JPH0647644B2 - Thermoforming resin composition - Google Patents
Thermoforming resin compositionInfo
- Publication number
- JPH0647644B2 JPH0647644B2 JP7090187A JP7090187A JPH0647644B2 JP H0647644 B2 JPH0647644 B2 JP H0647644B2 JP 7090187 A JP7090187 A JP 7090187A JP 7090187 A JP7090187 A JP 7090187A JP H0647644 B2 JPH0647644 B2 JP H0647644B2
- Authority
- JP
- Japan
- Prior art keywords
- evoh
- mol
- layer
- gas barrier
- container
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- Compositions Of Macromolecular Compounds (AREA)
Description
【発明の詳細な説明】 A 産業上の利用分野 本発明は、加熱延伸、とくに加熱高速延伸操作時、ピン
ホール、クラツク、局所的偏肉などのない、しかもガス
バリアー性の優れた熱成形用樹脂組成物に関する。DETAILED DESCRIPTION OF THE INVENTION A Field of Industrial Application The present invention is for thermoforming, which is free from pinholes, cracks, local uneven thickness, etc., and has excellent gas barrier properties during hot drawing, especially high-speed hot drawing operation. It relates to a resin composition.
B 従来の技術 エチレン−酢酸ビニル共重合体けん化物(以下EVOH
と記す)は、今日、食品等の包装用フイルム、特に酸素
に対するバリアー性が必要な食品、保香性を必要とする
他の製品などに対する使用を目的とする分野において有
効性が認められている。しかし、EVOH単体フイルム
はタフネスに欠け、また水、水蒸気に対する有効なバリ
アー性を示さない欠点があった。B Conventional Technology Saponified ethylene-vinyl acetate copolymer (hereinafter referred to as EVOH
Is currently recognized as being effective in fields intended for use in packaging films for foods, etc., especially foods requiring a barrier property against oxygen, other products requiring aroma retention, etc. . However, the EVOH single film lacks toughness and has a drawback that it does not exhibit an effective barrier property against water and water vapor.
これらの欠点を改善する為、ポリプロピレン層と、アイ
オノマー、エチレン−酢酸ビニル共重合体などで代表さ
れる各種熱シーラント層とを積層してなる多層構造体の
形で用いられることが多い。In order to improve these drawbacks, it is often used in the form of a multilayer structure in which a polypropylene layer and various heat sealant layers typified by ionomers and ethylene-vinyl acetate copolymers are laminated.
ところでEVOH層とポリプロピレン層を有する多層構
造体(フイルム、シート、パリソンなど)を容器などに
二次加工する場合、特にEVOHの融点以下で延伸成形
を行なう場合、EVOH層に小さなボイド、クラツク、
局所的偏肉などが多発し、その結果、成形容器の酸素バ
リアー性が大巾に悪化する。また、外見上も不良とな
り、食品等の容器として使用に耐えない状況であつた。By the way, when a multilayer structure having an EVOH layer and a polypropylene layer (film, sheet, parison, etc.) is secondarily processed into a container or the like, particularly when stretch molding is performed at a temperature not higher than the melting point of EVOH, small voids, cracks,
Local uneven thickness often occurs, and as a result, the oxygen barrier property of the molded container is significantly deteriorated. Moreover, the appearance was also poor, and the container could not be used as a container for food or the like.
従来、加熱延伸時に発生するEVOH層のピンホール、
クラツクなどを防止する目的でEVOHに各種可塑剤の
添加(特開昭53−88067、特開昭59−20345)、ポリアミ
ド系樹脂のブレンド(特開昭52−141785、特開昭58−15
4755、特開昭58−36412)等が検討されてはいるが、い
ずれの場合も、十分満足すべきものではない。Conventionally, EVOH layer pinholes generated during heat drawing,
Various plasticizers are added to EVOH for the purpose of preventing cracking (JP-A-53-88067, JP-A-59-20345), and blends of polyamide resins (JP-A-52-141785 and JP-A-58-15).
4755, JP-A-58-36412) and the like have been studied, but none of them is sufficiently satisfactory.
さらに特開昭52−101182号公報にはエチレン含有量50モ
ル%以下で、けん化度96モル%以上のEVOH95〜99.5
重量部にエチレン含量50〜90モル%で、けん化度50〜95
モル%のEVOH0.5〜5重量部を配合した混合物層の少
なくとも片面にポリオレフインを積層させて、バリヤー
性、接着性に優れた多層積層容器を得ることについて記
載されているが、ここに記載されているようなEVOH
の混合物層をPP層と積層し、加熱延伸しても微少なピ
ンホール、クラツク、偏肉などを防ぐことはむずかし
い。このことは後述する比較例からも明らかである。Further, JP-A-52-101182 discloses that EVOH 95-99.5 with an ethylene content of 50 mol% or less and a saponification degree of 96 mol% or more.
With 50 to 90 mol% ethylene content in parts by weight, saponification degree 50 to 95
It is described that a polyolefin laminate is laminated on at least one side of a mixture layer containing 0.5 to 5 parts by weight of EVOH at a mol% to obtain a multilayer laminated container having excellent barrier properties and adhesiveness. EVOH like
It is difficult to prevent minute pinholes, cracks, uneven thickness, etc. even if the mixture layer of (1) is laminated with the PP layer and heated and stretched. This is also clear from the comparative example described later.
それ故、EVOH層とポリプロピレン層の積層物に加熱
延伸、とくに加熱高速延伸したときにEVOH層に微少
ピンホール、クラツク、偏肉などが生じない成形加工特
性が良好なEVOHの開発が重要な課題の一つである。Therefore, it is an important issue to develop an EVOH having good molding characteristics that does not cause minute pinholes, cracks, uneven thickness, etc. in the EVOH layer when it is heat-stretched into a laminate of an EVOH layer and a polypropylene layer, particularly when it is heat-stretched at high speed. one of.
C.発明が解決しようとする問題点 EVOHは前記した様に優れた諸特性を持つている反
面、たとえばポリプロピレンとの積層体を容器などに二
次加工する場合、EVOH層にクラツク、ピンホール、
局所的偏肉などが発生し、ガスバリアー性が大巾に悪化
する。C. PROBLEMS TO BE SOLVED BY THE INVENTION EVOH has excellent properties as described above, but when a laminate with polypropylene is secondarily processed into a container, for example, cracks, pinholes,
Local uneven thickness etc. occurs, and the gas barrier property is greatly deteriorated.
また外見上も不良であり、食品包装用容器としての使用
に耐えない。In addition, it is poor in appearance and cannot be used as a food packaging container.
そこで本発明者らは、EVOHの優れたガスバリアー性
をそこなうことなく、かつ積層体を容器などに二次加工
する場合に生じるEVOH層のクラツク、ピンホール、
局所的偏肉などの発生を防止し、高いガスバリアー性を
有する熱成形用樹脂組成物を開発すべく鋭意検討を行な
つた結果、本発明を完成するに至つた。Therefore, the inventors of the present invention have developed a crack, a pinhole, or a crack in the EVOH layer that occurs when the laminated body is subjected to secondary processing without damaging the excellent gas barrier property of EVOH.
The present invention has been completed as a result of intensive studies aimed at developing a thermoforming resin composition having high gas barrier properties while preventing the occurrence of local uneven thickness.
D 問題点を解決するための手段 本発明は、エチレン含有量45〜60モル%、酢酸ビニル成
分のけん化度96モル%以上のエチレン−酢酸ビニル共重
合体けん化物(A)6〜70重量%とエチレン含有量25〜
40モル%、酢酸ビニル成分のけん化度96モル%以上のエ
チレン−酢酸ビニル共重合体けん化物(B)94〜30重量
%よりなり、かつ下記(I)〜(III)式を満足し、さ
らに差動走査熱量計による融解曲線が複数の吸熱ピーク
を有する熱成形用樹脂組成物である。D Means for Solving Problems According to the present invention, an ethylene-vinyl acetate copolymer saponification product (A) having an ethylene content of 45 to 60 mol% and a saponification degree of a vinyl acetate component of 96 mol% or more is 6 to 70 wt%. And ethylene content 25 ~
40 to 40% by weight, saponification product of ethylene-vinyl acetate copolymer (B) having a saponification degree of 96% or more of vinyl acetate component (B) of 94 to 30% by weight, and satisfying the following formulas (I) to (III): A thermoforming resin composition having a plurality of endothermic peaks in a melting curve measured by a differential scanning calorimeter.
