲繞する箱型の加熱槽で、洗浄槽
(2)との間に被加熱流体(7)を貯溜し、底部に配置
した加熱源である加熱ヒータ(8)により被加熱流体
(7)を加熱することにより、洗浄槽(2)の洗浄液
(3)を間接的に加熱する。(9)は洗浄槽(2)の上
方に配置した噴射手段で、枠状配管(9a)に設けた多数の
ノズル(9b)(9b)…から流体を噴射し、洗浄槽(2)から
引き上げられた被洗浄物に再付着した不純物を洗い落と
す。(10)は噴射手段(9)の上方に配置した多重配管の
冷却管で、気化した洗浄液を冷却して液化させる。(11)
は冷却管(10)の上方に配置した排気ダクトで、枠管状本
体(11a)の内周面を多孔状とし、一部に吸込管(11b)を固
着してあり、冷却管(10)を通り過ぎて更に上昇し槽外へ
流出しようとする気化した洗浄液を吸引して回収する。
前記枠管状本体(11a)の底部は吸込管(11b)に向かって傾
斜させ、液化した洗浄液を吸込管(11b)に集まり易いよ
うにしてある。An embodiment of the ultrasonic cleaning tank according to the present invention is shown in FIG. 1 and FIG.
A description will be given below with reference to the drawings. In the ultrasonic cleaning tank (1) shown in the figure, (2) is a cleaning tank in which cleaning liquids (3) such as various organic solvents are stored, and the upper end portion has a sawtooth shape and adjacent sawteeth (2a) (2a) The cleaning liquid (3) in the tank overflows from the concave portion (2b) between them. At the time of this overflow, impurities such as microorganisms, fats and oils, chips, etc. floating on the surface of the object are simultaneously discharged. (4) is an ultrasonic vibration source housed in the inner bottom of the cleaning tank (2), and (5) is connected to the ultrasonic vibration source (4), causing ultrasonic vibration in the liquid to cause a cavitation phenomenon. A jet means for flowing the liquid, (6) is a box-shaped heating tank surrounding the cleaning tank (2), and the heated fluid (7) is stored between the cleaning tank (2) and the cleaning tank (2) and is arranged at the bottom. The cleaning liquid (3) in the cleaning tank (2) is indirectly heated by heating the fluid to be heated (7) by the heater (8) which is a heating source. (9) is an injection means arranged above the cleaning tank (2), which injects fluid from a large number of nozzles (9b) (9b) provided in the frame-shaped pipe (9a) and pulls up from the cleaning tank (2). The impurities redeposited on the cleaned object are washed away. (10) is a cooling pipe of multiple pipes arranged above the injection means (9) for cooling the vaporized cleaning liquid to liquefy it. (11)
Is an exhaust duct arranged above the cooling pipe (10), the inner peripheral surface of the frame tubular body (11a) is made porous, and the suction pipe (11b) is partially fixed, and the cooling pipe (10) is attached. The vaporized cleaning liquid that has passed and further rises to flow out of the tank is sucked and collected.
The bottom of the frame tubular body (11a) is inclined toward the suction pipe (11b) so that the liquefied cleaning liquid can be easily collected in the suction pipe (11b).
上記構成の超音波洗浄槽(1)には、第2図に示すよう
に、被洗浄物(12)を、ブラケット(13)上に載置して浸漬
し、その状態で上下動させながら洗浄が行われる。この
洗浄では、被洗物(12)の上下動、噴流手段(5)により
キャビテーション現象並びに洗浄液の流動によって被洗
浄物(12)を均等に洗浄して洗浄力を向上させている。洗
浄時に遊離した不純物の内液表面近くにあるものの大部
分は加熱槽(6)にオーバーフローするが、極く僅かな
がら不純物が液中或いは液表面に残存しており、これら
が被洗浄物(12)の引き上げ時に再付着することがある。
しかし、、このように再付着した不純物は噴射手段
(9)によって完全に洗い落とされるから高い洗浄力を
維持できる。In the ultrasonic cleaning tank (1) having the above-mentioned configuration, as shown in FIG. 2, the object to be cleaned (12) is placed on the bracket (13) and immersed therein, and in this state cleaning is performed while moving up and down. Is done. In this cleaning, the object to be cleaned (12) is evenly cleaned by the vertical movement of the object to be cleaned (12), the cavitation phenomenon by the jet means (5), and the flow of the cleaning liquid to improve the cleaning power. Most of the impurities released during cleaning near the surface of the internal liquid overflow into the heating tank (6), but a slight amount of impurities remain in the liquid or on the surface of the liquid. ) May be redeposited when pulled up.
However, the impurities thus redeposited are completely washed off by the spraying means (9), so that a high cleaning power can be maintained.
