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JPH0655386B2 - Flow injection molding method by twin injection molding machine - Google Patents
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JPH0655386B2 - Flow injection molding method by twin injection molding machine - Google Patents

Flow injection molding method by twin injection molding machine

Info

Publication number
JPH0655386B2
JPH0655386B2 JP1287569A JP28756989A JPH0655386B2 JP H0655386 B2 JPH0655386 B2 JP H0655386B2 JP 1287569 A JP1287569 A JP 1287569A JP 28756989 A JP28756989 A JP 28756989A JP H0655386 B2 JPH0655386 B2 JP H0655386B2
Authority
JP
Japan
Prior art keywords
injection
passages
flow
mold
molten resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP1287569A
Other languages
Japanese (ja)
Other versions
JPH03147821A (en
Inventor
光昭 山近
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Japan Steel Works Ltd
Original Assignee
Japan Steel Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Japan Steel Works Ltd filed Critical Japan Steel Works Ltd
Priority to JP1287569A priority Critical patent/JPH0655386B2/en
Publication of JPH03147821A publication Critical patent/JPH03147821A/en
Publication of JPH0655386B2 publication Critical patent/JPH0655386B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Injection Moulding Of Plastics Or The Like (AREA)

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、流動と射出によって金型内に溶融樹脂を充填
して成形を行なう流動射出成形方法に関するものであ
る。
TECHNICAL FIELD The present invention relates to a flow injection molding method in which a molten resin is filled in a mold by flow and injection to perform molding.

〔従来の技術〕[Conventional technology]

従来の流動射出成形方法には、次に説明するものが知ら
れている。
The following is known as a conventional flow injection molding method.

先ず、第8図(パターンI)に示す方法について説明す
る。
First, the method shown in FIG. 8 (Pattern I) will be described.

一台の射出ユニットを備えた射出成形機を使用し、ノズ
ル孔を閉じた状態で、該射出ユニットにより樹脂を可塑
化し、可塑化が進行して溶融樹脂が射出ユニットのシリ
ンダヘッド部に計量され、その背圧によりスクリュが後
退した状態となる。
Using an injection molding machine equipped with one injection unit, the resin is plasticized by the injection unit with the nozzle hole closed, and the plasticization progresses and the molten resin is measured in the cylinder head part of the injection unit. , The back pressure causes the screw to retract.

ついで、ノズル孔を開き、前記スクリュを後退位置にス
クリュ背圧を高くすることにより止めたままスクリュを
回転させ可塑化動作をすること(以下、「流動動作」と
いう。)により溶融樹脂を押出して型締めした金型内へ
所定量充填する(以下、「流動成形」という。) そののち前記流動動作を停止し、スクリュを前進(以
下、「射出動作」という。)させて、金型内に残りの溶
融樹脂を充填する。
Next, the nozzle hole is opened, the screw is rotated to a retracted position by increasing the screw back pressure, and the screw is rotated to perform a plasticizing operation (hereinafter referred to as "flow operation") to extrude the molten resin. A predetermined amount is filled in the mold which has been clamped (hereinafter, referred to as "flow molding"). Then, the flow operation is stopped, and the screw is moved forward (hereinafter, referred to as "injection operation"), and the mold is filled. Fill the remaining molten resin.

また、第8図(パターンII)に示す方法は、以下に説明
する工程が上記第8図(パターンI)に示す方法と異な
る。
The method shown in FIG. 8 (Pattern II) is different from the method shown in FIG. 8 (Pattern I) in the steps described below.

射出ユニットにより樹脂を可塑化するが、可塑化がある
程度進行し、溶融樹脂がシリンダヘッド部に貯留し始め
た段階で、ノズル孔を開き、射出ユニットを流動動作さ
せ、上記第5図(A)に示す方法に比較して少量の溶融
樹脂を押出すようにし、シリンダヘッド部にも溶融樹脂
が貯留するようにする。すなわち流動成形と可塑化とを
並行して行なわせ、シリンダヘッド部に溶融樹脂を計量
する。
The resin is plasticized by the injection unit, but when the plasticization progresses to a certain extent and molten resin begins to accumulate in the cylinder head portion, the nozzle hole is opened and the injection unit is caused to flow, and the above-mentioned FIG. A small amount of molten resin is extruded as compared with the method shown in (1) so that the molten resin is also stored in the cylinder head portion. That is, flow molding and plasticization are performed in parallel, and the molten resin is measured in the cylinder head portion.

この流動成形を所定時間行なったのち、射出ユニットを
射出動作に切換えて射出により金型内に残りの溶融樹脂
を充填する。
After this flow molding is performed for a predetermined time, the injection unit is switched to the injection operation and the remaining molten resin is filled in the mold by injection.