1≦E′(B)/E′(A) ………(I) E′(A)≦109dyne/cm2 ………(II) 0.05≦MI(A)/MI(B)≦20 ………(III) EVOH層の片面または両面に接着性樹脂を介してポリ
プロピレン(PP)層を有する各種シートを作成し、再
加熱、延伸操作によつて、カツプ、ボトルに二次加工成
形するに際し、容器の外見及びガスバリアー性の測定に
よりEVOH層の成形加工法及びガスバリアー性の優劣
を判断する事が出来る。そこで本発明者らは、種々の可
塑剤、ポリマー等をEVOHにブレンドし、EVOHの
成形加工性及びガスバリアー性の測定を行なつた。その
結果、EVOHにポリアミド等を5〜30重量%ブレンド
したEVOH組成物は、グリコール系あるいはアミド系
可塑剤、またポリエチレン系、エチレン−酢酸ビニル共
重合体及びこれらの無水マレイン酸変性物等をブレンド
したEVOH組成物よりは、熱成形時、クラツク、ムラ
の発生が無い良好な成形物が得られる様に一見思われ
た。しかしながら、容器の酸素ガスバリアー性を測定し
た所、原反のガスバリアー性より悪化している事、さら
に悪い事には容器により測定値のバラツキが大きく、時
として、バリアー性が1/10〜1/50に悪化するものさえ
認められる。特に熱成形時の加熱延伸速度が増した場
合、EVOH組成物層の厚みが増した場合、あるいは延
伸倍率(絞り比)が増した場合この傾向が顕著である。
それ故ガスバリアー性容器として信頼性に大きな問題を
なげかけている。1 ≦ E ′ (B) / E ′ (A) ……… (I) E ′ (A) ≦ 10 9 dyne / cm 2 ……… (II) 0.05 ≦ MI (A) / MI (B) ≦ 20 ……… (III) Various sheets having a polypropylene (PP) layer on one or both sides of the EVOH layer with an adhesive resin interposed therebetween are prepared, and by reheating and stretching operations, when the secondary processing is performed on a cup or a bottle, the appearance of the container and By measuring the gas barrier property, it is possible to judge the molding processing method of the EVOH layer and the superiority or inferiority of the gas barrier property. Therefore, the present inventors blended various plasticizers, polymers and the like with EVOH and measured the molding processability and gas barrier property of EVOH. As a result, an EVOH composition prepared by blending EVOH with polyamide or the like in an amount of 5 to 30% by weight is a blend of glycol-based or amide-based plasticizer, polyethylene-based, ethylene-vinyl acetate copolymer and maleic anhydride modified products thereof. It seemed that a better molded product without cracking or unevenness was obtained during thermoforming than the EVOH composition. However, when the oxygen gas barrier property of the container was measured, it was found to be worse than the gas barrier property of the original fabric, and even worse, the measured value varied greatly depending on the container, and sometimes the barrier property was 1/10 ~. Even things that deteriorate to 1/50 are recognized. This tendency is remarkable especially when the heat drawing speed during thermoforming is increased, when the thickness of the EVOH composition layer is increased, or when the draw ratio (drawing ratio) is increased.
Therefore, it poses a great problem in terms of reliability as a gas barrier container.
そこで発明者らは、さらに鋭意検討を行なつた結果、エ
チレン含有量が45モル%以上のEVOH(A)とエチレ
ン含有量が40モル%以下のEVOH(B)とを特定量配
合し、上記(I)〜(III)式を満足し、さらに差動走
査熱量計による融解曲線が複数の吸熱ピークを有する樹
脂組成物を使用することによつて、延伸速度によらず、
外見上良好な熱成形品が得られるだけでなく、ガスバリ
アー性の悪化及び測定値のバラツキの少ない熱成形品が
得られることを見い出した。Therefore, as a result of further diligent studies, the inventors have blended a specific amount of EVOH (A) having an ethylene content of 45 mol% or more and EVOH (B) having an ethylene content of 40 mol% or less, and By using the resin composition satisfying the formulas (I) to (III) and having a melting curve by a differential scanning calorimeter having a plurality of endothermic peaks, regardless of the stretching speed,
It has been found that not only a thermoformed product that is good in appearance can be obtained, but also a thermoformed product that is less deteriorated in gas barrier properties and has less variation in measured values.
本発明に使用されるEVOH(A)は、エチレン含有量
45〜60モル%、好適には45〜55モル%、酢酸ビニル成分
のけん化度は96モル%以上のエチレン−酢酸ビニル共重
合体けん化物である。エチレン含有量45モル%未満では
熱成形時、クラツク、ピンホールが発生しやすく、また
ガスバリアー性の測定値もバラツクので好ましくない。
一方エチレン含有量が60モル%を越えると、ガスバリア
ー性が低下しガスバリアー性容器としての性能が不足
し、好ましくない。また、酢酸ビニル成分のけん化度が
96モル%未満のEVOHはガスバリアー性が十分でない
だけでなく、熱安定性が悪く、製膜時ゲルが発生し、好
ましくない。好ましいけん化度は98モル%以上である。EVOH (A) used in the present invention has ethylene content
An ethylene-vinyl acetate copolymer saponified product having 45 to 60 mol%, preferably 45 to 55 mol%, and a saponification degree of the vinyl acetate component of 96 mol% or more. If the ethylene content is less than 45 mol%, cracks and pinholes are likely to occur during thermoforming, and the measured gas barrier properties also vary, which is not preferable.
On the other hand, when the ethylene content exceeds 60 mol%, the gas barrier property is deteriorated and the performance as a gas barrier container is insufficient, which is not preferable. Also, the degree of saponification of vinyl acetate component
EVOH of less than 96 mol% is not preferable because not only the gas barrier property is not sufficient but also the thermal stability is poor and gel is generated during film formation. The preferred degree of saponification is 98 mol% or more.
一方、本発明に使用する、他のEVOH(B)は、エチ
レン含有量25〜40モル%、酢酸ビニル成分のけん化度96
モル%以上、好ましくは98モル%以上のEVOHであ
り、(B)のエチレン含有量が25モル%未満では成形性
が不充分で、また40モル%をこえるとガスバリアー性も
不充分となる、また(B)のけん化度が96モル%未満で
はガスバリアー性が不充分となる。On the other hand, the other EVOH (B) used in the present invention has an ethylene content of 25 to 40 mol% and a saponification degree of the vinyl acetate component of 96.
If the content of ethylene in (B) is less than 25 mol%, the moldability is insufficient, and if it exceeds 40 mol%, the gas barrier property is also insufficient. If the saponification degree of (B) is less than 96 mol%, the gas barrier property will be insufficient.
また本発明においてはEVOH(A)および(B)の樹
脂組成物は、差動走査熱量計(スキヤンニングスピード
10℃/分)による融解曲線が複数の吸熱ピークを有する
ことが重要である。単一のピークはクラツク、偏肉が発
生することになる。In the present invention, the resin composition of EVOH (A) and (B) is a differential scanning calorimeter (scanning speed).
It is important that the melting curve with 10 ° C./min) has multiple endothermic peaks. A single peak will cause cracking and uneven thickness.
次にEVOH(A)とEVOH(B)との混合比率(重
量比)に関してはA/B=6/94〜70/30である。混合
比率がA/B<6/94の場合、容器成形時、クラツク、
ムラ、ピンホールが発生しやすく、また、ガスバリアー
性のバラツキも大きく、好ましくない。一方、A/B>
70/30の場合、容器成形時局部的偏肉が生じ外見上好ま
しくない。好適は範囲は7/93≦A/B≦45/55であ
る。Next, the mixing ratio (weight ratio) of EVOH (A) and EVOH (B) is A / B = 6/94 to 70/30. When the mixing ratio is A / B <6/94, when molding container, crack,
Unevenness and pinholes are likely to occur, and the gas barrier properties vary greatly, which is not preferable. On the other hand, A / B>
In the case of 70/30, local uneven thickness is generated at the time of molding the container, which is not preferable in appearance. Preferably the range is 7/93 ≦ A / B ≦ 45/55.
