JPH0651060B2 - Filter material for selective removal of leukocytes - Google Patents
Filter material for selective removal of leukocytesInfo
- Publication number
- JPH0651060B2 JPH0651060B2 JP62-502048A JP50204887A JPH0651060B2 JP H0651060 B2 JPH0651060 B2 JP H0651060B2 JP 50204887 A JP50204887 A JP 50204887A JP H0651060 B2 JPH0651060 B2 JP H0651060B2
- Authority
- JP
- Japan
- Prior art keywords
- filter material
- peripheral surface
- basic nitrogen
- filter
- surface portion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M1/00—Suction or pumping devices for medical purposes; Devices for carrying-off, for treatment of, or for carrying-over, body-liquids; Drainage systems
- A61M1/36—Other treatment of blood in a by-pass of the natural circulatory system, e.g. temperature adaptation, irradiation ; Extra-corporeal blood circuits
- A61M1/3679—Other treatment of blood in a by-pass of the natural circulatory system, e.g. temperature adaptation, irradiation ; Extra-corporeal blood circuits by absorption
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/14—Other self-supporting filtering material ; Other filtering material
- B01D39/16—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
- B01D39/1607—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous
- B01D39/1623—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous of synthetic origin
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M2202/00—Special media to be introduced, removed or treated
- A61M2202/04—Liquids
- A61M2202/0413—Blood
- A61M2202/0427—Platelets; Thrombocytes
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M2202/00—Special media to be introduced, removed or treated
- A61M2202/04—Liquids
- A61M2202/0413—Blood
- A61M2202/0439—White blood cells; Leucocytes
Landscapes
- Health & Medical Sciences (AREA)
- Vascular Medicine (AREA)
- Heart & Thoracic Surgery (AREA)
- Biomedical Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Anesthesiology (AREA)
- Chemical & Material Sciences (AREA)
- Hematology (AREA)
- Cardiology (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- External Artificial Organs (AREA)
- Filtering Materials (AREA)
- Medicines Containing Material From Animals Or Micro-Organisms (AREA)
Description
【発明の詳細な説明】
技術分野
本発明は繊維からなる白血球選択除去用フィルター材料
に関する。詳しくは、血小板と白血球の両者を含有す
る、血液に代表される細胞浮遊液から、血小板の損失が
少なく白血球を効率良く除去する白血球選択除去用フィ
ルター材料に関する。更に詳しくは、血小板輸血におい
て輸血用血液の調製時に混入してくる白血球を血小板の
損失を小さく抑えつつ除去したり、自己免疫疾患および
白血病に対する血液体外循環白血球除去療法において、
血小板の損失を小さく抑えながら白血球を除去するため
の白血球選択除去フィルターに用いるフィルター材料に
関する。[Detailed Description of the Invention] TECHNICAL FIELD The present invention relates to a filter material for selectively removing leukocytes, made of fibers. More specifically, the present invention relates to a filter material for selectively removing leukocytes, which efficiently removes leukocytes with minimal platelet loss from a cell suspension, such as blood, containing both platelets and leukocytes ... are mixed in during the preparation of blood for transfusion in platelet transfusion, while minimizing platelet loss, and to a filter material for selectively removing leukocytes in extracorporeal blood circulation leukocyte removal therapy for autoimmune diseases and leukemia.
The present invention relates to a filter material used in a selective leukocyte removal filter for removing leukocytes while minimizing platelet loss.
背景技術
輸血の分野において、患者の出血傾向を改善することを
目的とした血小板輸血は重要な位置を占める。血小板輸
血には、新鮮全血、新鮮濃厚赤血球、多血小板血漿、血
小板濃厚液があるが、いずれの血小板輸血においても通
常相当量の白血球が混入している。白血球の混入した血
液を繰り返し輸注されると患者の体内では抗白血球抗体
が産生されるようになる。こうした患者においては輸血
時に輸注された白血球と患者体内の抗白血球抗体の間の
抗原抗体反応が起こり、それにより悪寒、発熱、頭痛、
吐き気などの副作用が観察されるようになる。また、大
量に新鮮なリンパ球が輸注されたり、患者の免疫系が何
らかの理由で弱まっている場合には、供血者のリンパ球
が受血者の組織を攻撃するGVH反応が起こり易いこと
も知られている。また、最近、血小板輸血において混入
白血球が少ない程、患者体内での輸注血小板の生存が良
いことが知られている。以上の理由から、血小板輸血に
おいては混入してくるリンパ球を含む白血球はできる限
り除去され、かつ血小板の損失は少なくすることが望ま
れている。Background Art In the field of blood transfusion, platelet transfusions, which aim to improve a patient's tendency to bleed, occupy an important position. Platelet transfusions include fresh whole blood, fresh packed red blood cells, platelet-rich plasma, and platelet concentrate, but all platelet transfusions usually contain a considerable amount of white blood cells. Repeated transfusions of blood contaminated with white blood cells cause anti-white blood cell antibodies to be produced in the patient's body. In such patients, an antigen-antibody reaction occurs between the transfused white blood cells and the anti-white blood cell antibodies in the patient's body during transfusion, which can cause chills, fever, headache,
Side effects such as nausea are observed. It is also known that when a large amount of fresh lymphocytes is transfused or when the patient's immune system is weakened for some reason, the GVH reaction, in which the donor's lymphocytes attack the recipient's tissues, is likely to occur. It has also been recently discovered that the fewer contaminating white blood cells there are in platelet transfusions, the better the survival of the transfused platelets in the patient's body. For these reasons, it is desirable to remove as many contaminating white blood cells, including lymphocytes, as possible in platelet transfusions and minimize platelet loss.
一方、自己免疫疾患および白血病を対象として血液の体
外循環による白血球除去療法が、薬物療法で見られるよ
うな副作用を伴なわない新しい治療方法として近年注目
されてきている。この場合も、リンパ球を含む白血球は
効率よく除去され、かつ血小板の損失が少ないことが当
然のことながら望まれている。Leukocyte apheresis using extracorporeal blood circulation has recently attracted attention as a new treatment method for autoimmune diseases and leukemia that does not have the side effects seen in drug therapy. In this case, too, it is naturally desirable to efficiently remove leukocytes, including lymphocytes, while minimizing the loss of platelets.
従来こうした白血球除去は、連続遠心分離機などの遠心
分離装置を用いて行なわれてきた。しかしながら、その
白血球除去効率は余り高くなく、同時に血小板を含むそ
の他の有用な血液成分もかなり失なわれてしまい、操作
は煩雑で、装置も一般に高価であるという問題があっ
た。Conventionally, such leukocyte removal has been performed using a centrifugal separator such as a continuous centrifuge, but this method has the drawbacks of not being very efficient at removing leukocytes, resulting in a significant loss of other useful blood components, including platelets, and being complicated to operate, and the equipment is generally expensive.
白血球除去の手段として、繊維に白血球を付着させて除
去するフィルター法は、白血球除去効率が高く、赤血球
および血漿成分の損失は少なく、操作は簡便で、一般的
に安価であるという特徴がある。As a means of removing leukocytes, the filter method, in which leukocytes are removed by adhering them to fibers, is characterized by high leukocyte removal efficiency, minimal loss of red blood cells and plasma components, simple operation, and generally low cost.
竹中らは、平均直径が3から10μmの繊維からなるフィ
ルターが白血球を効率よく補捉しうることを開示してい
る(米国特許第4,330,410号、英国特許第20
18151B号、仏国特許第7905629号、西独国
特許第2908722号)。渡辺らは、平均直径3μm
未満の繊維からなる不織布フィルターが、白血球除去効
率が高く、しかも血液処理速度を大きくできることを開
示している(特開昭60−193468号及びヨーロッ
パ特許出願公開第0155003号)。しかしがら、こ
れらの公知技術は血小板の挙動に関してはほとんど触れ
られておらず、実際にこれらの公知のフィルターに血液
を流すと白血球と同時に血小板もかなり除去されてしま
った。Takenaka et al. have disclosed that a filter made of fibers with an average diameter of 3 to 10 μm can efficiently capture leukocytes (U.S. Pat. No. 4,330,410, British Pat. No. 2002/002299).
18151B, French Patent No. 7905629, and West German Patent No. 2908722). Watanabe et al.
It has been disclosed that nonwoven fabric filters made of fibers of less than 1000 microns have a high leukocyte removal efficiency and can also increase the blood processing speed (Japanese Patent Laid-Open Publication No. 60-193468 and European Patent Application Publication No. 0155003). However, these known techniques barely mention the behavior of platelets, and in fact, when blood was passed through these known filters, a considerable amount of platelets were removed along with leukocytes.
黒田らは、繊維の表面に抗血栓性材料をコートしたフィ
ルターを用いて、赤血球および血小板の混入が少ない白
血球およびリンパ球の採取方法を開示している(特開昭
55−129755号)。しかしながら、このフィルタ
ーに血液を流すと血小板の損失は少ないが、白血球の捕
捉力も小さく、白血球の選択的除去はできなかった。Kuroda et al. have disclosed a method for collecting leukocytes and lymphocytes with minimal contamination by erythrocytes and platelets, using a filter whose fiber surface is coated with an antithrombogenic material (Japanese Patent Laid-Open Publication No. 55-129755). However, although there was little loss of platelets when blood was passed through this filter, the filter's ability to capture leukocytes was also small, and it was not possible to selectively remove leukocytes.
