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JPH0639626B2 - Sintered ore manufacturing method - Google Patents
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JPH0639626B2 - Sintered ore manufacturing method - Google Patents

Sintered ore manufacturing method

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Publication number
JPH0639626B2
JPH0639626B2 JP62303230A JP30323087A JPH0639626B2 JP H0639626 B2 JPH0639626 B2 JP H0639626B2 JP 62303230 A JP62303230 A JP 62303230A JP 30323087 A JP30323087 A JP 30323087A JP H0639626 B2 JPH0639626 B2 JP H0639626B2
Authority
JP
Japan
Prior art keywords
binder
powder
raw material
coke
ore
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP62303230A
Other languages
Japanese (ja)
Other versions
JPH01147023A (en
Inventor
仁志 田辺
素郎 安田
Original Assignee
川崎製鉄株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 川崎製鉄株式会社 filed Critical 川崎製鉄株式会社
Priority to JP62303230A priority Critical patent/JPH0639626B2/en
Publication of JPH01147023A publication Critical patent/JPH01147023A/en
Publication of JPH0639626B2 publication Critical patent/JPH0639626B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、焼結鉱の製造方法に関し、更に詳しくは、焼
結用バインダを焼結過程において安価に製造した焼結鉱
製造コストの低廉化を図かる製造方法に関する。
Description: TECHNICAL FIELD The present invention relates to a method for producing a sinter, and more specifically, a sinter producing cost which is produced inexpensively in a sintering process of a binder for sintering. The present invention relates to a manufacturing method for achieving the same.

〔従来の技術〕 焼結操業の模式図を第6図に示す。床敷ホッパ3からパ
レット1上に切出された床敷鉱の上に給鉱ホッパ4から
切出された原料2を積層して供給する。原料2は点火装
置15で点火されメインブロワ14の通風により原料中
の粉コークスは燃焼し、原料2は焼成され焼結鉱とな
る。焼結鉱は粉砕機5で粉砕され、クーラ6で冷却され
た後、篩7で分級される。篩上の粒径8〜16mmの成
品は床敷鉱10として床敷ホッパ3に戻され、残余は製
品13として高炉に搬送される。分級され粒径−5mm
以下のものは返鉱11としてミキサ8によって新原料1
2と混合された後給鉱ホッパ4に戻される。一般にパレ
ット上の原料2の通気性を改善する手段として、バイン
ダを原料中に混入させることがある。バインダとしては
普通生石灰(CaO)がよく用いられている。
[Prior Art] A schematic view of the sintering operation is shown in FIG. The raw material 2 cut out from the feed hopper 4 is stacked and supplied on the bedding ore cut out from the bedding hopper 3 onto the pallet 1. The raw material 2 is ignited by the igniter 15 and the powder coke in the raw material is burned by the ventilation of the main blower 14, and the raw material 2 is fired and becomes a sintered ore. The sinter is crushed by the crusher 5, cooled by the cooler 6, and then classified by the sieve 7. The product having a particle size of 8 to 16 mm on the sieve is returned to the bedding hopper 3 as a bedding ore 10, and the rest is conveyed to the blast furnace as a product 13. Classified particle size-5mm
The following is a new raw material 1 by the mixer 8 as return ore 11.
After being mixed with 2, it is returned to the feed hopper 4. Generally, as a means for improving the air permeability of the raw material 2 on the pallet, a binder may be mixed into the raw material. Common quicklime (CaO) is often used as a binder.

このCaOを安価に製造し利用する方法として、特開昭
58−133331号には石灰(CaO)粉9を石灰用
ホッパ19により切り出し、原料2の最上部に積層させ
点火装置15内の熱によって石灰粉を生石灰粉(Ca
O)とし、篩7により返鉱11とともに回収し、バイン
ダとして利用する方法が提案されている。
As a method for inexpensively producing and utilizing this CaO, in Japanese Patent Laid-Open No. 58-133331, lime (CaO) powder 9 is cut out by a lime hopper 19 and stacked on top of the raw material 2 by heat in the ignition device 15. Lime powder is quicklime powder (Ca
O), and a method of recovering it together with the return ore 11 with the sieve 7 and using it as a binder is proposed.

しかし、この方法では、 篩7での製品13と返鉱11との分離が完全でなく、
製品13中にバインダが混入する。
However, in this method, the separation of the product 13 and the return ore 11 on the sieve 7 is not complete,
The binder is mixed in the product 13.

クーラ6での通風冷却によって、製造されたバインダ
の一部が飛散する。
A part of the manufactured binder is scattered by the ventilation cooling by the cooler 6.