さらに本発明において、EVOH(A)およびEVOH
(B)は上記(I)〜(III)式を満足することが重要
である。Furthermore, in the present invention, EVOH (A) and EVOH
It is important that (B) satisfies the above formulas (I) to (III).
動的粘弾性はEVOHのエチレン含量、けん化度、メル
トインデツクスなどによつて大きく影響されるものであ
るが、E′(A)>109dyne/cm2である場合、容器成
形時、クラツク、ピンホールが発生しやすく、またガス
バリアー性の測定値がバラツクなど好ましくない。また
E′(B)は1013dyne/cm2以下であることが好ましい。
メルトインデツクス比がMI(A)/MI(B)>20あ
るいはMI(A)/MI(B)<0.05の場合にはE
VOH(A)とEVOH(B)とのブレンドにおいて分
散粒子が微少化せず、不均一混合になる為か、容器成形
時、クラツク、ピンホールが発生しやすく、ガスバリア
ー性のバラツキも大となる。ここでMI(A)およびM
I(B)は0.1〜20g/10分、好ましくは1〜15g/
10分の範囲から選ばれる。The dynamic viscoelasticity is greatly influenced by the ethylene content of the EVOH, the degree of saponification, the melt index, etc., but when E '(A)> 10 9 dyne / cm 2 , the crack is generated during container molding. However, pinholes are likely to occur, and the measured values of the gas barrier properties are not preferable. Further, E '(B) is preferably 10 13 dyne / cm 2 or less.
E when the melt index ratio is MI (A) / MI (B)> 20 or MI (A) / MI (B) <0.05
In the blend of VOH (A) and EVOH (B), the dispersed particles do not become minute and become non-uniformly mixed, and thus cracks and pinholes are likely to occur at the time of container molding, and the variation in gas barrier property is also large. Become. Where MI (A) and M
I (B) is 0.1 to 20 g / 10 minutes, preferably 1 to 15 g /
It is selected from the range of 10 minutes.
なおメルトインデツクスを測定する場合、融点が190℃
付近あるいは190℃を越えるものは2160g荷重下、融点
以上の複数の温度で測定し、片対数グラフで絶対温度の
逆数を横軸、メルトインデツクスを縦軸としてプロツト
し、190℃に外挿して求めた値をメルトインデツクス値
とする。When measuring the melt index, the melting point is 190 ° C.
If the temperature is in the vicinity or exceeds 190 ° C, it is measured at multiple temperatures above the melting point under a load of 2160g, and the reciprocal of absolute temperature is plotted on the abscissa and the melt index is plotted on the semilogarithmic graph, and extrapolated to 190 ° C. The value thus obtained is taken as the melt index value.
また熱成形温度での動的粘弾性E′がE′(B)/E′
(A)<1の場合、容器成形時、局部的偏肉が生じ、外
見上好ましくない。Also, the dynamic viscoelasticity E'at the thermoforming temperature is E '(B) / E'
When (A) <1, local uneven thickness occurs during molding of the container, which is not preferable in appearance.
前記(I)〜(III)式の好適な範囲は次のとおりであ
る。The preferred range of the above formulas (I) to (III) is as follows.
を10≦E′(B)/E′(A)……(I′) E′(A)≦8×108dyne/cm2……(II′) 0.06≦MI(A)/MI(B)≦18 ……(III′) EVOH(A)とEVOH(B)とのブレンド方法に関
しては特に限定されるものではないが、EVOH(A)
及び(B)をドライブレンドし、バンバリーミキサー単
軸又は二軸スクリユー押出機などでペレツト化する方法
等がある。ブレンドが不均一であつたり、またブレンド
操作時にゲル、ブツの発生混入があると、熱成形時、と
くに加熱延伸成形時、EVOHブレンド層の破れ、ムラ
が発生する可能性が大きい為、押出機による加熱ブレン
ドにおいては混練度の高い押出機を使用し、ホツパー口
のN2シール、低温押出しが望ましい。10 ≦ E ′ (B) / E ′ (A) …… (I ′) E ′ (A) ≦ 8 × 10 8 dyne / cm 2 … (II ′) 0.06 ≦ MI (A) / MI (B ) ≦ 18 (III ′) The blending method of EVOH (A) and EVOH (B) is not particularly limited, but EVOH (A)
And (B) are dry-blended and pelletized with a Banbury mixer single-screw or twin-screw extruder. If the blend is non-uniform, or if gels or lumps are mixed during the blending operation, the EVOH blend layer may be broken or uneven during thermoforming, especially during hot stretch molding. In the heat blending according to 1., it is preferable to use an extruder having a high degree of kneading, N 2 seal at the hopper mouth, and low temperature extrusion.
一方、これらを混合する際、他の添加剤(各種樹脂、酸
化防止剤、可塑剤、着色剤など)を本発明の作用効果が
阻害されない範囲内で使用する事は自由である。特に樹
脂の熱安定性、ゲル発生防止対策として、ハイドロタル
サイト系化合物、ヒンダードフエノール系、ヒンダード
アミン系熱安定剤を0.01〜1重量%添加する事は好
適である。On the other hand, when these are mixed, other additives (various resins, antioxidants, plasticizers, coloring agents, etc.) can be freely used within the range that the effects of the present invention are not impaired. In particular, as a measure against the thermal stability of the resin and the prevention of gel formation, it is preferable to add a hydrotalcite-based compound, a hindered phenol-based or a hindered amine-based thermal stabilizer in an amount of 0.01 to 1% by weight.
本発明のEVOH組成物は周知の溶融成形法、圧縮成形
法によりフイルム、シート、チユーブ、ボトルなどの任
意の熱成形品にすることが出来るが、前述したとおり、
該組成物をPP層に積層することにより、顕著な特長が
発揮されるので、以下この点について説明を加える。The EVOH composition of the present invention can be formed into any thermoformed product such as a film, a sheet, a tube or a bottle by a well-known melt molding method or compression molding method.
By stacking the composition on the PP layer, remarkable features are exhibited, and therefore this point will be described below.
本発明で使用されるPPは特に限定されるものではな
く、ポリプロピレン、プロピレンと他の共単量体、たと
えばエチレンなどとのブロツク共重合体、またはランダ
ム共重合体、さらには、上記樹脂のブレンド物等があげ
られる。これらのPPに他の熱可塑性樹脂(たとえばポ
リエチレンなどの他のポリオレフイン)を配合すること
もできる。The PP used in the present invention is not particularly limited, and polypropylene, block copolymers of propylene and other comonomers such as ethylene, or random copolymers, and further blends of the above resins Things can be given. Other thermoplastic resin (for example, other polyolefin such as polyethylene) may be blended with these PP.
多層構造体を得る方法としては、該EVOH組成物とP
Pとを接着性樹脂を介して押出ラミ法、ドライラミ法、
共押出ラミ法、共押出シート作成法(フイードブロック
又はマルチマニホールド法など)、共押出パイプ作成
法、共インジエクシヨン法、各種溶接コート法などによ
り積層体を得、次いでこれを、熱成形、たとえば真空圧
空深絞り成形機、二軸延伸ブロー機などによりPPの融
点以下の範囲で再加熱し、延伸操作を行なう方法(SP
PF成形)、PPの融点以上で行なうメルト成形、ある
いは前記積層体(シート又はフイルム)を二軸延伸機に
供し、加熱延伸する方法、さらにはEVOH組成物とP
Pとを共射出二軸延伸する方法などがあげられる。As a method for obtaining a multilayer structure, the EVOH composition and P
P and P via an adhesive resin, extrusion laminating method, dry laminating method,
A co-extrusion laminating method, a co-extrusion sheet manufacturing method (such as a feed block or a multi-manifold method), a co-extrusion pipe manufacturing method, a co-injection method, various weld coating methods and the like are used to obtain a laminate, which is then thermoformed, for example, A method of reheating by a vacuum pressure air deep drawing machine, a biaxial stretching blow machine, etc. within a range not higher than the melting point of PP and performing a stretching operation (SP
PF molding), melt molding performed at a melting point of PP or higher, or a method of subjecting the laminate (sheet or film) to a biaxial stretching machine and heating and stretching, and further, EVOH composition and P
A method of co-injection biaxial stretching with P and the like can be mentioned.