鶴田らは、塩基性含窒素官能基を有し、窒素含量が0.05
〜3.5重量%である重合体が、血小板が非常に粘着しに
くいことを開示している(特開昭60-119955〜1
19957号)。しかしながら、本公知技術はその重合
体に対する白血球の挙動に関しては何ら開示していな
い。Tsuruta et al. have developed a compound with a basic nitrogen-containing functional group and a nitrogen content of 0.05
It has been disclosed that a polymer having a concentration of about 3.5% by weight makes platelets very resistant to adhesion (Japanese Patent Laid-Open Publication No. 60-119955-1
However, this prior art does not disclose anything about the behavior of leukocytes toward the polymer.
以上の様に、現在までの所、血小板と白血球の両者を含
有する細胞浮遊液から、血小板の損失が少なく白血球を
効率よく除去する手段は知られていない。As described above, up to now, there is no known means for efficiently removing leukocytes from a cell suspension containing both platelets and leukocytes with minimal loss of platelets.
発明の開示
本発明の目的は、血小板輸血や血液の体外循環白血球除
去療法に有効に用いることのできる血小板の損失の少な
いかつ白血球を効率よく除去する白血球選択除去フィル
ターに用いられるフィルター材料を提供することにあ
る。DISCLOSURE OF THE INVENTION An object of the present invention is to provide a filter material for a selective leukocyte removal filter that can be effectively used in platelet transfusion and extracorporeal blood circulation leukocyte removal therapy, which reduces platelet loss and efficiently removes leukocytes.
繊維に限らず一般にある材料に対する細胞の粘着性は、
材料の表面の性質に依存する。The adhesion of cells to materials in general, not just fibers, is
Depends on the surface properties of the material.
血小板の粘着を抑制することを目的として、材料の表面
に親水性のモノマーをグラフト重合したり、親水性のポ
リマーを材料表面にコーティングしたすることは、しば
しば行なわれる公知の技術である。しかしながら、こう
して得られる材料表面は血小板を粘着しにくいと同時
に、一般的に白血球も粘着しにくくなり、本発明の目的
である粘着による血小板の損失が少なく、かつ白血球は
効率よく粘着させて除去する白血球の選択除去のための
手段としては用いられないものであった。To inhibit platelet adhesion, graft polymerization of hydrophilic monomers onto the surface of a material or coating the surface of a material with a hydrophilic polymer are commonly known techniques. However, the material surfaces obtained in this manner are not only less susceptible to platelet adhesion, but also generally less susceptible to leukocyte adhesion, and therefore cannot be used as a means for selectively removing leukocytes, which is the objective of the present invention, by minimizing platelet loss due to adhesion and efficiently adhering and removing leukocytes.
一方、塩基性含窒素官能基を有する材料は、細胞を浮遊
させるような生理的液体中で材料表面が正荷電を有する
ようになり、負荷電を有する血小板および白血球をとも
によく粘着させるというのが一般的な現象であった。On the other hand, materials with basic nitrogen-containing functional groups generally have a positively charged surface in physiological fluids that suspend cells, and this allows both negatively charged platelets and white blood cells to adhere well.
本発明者らは、血小板は粘着しないが白血球は粘着させ
る白血球選択粘着性材料の開発を鋭意検討してきた結
果、驚くべきことに、周囲表面部分に非イオン性親水基
と塩基性含窒素官能基を有し、かつその部分の塩基性の
窒素原子の含量が0.2〜4.0重量%である繊維が、血小板
は粘着しにくいにもかかわらず、白血球は粘着しやすい
という今までの繊維にはなかった特性を有すること及び
この繊維をフィルター材料に用いることにより、血小板
の損失を小さく抑えながら白血球の除去を効率よく行な
うことができることを見出した。これらの新規な知見に
基づき本発明者らは本発明を完成するに到ったものであ
る。即ち、本発明によれば、繊維からなる白血球選択除
去用フィルター材料にして、各繊維はボディー部分及び
周囲表面部分よりなり、該繊維の少なくとも周囲表面部
分が非イオン性親水基と塩基性含窒素官能基とを含有し
ており、該周囲表面部分中の塩基性窒素原子の含量が0.
2〜4.0重量%であることを特徴とするフィルター材料が
提供される。The present inventors have conducted extensive research into the development of a leukocyte-selective adhesive material that will not adhere to platelets but will adhere to leukocytes. Surprisingly, they have discovered that fibers having nonionic hydrophilic groups and basic nitrogen-containing functional groups on their peripheral surface, with a basic nitrogen atom content of 0.2 to 4.0% by weight, exhibit a characteristic not found in previous fibers: they are less likely to adhere to platelets but more likely to adhere to leukocytes. Furthermore, the use of these fibers in filter materials allows for efficient removal of leukocytes while minimizing platelet loss. Based on these novel findings, the present inventors have completed the present invention. Specifically, the present invention provides a filter material for selective leukocyte removal comprising fibers, each of which comprises a body portion and a peripheral surface portion, and at least the peripheral surface portion of the fiber contains nonionic hydrophilic groups and basic nitrogen-containing functional groups, and the basic nitrogen atom content in the peripheral surface portion is 0.
2 to 4.0 wt. % of the filter material.
本発明のフィルター材料に繊維を用いているのは、重量
あたりの表面積が大きく、効率よく白血球を除去でき、
しかもフィルターという形状にしやすいからである。The reason why fibers are used in the filter material of the present invention is that they have a large surface area per weight, which allows for efficient removal of leukocytes,
Moreover, it is easy to form it into a filter shape.
本発明のフィルター材料は、各繊維のボディー部分と周
囲表面部分(以下しばしば単に“表面部分”と称す)の
うち少なくとも周囲表面部分が非イオン性親水基と塩基
性含窒素官能基とを含有している物質からなるものであ
る。換言すれば、本発明のフィルター材料に用いられる
繊維はそのボディー部分と周囲表面部分が別に形成さ
れ、周囲表面部分だけが前記物質からなっていてもよい
し、ボディー部分と周囲表面部分とが一体的に形成され
ており、或いはボディー部分と周囲表面部分の両者、即
ち繊維全体が前記物質からなっていてもよい。またボデ
ィー部分は繊維の両端表面部分を含むが、その両端表面
部分も前記物質からなるものでもよいし、そうでなくて
もよい。The filter material of the present invention is one in which at least the peripheral surface portion of each fiber, out of the body portion and peripheral surface portion (hereinafter often simply referred to as the "surface portion"), is made of a material containing nonionic hydrophilic groups and basic nitrogen-containing functional groups. In other words, the body portion and peripheral surface portion of the fibers used in the filter material of the present invention may be formed separately, with only the peripheral surface portion being made of the material, or the body portion and peripheral surface portion may be formed integrally, or both the body portion and peripheral surface portion, i.e., the entire fiber, may be made of the material. Furthermore, the body portion includes both end surface portions of the fiber, and these both end surface portions may or may not also be made of the material.
本発明において非イオン性親水基としてはヒドロキシル
基およびアミド基などが挙げられる。また塩基性含窒素
官能基としては、第一級アミノ基、第二級アミノ基、第
三級アミノ基、4級アンモニウム基、およびピリジル
基、イミダゾリル基などの含窒素芳香環基等が挙げられ
る。In the present invention, examples of nonionic hydrophilic groups include hydroxyl groups and amide groups, etc. Examples of basic nitrogen-containing functional groups include primary amino groups, secondary amino groups, tertiary amino groups, quaternary ammonium groups, and nitrogen-containing aromatic ring groups such as pyridyl groups and imidazolyl groups.
本発明において塩基性窒素原子とは上記塩基性含窒素官
能基中の窒素原子を示し、本発明のフィルター材料にお
いては、非イオン性親水基と塩基性含窒素官能基を含有
する部分における塩基性窒素原子の含量が、0.2〜4.0重
量%であることが必要である。塩基性窒素原子の含量が
0.2重量%未満だと血小板とともに白血球も粘着しにく
くなるために白血球の選択的除去は行なえない。一方、
塩基性窒素原子の含量が4.0重量%を越えると、血小板
及び白血球ともに粘着しやすくなり、この場合も選択的
白血球除去は行なえない。より好ましい塩基性窒素原子
の含量の範囲は、0.3〜1.5重量%である。本発明のフィ
ルター材料に用いられる後述の各種の材料において最適
の塩基性窒素原子の含量は、各種材料を構成する官能基
の種類および目的とする使用条件(例えば、血液に添加
する抗凝固剤の種類が大きく影響する)に応じて適宜選
択することができる。なお、抗凝固剤に関しては種々の
ものを適用しうるが、クエン酸系の抗凝固剤〔ACD(a
cid-citrate-dextrose)、CPD(citrate-phosphate-de
xtrose)〕などが血小板が安定してフィルターを通過し
やすいために好ましく用いられる。ヘパリンを使用した
場合は、小量の血液を小さなフィルターで短時間のうち
に処理する場合は問題にならないことが多いが、血液処
理量が増えてフィルターも大きなものを使用すると、血
小板が活性化されて通過しにくくなる傾向がある。In the present invention, the basic nitrogen atom refers to the nitrogen atom in the basic nitrogen-containing functional group, and in the filter material of the present invention, the content of basic nitrogen atoms in the portion containing the nonionic hydrophilic group and the basic nitrogen-containing functional group must be 0.2 to 4.0% by weight.