〔発明が解決しようとする課題〕[Problems to be Solved by the Invention]

上記従来の各流動射出成形方法は、1台の射出ユニット
を流動動作または射出動作させているので、流動動作に
よって流動成形される溶融樹脂の流量の調節はスクリュ
の回転数の制御のみで行なっている。その結果、金型内
に最初に注入される溶融樹脂の押出圧力が不足し、薄肉
の成形品を成形する場合に先端部まで充填されない状態
が生じる。また、樹脂の種類によっては早期に固化した
り流動性の悪い場合があり、成形品の品質が安定せず、
さらには樹脂のシリンダ内における滞留時間が短いので
混練不足が発生するという問題点があった。
In each of the above-mentioned conventional flow injection molding methods, one injection unit is made to flow or inject. Therefore, the flow rate of the molten resin to be flow molded by the flow operation can be adjusted only by controlling the rotation speed of the screw. There is. As a result, the extruding pressure of the molten resin first injected into the mold is insufficient, and when molding a thin molded product, the tip portion is not filled. Also, depending on the type of resin, it may solidify early or have poor fluidity, resulting in unstable quality of the molded product.
Furthermore, since the residence time of the resin in the cylinder is short, there is a problem that insufficient kneading occurs.

本発明は、上記従来の技術の有する問題点に鑑みてなさ
れたものであり、流動成形中においても金型内に充填さ
れる溶融樹脂の圧力制御が可能であり、金型内へ最初に
充填する溶融樹脂の押圧圧力の不足や混練不足も発生し
ないツイン射出成形機を使用した流動射出成形方法を提
供することを目的とするものである。
The present invention has been made in view of the problems of the above-described conventional technique, and it is possible to control the pressure of the molten resin filled in the mold even during the flow molding, and to fill the mold first. It is an object of the present invention to provide a flow injection molding method using a twin injection molding machine that does not cause a shortage of pressing pressure of molten resin or a shortage of kneading.

〔課題を解決するための手段〕[Means for Solving the Problems]

上記課題を解決するため、本願のツイン射出成形機によ
る流動射出成形方法は以下に説明するような工程からな
るものである。
In order to solve the above problems, the flow injection molding method by the twin injection molding machine of the present application comprises the steps described below.

その1(第3図)は、1個のノズルと、該ノズルにそれ
ぞれ連通された2個の通路を有する射出ヘッド本体を備
え、前記2個の通路にはそれぞれ別個の射出ユニットが
連通されており、さらに前記2個の通路にはそれぞれ単
独に開閉自在な開閉手段が設けられたツイン射出成形機
を使用し、 前記2個の通路を共に閉じ、前記両射出ユニットを可塑
化動作させて樹脂の可塑化を行ない、可塑化完了後、前
記2個の通路のうちいずれか一方を開き、該開かれた通
路に連通された一方の射出ユニットを流動動作させて金
型内に溶融樹脂を一部充填し、そののち、前記2個の通
路を共に開き、残る他方の射出ユニットを射出動作させ
て継続している前記流動成形と並行して射出を行なっ
て、金型内に残りの溶融樹脂を充填する。
No. 1 (FIG. 3) is provided with an injection head main body having one nozzle and two passages respectively connected to the nozzle, and the two passages are connected to separate injection units. In addition, a twin injection molding machine in which opening and closing means that can be independently opened and closed is provided in each of the two passages is used, the two passages are closed together, and the both injection units are plasticized to perform resin operation. After completion of plasticization, one of the two passages is opened, and one injection unit communicated with the opened passage is made to flow so that the molten resin is filled in the mold. Part filling, then the two passages are opened together, and the other remaining injection unit is made to perform an injection operation to perform injection in parallel with the continuous flow molding, and the remaining molten resin is left in the mold. To fill.

その2(第4図)は、1個のノズルと、該ノズルにそれ
ぞれ連通された2個の通路を有する射出ヘッド本体を備
え、前記2個の通路にはそれぞれ別個の射出ユニットが
連通されており、さらに前記2個の通路にはそれぞれ単
独に開閉自在な開閉手段が設けられたツイン射出成形機
を使用し、 前記2個の通路を共に閉じ、前記両射出ユニットを共に
可塑化動作させて樹脂の可塑化を行ない、可塑化完了
後、前記2個の通路を共に開き、一方の射出ユニットを
流動動作させると同時に他方の射出ユニットを動作させ
て所定時間流動成形と射出動作とを並行して行なって金
型内に溶融樹脂を一部充填し、 ついで、他方の射出ユニットが連通されている通路のみ
を閉じると同時に該他方の射出ユニットの射出動作を停
止して可塑化動作に切換え、前記一方の射出ユニットの
みによって継続して所定時間流動成形を行ない、 そののち、2個の通路を共に開くと同時に前記他方の射
出ユニットの可塑化動作を停止して射出動作に切換え、
流動動作と射出動作とを並行して行なって残りの溶融樹
脂を金型内に充填するものである。
No. 2 (FIG. 4) is provided with an injection head main body having one nozzle and two passages respectively connected to the nozzle, and the two passages are connected to separate injection units. In addition, a twin injection molding machine in which opening and closing means that can be independently opened and closed is provided in each of the two passages is used, both of the passages are closed, and both of the injection units are plasticized. After plasticizing the resin, after the plasticization is completed, the two passages are opened together, and one injection unit is made to flow, and at the same time the other injection unit is made to operate, and the flow molding and the injection operation are performed in parallel for a predetermined time. Then, the mold is partially filled with the molten resin, and then only the passage communicating with the other injection unit is closed, and at the same time, the injection operation of the other injection unit is stopped to switch to the plasticizing operation. Previous Continuously by only one injection unit performs a predetermined time flow molding, After that, opens both the two passages when switching the injection operation to stop the plasticizing operation of the other injection unit at the same time,
The flow operation and the injection operation are performed in parallel to fill the remaining molten resin in the mold.