点火装置15だけでは完全にCaOに分解せず、バイ
ンダとしてCaOへの転化率が不十分である。
The ignition device 15 alone does not completely decompose into CaO, and the conversion rate to CaO as a binder is insufficient.

等の問題がある。There is a problem such as.

〔発明が解決しようとする問題点〕[Problems to be solved by the invention]

上述したように従来の方法にはバインダの回収歩留りが
低い、CaOへの転化率が低い、製品中にバインダが混
入する等の問題があった。製品にバインダが混入すると
CaO%をはじめとする焼結鉱の化学成分が目標値とず
れ、ばらつきも大きくなり品質上大きな問題となる。
As described above, the conventional methods have problems such as a low binder recovery yield, a low conversion rate to CaO, and the inclusion of binder in the product. When the binder is mixed in the product, the chemical composition of the sinter, such as CaO%, deviates from the target value and the dispersion becomes large, which causes a serious problem in quality.

本発明は上述の問題点を解決するために提案されたもの
であり、 製品焼結鉱との分離が完全で製品の化学成分に影響を
与えない。
The present invention has been proposed to solve the above-mentioned problems, and the separation from the product sinter is complete and does not affect the chemical composition of the product.

バインダとしてCaOへの転化率が高い。The conversion rate to CaO as a binder is high.

バインダの回収歩留りが高い。Binder recovery yield is high.

上述のようなバインダを副生する焼結鉱の製造方法を提
供することを目的とするものである。
It is an object of the present invention to provide a method for producing a sinter that produces a binder as described above.

〔問題点を解決するための手段〕[Means for solving problems]

本発明は上述の問題点を解決するもので、焼結機パレッ
ト上の最上層に粉コークスと石灰石粉を装入して焼結を
行い、生成した生石灰粉を焼結用バインダとして供給す
る焼結鉱の製造方法に適用され、次の技術手段を採っ
た。すなわち、 粉コークスを石灰石粉中に7%〜20%混合して焼結
し、排鉱部近傍で表層の生石灰粉をスクレーパで掻上げ
分離して吸引回収した後、これを焼結原料供給ホッパに
供給する方法である。
The present invention solves the above-mentioned problems, in which the coke powder and limestone powder are charged into the uppermost layer on the sinter machine pallet and sintered, and the produced quicklime powder is supplied as a sintering binder. It was applied to the production method of mine and the following technical measures were taken. That is, powder coke is mixed with limestone powder in an amount of 7% to 20% and sintered, and the quick lime powder in the surface layer is scraped up with a scraper and separated by suction in the vicinity of the mine ore, and then this is fed into a sintering raw material supply hopper. It is a method of supplying to.

〔作用〕[Action]

本発明は、点火装置だけではなく粉コークスの燃焼熱を
も利用するので、CaOへの転化率が高く、また生成さ
れたバインダは比重の大小を利用してスクレーパ、ブロ
ワ等によりパレット上で回収するので篩で分級する方法
と比較してバインダの回収歩留は大幅に向上するので焼
結鉱製造コストを低廉化することができる。
Since the present invention utilizes not only the ignition device but also the combustion heat of powder coke, the conversion rate to CaO is high, and the generated binder is recovered on a pallet by a scraper, a blower, etc. by utilizing the magnitude of specific gravity. Therefore, the binder recovery yield is significantly improved as compared with the method of classifying with a sieve, so that the production cost of the sinter can be reduced.

石灰石粉中の粉コークス配合率とCaO転化率の関係を
鍋試験によって求めた結果を第2図に示す。第2図によ
れば、配合率5%で転化率97%を示しており、これ以
上配合率を増加しても転化率は殆ど変らない。かと云っ
て20%を超えると過剰となり燃残りが発生しコストア
ップとなるので上限は20%が限度である。また、逆に
配合率が5%以下では石灰層下の配合原料に着火しな
い。従って、粉コークス配合率としては5%〜20%と
するが7%〜20%が最適である。
FIG. 2 shows the results of the relationship between the powder coke blending ratio in the limestone powder and the CaO conversion ratio obtained by a pan test. According to FIG. 2, the conversion rate is 97% at the compounding rate of 5%, and the conversion rate hardly changes even if the compounding rate is further increased. However, if it exceeds 20%, it will be excessive and unburned residue will occur, which will increase the cost, so the upper limit is 20%. On the contrary, if the blending ratio is 5% or less, the blended raw material below the lime layer does not ignite. Therefore, the powder coke blending ratio is set to 5% to 20%, but 7% to 20% is optimal.