多層構造体の厚み構成に関しては、熱成形温度、とくに
加熱延伸成形温度においてPP層に対するEVOH層の
引張り張力比が5以下、好ましくは1以下である多層構造
体において、良好な成形物が得られる。該引張比が5以
上の場合、該EVOH組成物においても、クラツク、ム
ラ等が生じやすくなり好ましくない。ここで多層構造体
のPP層の引張り張力とは、加熱延伸前の多層構造体を
引張り速度50mm/分、チヤツク間隔50mmで、加熱延
伸成形温度と同じ温度で、100%伸度時に測定した値
であり、またEVOH層の引張り張力とは(A)と
(B)のブレンドからなるEVOH単層を前記と同様の
条件下で測定した値である。またこれらの引張り張力
は、加熱延伸後の多層構造体に熱プレスをかけ、延伸を
解除して加熱延伸前の状態に戻し、その状態のものを、
前記と同様の条件下で測定することも可能である。Regarding the thickness constitution of the multilayer structure, a good molded product can be obtained in the multilayer structure in which the tensile tension ratio of the EVOH layer to the PP layer is 5 or less, preferably 1 or less at the thermoforming temperature, particularly the hot stretch molding temperature. . When the tensile ratio is 5 or more, the EVOH composition is also unfavorable because cracks, unevenness and the like are likely to occur. Here, the tensile tension of the PP layer of the multi-layer structure is a value measured at 100% elongation at the same temperature as the heat-stretching temperature at a tensile speed of 50 mm / min, a chuck interval of 50 mm, and a multi-layer structure before heating and stretching. The tensile tension of the EVOH layer is a value measured under the same conditions as described above for an EVOH single layer composed of a blend of (A) and (B). Further, these tensile tensions are obtained by subjecting the multilayer structure after heat drawing to hot pressing, releasing the drawing and returning it to the state before the heat drawing,
It is also possible to measure under the same conditions as described above.
また多層構造体の構成としては、EVOH組成物層/接
着性樹脂層/PP層、PP層/接着性樹脂層/EVOH
組成物層/接着性樹脂層/PP層が代表的なものとして
あげられる。ここで接着性樹脂とはEVOHの融点以下
で延伸成形可能な、しかもEVOH組成物層とPP層と
を接着しうるものであれば、とくに制限はないが、好適
にはエチレン性不飽和カルボン酸またはその無水物(た
とえば無水マレイン酸)を付加、またはグラフト化し
た、ポリオレフイン(たとえばポリエチレン、ポリプロ
ピレン)、エチレン−酢酸ビニル共重合体、エチレン−
アクリル酸エステル(たとえばメチルエステル、エチル
エステル)共重合体などがあげられる。The structure of the multilayer structure is as follows: EVOH composition layer / adhesive resin layer / PP layer, PP layer / adhesive resin layer / EVOH
Typical examples are composition layer / adhesive resin layer / PP layer. Here, the adhesive resin is not particularly limited as long as it can be stretch-molded at a melting point of EVOH or less and can bond the EVOH composition layer and the PP layer, but is preferably an ethylenically unsaturated carboxylic acid. Polyolefin (eg, polyethylene, polypropylene), ethylene-vinyl acetate copolymer, ethylene-, or its anhydride (eg, maleic anhydride) added or grafted
Examples thereof include acrylic acid ester (eg, methyl ester, ethyl ester) copolymers and the like.
本発明において、熱成形品、とくに加熱延伸多層構造体
とは前記したとおり加熱延伸する事により得られるカツ
プ、ボトルなどの容器あるいはシート又はフイルム状物
であり、また加熱とは、該多層構造体を加熱延伸に必要
な温度に所定の時間放置し、該多層構造体が熱的にほぼ
均一になる様に操作する方法であれば良く、操業性を考
慮して、種々のヒーターで加熱、均一化する方法が好ま
しい。熱成形温度としては110〜230℃、好ましくに120
〜210℃の範囲から選ばれる。加熱操作は延伸と同時に
行なつてもよいし、また延伸前に行なつても良い。また
延伸とは熱的に均一に加熱された多層構造体をチヤツ
ク、プラグ、真空圧空、ブローなどにより容器、カツ
プ、シートまたはフイルム状に均一に成形する操作を意
味し、一軸延伸、二軸延伸(同時又は遂次)のいずれも
使用できる。また延伸倍率、延伸速度は目的に応じて適
宜選択できるが、本発明において高速延伸とは、延伸速
度{延伸面積倍率(%)/分}が5×105%/分以上の高
速度で容器又はフイルム状に均一に熱成形する方法を意
味する。このようにして得られる熱成形品は必ずしも配
向している必要はない。In the present invention, a thermoformed article, particularly a heat-stretched multilayer structure is a container such as a cup or bottle obtained by heat-stretching as described above, a sheet or a film-like material, and heating means the multilayer structure. Can be left at the temperature necessary for heating and stretching for a predetermined time, and the multi-layer structure can be operated so as to be thermally substantially uniform. In consideration of operability, heating with various heaters and uniform The preferred method is The thermoforming temperature is 110 to 230 ° C, preferably 120.
It is selected from the range of up to 210 ° C. The heating operation may be performed at the same time as the stretching, or may be performed before the stretching. Stretching means an operation of uniformly forming a multilayer structure that has been heated thermally uniformly into a container, cup, sheet or film by chuck, plug, vacuum pressure, blow, etc., uniaxial stretching, biaxial stretching. Either (simultaneous or successive) can be used. The stretching ratio and the stretching speed can be appropriately selected according to the purpose. In the present invention, the high-speed stretching means that the stretching speed {stretching area ratio (%) / min} is 5 × 10 5 % / min or more at a high speed. Alternatively, it means a method of uniformly thermoforming into a film. The thermoformed article thus obtained does not necessarily have to be oriented.
一方延伸倍率に関しては、面積比で3倍以上であること
が本発明においては顕著な効果が期待できる。好適な延
伸倍率は3〜60倍である。延伸倍率の上限は約70倍であ
り、70倍以上ではPPの延伸が困難となり、多層構成物
においても良好なものは得られにくい。On the other hand, regarding the draw ratio, a remarkable effect can be expected in the present invention when the area ratio is 3 times or more. A suitable draw ratio is 3 to 60 times. The upper limit of the draw ratio is about 70 times, and if the draw ratio is 70 times or more, it becomes difficult to draw PP, and it is difficult to obtain a good multi-layer structure.
また、本発明において、熱成形、とくに加熱延伸する際
の多層構造体の一構成物であるEVOH組成物層の含水
率については、とくに限定するものではないが、0.01〜
10%以内、さらには0.01〜5%である事が好適である。
容器成形時発生するトリム、不良容器等のスクラツプの
回収方法に関しては、特に限定するものではない。該ス
クラツプは粉砕し、吸湿している場合は乾燥した後、原
料PP樹脂にドライブレンドする方法、粉砕スクラツプ
をペレツト化した後、原料PP樹脂にドライブレンドす
る方法、粉砕スクラツプと原料PP樹脂とをブレンドペ
レツト化する方法等がある。原料PPとスクラツプとの
ブレンド比率に関しても、スクラツプ比率が高いほど延
伸成形時、偏肉、ムラ、クラツク、白化等の異常が生じ
やすくなる為、成形条件により設定されるが、通常2〜4
0%程度の比率でブレンドされる。この時、分散性、熱
安定性を向上させ容器成形時の上記異常をおさえる為、
無水マレイン酸変性ポリオレフイン類、金属セツケン、
ハイドロタルサイト系化合物等を複数ブレンドする事が
好ましい場合がある。Further, in the present invention, the water content of the EVOH composition layer, which is one component of the multilayer structure during thermoforming, particularly heat stretching, is not particularly limited, but is 0.01 to
It is preferably within 10%, and more preferably 0.01-5%.