その3(第6図)は、1個のノズルと、該ノズルにそれ
ぞれ連通された2個の通路を有する射出ヘッド本体を備
え、前記2個の通路にはそれぞれ別個の射出ユニットが
連通されており、さらに、前記2個の通路にはそれぞれ
単独に開閉自在な開閉手段が設けられたツイン射出成形
機を使用し、 前記2個の通路を共に閉じ、前記両射出ユニットを共に
可塑化動作させて樹脂の可塑化を行ない、可塑化完了
後、前記2個の通路を共に開き、前記両射出ユニットの
可塑化動作を停止して共に流動動作させて所定時間流動
成形を行なって金型内に溶融樹脂を一部充填し、 ついで、前記両射出ユニットの流動動作を停止して共に
射出動作に切換えて、金型内に残りの溶融樹脂を充填す
るものである。
No. 3 (FIG. 6) is provided with an injection head main body having one nozzle and two passages respectively connected to the nozzle, and the two passages are connected to separate injection units. Further, a twin injection molding machine in which opening and closing means that can be independently opened and closed is provided in each of the two passages is used, and the two passages are both closed to plasticize both the injection units. Resin is plasticized, and after the plasticization is completed, the two passages are opened together, the plasticizing operation of both injection units is stopped, and the plasticizing operation of both the injection units is performed to perform the fluidizing operation for a predetermined time to perform the fluidizing in the mold. Part of the molten resin is filled, then the flow operation of both the injection units is stopped, and the injection operation is switched to both, and the remaining molten resin is filled in the mold.

その4(第7図)は、1個のノズルと、該ノズルにそれ
ぞれ連通された2個の通路を有する射出ヘッド本体を備
え、前記2個の通路にはそれぞれ別個の射出ユニットが
連通されており、さらに、前記2個の通路にはそれぞれ
単独に開閉自在な開閉手段が設けられたツイン射出成形
機を使用し、 前記2個の通路を共に閉じ、前記両射出ユニットを共に
可塑化動作させて樹脂の可塑化を行ない、 可塑化完了後、前記両通路を共に開き、一方の射出ユニ
ットを射出動作させると同時に他方の射出ユニットを流
動動作させて、所定時間射出および流動成形を並行して
行なって金型内に溶融樹脂を一部充填し、 ついで、前記他方の射出ユニットの流動動作を停止して
射出動作に切換え、継続している前記一方の射出ユニッ
トによる射出と並行して所定時間射出を行なって金型内
に溶融樹脂を一部充填し、 以後、前記他方の射出ユニットの流動動作と射出動作を
繰返し行なって金型内の残りの溶媒樹脂を充填するもの
である。
Part 4 (FIG. 7) is provided with an injection head main body having one nozzle and two passages respectively connected to the nozzle, and the two passages are connected to separate injection units. Further, a twin injection molding machine in which opening and closing means that can be independently opened and closed is provided in each of the two passages is used, and the two passages are both closed to plasticize both the injection units. Resin is plasticized, and after the plasticization is completed, both of the above passages are opened, and one injection unit is made to perform an injection operation, while the other injection unit is made to flow operation, and injection and flow molding are performed in parallel for a predetermined time. Then, the molten resin is partially filled in the mold, and then the flow operation of the other injection unit is stopped and the injection operation is switched to the predetermined operation in parallel with the continuous injection by the one injection unit. Performed between injecting a molten resin into the mold partially filled, thereafter, is to fill the remaining solvent resin in the mold is performed repeatedly flowing operation and injection operation of the other injection unit.

さらに、上記各方法において、金型内に残りの溶融樹脂
を充填したのち、保圧を行なうと効果的である。
Further, in each of the above methods, it is effective to carry out the holding pressure after filling the remaining molten resin in the mold.