〔実施例〕〔Example〕

第1図は本発明を好適に実施できる、焼結鉱の製造装置
の説明図を示している。給鉱ホッパ4と点火装置15の
間に石灰石用ホッパ19を設置する。石灰石用ホッパ1
9に石灰石粉9と粉コークス18を混合して装入し、石
灰石用ホッパ19から原料2の上に積層して切出す。点
火装置15で点火され、粉コークスが燃焼して石灰石粉
が熱分解されて生石灰(CaO)となる。
FIG. 1 shows an explanatory view of a sinter production apparatus capable of suitably implementing the present invention. A limestone hopper 19 is installed between the mining hopper 4 and the ignition device 15. Hopper for limestone 1
The limestone powder 9 and the powder coke 18 are mixed and charged in 9, and the limestone hopper 19 is stacked on the raw material 2 and cut out. It is ignited by the ignition device 15, the coke powder is burned, and the limestone powder is thermally decomposed into quick lime (CaO).

排鉱部26の手前にフード21とスクレーパ22を設置
する。スクレーパ22により原料2の上部をかきあげブ
ロワ25によって生石灰を吸引する。吸引された生石灰
粉はサイクロン24により捕集されホッパ20に貯留さ
れる。この場合、燃焼した粉コークスも同時に吸引され
るが操業上は何ら問題はない。
The hood 21 and the scraper 22 are installed in front of the mining section 26. The scraper 22 scrapes the upper part of the raw material 2 and the blower 25 sucks quicklime. The sucked quicklime powder is collected by the cyclone 24 and stored in the hopper 20. In this case, the burned powder coke is also sucked at the same time, but there is no problem in operation.

ホッパ20で回収後、配合槽27内のバインダ用ホッパ
16に装入され、他の新原料、石灰石粉9、返鉱11、
粉コークス18の各槽から切出される原料とミキサ8で
混合され、給鉱ホッパ4に装入しパレット1上に供給さ
れる。
After being collected by the hopper 20, it is loaded into the binder hopper 16 in the mixing tank 27, and other new raw materials, limestone powder 9, returned ore 11,
The raw material cut out from each tank of the powder coke 18 is mixed in the mixer 8, charged into the feed hopper 4, and supplied onto the pallet 1.

なお、石灰石用ホッパ19には、石灰石粉9と粉コーク
ス18の一部がミキサ28で混合後装入され、パレット
上原料2の最上層に供給される。3は床敷ホッパで、焼
結鉱成品中の所定粒度のものを受入れ、床敷鉱としてパ
レットの最下層に供給されるものである。
The limestone hopper 19 is charged with the limestone powder 9 and a part of the powder coke 18 after mixing with the mixer 28, and is supplied to the uppermost layer of the pallet raw material 2. A bedding hopper 3 receives a sinter ore product having a predetermined grain size and supplies it as a bedding ore to the lowermost layer of the pallet.

第3図はパレット1上での原料2の積層状況の説明図で
あり、配合原料29の上に石灰石粉9と粉コークス18
が混合され積層されている様子を示している。
FIG. 3 is an explanatory view of the stacking state of the raw material 2 on the pallet 1, in which the limestone powder 9 and the coke 18 are placed on the mixed raw material 29.
It is shown that the are mixed and laminated.

焼結鉱生産量6700〜6900(dry-t/day)、新原
料使用量(コークス床敷鉱、返鉱を除く)7200〜7
500(dry-t/day)のDL式焼結機において、バイン
ダ用CaO配合率1.0%(対新原料)、石灰石粉中の粉
コークス配合率5.5%、焼結鉱目標CaO%9.5%の生産
前提で、バインダなしの場合、バインダを添加した従来
法と本発明法の場合の各操業を1ヶ月ずつ実施した。こ
の操業状況を第1表に示している。
Sintered ore production 6700-6900 (dry-t / day), new raw material usage (excluding coke bedding or return) 7200-7
Production of a CaO compounding ratio of 1.0% for binder (compared to new raw materials), a coke compounding ratio of 5.5% in limestone powder, and a target CaO% of CaO 9.5% for sinter in a 500 (dry-t / day) DL sintering machine Assuming that there is no binder, each operation in the conventional method in which a binder is added and in the method of the present invention is carried out for one month. This operation status is shown in Table 1.