If the concentration is less than 0.2% by weight, the leukocytes as well as the platelets will not adhere well, and the selective removal of leukocytes will not be possible.
If the basic nitrogen atom content exceeds 4.0% by weight, both platelets and leukocytes tend to adhere, and selective leukocyte removal is also not possible. A more preferred range of basic nitrogen atom content is 0.3-1.5% by weight. The optimal basic nitrogen atom content for the various materials used in the filter material of the present invention, described below, can be selected appropriately depending on the type of functional group constituting the material and the intended conditions of use (for example, the type of anticoagulant added to the blood has a significant effect). Various anticoagulants can be used, but citric acid-based anticoagulants [ACD(a)] are particularly suitable.
cid-citrate-dextrose), CPD(citrate-phosphate-de
Heparin is preferably used because it stabilizes platelets and makes them pass through the filter more easily. When heparin is used, this is not a problem when a small amount of blood is processed in a short time using a small filter, but when the amount of blood processed increases and a larger filter is used, the platelets tend to become activated and pass through more slowly.
また、本発明において非イオン性親水基の量は、ヒドロ
キシル基、アミド基あるいはポリエチレンオキド鎖中の
エチレンオキシド単位として、塩基性窒素原子の量に対
して等モル以上であることが好ましく、より好ましくは
3倍モル以上である。In the present invention, the amount of nonionic hydrophilic groups, as hydroxyl groups, amide groups or ethylene oxide units in the polyethylene oxide chain, is preferably at least equimolar to the amount of basic nitrogen atoms, more preferably at least 3 times the molar amount.
塩基性含窒素官能基及び非イオン性親水基の量、および
塩基性窒素原子の含量は多重全反射赤外線分光計を用い
る赤外線吸光光度法や元素分析などの通常の公知の方法
により測定することができる。The amounts of basic nitrogen-containing functional groups and nonionic hydrophilic groups, and the content of basic nitrogen atoms can be measured by conventional known methods such as infrared absorptiometry using a multiple total reflection infrared spectrometer or elemental analysis.
本発明のフィルター材料の繊維は、その繊維の平均直径
が10μm以下であることが好ましく、3μm未満である
とより好ましい。これは、繊維フィルターの単位重量あ
たりの白血球除去性能は、繊維の平均直径が小さいほど
高いからである。しかしながら、繊維の平均直径が0.3
μm未満になるとフィルターが目詰まりやすくなり、ま
た赤血球の膜を傷つけて溶血しやすくなるため、繊維の
平均直径は0.3μm以上であることが好ましい。白血球
除去性能などの点から平均直径0.5〜2.0μmの繊維が最
も好ましく用いられる。The fibers of the filter material of the present invention preferably have an average diameter of 10 μm or less, more preferably less than 3 μm, because the leukocyte removal performance per unit weight of the fiber filter increases as the average diameter of the fibers decreases.
If the diameter is less than 1 μm, the filter will be easily clogged and the membranes of red blood cells will be easily damaged, causing hemolysis. Therefore, the average diameter of the fibers is preferably 0.3 μm or more. From the viewpoint of leukocyte removal performance, fibers with an average diameter of 0.5 to 2.0 μm are most preferably used.
本発明でいう繊維の直径(繊維径)とは次式で定義する
ものである。The fiber diameter (fiber diameter) referred to in the present invention is defined by the following formula:
ここでχはμm単位で表わした繊維の直径であり、 Wは
g 単位で表わした繊維の重さであり、ρはg/cm3単位で
表わした繊維の密度であり、lはcm単位で表わした繊維
の長さである。繊維の平均直径とは、各繊維の直径を平
均した値をいう。 where χ is the fiber diameter in μm and W is
is the weight of the fiber in g, ρ is the density of the fiber in g/ cm³ , and l is the length of the fiber in cm. The mean diameter of the fiber is the average diameter of each fiber.
本発明のフィルター材料は、白血球除去フィルターとし
て用いる際に単なる繊維の塊の状態で用いることがで
き、また織布や不織布の形状にして用いることもでき
る。しかしながら、織布及び不織布の方が一般に単位重
量あたりの白血球除去性能が高く、また、血液の流れる
方向における繊維フィルターの厚みを薄くすることがで
き、それにより圧力損失が小さく、大きな血液処理速度
を出せるようになるので好ましい。製造の容易さ(特に
繊維径の小さい場合)の点から不織布の形が最も好しく
用いられる。When used as a leukocyte removal filter, the filter material of the present invention can be used in the form of a simple fiber mass, or in the form of a woven or nonwoven fabric. However, woven and nonwoven fabrics are preferred because they generally have higher leukocyte removal performance per unit weight and allow the fiber filter to be thinner in the direction of blood flow, thereby reducing pressure loss and achieving a high blood treatment rate. From the standpoint of ease of manufacture (especially when the fiber diameter is small), the nonwoven fabric form is most preferred.
前述のように、本発明のフィルター材料の各繊維は周囲
表面部分が前述のような非イオン性親水基と塩基性含窒
素官能基を含む物質からなり、ボディー部分がその物質
とは化学組成の異なる物質からなっていてもよいし、ま
た、繊維全体が、前述のような非イオン性親水基と塩基
性含窒素官能基を含む物質からなるものでもよい。しか
しながら、製造上の容易さ及び製造コストなどの観点か
ら、前者の方が好ましい。第1図は前者の場合の繊維の
模式的な断面図を示すものである。表面部分1とボディ
ー部分2は化学的組成が異なっており、1の厚みは実際
には非常に薄く、繊維の直径に比較すればほとんど無視
しうる程度である。表面部分1は非イオン性親水基と塩
基性含窒素官能基とを含有し、前述のようにその塩基性
の窒素原子の含量が0.2〜4.0重量%である特殊な化学組
成を有している必要がある。後述するような一般の繊維
に用いられるような汎用高分子材料を用いてボディー2
を製造し、後で前記の特殊な化学組成を有する表面部分
1を形成させる方が、この特殊な化学組成を有する材料
で均一な構造を有する繊維全体を製造するより、技術的
に容易であり、全体的なコストも低くできる。As mentioned above, each fiber of the filter material of the present invention may have a surface portion made of a material containing nonionic hydrophilic groups and basic nitrogen-containing functional groups, as described above, and a body portion made of a material with a different chemical composition from the surface portion. Alternatively, the entire fiber may be made of a material containing nonionic hydrophilic groups and basic nitrogen-containing functional groups, as described above. However, the former is preferred from the viewpoints of ease of manufacturing and manufacturing cost. Figure 1 shows a schematic cross-sectional view of a fiber in the former case. Surface portion 1 and body portion 2 have different chemical compositions, and the thickness of 1 is actually very thin, almost negligible compared to the diameter of the fiber. Surface portion 1 must contain nonionic hydrophilic groups and basic nitrogen-containing functional groups and have a special chemical composition with a basic nitrogen atom content of 0.2 to 4.0 wt. %, as described above. Body portion 2 may be made of a general-purpose polymer material, as described below, used for general fibers.
and then forming the surface portion 1 having the special chemical composition is technically easier and the overall cost is lower than manufacturing the entire fiber having a uniform structure from a material having this special chemical composition.
更に具体的に説明すると、まず繊維のボディー部分と周
囲表面部分の両者が一体に形成されており、全体にわた
って非イオン性親水基と塩基性含窒素官能基を含有しそ
の塩基性窒素原子の含量が0.2〜4.0重量%である場合
は、後述のモノマーを重合して得られるポリマーを紡糸
することにより得ることができる。又、第1図に示すよ
うなボディー部分2の周囲表面に前述のような特殊な化
学組成を有する表面部分1を形成させたものであるが、
ボディー部分と周囲表面部分とが一体的に形成されてい
る繊維を得る方法として、薬品処理、紫外線照射、低温
プラズマ処理などによってボディー部分2の表面を改質
して前述のような特殊な化学組成を有する材質にする方
法、表面グラフト重合により前述のような特殊な化学組
成を有するグラフトポリマー層をボディー部分2の表面
に形成させる方法などを用いることができる。More specifically, when the body and peripheral surface portions of the fiber are integrally formed and contain nonionic hydrophilic groups and basic nitrogen-containing functional groups throughout, with the basic nitrogen atom content being 0.2-4.0% by weight, the fiber can be obtained by spinning a polymer obtained by polymerizing the monomers described below. Also, the fiber is obtained by forming a surface portion 1 having the above-mentioned special chemical composition on the peripheral surface of the body portion 2 as shown in Figure 1.