〔作用〕[Action]

2個の通路を共に閉じ、該2個の通路にそれぞれ連通さ
れた別個の射出ユニットを可塑化動作させて2倍の能力
で樹脂の可塑化を行なう。可塑化完了後、両通路を共に
開き、前記2個の通路のうちのいずれか一方を開き、該
開かれた通路に連通された一方の射出ユニットを流動動
作させると、溶融樹脂は押出されて金型内へ流動成形に
より一部充填される。そのうち、前記2個の通路を共に
開き、残る他方の射出ユニットを射出動作させて継続し
ている前記流動成形と並行して射出を行なって金型内に
残りの溶融樹脂を充填するので、その分短時間に大量の
溶融樹脂を金型内へ充填することができるとともに射出
動作を行なっている射出ユニットを速度および圧力制御
して溶融樹脂の流量、圧力のコントロールも可能とな
る。
The two passages are closed together, and the separate injection units respectively connected to the two passages are plasticized to plasticize the resin with a double capacity. After completion of the plasticization, both passages are opened together, one of the two passages is opened, and one injection unit communicating with the opened passage is operated to flow, so that the molten resin is extruded. It is partially filled in the mold by flow molding. Among them, the two passages are opened together, and the remaining injection unit is injected to perform injection in parallel with the continuous flow molding to fill the remaining molten resin in the mold. A large amount of molten resin can be filled in the mold in a short time, and the flow rate and pressure of the molten resin can be controlled by controlling the speed and pressure of the injection unit performing the injection operation.

充填完了後、前記一方の通路のみを閉じ、前記一方の射
出ユニットの流動動作を停止すると同時に他方の射出ユ
ニットの射出動作を停止して保圧動作に切換えて保圧を
行なう。
After the filling is completed, only one of the passages is closed, the flow operation of the one injection unit is stopped, and at the same time, the injection operation of the other injection unit is stopped and switched to the pressure holding operation to perform the pressure holding.

上記方法は一例であって、このほか、2個の通路の開閉
と2台の射出ユニットの可塑化、流動および射出の各動
作の組合せを選択することによって各種の成形方法を実
行できる。
The above method is an example, and various molding methods can be performed by selecting a combination of operations of opening and closing two passages and plasticizing, injecting and ejecting two injection units.

〔実施例〕〔Example〕

本発明の実施例を図面に基づいて説明する。 An embodiment of the present invention will be described with reference to the drawings.

先ず、本発明の方法の実施に使用するツイン射出成形機
の一例について説明する。
First, an example of a twin injection molding machine used for carrying out the method of the present invention will be described.

第1図に示すように、射出ヘッド本体7は、先端部にノ
ズルチップ1を螺着したノズル部7bを、図示しないボ
ルト等により基部7aに分解可能に固着し、複数の部分
に分解可能に構成されている。そして前記基部7aの後
方側には2個の管路13,14が両側へそれぞれ突設さ
れており、一方の管路13は接続部10aを介して第1
射出ユニット15に接続され、他方の管路14は接続部
10bを介して第2射出ユニット16に接続されてい
る。
As shown in FIG. 1, in the injection head body 7, a nozzle portion 7b having a nozzle tip 1 screwed to a tip portion thereof is detachably fixed to a base portion 7a with a bolt or the like (not shown) so that it can be disassembled into a plurality of portions. It is configured. On the rear side of the base portion 7a, two pipe lines 13 and 14 are provided so as to project to both sides, and one pipe line 13 is a first pipe via a connecting portion 10a.
It is connected to the injection unit 15, and the other pipeline 14 is connected to the second injection unit 16 via the connection portion 10b.

ノズルチップ1には、ノズル孔1a、ノズル孔1aに続
いて後方へ拡大する円錐孔、該円錐孔に続いて軸方向に
同一径を有する孔からなる内面シール部1bおよび内面
シール部1bに続いて後方へ拡大する円錐孔が形成され
ている。ノズル部7b内には、ノズルチップ1の後方
に、外周部に沿って複数の貫通孔2aが軸方向に形成さ
れた外側トーピード2が嵌挿されており、その後端部に
筒状のバルブハウジング6の先端部が接続され、バルブ
ハウジング6の外周面とノズル部7bおよび基部7aか
らなる射出ヘッド本体7の孔の内周面との間に外側通路
8が形成されている。外側通路8の後端は軸方向には閉
鎖されているが、管路13とは連通され、該管路13は
樹脂通路11aを有する接続部10aを介して第1射出
ユニット15に連通されており、外側通路8の先端は、
前記外側トーピード2の複数の貫通2aによりノズル孔
1aと連通されている。
The nozzle tip 1 is provided with a nozzle hole 1a, a conical hole that expands rearward from the nozzle hole 1a, an inner surface seal portion 1b and an inner surface seal portion 1b that are formed of a hole having the same diameter in the axial direction following the conical hole. A conical hole that expands rearward is formed. Inside the nozzle portion 7b, an outer torpedo 2 having a plurality of through holes 2a axially formed along the outer peripheral portion is fitted behind the nozzle tip 1 and has a cylindrical valve housing at its rear end. An outer passage 8 is formed between the outer peripheral surface of the valve housing 6 and the inner peripheral surface of the hole of the injection head body 7 including the nozzle portion 7b and the base portion 7a. Although the rear end of the outer passage 8 is closed in the axial direction, it is communicated with the pipe line 13, and the pipe line 13 is communicated with the first injection unit 15 via the connection portion 10a having the resin passage 11a. And the tip of the outer passage 8 is
A plurality of through holes 2a of the outer torpedo 2 communicate with the nozzle hole 1a.