There is no particular limitation on the method of collecting scraps such as trims and defective containers generated during container molding. The scrub is crushed and, if it is hygroscopic, dried, and then dry-blended into the raw PP resin, the crushed scrap is pelletized, and then the dry-blended into the raw PP resin, and the crushed scrap and the raw PP resin are mixed. There are methods such as blending into pellets. Regarding the blend ratio of the raw material PP and the scrap, the higher the scrap ratio is, the more easily abnormalities such as uneven thickness, unevenness, cracks, and whitening occur during stretch molding.
Blended at a ratio of about 0%. At this time, in order to improve the dispersibility and thermal stability and to suppress the above-mentioned abnormalities during container molding,
Maleic anhydride modified polyolefins, metal soaps,
It may be preferable to blend a plurality of hydrotalcite compounds.
このようにして得られた本発明の熱成形、とくに加熱延
伸、なかんづく高速加熱延伸多層構造体は、EVOH組
成物層にピンホール、クラツク、偏肉がみられないの
で、ガスバリアー性がきわめて良く、バラツキもほとん
どない非常に良好な食器包装用容器あるいは保香性を要
求される容器などに有効である。The thermoforming of the present invention thus obtained, in particular, the hot drawing, especially the high speed hot drawing multilayer structure does not show pinholes, cracks, and uneven thickness in the EVOH composition layer, and therefore has a very good gas barrier property. It is effective for very good tableware packaging containers with little variation or containers requiring aroma retention.
以下実施例により本発明をさらに説明するが、本発明は
これによつてなんら限定を受けるものではない。The present invention will be further described below with reference to examples, but the present invention is not limited thereto.
E 実施例 実施例1 エチレン含有量50モル%、けん化度99.4モル%、メルト
インデツクス(MI)(190℃)16g/10分のEVOH
(A)のバイブロン(東洋ボードウイン製 測定振動数
110Hz)による動的粘弾性E′(A)(140℃)108dyne/
cm2であつた。一方、エチレン含有量32モル%、けん化
度99.6モル%、メルトインデツクス(MI190℃)1.5g
/10分のEVOH(B)の動的粘弾性E′(B)(150
℃)は3×109dyne/cm2であつた。EVOH(A)とEV
OH(B)とをA/B=20/80重量比で配合し、二軸ス
クリユータイプベント式40φ押出機にてN2下、200℃で
押出し、ペレツト化を行なつた。得られたペレツトを80
℃8時間乾燥した。このペレツトを用いてフイードブロ
ツク型3種5層共押出装置にかけシートを作成した。シー
トの構成は両最外層ポリプロピレン(三菱ノーブレンM
A−6)が800μまたは接着性樹脂層(三菱油化モデイツ
クP−300F;無水マレイン酸変性ポリプロピレン)が
各50μ、さらに最内層(中央)は上記EVOH層50μで
ある。なおこのペレツトをDSC(スキヤンニングスピ
ード10℃/分)で測定したところ、吸熱ピークが2箇所
(150℃、183℃)に認められた。得られたシートを150
℃で引張り張力(引張り速度50mm/分、チヤツク間隔
50mm)を測定した所、100%伸度時のポリプロピレン
層の張力は1.0kg/15mm巾であつた。またEVO
H単層(50μ)の同条件下での張力は、0.2kg/15
mm巾であつた。すなわち、EVOH層/ポリプロピレ
ン層の引張り張力引は0.2であつた。該シートを真空圧
空成形機にかけ(延伸速度9×105%/分、絞り比1延伸
面積倍率7倍)、150℃で熱成形(SPPF成形)を行な
つた。得られた成形物は、透明性、外見が良好であり、
クラツク、偏肉はなかつた。この容器の20℃・65%RH
でのガスバリアー性をモコン社製10/50型を用いて、測
定した所、酸素透過量0.7cc・20μ/m2・24hr・a
tmと非常に良好なガスバリアー性を示すだけでなく、
10サンプル測定した時の酸素透過量のバラツキ(R=最
大値−最小値)は0.1cc・20μ/m2・24hr・atm
と非常に小さく、良好なバリアー容器であつた。E Example 1 EVOH having an ethylene content of 50 mol%, a saponification degree of 99.4 mol%, a melt index (MI) (190 ° C.) of 16 g / 10 min.
Vibron (A) (Measured frequency by Toyo Boardwin
Dynamic viscoelasticity E '(A) (140 ° C) 10 8 dyne /
It was cm 2 . On the other hand, ethylene content 32 mol%, saponification degree 99.6 mol%, melt index (MI190 ° C) 1.5 g
Dynamic viscoelasticity of EVOH (B) / 10 minutes E '(B) (150
C) was 3 × 10 9 dyne / cm 2 . EVOH (A) and EV
OH (B) was blended at a weight ratio of A / B = 20/80 and extruded at 200 ° C. under N 2 with a twin-screw screw type bent type 40φ extruder to form a pellet. 80 of the pellets obtained
It was dried at ℃ for 8 hours. Using this pellet, a feed block type 3 type 5 layer coextrusion device was used to prepare a sheet. The seat configuration is polypropylene on both outermost layers (Mitsubishi Noblen M
A-6) has a thickness of 800 .mu.m or an adhesive resin layer (Mitsubishi Petrochemical P-300F; maleic anhydride modified polypropylene) has a thickness of 50 .mu.m, and the innermost layer (center) is the EVOH layer 50 .mu.m. When this pellet was measured by DSC (scanning speed 10 ° C./minute), endothermic peaks were found at two points (150 ° C., 183 ° C.). 150 sheets obtained
Tensile tension at ℃ (tensile speed 50mm / min, check interval)
When 50%) was measured, the tension of the polypropylene layer at 100% elongation was 1.0 kg / 15 mm width. See also EVO
The tension of H single layer (50μ) under the same condition is 0.2kg / 15
The width was mm. That is, the tensile tension of the EVOH layer / polypropylene layer was 0.2. The sheet was placed in a vacuum pressure molding machine (stretching speed 9 × 10 5 % / min, drawing ratio 1 stretched area ratio 7 times), and thermoformed (SPPF molding) at 150 ° C. The obtained molded product has good transparency and appearance,
No cracks and uneven thickness. 20 ℃ ・ 65% RH of this container
The gas barrier property was measured using a Model 10/50 manufactured by Mocon Co., and the oxygen permeation amount was 0.7 cc · 20 μ / m 2 · 24 hr · a.
Not only does it show a very good gas barrier property with tm,
10 samples measured oxygen permeability variation when the (R = maximum value - minimum value) 0.1cc · 20μ / m 2 · 24hr · atm
It was a very small and good barrier container.
比較例1 実施例1においてEVOH(A)/EVOH(B)のブ
レンド比率を4/94重量比に変更し実施例1と同様に行な
つた。Comparative Example 1 The procedure of Example 1 was repeated except that the blend ratio of EVOH (A) / EVOH (B) in Example 1 was changed to 4/94 weight ratio.
その結果、クラツク、偏肉が多く、またガスバリアー性
も、5cc・20μ/m2・24hr・atmと大きく使用
に耐えなかつた。As a result, Kuratsuku, uneven thickness is large and also the gas barrier properties also has failed withstand greater use and 5cc · 20μ / m 2 · 24hr · atm.