本発明に係る超音波洗浄槽によれば、液表面に浮遊する
不純物をオーバーフローさせて洗浄槽内の洗浄液の清浄
度を高く維持し乍ら、噴流手段によるキャビテーション
現象並びに洗浄液の流動によって被洗浄物を均等に洗浄
することにより洗浄力を向上させ、しかも、被洗浄物の
洗浄槽からの引き上げ時に再付着する不純物を噴射手段
によって洗い落とせて高い洗浄力を維持させる。また、
加熱槽内の被加熱液体を加熱源によって加熱させて洗浄
槽内の洗浄液を間接的に加熱することにより、直接加熱
すれば発火する虞のある洗浄液の発火を防ぎ止めて非常
に安全性が高い。更に、人体に悪影響を及ぼす気化した
洗浄液は、冷却管により冷却されて液化して洗浄槽内に
再収容されるとともに、前記冷却管で冷却されず更に上
昇して槽外へ流出しようとするものは排気ダクトにより
吸引されて回収されることにより、気化した洗浄液の槽
外への流出を完全に防ぎ止めて人体に危険を及ぼさな
い。従って、洗浄力の著しい向上が図れるとともに、そ
の洗浄力を維持でき、しかも、安全性が高く、かつ、人
体に危険を及ぼさないという優れた作用効果を有する超
音波洗浄槽を提供することができる。According to the ultrasonic cleaning tank of the present invention, the impurities floating on the liquid surface are overflowed to maintain high cleanliness of the cleaning liquid in the cleaning tank. The cleaning power is improved by uniformly cleaning the same, and the high removability is maintained by removing the impurities that reattach when the object to be cleaned is lifted from the cleaning tank by the spraying means. Also,
By heating the liquid to be heated in the heating tank with a heating source and indirectly heating the cleaning liquid in the cleaning tank, it is possible to prevent ignition of the cleaning liquid that may ignite if heated directly, which is extremely safe. . Further, the vaporized cleaning liquid which has a bad effect on the human body is cooled by the cooling pipe, liquefied and re-stored in the cleaning tank, and is further cooled without being cooled by the cooling pipe and tends to flow out of the tank. By being sucked and collected by the exhaust duct, the vaporized cleaning liquid is completely prevented from flowing out of the tank and does not endanger the human body. Therefore, it is possible to provide an ultrasonic cleaning tank which can significantly improve the cleaning power, can maintain the cleaning power, has high safety, and has an excellent effect of not causing a danger to the human body. .
第1図は本発明に係る超音波洗浄槽の斜視図、第2図は
正断面図である。 (1)…超音波洗浄槽、(2)…洗浄槽、 (3)…洗浄液、(4)…超音波振動源、 (5)…噴流手段、(6)…加熱槽、 (8)…加熱源(加熱ヒータ)、 (9)…噴射手段、(10)…冷却管、 (11)…排気ダクト、(12)…被洗浄物。FIG. 1 is a perspective view of an ultrasonic cleaning tank according to the present invention, and FIG. 2 is a front sectional view. (1) ... Ultrasonic cleaning tank, (2) ... Cleaning tank, (3) ... Cleaning liquid, (4) ... Ultrasonic vibration source, (5) ... Jet flow means, (6) ... Heating tank, (8) ... Heating Source (heater), (9) ... injection means, (10) ... cooling pipe, (11) ... exhaust duct, (12) ... object to be cleaned.
Claims (1)
し、かつ、洗浄液を貯溜した洗浄槽と、加熱源を収容
し、かつ、被加熱流体を貯溜した加熱槽と、枠状配管に
設けた多数のノズルから流体を噴射する噴射手段と、多
重配管から構成された冷却管と、内周面を多孔状とした
枠管状本体の一部に吸入管を固着した排気ダクトとから
なり、上記洗浄槽の上端部を隣接する鋸歯間の凹部から
槽内の洗浄液がオーバーフローするように鋸歯状に形成
し、この洗浄槽を上記加熱槽の被加熱流体中に配置し、
この洗浄槽の上方に上記噴射手段を配置し、また、この
噴射手段の上方に上記冷却管を配置し、更に、この冷却
管の上方に上記排気ダクトを配置したことを特徴とする
超音波洗浄槽。1. A cleaning tank for accommodating an ultrasonic vibration source to which a jet means is connected and accumulating a cleaning liquid, a heating tank for accommodating a heating source and accumulating a fluid to be heated, and a frame pipe. An injection means for injecting a fluid from a large number of nozzles provided, a cooling pipe composed of multiple pipes, and an exhaust duct in which an intake pipe is fixed to a part of a frame-shaped tubular main body whose inner peripheral surface is porous, The upper end of the cleaning tank is formed into a sawtooth shape so that the cleaning liquid in the tank overflows from the recess between the adjacent sawteeth, and the cleaning tank is arranged in the heated fluid of the heating tank,
Ultrasonic cleaning characterized in that the injection means is arranged above the cleaning tank, the cooling pipe is arranged above the injection means, and the exhaust duct is arranged above the cooling pipe. Tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2099769A JPH0638950B2 (en) | 1990-04-16 | 1990-04-16 | Ultrasonic cleaning tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2099769A JPH0638950B2 (en) | 1990-04-16 | 1990-04-16 | Ultrasonic cleaning tank |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH03296477A JPH03296477A (en) | 1991-12-27 |
| JPH0638950B2 true JPH0638950B2 (en) | 1994-05-25 |
Family
ID=14256179
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2099769A Expired - Lifetime JPH0638950B2 (en) | 1990-04-16 | 1990-04-16 | Ultrasonic cleaning tank |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0638950B2 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06128776A (en) * | 1992-10-14 | 1994-05-10 | Tousei Denki Kk | Method and device for cleaning metallic parts or the like |
| JP5031466B2 (en) * | 2007-07-06 | 2012-09-19 | 株式会社アルス | Food processing equipment |
| CN112058769B (en) * | 2020-09-21 | 2022-04-08 | 湖南金石新材料有限公司 | A belt cleaning device for vacuum pump part |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5119623U (en) * | 1974-07-29 | 1976-02-13 | ||
| JPS6425390U (en) * | 1987-07-31 | 1989-02-13 | ||
| JPH0170328U (en) * | 1987-10-27 | 1989-05-10 |
-
1990
- 1990-04-16 JP JP2099769A patent/JPH0638950B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH03296477A (en) | 1991-12-27 |
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