外側トーピード2の内孔は、前半側に大径部が後半側に
小径部2cが形成されており、大径部2bには、後述す
る内側トーピード3の中間大径部3cが軸方向に摺動自
在に嵌挿されている。
The inner hole of the outer torpedo 2 has a large-diameter portion on the front half side and a small-diameter portion 2c on the rear half side. The large-diameter portion 2b has an intermediate large-diameter portion 3c of an inner torpedo 3 described later that slides in the axial direction. It is inserted freely.

一方、内側トーピード3は、その外周部に沿って複数の
貫通孔3dが軸方向に形成された中間大径部3cを有
し、これら貫通孔3dによって内側通路9とノズル孔1
aとが連通されている。前記中間大径部3cから前方へ
突出した突出部先端には先端シール面3aが、後方へ突
出した突出部の後端部周面にはシール部3bがそれぞれ
設けられている。さらに、後方突出部後端には、バルブ
ハウジング6に挿入された小径のセンターシャフト5が
固着され、その外周面とバルブハウジング6の内周面と
の間に内側通路9が形成されている。内側通路9の後端
は軸方向には閉鎖されているが管路14とは連通されて
おり、該管路14は樹脂通路11bを有する接続部10
bを介して第2射出ユニット16に連通されている。
On the other hand, the inner torpedo 3 has an intermediate large-diameter portion 3c in which a plurality of through holes 3d are formed in the axial direction along the outer peripheral portion thereof, and the inner passage 9 and the nozzle hole 1 are formed by these through holes 3d.
a is communicated with. A tip seal surface 3a is provided at the tip of the protruding portion protruding forward from the intermediate large diameter portion 3c, and a seal portion 3b is provided at the rear end peripheral surface of the protruding portion protruding rearward. Further, a small-diameter center shaft 5 inserted in the valve housing 6 is fixed to the rear end of the rearward projecting portion, and an inner passage 9 is formed between the outer peripheral surface thereof and the inner peripheral surface of the valve housing 6. The rear end of the inner passage 9 is closed in the axial direction but communicates with the pipe 14, and the pipe 14 has a connecting portion 10 having a resin passage 11b.
It communicates with the second injection unit 16 via b.

さらに、前記中間大径部3cは、外側トーピード2の先
端とノズルチップ1の内面シール部1bの後端との距離
よりも長尺で、先端シール面3aの突出長さ(突出部の
長さに相当する)は、前記中間大径部3の先端が前記内
面シール面1bに嵌入し始めたときには、ノズル孔1a
を閉鎖するに至らない長さであり、前記シール部3bの
突出長さは、シール部3bの後端が小径部2cの先端部
から離反して内側通路9がおよそ半開になったとき、中
間大径部2bの先端がノズルチップ1の内面シール部1
bに嵌入し始める長さであることが必要である。
Further, the intermediate large-diameter portion 3c is longer than the distance between the tip of the outer torpedo 2 and the rear end of the inner surface seal portion 1b of the nozzle tip 1, and has a protruding length (the length of the protruding portion) of the tip seal surface 3a. Is equivalent to the nozzle hole 1a when the tip of the intermediate large-diameter portion 3 starts to be fitted into the inner seal surface 1b.
The length of the protrusion of the seal portion 3b is the intermediate length when the rear end of the seal portion 3b is separated from the tip portion of the small diameter portion 2c and the inner passage 9 is approximately half opened. The tip of the large diameter portion 2b is the inner surface seal portion 1 of the nozzle tip 1.
It is necessary that the length is such that it starts to fit into b.