比較例2 実施例1においてEVOH(A)とEVOH(B)との
ブレンド(20/80)物の平均エチレン含有量(36モル
%)と同一のエチレン含有量である。単一EVOH(D
SC単一ピーク、MI 190℃ 4.0g/10分、動的粘弾
性E′3×108dyne/cm2)を用いて実施例1と同様に行
なつた。その結果クラツク、偏肉が多く使用に耐えな
い。Comparative Example 2 The ethylene content is the same as the average ethylene content (36 mol%) of the blend (20/80) of EVOH (A) and EVOH (B) in Example 1. Single EVOH (D
SC single peak, MI 190 ° C. 4.0 g / 10 min, dynamic viscoelasticity E ′ 3 × 10 8 dyne / cm 2 ) was carried out in the same manner as in Example 1. As a result, there are many cracks and uneven thicknesses, and they cannot be used.
実施例2 エチレン含有量47モル%、けん化度99.4モル%、メルト
インデツクス(MI 190℃)10g/10分のEVOH
(A)の動的粘弾性E′(A)(180℃)は108dyne/cm2
以下であつた。一方エチレン含有量27モル%、けん化度
99.6モル%、メルトインデツクス(190℃)1.3g/1
0分{(MI 210℃)2.8g/10分;(MI 230
℃)5.5g/10分から外挿して求めた値}のEVOH
(B)の動的粘弾性E′(B)(190℃)は109dyne/cm2
であつた。EVOH(A)とEVOH(B)とをA/B
=10/80重量比で配合し、実施例1と同様ペレツト化及
びシートの作成を行なつた。なおこのペレツトをDSC
(スキヤンニングスピード10℃/分)で測定したとこ
ろ、吸熱ピークが2箇所(198℃、175℃)に認められ
た。得られたシートの190℃での引張り張力を測定した
所、100%伸度時のポリプロピレン層の張力は0.2k
g/15mm巾、またEVOH単層(50μ)の同条件での
張力は0.1kg/15mm巾以下であつた。すなわち、
EVOH層/ポリプロピレン層の引張り張力比は0.5
であつた。該シートを真空圧空成形機(延伸速度6×108
%分、絞り比1.8、延伸面積倍率12倍)を用いて、19
0℃で熱成形を行なつた。得られた成形物はクラツク、
ムラ、偏肉はなく、外見上、良好であつた。また、この
容器のガスバリアー性は酸素透過量0.4cc・20μ/m
2・24hr・atm(20℃ 65%RH)と良好であり、
10サンプル測定した時の酸素透過量のバラツキ(R)は
0.1cc・20μ/m2・24hr・atmと非常に小さく
良好なガスバリアー容器であつた。Example 2 EVOH having an ethylene content of 47 mol%, a saponification degree of 99.4 mol%, a melt index (MI 190 ° C.) of 10 g / 10 min.
Dynamic viscoelasticity E '(A) (180 ° C) of (A) is 10 8 dyne / cm 2
It was as follows. On the other hand, ethylene content 27 mol%, degree of saponification
99.6 mol%, melt index (190 ℃) 1.3g / 1
0 minutes {(MI 210 ℃) 2.8g / 10 minutes; (MI 230
EVOH of the value obtained by extrapolation from 5.5 g / 10 min.
The dynamic viscoelasticity E '(B) (190 ° C) of (B) is 10 9 dyne / cm 2
It was. A / B between EVOH (A) and EVOH (B)
= 10/80 by weight, and pelletized and made into a sheet as in Example 1. This pellet is DSC
When measured at (scanning speed 10 ° C / min), endothermic peaks were found at two points (198 ° C, 175 ° C). When the tensile tension of the obtained sheet at 190 ° C. was measured, the tension of the polypropylene layer at 100% elongation was 0.2 k.
The g / 15 mm width and the tension of the EVOH single layer (50 μ) under the same conditions were 0.1 kg / 15 mm width or less. That is,
EVOH layer / polypropylene layer tensile tension ratio is 0.5
It was. The sheet was vacuum-pressed and formed (stretching speed 6 × 10 8
%, Draw ratio 1.8, draw area magnification 12 times),
Thermoforming was performed at 0 ° C. The obtained molded product is a crack,
There was no unevenness or uneven thickness, and the appearance was good. Also, the gas barrier property of this container is 0.4 cc.
2 · 24hr · atm and (20 ℃ 65% RH) was good,
The variation (R) of oxygen permeation amount when measuring 10 samples
It was a very small and good gas barrier container with 0.1 cc · 20 μ / m 2 · 24 hr · atm.
比較例3 実施例2においてEVOH(A)をエチレン含有量47モ
ル%、けん化度99.4モル%、メルトインデツクス(MI
190℃)60g/10分{MI(A)/MI(B)=46.
2}、動的粘弾性E′(A)108dyne/cm2以下のEVOHに
変更し、実施例2と同様に行なつた。その結果、成形容
器に多数の小さな偏肉が認められ、外見上使用に耐えな
かつた。Comparative Example 3 In Example 2, EVOH (A) was used with an ethylene content of 47 mol%, a saponification degree of 99.4 mol%, and a melt index (MI).
190 ° C) 60 g / 10 minutes {MI (A) / MI (B) = 46.
2}, dynamic viscoelasticity E ′ (A) was changed to EVOH having 10 8 dyne / cm 2 or less, and the same operation as in Example 2 was performed. As a result, a large number of small thickness deviations were found in the molded container, and it could not be used in appearance.
比較例4 実施例1においてEVOH(B)をエチレン含有量42モ
ル%、けん化度99.6モル%、メルトインデツクス(190
℃)20g/10分、動的粘弾性E′(B)1×109dyne/cm2の
EVOH(B)にかえて、実施例1と同様に行なつた。
その結果、成形容器に微少なムラ(偏肉)が認められ、
また、酸素透過量の測定値のバラツキ(R)も1.2cc
・20μ/m2・24hr・atmと大きく使用に耐えなか
つた。Comparative Example 4 EVOH (B) in Example 1 was mixed with ethylene content 42 mol%, saponification degree 99.6 mol%, melt index (190
° C.) 20 g / 10 min, a dynamic viscoelasticity E '(B) in place of 1 × 10 9 dyne / cm 2 of EVOH (B), in the same manner as in Example 1 row Natsuta.
As a result, slight unevenness (uneven thickness) was observed in the molded container,
Moreover, the variation (R) of the measured value of the oxygen transmission amount is 1.2 cc.
As large as · 20μ / m 2 · 24hr · atm it has failed withstand use.
実施例3 実施例1において熱成形後のトリム及び不良容器を粉砕
し、ポリプロピレン(MA−6)に10重量%ブレンドし
た、回収品含有ポリプロピレンを用いて、実施例1と同
様に実施した。その結果得られた成形物の外見は良好で
あり、ガスバリアー性は酸素透過量0.7cc・20μ/m
2・24hr・atm及び酸素透過量の測定値のバラツキ
(R)は0.1cc・20μ/m2・24hr・atmと非常
に小さく、良好なバリアー容器であつた。Example 3 The same procedure as in Example 1 was carried out using the recovered product-containing polypropylene obtained by crushing the trim and the defective container after thermoforming in Example 1 and blending the polypropylene (MA-6) with 10% by weight. As a result, the appearance of the molded product is good, and the gas barrier property is such that the oxygen permeation amount is 0.7 cc · 20 μ / m.
The variation (R) of the measured value of 2 · 24 hr · atm and the amount of oxygen permeation was as small as 0.1 cc · 20 μ / m 2 · 24 hr · atm, and it was a good barrier container.
比較例5 実施例1においてEVOH(A)をエチレン含有量52モ
ル%、けん化度70モル%、メルトインデツクス(MI
190℃)15g/10分、E′(A)5×107dyne/cm2のEVOH
に変更し、かつ、EVOH(A)/EVOH(B)の混
合比を4/96に変更し、実施例1と同様に行なつた。得
られた成形物は、EVOH層に多数のブツが認められ、
また、ブツのまわりのEVOH層には微少なさけ目が認
められた。その結果、ガスバリアー性も酸素透過量23c
c・20μ/m2・24hr・atmと高く使用に耐えなか
つた。Comparative Example 5 In Example 1, EVOH (A) was mixed with ethylene content 52 mol%, saponification degree 70 mol%, melt index (MI).