Methods for obtaining fibers in which the body portion and the surrounding surface portion are integrally formed include modifying the surface of the body portion 2 by chemical treatment, ultraviolet irradiation, low-temperature plasma treatment, etc. to form a material with the above-mentioned special chemical composition, and forming a graft polymer layer with the above-mentioned special chemical composition on the surface of the body portion 2 by surface graft polymerization.
一方、繊維のボディー部分と周囲表面部分とが別に形成
されている場合は、非イオン性親水基と塩基性含窒素官
能基とを有し、塩基性の窒素原子の含量が0.2〜4.0重量
%であるポリマー材料をボディー部分となる繊維にコー
ティングする方法を用いることができる。このコーティ
ングによる方法は、ボディー部分2の材質が何であるか
を問わず一般的に適用できる方法であり、またボディー
部分2の表面が物理的または化学的に不均一であっても
前述の特殊な化学組成を有する表面部分1を安定に形成
させることができるので好ましい。得られた繊維の断面
構造も第1図で模式的に示される。On the other hand, when the body portion and the surrounding surface portion of the fiber are formed separately, a method can be used in which the fiber that will become the body portion is coated with a polymer material having nonionic hydrophilic groups and basic nitrogen-containing functional groups and a basic nitrogen atom content of 0.2 to 4.0 wt. %. This coating method is generally applicable regardless of the material of the body portion 2, and is preferable because it can stably form the surface portion 1 having the above-mentioned special chemical composition even if the surface of the body portion 2 is physically or chemically heterogeneous. The cross-sectional structure of the resulting fiber is also shown schematically in Figure 1.
ボディー部分の材料としては、通常の公知のいかなる繊
維も用いることができる。そのような繊維としては、ポ
リエステル、ポリアミド、ポリアクリロニトリル、ポリ
メチルメタアクリレート、ポリエチレン、ポリプロピレ
ンなどの合成繊維、セルロースアセテートなどの半合成
繊維、キュプラアンモニウムレーヨン、ビスコースレー
ヨン、ビスコース・スフなどの再生繊維、綿、絹、毛繊
維などの天然繊維、ガラス繊維、炭素繊維などの無機繊
維などがあげられる。これらのなかでも合成繊維が好ま
しく用いられる。上記繊維の中で紡糸によって製造され
るものを用いる場合は、製造の容易さなどの点から紡糸
しやすいものを用いるのが好ましいのは当然である。Any conventionally known fiber can be used as the material for the body portion. Examples of such fibers include synthetic fibers such as polyester, polyamide, polyacrylonitrile, polymethyl methacrylate, polyethylene, and polypropylene; semi-synthetic fibers such as cellulose acetate; regenerated fibers such as cuprammonium rayon, viscose rayon, and viscose staple fiber; natural fibers such as cotton, silk, and wool; and inorganic fibers such as glass fiber and carbon fiber. Among these, synthetic fibers are preferred. When using fibers produced by spinning, it is natural that fibers that are easy to spin are preferred in terms of ease of production.
非イオン性親水基と塩基性含窒素官能基とを含む表面部
分の繊維の表面からの平均厚みは約10Å以上であること
が好ましい。平均厚みが10Å以下だと繊維の周囲表面を
非イオン性親水基と塩基性含窒素官能基とを含む物質で
完全に覆うことが難しくなり、血小板の損失を抑えて白
血球を選択的に除去することが難しくなる。平均厚みの
上限は特にない。ただ、ボディー部分の表面に非イオン
性親水基と塩基性含窒素官能基とを含むポリマーを被覆
形成する場合及びグラフト重合により周囲表面部分を形
成する場合は、該ポリマーの被覆又はグラフト重合によ
って得られる周囲表面部分の平均厚みの上限は約1μm
未満であることが好ましい。平均厚みが1μm以上だ
と、該ポリマーの周囲表面部分を形成させるためのコス
トが高くなってしまったり、周囲表面部分の機械的強度
が低い場合には周囲表面部分がはがれてフィルター処理
される血液中に混入してしまったりするので好ましくな
い。より好ましい周囲表面部分の平均厚みの範囲は40Å
以上、400Å以下である。The average thickness of the surface portion containing nonionic hydrophilic groups and basic nitrogen-containing functional groups from the surface of the fiber is preferably about 10 Å or more. If the average thickness is less than 10 Å, it becomes difficult to completely cover the peripheral surface of the fiber with a substance containing nonionic hydrophilic groups and basic nitrogen-containing functional groups, making it difficult to selectively remove leukocytes while suppressing platelet loss. There is no particular upper limit to the average thickness. However, when a polymer containing nonionic hydrophilic groups and basic nitrogen-containing functional groups is coated on the surface of the body portion or when the peripheral surface portion is formed by graft polymerization, the upper limit of the average thickness of the peripheral surface portion obtained by coating or graft polymerization with the polymer is about 1 μm.
It is preferable that the average thickness is less than 1 μm. If the average thickness is more than 1 μm, the cost of forming the peripheral surface portion of the polymer becomes high, and if the mechanical strength of the peripheral surface portion is low, the peripheral surface portion may peel off and become mixed into the blood being filtered, which is undesirable. A more preferable range of the average thickness of the peripheral surface portion is 40 Å.
or more and 400 Å or less.
表面グラフト重合あるいはポリマーのコーティングによ
りボディー部分2の表面に非イオン性親水基および塩基
性含窒素官能基を含有し、塩基性窒素原子の量が0.2 〜
4.0重量%である周囲表面部分1を形成させる場合に
は、非イオン性親水基を有する一種類以上のモノマーと
塩基性含窒素官能基を有する一種類以上のモノマーとを
通常の表面グラフト重合させるか、あるいはこれらのモ
ノマーを通常の方法で共重合させて得られるポリマーを
コーティングに用いるのが一般的な方法である。コーテ
ィング材料の合成の方法としては、異種のモノマーをグ
ラフトまたはブロック共重合させることもできる。これ
もボディー部分に用いる繊維にコーティングすると、形
成される周囲表面部分の層中にミクロ相分離構造を形成
させることができる。また、非イオン性親水基を有する
ポリマーと塩基性含窒素官能基を有するポリマーを別々
にあらかじめ合成しておき、コーティングの時にこれら
のポリマーをブレンドしてコーティングに用いることも
できる。The surface of the body part 2 contains nonionic hydrophilic groups and basic nitrogen-containing functional groups by surface graft polymerization or polymer coating, and the number of basic nitrogen atoms is 0.2 to 1.
To form the 4.0 wt. % peripheral surface portion 1, a typical method is to use a polymer obtained by conventional surface graft polymerization of one or more monomers having nonionic hydrophilic groups with one or more monomers having basic nitrogen-containing functional groups, or by conventional copolymerization of these monomers. The coating material can also be synthesized by graft or block copolymerization of different monomers. When this method is applied to the fibers used in the body portion, a microphase-separated structure can be formed in the layer of the peripheral surface portion that is formed. Alternatively, the polymer having nonionic hydrophilic groups and the polymer having basic nitrogen-containing functional groups can be synthesized separately in advance, and then these polymers can be blended and used for the coating.
上記のグラフト重合及びコーティング用ポリマー材料の
合成に用いることのできる非イオン性親水基を含有する
モノマーとしては前述のヒドロキシル基およびアミド基
を含むモノマー、例えば2−ヒドロキシエチル(メタ)
アクリレート、2−ヒドロキシプロピル(メタ)アクリ
レート、ビニルアルコール(酢酸ビニルとして重合後、
加水分解させる)、(メタ)アクリルアミド、N−ビニ
ルピロリドンなどが挙げられる。また、非イオン性親水
基としては、前記のヒドロキシル基およびアミド基の他
にポリエチレンオキサイド鎖も挙げられる。以上のモノ
マーの中でも、入手しやすさ、重合時の扱いやすさ、血
液を流した時の性能などから、2−ヒドロキシエチルア
クリレートおよび2−ヒドロキシエチルメタアクリレー
トが好ましく用いられる。Monomers containing a nonionic hydrophilic group that can be used in the above graft polymerization and synthesis of the polymeric coating material include the above-mentioned monomers containing a hydroxyl group and an amide group, such as 2-hydroxyethyl (meth)acrylate.
acrylate, 2-hydroxypropyl (meth)acrylate, vinyl alcohol (polymerized as vinyl acetate,
Examples of the nonionic hydrophilic group include hydroxyl groups and amide groups, as well as polyethylene oxide chains. Among the above-mentioned monomers, 2-hydroxyethyl acrylate and 2-hydroxyethyl methacrylate are preferred because of their availability, ease of handling during polymerization, and performance when blood is passed through them.