一方、センターシャフト5は、バルブハウジング6後端
部において、軸方向に摺動自在であるが密封状態に支持
され、バルブハウジング6から後方へ突出した後端はコ
ネクタ12を介して往復駆動手段である油圧シリンダ4
内のピストン4aに結合されたピストン棒4bと連結さ
れている。これにより、油圧シリンダ4内のピストン4
aの後方室または前方室に油圧をそれぞれ供給すること
により、センターシャフト5を介して内側トーピード3
を前進または後退させ、その先端シール面3aがノズル
孔1aを閉鎖する最前進位置と、そのシール部3bが外
側トーピード2の小径部2cに嵌入する最後退位置との
間の任意の位置に移動および停止させることができる。
On the other hand, the center shaft 5 is slidably supported in the axial direction at the rear end portion of the valve housing 6, but is hermetically supported, and the rear end projecting rearward from the valve housing 6 is reciprocating driving means via a connector 12. A certain hydraulic cylinder 4
It is connected to a piston rod 4b connected to the inner piston 4a. As a result, the piston 4 in the hydraulic cylinder 4
By supplying the hydraulic pressure to the rear chamber or the front chamber of a, respectively, the inner torpedo 3 via the center shaft 5
Move forward or backward, and move to any position between the most advanced position where the tip seal surface 3a closes the nozzle hole 1a and the most retracted position where the seal part 3b fits into the small diameter part 2c of the outer torpedo 2. And can be stopped.

前記第1射出ユニット15および第2射出ユニット16
は、従来のインライン射出成形機と同様のものでよい。
すなわち、第1射出ユニット15は、第1シリンダ15
bと、その中に嵌挿された第1射出シリンダ17の第1
ピストン17aにより射出駆動されるとともに第1可塑
化駆動装置により可塑化のため回転される第1スクリュ
15aから構成され、第2射出ユニット16は、第2シ
リンダ16bと、その中に嵌挿された第2射出シリンダ
18の第2ピストン18aにより射出駆動されるととも
に第2可塑化駆動装置により可塑化のため回転される第
2スクリュ16aから構成されている。
The first injection unit 15 and the second injection unit 16
May be similar to a conventional in-line injection molding machine.
That is, the first injection unit 15 includes the first cylinder 15
b, and the first injection cylinder 17 fitted in the first b
The second injection unit 16 is composed of a first screw 15a which is driven by a piston 17a for injection and is rotated by a first plasticizing drive device for plasticization. The second injection unit 16 is fitted in a second cylinder 16b. It is composed of a second screw 16a which is driven for injection by the second piston 18a of the second injection cylinder 18 and is rotated by the second plasticizing drive device for plasticization.

上記説明から明らかなように、上記ツイン射出成形機
は、2個の通路の開閉手段としての内側トーピード3を
軸方向最前進位置と最後退位置の間で任意の位置に移動
させて停止することにより、2個の通路である外側通路
8および内側通路9を開閉自在であり、第1および第2
射出ユニット15,16がそれぞれ独立に運転制御可能
に構成されているものである。
As is apparent from the above description, in the twin injection molding machine, the inner torpedo 3 as the opening / closing means for the two passages is moved to an arbitrary position between the most advanced position and the most retracted position in the axial direction and stopped. Thus, the outer passage 8 and the inner passage 9, which are two passages, can be opened and closed freely.
The injection units 15 and 16 are configured so that their operation can be controlled independently.

なお、本願の発明の実施に使用するツイン射出成形機は
上記のものに限らず、1個のノズルと、該ノズルにそれ
ぞれ連通された2個の通路を有する射出ヘッド本体を備
え、前記2個の通路にはそれぞれ別個の射出ユニットが
連通されており、さらに前記2個の通路にはそれぞれ単
独に開閉自在な開閉手段が設けられたツイン射出成形機
であればよい。
The twin injection molding machine used for carrying out the invention of the present application is not limited to the above-mentioned one, and is provided with an injection head main body having one nozzle and two passages respectively connected to the nozzle. A separate injection unit may be connected to each of the passages, and a twin injection molding machine may be provided in which the two passages are individually provided with opening / closing means.

次に、本願の発明の実施例を図面に基いて説明する。Next, an embodiment of the present invention will be described with reference to the drawings.

第3図は第1実施例を示し以下に説明する工程からな
る。
FIG. 3 shows the first embodiment and comprises the steps described below.

(イ)第2図(A)に示すように、内側トーピード3を
最前進位置に移動させて停止し、ノズル孔1aを閉鎖す
ることによって外側通路8および内側通路9を共に閉じ
た状態で第1および第2射出ユニット15,16を可塑
化動作させて樹脂の可塑化を行なう。
(A) As shown in FIG. 2 (A), the inner torpedo 3 is moved to the most advanced position and stopped, and the nozzle hole 1a is closed to close the outer passage 8 and the inner passage 9 together. The first and second injection units 15, 16 are plasticized to plasticize the resin.