190 ℃) 15g / 10min, EVOH of E '(A) 5 × 10 7 dyne / cm 2
And the mixing ratio of EVOH (A) / EVOH (B) was changed to 4/96, and the same procedure as in Example 1 was performed. The obtained molded product has a large number of spots on the EVOH layer,
Also, a slight mark was recognized in the EVOH layer around the spot. As a result, the gas barrier property is 23c of oxygen permeation.
c ・ 20μ / m 2・ 24hr ・ atm, which is too high to be used.
比較例6 実施例1においてEVOH(A)20重量部の代りに、エ
チレン含有量43モル%、けん化度99.4%、MI 10g/
10分、E′(A)2×108dyne/cm2のEVOH50重量部を使
用し、さらにEVOH(B)の重量80重量部を50重量部
に代えた以外は実施例1と同様に行なつた。Comparative Example 6 Instead of 20 parts by weight of EVOH (A) in Example 1, ethylene content 43 mol%, saponification degree 99.4%, MI 10 g /
For 10 minutes, the same procedure as in Example 1 was carried out except that 50 parts by weight of EVOH (E '(A) 2 × 10 8 dyne / cm 2 ) was used and 80 parts by weight of EVOH (B) was replaced with 50 parts by weight. Natsuta.
その結果得られた容器のガスバリアー性は、酸素透過量
5.8cc・20μ/m2・24hr・atmと悪く、また酸
素透過量の測定値のバラツキ(R)も1.0cc・20μ
/m2・24hr・atmと大きかつた。また容器に局部
偏肉が生じ、外見上好ましくなかつた。The gas barrier property of the container obtained as a result is the amount of oxygen permeation.
5.8cc ・ 20μ / m 2・ 24hr ・ atm is bad, and the variation (R) of the measured value of oxygen permeation amount is 1.0cc ・ 20μ
It was as large as / m 2 · 24 hr · atm. In addition, local uneven thickness was generated in the container, which was not preferable in appearance.
比較例7 実施例1においてEVOH(A)20重量部の代りにエチ
レン含有量70モル%、けん化度99.5%、MI 30g/10
分、E′(A)5×107dyne/cm2のEVOH30重量部を使用
した以外は、実施例1と同様に行なつた。Comparative Example 7 Instead of 20 parts by weight of EVOH (A) in Example 1, ethylene content 70 mol%, saponification degree 99.5%, MI 30 g / 10
The same procedure as in Example 1 was carried out except that 30 parts by weight of EVOH having E ′ (A) 5 × 10 7 dyne / cm 2 was used.
その結果、成形容器には微少な厚みムラ(偏肉)が認め
られ、ガスバリアー性は、酸素透過量6.5cc・20μ
/m2・24hr・atmと悪かつた。As a result, slight unevenness in thickness (uneven thickness) was observed in the molded container, and the gas barrier property was that the oxygen permeation amount was 6.5 cc · 20μ.
/ M 2・ 24hr ・ atm
比較例8 実施例1においてEVOH(A)としてエチレン含量72
モル%、けん化度40%、MI 4g/10分、E′(A)107d
yne/cm2のEVOHを使用した以外は実施例1と同様に行
なつた。Comparative Example 8 Ethylene content as EVOH (A) in Example 1 72
Mol%, saponification degree 40%, MI 4 g / 10 min, E '(A) 10 7 d
The same procedure as in Example 1 was carried out except that EVyne of yne / cm 2 was used.
その結果、成形容器にはムラ(偏肉)が認められ、ガス
バリアー性は、酸素透過量12cc・20μ/m2・24hr
・atmと悪く、また酸素透過量の測定値のバラツキ
(R)も2.2cc・20μ/m2・24hr・atmと大き
かつた。As a result, unevenness (uneven thickness) was observed in the molding container, and the gas barrier property was that the oxygen permeation amount was 12 cc · 20 μ / m 2 · 24 hr.
· Atm and bad, the oxygen permeation amount of variation of the measured value (R) is also 2.2cc · 20μ / m 2 · 24hr · atm and size Katsuta.
比較例9 実施例1においてEVOH(A)の代りにエチレン含有
量60モル%、けん化度99.5%、MI9g/10分、E′(A)
8×107dyne/cm2のEVOHを使用し、EVOH(B)の
代りにエチレン含有量29モル%、けん化度99.5%、MI
0.3g/10分、E′(B)4×109dyne/cm2のEVOHを使
用した以外は実施例1と同様に行なつた。Comparative Example 9 Instead of EVOH (A) in Example 1, ethylene content 60 mol%, saponification degree 99.5%, MI 9 g / 10 min, E '(A)
8 × 10 7 dyne / cm 2 of EVOH was used. Instead of EVOH (B), ethylene content was 29 mol%, saponification degree was 99.5%, MI
The same procedure as in Example 1 was carried out except that EVOH of 0.3 g / 10 minutes and E ′ (B) 4 × 10 9 dyne / cm 2 was used.
その結果、成形容器にはクラツク、ピンホールが発生
し、ガスバリアーは、酸素透過量8cc・20μ/m2・2
4hr・atmと悪く、また酸素透過量の測定値のバラ
ツキ(R)も1.9cc・20μ/m2・24hr・atmと
大きかつた。As a result, cracks and pinholes are generated in the molded container, and the gas barrier has an oxygen permeation amount of 8 cc · 20 μ / m 2 · 2.
It was as bad as 4 hr · atm, and the variation (R) of the measured value of oxygen permeation was as large as 1.9 cc · 20 μ / m 2 · 24 hr · atm.
比較例10 実施例1において、EVOH(A)の代りに、エチレン
含有量48モル%、けん化度99モル%、MI 12g/10
分、E′(A)9×107dyne/cm2のEVOHを使用し、EV
OH(B)の代りにエチンレン含有量31モル%、けん化
度99%、MI0.5g/10分、E′(B)3×109dyne/cm2のE
VOHを使用した以外は、実施例1と同様に行なつた。Comparative Example 10 In Example 1, instead of EVOH (A), ethylene content 48 mol%, saponification degree 99 mol%, MI 12 g / 10
Min, E ′ (A) 9 × 10 7 dyne / cm 2 EVOH is used
Instead of OH (B), ethynelene content 31 mol%, saponification degree 99%, MI 0.5 g / 10 min, E '(B) 3 × 10 9 dyne / cm 2 E
Example 1 was repeated except that VOH was used.
その結果、成形容器にはムラ(局部的偏肉)が認めら
れ、ガスバリアー性は、酸素透過量9cc・20μ/m2
・24hr・atmと悪く、また酸素透過量の測定値のバ
ラツキ(R)も2.0cc・20μ/m2・24hr・at
mと大きかつた。As a result, unevenness (local uneven thickness) was observed in the molding container, and the gas barrier property was that the oxygen permeation amount was 9 cc · 20 μ / m 2
・ 24hr ・ atm is bad, and the variation (R) of measured value of oxygen permeation is 2.0cc ・ 20μ / m 2・ 24hr ・ at
It was as big as m.
比較例11 実施例1において、EVOH(A)の代りに、エチレン
含有量46モル%、けん化度99.5%、MI 10g/10分、
E′(A)(120℃)5×1010dyne/cm2のEVOHを使用
し、EVOH(B)の代りにエチレン含有量30モル%、
けん化度99.5%、MI 1.5g/10分、E′(B)(130
℃)6×1010dyne/cm2のEVOHを使用し、さらに、ポ
リプロピレン(MA−6)の代りにエチレン−プロピレ
ン共重合体(三菱ノーブレンEx−6)を使用し、130℃
で熱成形した以外は実施例1と同様に行つた。Comparative Example 11 In Example 1, instead of EVOH (A), ethylene content 46 mol%, saponification degree 99.5%, MI 10 g / 10 min,
E ′ (A) (120 ° C.) 5 × 10 10 dyne / cm 2 of EVOH was used. Instead of EVOH (B), ethylene content was 30 mol%,
Saponification degree 99.5%, MI 1.5g / 10 minutes, E '(B) (130
C) 6 × 10 10 dyne / cm 2 of EVOH was used, and ethylene-propylene copolymer (Mitsubishi Nobrene Ex-6) was used instead of polypropylene (MA-6) at 130 ° C.