また、塩基性含窒素官能基を含むモノマーとしてはアリ
ルアミン;ジメチルアミノエチル(メタ)アクリレー
ト、ジエチルアミノエチル(メタ)アクリレート、ジメ
チルアミノプロピル(メタ)アクリレート、3−ジメチ
ルアミノ−2−ヒドロキシプロピル(メタ)アクリレー
ト等の(メタ)アクリル酸の誘導体;p−ジメチルアミ
ノメチルスチレン、p−ジエチルアミノエチルスチレン
等のスチレン誘導体;2−ビニルピリジン、4−ビニル
ピリジン、4−ビニルイミダゾール等の含窒素芳香族化
合物のビニル誘導体;および上記のビニル化合物をハロ
ゲン化アルキル等によって4級アンモニウム塩とした誘
導体を挙げることができる。以上のモノマーの中でも、
入手しやすさ、重合時の扱いやすさ、血液を流した時の
性能などから、ジメチルアミノエチル(メタ)アクリレ
ートおよびジエチルアミノエチル(メタ)アクリレート
が好ましく用いられる。Examples of monomers containing a basic nitrogen-containing functional group include allylamine; (meth)acrylic acid derivatives such as dimethylaminoethyl (meth)acrylate, diethylaminoethyl (meth)acrylate, dimethylaminopropyl (meth)acrylate, and 3-dimethylamino-2-hydroxypropyl (meth)acrylate; styrene derivatives such as p-dimethylaminomethylstyrene and p-diethylaminoethylstyrene; vinyl derivatives of nitrogen-containing aromatic compounds such as 2-vinylpyridine, 4-vinylpyridine, and 4-vinylimidazole; and derivatives of the above vinyl compounds converted into quaternary ammonium salts with alkyl halides or the like.
Dimethylaminoethyl (meth)acrylate and diethylaminoethyl (meth)acrylate are preferably used because of their availability, ease of handling during polymerization, and performance when blood is passed through them.
本発明のフィルター材料の製造に当り、前述のコーティ
ング用ポリマー材料をボディー部分となる繊維にコーテ
ィングするには、前記のポリマー材料を適当な溶媒に溶
解させた溶液に繊維を浸した後、機械的な圧縮、重力、
遠心分離などによって余剰の溶液を繊維から除去し、乾
燥気体中または真空中で、常温でまたは加温しながら乾
燥するなどの方法を用いることができる。In the production of the filter material of the present invention, the coating polymer material is coated on the fibers that will become the body portion by immersing the fibers in a solution in which the polymer material is dissolved in a suitable solvent, and then applying mechanical compression, gravity,
The excess solution can be removed from the fibers by centrifugation or the like, and the fibers can be dried in a dry gas or in a vacuum at room temperature or with heating.
コーティングの前に、上記のポリマー材料と繊維との接
着をよくするために、繊維の表面を適当な薬品で処理す
ることもできる。また、コーティングの後で熱処理を加
えることにより、繊維と上記材料の接着を強めたり、上
記ポリマー材料内で架橋反応を起させて繊維表面層を安
定化させたりすることもできる。尚、コーティングは繊
維を紡糸する時に同時に行なってもよいし、紡糸後行な
ってもよい。また、本発明のフィルター材料を織布ある
いは不織布の形状で白血球除去フィルターとして用いる
場合には、該ポリマー材料のコーティングは、繊維を織
布あるいは不織布の形状にする前に行なってもよいし、
織布あるいは不織布の形状にした後に行なってもよい。Before coating, the surface of the fiber can be treated with an appropriate chemical to improve the adhesion between the polymer material and the fiber. Furthermore, by applying a heat treatment after coating, the adhesion between the fiber and the material can be strengthened, or a crosslinking reaction can be initiated within the polymer material to stabilize the fiber surface layer. Coating can be carried out simultaneously with or after spinning the fiber. When the filter material of the present invention is used as a leukocyte removal filter in the form of a woven or nonwoven fabric, coating with the polymer material can be carried out before the fiber is shaped into a woven or nonwoven fabric, or
This may be done after the material is formed into a woven or nonwoven fabric.
本発明のフィルター材料を白血球除去用フィルターに用
いるには、本発明のフィルター材料を通常の公知の血液
の入口と出口を有する適当な血液過用フィルター溶器
に充填して使用する。充填の際のフィルター材料のカサ
密度はその繊維の平均直径によって異なるが、0.02〜0.
7g/cm3であることが好ましい。ここでいうカサ密度と
は、容器内で血液処理に有効に働く本発明のフィルター
材料の重さを、それが占める空間の体積で割ったもので
ある。本発明のフィルター材料が織布または不織布の場
合、その厚さによって異なるが1枚で用いてもよいし、
複数枚数を重ねて用いてもよい。重なる枚数としては血
液過の条件によって異なり臨界的ではないが、通常数
枚から数十枚が用いられる。To use the filter material of the present invention as a leukocyte removal filter, the filter material of the present invention is packed into a suitable blood filtering vessel having a conventional blood inlet and outlet. The bulk density of the filter material when packed varies depending on the average diameter of the fibers, but is generally in the range of 0.02 to 0.
The bulk density is preferably 7 g/ cm3 . The bulk density here is the weight of the filter material of the present invention that effectively functions for blood treatment in a container divided by the volume of the space it occupies. When the filter material of the present invention is a woven or nonwoven fabric, it may be used as a single sheet, depending on its thickness.
The number of sheets to be stacked varies depending on the blood filtering conditions and is not critical, but usually several to several tens of sheets are used.
発明を実施するための最良の形態
本発明をより詳細に記述するために実施例により説明す
るが、本発明の範囲はこれらの実施例にのみ限定される
ものではない。BEST MODE FOR CARRYING OUT THE INVENTION In order to describe the present invention in more detail, examples will be given below, but the scope of the present invention is not limited to these examples.
実施例1〜3及び比較例1〜4
2−ヒドロキシエチル メタアクリレート(以下HEM
Aと略称する)とジエチルアミノエチル メタアクリレ
ート(以下DEAMAと略称する)のコポリマーを通常
の溶液ラジカル重合によって合成した。重合条件として
は、エタノール中のモノマー濃度1モル/で開始剤と
してアゾイソブチロニトリル(AIBN)1/200モル/
存在下、60℃で8時間重合反応を行なった。得られた
ポリマーの塩基性窒素原子の含量を元素分析によって求
めた。平均直径1.8μmのポリエチレンテレフタレート
繊維よりなる不織布(60g/m2目付)を直径25mmの円形に切
断し、これを上記のコポリマーの0.1%エタノール溶液
に浸した後、不織布に吸収された余分なポリマー溶液は
押ししぼって除去し、フィルターホルダーに2枚ずつセ
ットして乾燥空気を送りながら乾燥させた。Examples 1 to 3 and Comparative Examples 1 to 4 2-hydroxyethyl methacrylate (hereinafter referred to as HEM
A copolymer of diethylaminoethyl methacrylate (hereinafter abbreviated as DEAMA) and diethylaminoethyl methacrylate (hereinafter abbreviated as DEAMA) was synthesized by conventional solution radical polymerization. The polymerization conditions were a monomer concentration of 1 mol/L in ethanol and azoisobutyronitrile (AIBN) 1/200 mol/L as an initiator.
The polymerization reaction was carried out at 60°C for 8 hours in the presence of HCl. The content of basic nitrogen atoms in the resulting polymer was determined by elemental analysis. A nonwoven fabric (60 g/ m² basis weight) made of polyethylene terephthalate fibers with an average diameter of 1.8 µm was cut into 25 mm diameter circles and immersed in a 0.1% ethanol solution of the copolymer. The excess polymer solution absorbed by the nonwoven fabric was removed by squeezing, and two pieces were placed in a filter holder and dried while blowing dry air into them.
このようにしてコーティングした不織布を2枚ずつフィ
ルターホルダー(柴田科学器械工場(株)製)にセットし
(厚み1.0mm)、そこへ抗凝固剤としてACD(acid-citra
te-dextrose)を添加した、ウシの新鮮血5mlを、シリン
ジポンプを用いて2ml/minの一定流速で室温にて流し
た。不織布通過前後の血液について、一定量の血液を採
取してチュルク液にて希釈し血球計算板を用いて白血球
濃度を測定した。また、採取した血液を1%シュウ酸アン
モニウム溶液で100倍に希釈し血球計算板を用いて血液
中の血小板濃度を測定した〔ブレッカークロンカイト(B
recher-Cronkite)法〕。次式により、白血球除去率およ
び血小板通過率を求めた。Two pieces of the coated nonwoven fabric were placed in a filter holder (Shibata Scientific Instruments Factory Co., Ltd.).
(Thickness 1.0mm), and then ACD (acid citrate) was added as an anticoagulant.
Five ml of fresh bovine blood containing 1% tetra-dextrose was pumped at a constant flow rate of 2 ml/min at room temperature using a syringe pump. A fixed amount of blood was collected before and after passing through the nonwoven fabric, diluted with Turk's solution, and the white blood cell concentration was measured using a hemocytometer. The collected blood was also diluted 100-fold with 1% ammonium oxalate solution, and the platelet concentration in the blood was measured using a hemocytometer (Brecker-Cronkhite (B
The leukocyte removal rate and platelet passage rate were calculated using the following formula:
第1表に、コーティングしたHEMAとDEAMAとの
コポリマー中のDEAMA単位の含量(モル%)および
塩基性窒素原子の含量(重量%)と、白血球除去率およ
び血小板通過率との関係を示す。 Table 1 shows the relationship between the content (mol %) of DEAMA units and the content (wt %) of basic nitrogen atoms in the coated copolymer of HEMA and DEAMA and the leukocyte removal rate and platelet passage rate.