(ロ)可塑化が完了後、内側トーピード3を第2図
(E)に示す位置、すなわち「ノズル孔1aの後端開口
部から内側トーピード3の先端シール面3aが所定距離
離反してノズル孔1aが開き、内側トーピード3の中間
大径部3cの先端部がノズルチップ1の内面シール部1
bに嵌入して外側通路8が閉じられているが、内側トー
ピード3のシール部3bの後端は外側トーピード2の小
径部2cの先端から所定距離離反して内側通路が開かれ
た位置」に移動させて停止し、第2射出ユニット16を
流動動作させて、図示しない金型内へ溶融樹脂を一部充
填する(以下、「流動成形」という。)。
(B) After the plasticization is completed, the inner torpedo 3 is moved to the position shown in FIG. 2E, that is, "the tip seal surface 3a of the inner torpedo 3 is separated from the rear end opening of the nozzle hole 1a by a predetermined distance. 1a is opened, and the tip of the intermediate large diameter portion 3c of the inner torpedo 3 is the inner surface seal portion 1 of the nozzle tip 1.
Although the outer passage 8 is closed by fitting into b, the rear end of the seal portion 3b of the inner torpedo 3 is separated from the tip of the small diameter portion 2c of the outer torpedo 2 by a predetermined distance to open the inner passage ". After moving and stopping, the second injection unit 16 is caused to flow to partially fill the mold with molten resin (hereinafter referred to as “flow molding”).

(ハ)ついで、内側トーピード3を第2図(D)に示す
位置、すなわち、「内側トーピード3の中間大径部3c
の先端がノズルチップ1の内面シール部16の後端から
所定距離離反するとともにシール部3bの後端も外側ト
ーピード2の小径部2cの先端から所定距離離反し、外
側通路8および内側通路9が共に開かれた位置」に移動
させて停止し、第1射出ユニット15を射出動作させ
て、継続されている第2射出ユニット16の流動動作に
よる流動成形と並行して残りの溶融樹脂を前記金型内へ
射出する。
(C) Then, the inner torpedo 3 is located at the position shown in FIG. 2 (D), that is, "the intermediate large-diameter portion 3c of the inner torpedo 3".
Of the inner surface sealing portion 16 of the nozzle tip 1 is separated from the rear end of the inner surface sealing portion 16 by a predetermined distance, and the rear end of the sealing portion 3b is also separated from the rear end of the small diameter portion 2c of the outer torpedo 2 by a predetermined distance. Then, the first injection unit 15 is made to perform an injection operation to stop the remaining molten resin in parallel with the continuous flow molding by the flow operation of the second injection unit 16. Inject into mold.

(ニ)その後保圧を行なうには、射出が完了した時点
で、内側トーピードを第2図(B)に示す位置、すなわ
ち「内側トーピード3のシール部3bが外側トーピード
2の小径部2cに嵌入して内側通路9が閉じ、内側トー
ピード3の中間大径部3cが外側トーピード2の大径部
2b内に完全に引込み外側通路8が開かれた位置」に移
動させて停止し、第2射出ユニット16の流動動作を停
止させると同時に第1射出ユニット15を保圧動作に切
換えて保圧を行う。
(D) After that, in order to maintain the pressure, when the injection is completed, the inner torpedo is in the position shown in FIG. 2B, that is, "the seal portion 3b of the inner torpedo 3 is fitted into the small diameter portion 2c of the outer torpedo 2. Then, the inner passage 9 is closed, the intermediate large-diameter portion 3c of the inner torpedo 3 is completely retracted into the large-diameter portion 2b of the outer torpedo 2, and is moved to a position where the outer passage 8 is opened. At the same time when the flow operation of the unit 16 is stopped, the first injection unit 15 is switched to the pressure holding operation to hold the pressure.

また、上記第1実施例の変形として、外側通路8の開閉
と第1射出ユニット15、内側通路9の開閉と第2射出
ユニット16を逆に動作させてもよい。以下にこの場合
について説明するが、後述する「その2」以下の方法の
場合もこれと同様に逆に動作させることができるので、
「その2」以下の方法の説明ではその説明は省略する。
Further, as a modification of the first embodiment, the opening / closing of the outer passage 8 and the first injection unit 15, and the opening / closing of the inner passage 9 and the second injection unit 16 may be operated in reverse. This case will be described below. However, in the case of the method of “No. 2” and subsequent steps, which will be described later, the same operation can be performed in the opposite manner.
In the description of the method after "No. 2", the description will be omitted.