バインダを製造、添加することにより、パレット上原料
層の通気性が向上し、層厚を厚くすることができる。そ
の結果排ガス顕熱がより有効に利用され、焼結鉱1t当
たりのコークス原単位を減少させることができた。本発
明は従来法に比較し層厚を30mm増し、コークス原単
位を5(kg/t−焼結鉱)低減させることができた。
By manufacturing and adding the binder, the air permeability of the raw material layer on the pallet can be improved and the layer thickness can be increased. As a result, the sensible heat of the exhaust gas was used more effectively, and the coke unit consumption per 1 t of the sintered ore could be reduced. The present invention was able to increase the layer thickness by 30 mm and reduce the coke unit consumption by 5 (kg / t-sintered ore) as compared with the conventional method.

また、副生バインダの製造状況の比較を第2表に示す。
従来法(特開昭58−133331号)では、バインダ
がクーラで飛散したり、製品中に混入するため原料石灰
粉に対するバインダの歩留は約81%で低い。それに対
し、本発明では歩留は98%に向上しバインダは殆ど回
収できた。また、バインダ中のCaO%も、従来法では
85%であるに対し、本発明では97%と大幅に向上し
た。このように本発明工程におけるバインダの製造状況
は、従来例に比べ質、量とも優れているので焼結操業で
の通気性改善効果も大幅に向上した。
Table 2 shows a comparison of the production status of the by-product binder.
In the conventional method (Japanese Patent Laid-Open No. 58-133331), the binder is scattered in the cooler or mixed in the product, so that the yield of the binder with respect to the raw lime powder is low at about 81%. On the other hand, in the present invention, the yield was improved to 98%, and the binder was almost recovered. Further, the CaO% in the binder was 85% in the conventional method, but was significantly improved to 97% in the present invention. As described above, the binder production in the process of the present invention is superior in quality and quantity compared to the conventional example, so that the effect of improving the air permeability in the sintering operation is also greatly improved.

また、従来法で最大の問題になっていた焼結鉱中のCa
O%の目標値(9.5%)からの偏差Δの推移を第5図
に、日間変動σxの推移を第6図にそれぞれ本発明と比
較してグラフに示している。
In addition, Ca in the sintered ore, which was the biggest problem in the conventional method,
The change in the deviation Δ from the target value of O% (9.5%) is shown in FIG. 5, and the change in the daily fluctuation σx is shown in a graph in comparison with the present invention.

篩によって分級する従来法のバインダ製造、点火操業で
は上述の偏差、変動とも増大するが、本発明法では吸引
方式であるので、比重の大きい鉱石と比重の小さい石灰
石粉との比重差を利用できるため回収効率が良いのでバ
インダを使用しない通常操業とほぼ同じ管理精度が得ら
れている。
Although the above-mentioned deviations and fluctuations increase in the binder production and ignition operation of the conventional method of classifying with a sieve, since the method of the present invention is a suction method, it is possible to use the difference in specific gravity between ore having a large specific gravity and limestone powder having a small specific gravity. Therefore, the recovery efficiency is good, and the management accuracy is almost the same as the normal operation without using the binder.

〔発明の効果〕〔The invention's effect〕

以上説明したように本発明によれば焼結用副生バインダ
(CaO)を焼結過程において安価に製造しそれを回収
利用することにより、通気性が改善され、コークス原単
位を5(kg/t−焼結鉱)下げる事が可能になった。
さらに、従来の副生バインダの製造で問題となっていた
焼結中CaO%の管理精度も大幅に改善されバインダを
使用しない場合と同程度となった。本発明は高炉用原料
としての焼結鉱製造コストの低減に優れた効果を奏す
る。
As described above, according to the present invention, by producing the sintering by-product binder (CaO) at a low cost in the sintering process and recovering and utilizing the binder, the air permeability is improved, and the coke consumption rate is 5 (kg / kg / unit). It became possible to lower the (t-sintered ore).
Further, the control accuracy of CaO% during sintering, which has been a problem in the production of the conventional by-product binder, has been greatly improved, and is about the same as when the binder is not used. INDUSTRIAL APPLICABILITY The present invention has an excellent effect in reducing the production cost of a sintered ore as a raw material for a blast furnace.

【図面の簡単な説明】[Brief description of drawings]