コーティングなしのフィルター材料(比較例4)は、渡
辺らが開示したフィルターに相当し、DEAMA含量0
%のポリマー(すなわちHEMAのホモポリマー)をコ
ーティングしたフィルター材料(比較例1)は、黒田ら
が開示したフィルターに相当する。The uncoated filter material (Comparative Example 4) corresponds to the filter disclosed by Watanabe et al. and has a DEAMA content of 0.
% polymer (i.e., homopolymer of HEMA) coated filter material (Comparative Example 1) corresponds to the filter disclosed by Kuroda et al.
血小板の損失が少なく、かつ効率よく白血球を除去する
白血球選択除去フィルターとしては、血小板の通過率は
75%以上で、かつ白血球の除去率は85%以上であること
が実用上必要である。As a selective leukocyte removal filter that efficiently removes leukocytes with little loss of platelets, the platelet passage rate is
In practice, it is necessary for the leukocyte removal rate to be 75% or more and for the leukocyte removal rate to be 85% or more.
第1表からわかるように、コーティングなしのフィルタ
ー(渡辺らのフィルター)(比較例4)では、白血球除
去率は88.8%と十分に高いが、血小板通過率はわずか1
2.9%と低くて、白血球の選択的除去はできていない。
一方、HEMAのホモポリマーをコーティングしたフィ
ルター(黒田らのフィルター)(比較例1)は、血小板
通過率は77.0%と高いが、白血球除去率は68.3%と低
く、これも白血球の選択的な除去は行なわれていない。As can be seen from Table 1, the leukocyte removal rate of the uncoated filter (Watanabe et al. filter) (Comparative Example 4) was sufficiently high at 88.8%, but the platelet passage rate was only 1.
It is low at 2.9%, and selective removal of white blood cells is not possible.
On the other hand, the filter coated with a homopolymer of HEMA (filter by Kuroda et al.) (Comparative Example 1) had a high platelet passage rate of 77.0%, but a low leukocyte removal rate of 68.3%, and this filter also did not selectively remove leukocytes.
また、非イオン性親水基と塩基性含窒素官能基を有する
材料をコーティングした場合であっても、第1表に見ら
れるように塩基性窒素原子の含量が0.11%と小さい(比
較例2)と、血小板通過率は91.6%と高いが、白血球除
去率は66.3%と低くて白血球の選択的除去は行なえない
し、逆に塩基性窒素原子の含量が7.56%と大きく、しか
も非イオン性親水基がない(比較例3)と白血球除去率
は98.1%と高いが、血小板通過率は3.2%と低く、これ
も白血球の選択的除去は行なわれていない。塩基性窒素
原子の含量が0.53%、1.03%、1.98%の材料はいずれ
も、85%以上の白血球除去率と75%以上の血小板通過率
を同時に達成し、白血球の選択的除去が行なわれてい
る。Even when coated with a material having both nonionic hydrophilic groups and basic nitrogen-containing functional groups, as shown in Table 1, if the basic nitrogen atom content was as low as 0.11% (Comparative Example 2), the platelet passage rate was high at 91.6%, but the leukocyte removal rate was low at 66.3%, failing to achieve selective leukocyte removal. Conversely, if the basic nitrogen atom content was as high as 7.56% and there was no nonionic hydrophilic group (Comparative Example 3), the leukocyte removal rate was high at 98.1%, but the platelet passage rate was low at 3.2%, failing to achieve selective leukocyte removal. Materials with basic nitrogen atom contents of 0.53%, 1.03%, and 1.98% all simultaneously achieved leukocyte removal rates of 85% or more and platelet passage rates of 75% or more, thereby achieving selective leukocyte removal.
実施例4〜6
HEMAとトリメチルメタアクリル酸エチル アンモニ
ウムクロライドの共重合体で後者のモノマー単位の含量
が5モル%のもの(塩基性窒素原子の含量は0.52重量
%、以下HTと略称する)、HEMAとN−ビニルピロ
リドンとジメチルアミノエチル メタアクリレートの共
重合体で、それぞれのモノマー単位の含量が60モル%、
30モル%、10モル%であるもの(塩基性窒素原子の含量
は1.10重量%、以下HVMと略称する)、HEMAとモ
ノメトキシポリエチレングリコール メタアクリレート
(エチレンオキサイド単位の繰り返し数23)とDEAM
Aとの共重合体でそれぞれのモノマー単位の含量が、80
モル%、5モル%、15モル%であるもの(塩基性窒素原
子の含量1.12重量%、以下HMEと略称する)をそれぞ
れ実施例1に記載と同様の方法の溶液重合で合成した。
これらのポリマーをそれぞれ実施例1と同様に不織布に
コーティングしてフィルター材料を作成し、それを実施
例1に記載の容器に充填してウシ血液を流して血球の通
過性を調べた。 Examples 4 to 6: Copolymer of HEMA and trimethyl ethyl methacrylate ammonium chloride, with the content of the latter monomer unit being 5 mol% (basic nitrogen atom content being 0.52 wt%, hereinafter abbreviated as HT); copolymer of HEMA, N-vinylpyrrolidone and dimethylaminoethyl methacrylate, with each monomer unit content being 60 mol%;
30 mol%, 10 mol% (basic nitrogen atom content 1.10 wt%, hereinafter abbreviated as HVM), HEMA and monomethoxypolyethylene glycol methacrylate (23 repeating ethylene oxide units) and DEAM
A copolymer with A, the content of each monomer unit is 80
%, 5 mol %, and 15 mol % (basic nitrogen atom content: 1.12 wt %, hereinafter abbreviated as HME) were synthesized by solution polymerization in the same manner as in Example 1.
Each of these polymers was coated onto a nonwoven fabric in the same manner as in Example 1 to prepare a filter material, which was then filled into the container described in Example 1 and bovine blood was passed through to examine the permeability of blood cells.
結果を第2表に示す。HT、HVM、HMEのいずれを
コーティングしたフィルター材料も、白血球を85%以上
除去し、かつ血小板を75%以上通過させることのできる
白血球選択除去フィルター材料であった。The results are shown in Table 2. All of the filter materials coated with HT, HVM, and HME were selective leukocyte removal filter materials that were able to remove 85% or more of leukocytes and allow 75% or more of platelets to pass through.
実施例7
実施例1で用いたものと同じ不織布を、N,N−ジエチ
ルエチレンジアミンとメタノールの1:1混合液に浸
し、エステル−アミド交換反応によって不織布の表面に
非イオン性親水基としてアミド基と不織布のポリエチレ
ンテレフタレートのエステル基由来の水酸基を、そして
塩基性含窒素官能基としてジエチルアミノ基を導入し
た。反応式を以下に示す。 Example 7 The same nonwoven fabric as used in Example 1 was immersed in a 1:1 mixture of N,N-diethylethylenediamine and methanol to introduce amide groups as nonionic hydrophilic groups and hydroxyl groups derived from the ester groups of the polyethylene terephthalate of the nonwoven fabric, as well as diethylamino groups as basic nitrogen-containing functional groups, onto the surface of the nonwoven fabric by an ester-amide exchange reaction. The reaction formula is shown below.
多重全反射赤外分光光度計によって繊維の表面の解析し
た所、エステル結合とアミド結合の比率はほぼ9:1
で、塩基性の窒素原子の含量は約1.3重量%であった。 Analysis of the fiber surface using a multiple total reflection infrared spectrophotometer revealed that the ratio of ester bonds to amide bonds was approximately 9:1.
The content of basic nitrogen atoms was about 1.3% by weight.
この表面化学処理した不織布を、直径25mmの円形に切断
し、実施例1と同様の方法でフィルターとして用い血液
を流した(フィルター通過前の白血球濃度5740個/μ
、血小板濃度258000個/μ)。This surface-chemically treated nonwoven fabric was cut into a circle with a diameter of 25 mm, and used as a filter in the same manner as in Example 1, and blood was passed through it (the leukocyte concentration before passing through the filter was 5740 cells/μm).
, platelet concentration 258,000 cells/μ).
結果は、白血球除去率が86.5%、血小板通過率が81.0%
であり、白血球を選択的に除去していた。The results showed a leukocyte removal rate of 86.5% and a platelet passage rate of 81.0%.
and selectively removed leukocytes.