The same procedure as in Example 1 was carried out except that the thermoforming was carried out in.
その結果、成形容器にはクラツク・ピンホールが発生
し、ガスバリアー性は酸素透過量8.5cc・20μ/m
2・24hr・atmと悪く、また酸素透過量の測定値の
バラツキ(R)も2.0cc・20μ/m2・24hr・at
mと大きかつた。As a result, cracks and pinholes are generated in the molded container, and the gas barrier property is an oxygen permeation amount of 8.5 cc · 20 μ / m.
It is bad at 2・ 24hr ・ atm, and the variation (R) of the measured value of oxygen permeation amount is 2.0cc ・ 20μ / m 2・ 24hr ・ at
It was as big as m.
比較例12 比較例11において、EVOH(B)の代りにエチレン含
有量30モル%けん化度98モル%、MI 1.5g/10分、
E′(B)(130℃)4×1010dyne/cm2のEVOHを使用
した以外は比較例11と同様に行つた。E′(B)/E′
(A)=0.8であつた。Comparative Example 12 In Comparative Example 11, instead of EVOH (B), ethylene content 30 mol% saponification degree 98 mol%, MI 1.5 g / 10 min,
E ′ (B) (130 ° C.) The procedure of Comparative Example 11 was repeated except that 4 × 10 10 dyne / cm 2 of EVOH was used. E '(B) / E'
(A) = 0.8.
その結果、成形容器には、クラツク、ピンホールが発生
し、さらにムラ(局部的偏肉)が生じ、ガスバリアー性
は、酸素透過量9.5cc・20μ/m2・24hr・atm
と悪く、また酸素透過量測定値のバラツキ(R)も1.8
cc・20μ/m2・24hr・atmと大きかつた。As a result, cracks and pinholes are generated in the molding container, and unevenness (local uneven thickness) is generated, and the gas barrier property is an oxygen permeation amount of 9.5 cc · 20 μ / m 2 · 24 hr · atm.
And the variation (R) in the measured oxygen transmission rate is 1.8.
It was as large as cc · 20μ / m 2 · 24hr · atm.
G.発明の効果 本発明の樹脂組成物を用いて得た熱成形品はクラツク、
厚みムラが少なく、またガスバリアー性がきわめて優れ
ており、さらにガスバリアー性のバラツキも少ない。G. EFFECTS OF THE INVENTION Thermoformed articles obtained using the resin composition of the present invention are cracked,
There is little unevenness in thickness, the gas barrier property is extremely excellent, and there are also few variations in the gas barrier property.
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 昭60−173038(JP,A) 特開 昭60−161447(JP,A) 特開 昭60−32844(JP,A) 特開 昭56−86949(JP,A) 特開 昭52−94382(JP,A) 特開 昭52−73984(JP,A) 特開 昭49−99686(JP,A) ─────────────────────────────────────────────────── ─── Continuation of the front page (56) Reference JP-A-60-173038 (JP, A) JP-A-60-161447 (JP, A) JP-A-60-32844 (JP, A) JP-A-56- 86949 (JP, A) JP 52-94382 (JP, A) JP 52-73984 (JP, A) JP 49-99686 (JP, A)
Claims (2)
ニル成分のけん化度96モル%以上のエチレン−酢酸ビ
ニル共重合体けん化物(A)6〜70重量%とエチレン
含有量25〜40モル%、酢酸ビニル成分のけん化度9
6モル%以上のエチレン−酢酸ビニル共重合体けん化物
(B)94〜30重量%よりなり、かつ下記(I)〜
(III)式を満足し、さらに差動走査熱量計による融解
曲線が複数の吸熱ピークを有する熱成形用樹脂組成物。 1≦E′(B)/E′(A) ………
(I) E′(A)≦109dyne/cm2 ………(II) 0.05≦MI(A)/MI(B)≦20………(II
I) 1. An ethylene-vinyl acetate copolymer saponification product (A) having an ethylene content of 45 to 60 mol% and a saponification degree of a vinyl acetate component of 96 mol% or more and 6 to 70 wt% and an ethylene content of 25 to 40 mol. %, Saponification degree of vinyl acetate component 9
6 to 30 mol% of an ethylene-vinyl acetate copolymer saponification product (B) of 94 to 30% by weight, and (I) to
A thermoforming resin composition which satisfies the formula (III) and has a plurality of endothermic peaks in a melting curve by a differential scanning calorimeter. 1 ≦ E ′ (B) / E ′ (A) ………
(I) E ′ (A) ≦ 10 9 dyne / cm 2 ……… (II) 0.05 ≦ MI (A) / MI (B) ≦ 20 ……… (II
I)
請求の範囲第1項記載の熱成形用樹脂組成物。 10≦E′(B)/E′(A) ………
(I′) E′(A)≦8×108dyne/cm2 ………(I
I′) 0.06≦MI(A)/MI(B)≦18………(II
I′)2. A thermoforming resin composition according to claim 1, which satisfies the following (I ') to (III'). 10 ≦ E ′ (B) / E ′ (A) ………
(I ′) E ′ (A) ≦ 8 × 10 8 dyne / cm 2 ……… (I
I ′) 0.06 ≦ MI (A) / MI (B) ≦ 18 .... (II
I ′)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7090187A JPH0647644B2 (en) | 1986-12-22 | 1987-03-24 | Thermoforming resin composition |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP61-307325 | 1986-12-22 | ||
| JP30732586 | 1986-12-22 | ||
| JP7090187A JPH0647644B2 (en) | 1986-12-22 | 1987-03-24 | Thermoforming resin composition |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5031899A Division JPH0735108B2 (en) | 1986-12-22 | 1993-02-22 | Thermoformed product |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS63264656A JPS63264656A (en) | 1988-11-01 |
| JPH0647644B2 true JPH0647644B2 (en) | 1994-06-22 |
Family
ID=26412021
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP7090187A Expired - Lifetime JPH0647644B2 (en) | 1986-12-22 | 1987-03-24 | Thermoforming resin composition |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0647644B2 (en) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2744283B2 (en) * | 1989-03-31 | 1998-04-28 | 株式会社クラレ | Compositions and multilayer structures |
| JP2793482B2 (en) * | 1993-10-13 | 1998-09-03 | 昭和電工株式会社 | Polyolefin resin composition and molded article thereof |
| JP2915324B2 (en) * | 1995-05-19 | 1999-07-05 | 日本合成化学工業株式会社 | Saponified ethylene-vinyl acetate copolymer resin composition and multilayer structure using the same |
| TW431967B (en) * | 1998-04-09 | 2001-05-01 | Kuraray Co | Coinjection stretch blow molded container |
| KR100312673B1 (en) * | 1998-09-28 | 2001-11-03 | 나카무라 하사오 | Multilayered film |
| JP4384752B2 (en) * | 1999-06-11 | 2009-12-16 | 東セロ株式会社 | Multilayer film |
| JP4387000B2 (en) * | 1999-08-24 | 2009-12-16 | 株式会社クラレ | Multilayer structure for thermoforming and thermoforming container |
| JP4520557B2 (en) * | 1999-11-05 | 2010-08-04 | 日本合成化学工業株式会社 | Process for producing saponified ethylene-vinyl acetate copolymer composition |
| US6686011B1 (en) | 2000-01-28 | 2004-02-03 | Kuraray Co., Ltd. | Coinjection stretch-blow molded container |
| EP1801154B1 (en) | 2004-09-28 | 2011-08-31 | The Nippon Synthetic Chemical Industry Co., Ltd. | Ethylene/vinyl alcohol copolymer composition and multilayer structure comprising the same |
| US20080032007A1 (en) * | 2006-08-03 | 2008-02-07 | Scarola Leonard S | EVOH barrier layer for particulate coffee |
-
1987
- 1987-03-24 JP JP7090187A patent/JPH0647644B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPS63264656A (en) | 1988-11-01 |
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