第1図は本発明を好適に使用することができる焼結鉱の
製造工程の説明図、第2図は本発明の原理説明図、第3
図は本発明の原料等の積層状況説明図、第4図および第
5図は従来例との比較を示すグラフであり、第4図はC
aO%偏差、第5図は日間変動である。第6図は従来例
の焼結鉱の製造工程の説明図である。 1……パレット、2……原料 3……床敷ポッパ、4……給鉱ポッパ 5……粉砕機、6……クーラ 7……篩、8……ミキサ 9……石灰石粉、10……床敷鉱 11……返鉱、12……新原料 13……製品、14……ブロワ 15……点火装置、16……バインダ用ポッパ 18……粉コークス、19……石灰石用ポッパ 20……ポッパ、21……フード 22……スクレーパ、24……サイクロン 25……ブロワ、26……排鉱部 27……混合槽、28……ミキサ 29……配合原料
FIG. 1 is an explanatory view of a manufacturing process of a sintered ore in which the present invention can be preferably used, FIG. 2 is an explanatory view of the principle of the present invention, and FIG.
FIG. 4 is a diagram for explaining a stacking state of raw materials and the like of the present invention, FIGS. 4 and 5 are graphs showing comparison with a conventional example, and FIG.
The aO% deviation, FIG. 5 is the daily variation. FIG. 6 is an explanatory view of a manufacturing process of a conventional sintered ore. 1 ... Pallet, 2 ... Raw material 3 ... Bedding popper, 4 ... Mining popper 5 ... Crusher, 6 ... Cooler, 7 ... Sieve, 8 ... Mixer, 9 ... Limestone powder, 10 ... Bed ore 11 …… Return ore, 12 …… New raw material 13 …… Product, 14 …… Blower 15 …… Ignition device, 16 …… Binder popper 18 …… Powder coke, 19 …… Limestone popper 20 …… Popper, 21 ... Hood 22 ... Scraper, 24 ... Cyclone 25 ... Blower, 26 ... Mining section 27 ... Mixing tank, 28 ... Mixer 29 ... Blended raw material

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】焼結機パレット上の最上層に粉コークスと
石灰石粉を装入して焼結を行い、生成した生石灰粉を焼
結用バインダとして供給する焼結鉱の製造方法におい
て、 前記粉コークスを石灰石粉中に7%〜20%混合して焼
結し、排鉱部近傍で表層の生石灰粉をスクレーパで掻上
げ分離して吸引回収した後、これを焼結原料供給ホッパ
に供給することを特徴とする焼結鉱の製造方法。
1. A method for producing a sintered ore, in which powdered coke and limestone powder are charged into the uppermost layer on a sinter machine pallet and sintered, and the produced quicklime powder is supplied as a binder for sintering. Powder coke is mixed with limestone powder in an amount of 7% to 20% and sintered, and quick lime powder in the surface layer is scraped up with a scraper and separated by suction in the vicinity of the mine ore, and then supplied to the sintering raw material supply hopper. A method for producing a sinter, comprising:
JP62303230A 1987-12-02 1987-12-02 Sintered ore manufacturing method Expired - Lifetime JPH0639626B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP62303230A JPH0639626B2 (en) 1987-12-02 1987-12-02 Sintered ore manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP62303230A JPH0639626B2 (en) 1987-12-02 1987-12-02 Sintered ore manufacturing method

Publications (2)

Publication Number Publication Date
JPH01147023A JPH01147023A (en) 1989-06-08
JPH0639626B2 true JPH0639626B2 (en) 1994-05-25

Family

ID=17918445

Family Applications (1)

Application Number Title Priority Date Filing Date
JP62303230A Expired - Lifetime JPH0639626B2 (en) 1987-12-02 1987-12-02 Sintered ore manufacturing method

Country Status (1)

Country Link
JP (1) JPH0639626B2 (en)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03170623A (en) * 1989-11-29 1991-07-24 Sumitomo Metal Ind Ltd Manufacture of sintered ore
JPH03232932A (en) * 1990-02-09 1991-10-16 Kawasaki Steel Corp Manufacture of quicklime by using sintering machine
JPH0774400B2 (en) * 1990-07-24 1995-08-09 川崎製鉄株式会社 Sintered ore manufacturing method
JP2592558B2 (en) * 1991-12-25 1997-03-19 川崎製鉄株式会社 Quicklime recovery equipment of sintering machine
JP2670217B2 (en) * 1992-11-05 1997-10-29 川崎製鉄株式会社 Sinter production method
JP5550440B2 (en) * 2010-05-10 2014-07-16 日本碍子株式会社 Operation method of powder firing plant
CN115852141B (en) * 2022-12-14 2025-04-22 中冶长天国际工程有限责任公司 A sintered base material and its preparation method and sintering method

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5419261A (en) * 1977-07-12 1979-02-13 Kubota Ltd Classfying conveyor
JPS5831041A (en) * 1981-08-20 1983-02-23 Sumitomo Metal Ind Ltd Manufacture of sintered ore
JPS58133331A (en) * 1982-02-03 1983-08-09 Nippon Kokan Kk <Nkk> Preparation of sintered ore
JPS62212287A (en) * 1986-03-12 1987-09-18 株式会社日本製鋼所 Foreign matter removing device for composting equipment

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