実施例8及び比較例5
実施例1で用いたものと同じ不織布を67mm×67mmの正方
形に切断したものを20枚重ねて、第2図に示すようにカ
ラム内にセットした。不織布フィルター層6は、2枚の
角型の枠体4、4′を組み合わせてできているカラム本
体3の中にセットされており、その周辺部は圧着されて
いる。5、5′はカラムの内側に設けられた突起であ
り、不織布フィルターの中央部を部分的に支持してい
る。不織布フィルターの有効断面積は60mm×60mm=3600
mm2であり、厚みは7mmである。HEMAとDEAMAと
のコポリマーでDEAMA単位の含量が5モル%である
ポリマー(塩基性窒素原子の含量は0.53重量%、以下H
E−5と略称する)を0.1%エタノール溶液とし、上記
の不織布をセットしたカラムに通過させた後、乾燥空気
を送りながら乾燥させ、さらに真空で引いて十分に乾燥
させた。Example 8 and Comparative Example 5 The same nonwoven fabric as used in Example 1 was cut into 67 mm x 67 mm squares, and 20 sheets were stacked and set in a column as shown in Figure 2. The nonwoven fabric filter layer 6 was set in the column body 3, which was made by combining two square frames 4, 4', and its periphery was pressed together. 5, 5' are protrusions provided on the inside of the column, which partially support the center of the nonwoven fabric filter. The effective cross-sectional area of the nonwoven fabric filter was 60 mm x 60 mm = 3600
The polymer is a copolymer of HEMA and DEAMA with a content of DEAMA units of 5 mol % (the content of basic nitrogen atoms is 0.53 wt %, hereinafter referred to as H
E-5) was made into a 0.1% ethanol solution, which was passed through a column containing the nonwoven fabric, and then dried by blowing dry air through it, and then thoroughly dried by vacuuming.
このようにして作製したカラムに、抗凝固剤ACDを添
加したウシの新鮮血2を37℃で、30ml/分の流速で流
し、フィルターの白血球除去率および血小板通過率を調
べた(フィルター通過前の白血球濃度と血小板濃度は各
々、5800個/μと315000個/μ)(実施例8)。比較の
ためにHE−5をコーティングしていないフィルター材
料についても同じ条件で試験した(比較例5)。Fresh bovine blood 2 containing the anticoagulant ACD was passed through the column thus prepared at 37°C at a flow rate of 30 ml/min to examine the leukocyte removal rate and platelet passage rate of the filter (the leukocyte and platelet concentrations before passing through the filter were 5,800/μm and 315,000/μm, respectively) (Example 8). For comparison, a filter material not coated with HE-5 was also tested under the same conditions (Comparative Example 5).
結果は、コーティングしていないフィルター(渡辺らの
フィルター)は、白血球除去率は78.6%、血小板通過率
は78.2%に対して、HE−5をコーティングしたフィル
ター(本発明のフィルター)(実施例8)は、白血球除
去率は89.3%、血小板通過率は91.4%であった。コーテ
ィングしていないフィルター材料のフィルターは、血液
を2と大量に流すと血小板は比較的よく通過するよう
になるが、同時に白血球の除去率が落ちてしまい、白血
球の選択的除去は十分にできない。これに対してHE−
5をコーティングしたフィルター材料のフィルターは、
このように大量の血液を流した場合でも十分に白血球の
選択除去ができる。このことは、本発明のフィルター材
料が血液の体外循環による白血球除去療法に適用しうる
ことを示すものである。The results showed that the uncoated filter (Watanabe et al.'s filter) had a leukocyte removal rate of 78.6% and a platelet passage rate of 78.2%, while the HE-5 coated filter (filter of the present invention) (Example 8) had a leukocyte removal rate of 89.3% and a platelet passage rate of 91.4%. When a large amount of blood (2) was passed through a filter made of uncoated filter material, platelets were able to pass through relatively easily, but at the same time the leukocyte removal rate decreased, and selective removal of leukocytes was not sufficient. In contrast, HE-
The filter of the filter material coated with 5 is
Even when a large amount of blood is passed through, the filter material of the present invention can be sufficiently selectively removed, demonstrating that the filter material of the present invention can be applied to leukocyte removal therapy using extracorporeal blood circulation.
実施例9
平均直径4.7μmのポリエチレン テレフタレート繊維
よりなる不織布(88g/m2目付)を67mm×67mmの正方形に切
断したものを14枚重ねて、実施例8と同様にカラムに充
填し、HE−5ポリマーをコーティングした。実施例8
と同様の方法でウシ新鮮血400ml(白血球濃度4830個/μ
、血小板濃度284000個/μ)を流した所、フィルター
の白血球除去率は86.1%で、血小板通過率は92.3%であ
り、白血球の選択的除去が行なうことができた。Example 9: Fourteen sheets of a nonwoven fabric (88 g/ m² basis weight) made of polyethylene terephthalate fibers with an average diameter of 4.7 µm were cut into 67 mm x 67 mm squares and stacked together, packed into a column in the same manner as in Example 8, and coated with HE-5 polymer.
In the same manner, 400 ml of fresh bovine blood (white blood cell concentration 4830 cells/μ
When blood containing 284,000 platelets/μm was passed through the filter, the leukocyte removal rate was 86.1% and the platelet passage rate was 92.3%, demonstrating selective removal of leukocytes.
実施例10及び比較例6
実施例1で用いたものと同じ不織布を67mm×67mmの正方
形に切断したものを12枚重ねて、実施例8と同じように
カラムに充填し、HE−5ポリマーをコーティングし
た。ACDを添加した牛新鮮血より遠心分離によって調
製した多血小板血漿(白血球濃度413個/μ、血小板濃
度299000個/μ)500mlを、上記のカラムに室温にて、
80cmの落差で自然落下によって流した(実施例10)。
比較のために、コーティングしていないフィルター材料
についても同様の条件で試験した(比較例6)。Example 10 and Comparative Example 6 The same nonwoven fabric as used in Example 1 was cut into 67 mm x 67 mm squares, and 12 sheets were stacked and packed into a column in the same manner as in Example 8, and coated with HE-5 polymer. 500 ml of platelet-rich plasma (white blood cell concentration: 413/μm, platelet concentration: 299,000/μm) prepared by centrifugation from fresh bovine blood containing ACD was added, and the column was charged with 500 ml of platelet-rich plasma at room temperature.
The water was allowed to fall by gravity from a height of 80 cm (Example 10).
For comparison, an uncoated filter material was also tested under similar conditions (Comparative Example 6).
結果は、コーティングしていないフィルター材料のフィ
ルターは、白血球除去率は100%だが血小板通過率が69.
7%と低いのに対して、HE−5をコーティングしたフ
ィルター材料のフィルターは白血球除去率が100%だが
血小板通過率が93.8%と、血小板の損失が少なく選択的
に白血球を除去できた。The results showed that the uncoated filter material had a 100% leukocyte removal rate but a 69% platelet penetration rate.
In contrast to the low leukocyte removal rate of 7%, the filter made of HE-5 coated filter material had a leukocyte removal rate of 100% but a platelet passage rate of 93.8%, resulting in less platelet loss and selective removal of leukocytes.
実施例11及び比較例7
実施例1で用いたものと同じ不織布を直径70mmの円形に
切断したものを8枚重ねて、実施例8と同じようにカラ
ムに充填し、フィルターの有効断面積28.3cm3、厚み4mm
としたものに、HE−5ポリマーをコーティングした。
ACDを添加したウシ新鮮血より遠心分離によって調製
した血小板濃厚液(白血球濃度4675個/μ、血小板濃
度550000個/μ)を300ml、上記のカラムに80cmの落差
で自然落下によって流した(実施例11)。比較のため
にコーティングしていないフィルター材料についても同
様の実験を行なった(比較例7)。Example 11 and Comparative Example 7 Eight pieces of the same nonwoven fabric as used in Example 1 were cut into circles with a diameter of 70 mm and stacked together. These were packed in a column in the same manner as in Example 8, and the effective cross-sectional area of the filter was 28.3 cm 3 and the thickness was 4 mm.
The resulting product was coated with HE-5 polymer.
300 ml of platelet concentrate (white blood cell concentration: 4675/μm, platelet concentration: 550,000/μm) prepared by centrifugation from fresh bovine blood containing ACD was allowed to fall naturally through the above column with a drop of 80 cm (Example 11). For comparison, a similar experiment was also carried out using an uncoated filter material (Comparative Example 7).
結果は、コーティングしていない場合は、白血球除去率
は93.1%と高いが血小板通過率は60.5%と低いのに対し
て、HE−5をコーティングしたフィルター材料のフィ
ルターは白血球除去率92.0%、血小板通過率は88.1%
と、血小板の損失が少なく選択的に白血球を除去でき
た。The results showed that without coating, the leukocyte removal rate was high at 93.1%, but the platelet passage rate was low at 60.5%, while the filter made of HE-5 coated filter material had a leukocyte removal rate of 92.0% and a platelet passage rate of 88.1%.
This resulted in selective removal of leukocytes with minimal platelet loss.
図面の簡単な説明
第1図は、周囲表面部分とボディー部分で化学的組成が
異なる構造を有する本発明のフィルター材料の繊維の模
式的な断面図を示すものである。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 shows a schematic cross-sectional view of a fiber of the filter material of the present invention having a structure in which the peripheral surface portion and the body portion have different chemical compositions.
1:繊維の周囲表面部分
2:繊維のボディー部分
第2図は、本発明のフィルター材料を充填したフィルタ
ー(カラム)の一具体例の側断面図である。1: peripheral surface portion of fiber 2: body portion of fiber FIG. 2 is a cross-sectional side view of one embodiment of a filter (column) packed with the filter material of the present invention.
3:カラム本体
4、4′:角型の枠体
5、5′:突起
6:不織布フィルター層
7:血液の入口
8:血液の出口
産業上の利用可能性
本発明のフィルター材料は、血小板の損失は少なく、白
血球を効率よく除去する白血球選択除去フィルターとし
て用いるのに極めて有効である。本発明のフィルター材
料を用いて血小板輸血に混入している白血球を除去する
ことによって、輸血時の副作用が軽減され、また輸注さ
れた血小板の患者体内での寿命も延長することが期待さ
れる。本発明のフィルター材料を用いて、自己免疫疾患
あるいは白血病の患者に対して血液の体外循環による白
血球除去療法を行なえば、短時間に効率よく白血球を除
去でき、かつ、その他の有用な血液成分はほとんど失な
われないので、患者に対しては負担が小さく、良好な治
療効果が得られることが期待される。3: Column body 4, 4': Rectangular frame 5, 5': Protrusions 6: Nonwoven fabric filter layer 7: Blood inlet 8: Blood outlet Industrial Applicability The filter material of the present invention is highly effective as a selective leukocyte removal filter that efficiently removes leukocytes with minimal platelet loss. Using the filter material of the present invention to remove leukocytes contaminating platelet transfusions is expected to reduce transfusion side effects and extend the lifespan of transfused platelets in the patient's body. Leukocyte removal therapy using extracorporeal blood circulation for patients with autoimmune diseases or leukemia using the filter material of the present invention can efficiently remove leukocytes in a short time while minimizing the loss of other valuable blood components, thereby minimizing the burden on the patient and achieving favorable therapeutic effects.
Claims (9)
材料にして、各繊維はボディー部分及び周囲表面部分よ
りなり、該繊維の少なくとも周囲表面部分が非イオン性
親水基と塩基性含窒素官能基とを含有しており、該周囲
表面部分中の塩基性窒素原子の含量が0.2〜4.0重量%で
あることを特徴とするフィルター材料。[Claim 1] A filter material for selectively removing leukocytes, comprising fibers, each fiber consisting of a body portion and a peripheral surface portion, at least the peripheral surface portion of the fiber containing nonionic hydrophilic groups and basic nitrogen-containing functional groups, and the content of basic nitrogen atoms in the peripheral surface portion being 0.2 to 4.0% by weight.
ーム1のフィルター材料。2. The filter material of claim 1, wherein the average diameter of the fibers is 10 μm or less.
満であるクレーム1のフィルター材料。3. The filter material of claim 1, wherein the average diameter of the fibers is greater than or equal to 0.3 μm and less than 3.0 μm.
れかのフィルター材料。4. A filter material according to any one of claims 1 to 3 in the form of a nonwoven fabric.
又は一体的に形成されており、該ボディー部分が該周囲
表面部分と異なった化学組成を有する物質からなるクレ
ーム1〜4のいずれかのフィルター材料。5. A filter material according to any one of claims 1 to 4, wherein the peripheral surface portion and the body portion are formed separately or integrally, and the body portion is made of a material having a different chemical composition from that of the peripheral surface portion.
基性含窒素官能基とを有しており該周囲表面部分中の塩
基性窒素原子の含量が0.2〜4.0重量%であるポリマーか
らなり且つ該ポリマーと異なった化学組成を有する該ボ
ディー部分の周囲表面に形成された被覆により構成され
ているクレーム5のフィルター材料。[Claim 6] A filter material according to claim 5, wherein the peripheral surface portion is made of a polymer having a nonionic hydrophilic group and a basic nitrogen-containing functional group, the content of basic nitrogen atoms in the peripheral surface portion being 0.2 to 4.0% by weight, and the coating formed on the peripheral surface of the body portion has a chemical composition different from that of the polymer.
的に形成されているクレーム5のフィルター材料。7. The filter material of claim 5, wherein said body portion and said peripheral surface portion are integrally formed.
を含有する該周囲表面部分の塩基性窒素原子の含量が0.
3〜1.5重量%であるクレーム1〜6のいずれかのフィルタ
ー材料。8. The method of claim 7, wherein the content of basic nitrogen atoms in the peripheral surface portion containing nonionic hydrophilic groups and basic nitrogen-containing functional groups is 0.
7. The filter material of any of claims 1 to 6, wherein the content of the soluble solids in the filter material is 3 to 1.5 wt.%.
に形成されており、該ボディー部分と該周囲表面部分の
各部分が非イオン性親水基と塩基性含窒素官能基とを含
有しており、各部分の塩基性窒素原子の含量が0.2〜4.0
重量%であるクレーム1のフィルター材料。9. The method of claim 8, wherein the body portion and the peripheral surface portion are integrally formed, each of the body portion and the peripheral surface portion contains a nonionic hydrophilic group and a basic nitrogen-containing functional group, and the content of basic nitrogen atoms in each portion is 0.2 to 4.0.
10. The filter material of claim 1, wherein the weight percent is 100 wt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62-502048A JPH0651060B2 (en) | 1986-03-28 | 1987-03-28 | Filter material for selective removal of leukocytes |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP61-68580 | 1986-03-28 | ||
| JP6858086 | 1986-03-28 | ||
| JP62-502048A JPH0651060B2 (en) | 1986-03-28 | 1987-03-28 | Filter material for selective removal of leukocytes |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JPWO1987005812A1 JPWO1987005812A1 (en) | 1988-01-07 |
| JPH0651060B2 true JPH0651060B2 (en) | 1994-07-06 |
| JPH0651060B1 JPH0651060B1 (en) | 1994-07-06 |
Family
ID=13377856
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP62-502048A Expired - Lifetime JPH0651060B2 (en) | 1986-03-28 | 1987-03-28 | Filter material for selective removal of leukocytes |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US4936998A (en) |
| EP (1) | EP0267286B1 (en) |
| JP (1) | JPH0651060B2 (en) |
| DE (1) | DE3785993T2 (en) |
| WO (1) | WO1987005812A1 (en) |
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| JPS59203565A (en) * | 1983-05-02 | 1984-11-17 | 旭化成株式会社 | Improved blood purifying membrane and production thereof |
| US4620932A (en) * | 1983-06-06 | 1986-11-04 | Howery Kenneth A | Submicronic hydrophilic filter media |
| JPS60119956A (en) * | 1983-12-02 | 1985-06-27 | 旭化成株式会社 | Synthetic polymer for living body material |
| JPS60119957A (en) * | 1983-12-02 | 1985-06-27 | 鶴田 禎二 | Synthetic polymer for living body material |
| JPS60119955A (en) * | 1983-12-02 | 1985-06-27 | 鶴田 禎二 | Synthetic polymer body for living body material |
| US4701267B1 (en) * | 1984-03-15 | 1996-03-12 | Asahi Medical Co | Method for removing leukocytes |
| JPS6148376A (en) * | 1984-08-13 | 1986-03-10 | 旭化成株式会社 | Improved blood purification membrane and its production |
| JPH0611316B2 (en) * | 1984-08-13 | 1994-02-16 | 旭化成工業株式会社 | Improved blood purification membrane and method for producing the same |
| JPS6148375A (en) * | 1984-08-13 | 1986-03-10 | 旭化成株式会社 | Improved blood purification membrane and its production |
| JPH0657248B2 (en) * | 1985-03-29 | 1994-08-03 | 株式会社日本メデイカル・サプライ | Blood filter |
| JPS61253071A (en) * | 1985-05-07 | 1986-11-10 | 旭メデイカル株式会社 | Blood purifying apparatus |
| JP2807383B2 (en) * | 1992-11-02 | 1998-10-08 | 株式会社東芝 | Operation limit value monitoring device |
-
1987
- 1987-03-28 US US07/138,374 patent/US4936998A/en not_active Expired - Lifetime
- 1987-03-28 EP EP87902160A patent/EP0267286B1/en not_active Expired - Lifetime
- 1987-03-28 DE DE87902160T patent/DE3785993T2/en not_active Expired - Lifetime
- 1987-03-28 WO PCT/JP1987/000194 patent/WO1987005812A1/en not_active Ceased
- 1987-03-28 JP JP62-502048A patent/JPH0651060B2/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9186441B2 (en) | 2009-03-30 | 2015-11-17 | Terumo Kabushiki Kaisha | Surface treating agent, filtering material for filter, and blood treatment filter |
| US9457134B2 (en) | 2009-03-30 | 2016-10-04 | Terumo Kabushiki Kaisha | Surface treating agent, filtering material for filter, and blood treatment filter |
Also Published As
| Publication number | Publication date |
|---|---|
| EP0267286A4 (en) | 1989-12-04 |
| EP0267286A1 (en) | 1988-05-18 |
| WO1987005812A1 (en) | 1987-10-08 |
| EP0267286B1 (en) | 1993-05-26 |
| DE3785993D1 (en) | 1993-07-01 |
| JPH0651060B1 (en) | 1994-07-06 |
| US4936998A (en) | 1990-06-26 |
| DE3785993T2 (en) | 1994-02-10 |
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