(1)上記(イ)の工程を行なう (2)樹脂の可塑化が完了した時点で内側トーピード3を
第2図(B)に示す位置、すなわち、内側トーピード3
のシール部3bが外側トーピード2の小径部2cに嵌入
して内側通路9が閉じられ、内側トーピード3の中間大
径部3cが外側トーピード2の大径部2b内に完全に引
込み外側通路が開かれた位置に移動させて停止し、第1
射出ユニットを流動動作させて流動成形により金型内に
溶融樹脂を一部充填する。
(1) Perform step (a) above. (2) Position the inner torpedo 3 at the position shown in FIG. 2 (B) when the plasticization of the resin is completed, that is, the inner torpedo 3
Of the outer torpedo 2 is inserted into the small diameter portion 2c of the outer torpedo 2 to close the inner passage 9, and the intermediate large diameter portion 3c of the inner torpedo 3 is completely drawn into the large diameter portion 2b of the outer torpedo 2 to open the outer passage. Move to the opened position and stop, then
The injection unit is made to flow and the mold is partially filled with molten resin by flow molding.

(3)そののち、内側トーピード3を第2図(D)に示す
外側通路8および内側通路9が共に開かれた位置に移動
させて停止し、第2射出ユニット16の射出動作を行な
い、第1射出ユニット15の流動動作による流動成形と
並行して射出を行なって金型内に残りの溶融樹脂を充填
する。
(3) After that, the inner torpedo 3 is moved to a position where both the outer passage 8 and the inner passage 9 shown in FIG. 2 (D) are opened and stopped, and the injection operation of the second injection unit 16 is performed. (1) Injection is performed in parallel with the flow molding by the flow operation of the injection unit 15 to fill the remaining molten resin in the mold.

(4)その後保圧を行なうには、上記(3)の工程による射出
が完了した時点で、内側トーピード3を第2図(E)に
示す、外側通路9が閉じられているが、内側通路が開か
れた位置に移動して停止し、第1射出ユニット15の流
動動作を停止すると同時に第2射出ユニット16の射出
動作を停止して保圧動作に切換えて保圧を行なう。
(4) After that, in order to perform holding pressure, when the injection by the step (3) is completed, the inner torpedo 3 is shown in FIG. 2 (E), the outer passage 9 is closed, but the inner passage is closed. Moves to the opened position and stops, stopping the flow operation of the first injection unit 15 and at the same time stopping the injection operation of the second injection unit 16 and switching to the pressure holding operation to perform the pressure holding.

第4図は第2実施例を示し、以下に説明する工程からな
る。
FIG. 4 shows a second embodiment, which comprises the steps described below.

(1)上記第1実施例の工程(イ)を行なう。(1) The step (a) of the first embodiment is performed.

(2)可塑化が完了した時点で内側トーピード3を第2図
(D)に示す位置に移動させて停止し、外側通路8およ
び内側通路9を共に開き、第1射出ユニット15を射出
動作させると同時に第2射出ユニット16を流動動作さ
せて、射出および流動成形を並行して行なって金型内に
溶融樹脂を一部充填する。
(2) When the plasticization is completed, the inner torpedo 3 is moved to the position shown in FIG. 2 (D) and stopped, both the outer passage 8 and the inner passage 9 are opened, and the first injection unit 15 is operated to inject. At the same time, the second injection unit 16 is caused to flow to perform injection and flow molding in parallel to partially fill the mold with the molten resin.

(3)その後、内側トーピード3を第2図(E)に示す位
置に移動させて停止し、外側通路8を閉じるが内側通路
9は開き、第1射出ユニット15の射出動作を停止して
可塑化動作に切換え、一方第2射出ユニット16は継続
して流動動作させて流動成形を所定時間行なう。
(3) After that, the inner torpedo 3 is moved to the position shown in FIG. 2 (E) and stopped, and the outer passage 8 is closed, but the inner passage 9 is opened, and the injection operation of the first injection unit 15 is stopped and plasticized. Then, the second injection unit 16 is continuously made to flow to perform flow molding for a predetermined time.

(4)ついで、再び内側トーピード3を第2図(D)に示
す位置に移動させて停止し、外側通路8および内側通路
9を共に開き、第1射出ユニット15を射出動作させ
て、第2射出ユニット16の流動動作による流動成形と
並行して射出を行ない、金型内に残りの溶融樹脂を充填
する。
(4) Then, the inner torpedo 3 is again moved to the position shown in FIG. 2 (D) and stopped, both the outer passage 8 and the inner passage 9 are opened, and the first injection unit 15 is operated to inject the second Injection is performed in parallel with the flow molding by the flow operation of the injection unit 16 to fill the remaining molten resin in the mold.

(5)その後保圧を行なうには、充填完了後、内側トーピ
ードを第2図(B)に示す位置に移動させて停止し、外
側通路8を開き内側通路9を閉じ、第2射出ユニット1
6の流動動作を停止すると同時に第1射出ユニット15
を保圧動作に切換えて保圧を行なう。
(5) After that, in order to maintain the pressure, after the filling is completed, the inner torpedo is moved to the position shown in FIG. 2 (B) and stopped, the outer passage 8 is opened, the inner passage 9 is closed, and the second injection unit 1 is closed.
At the same time as stopping the flow operation of No. 6, the first injection unit 15
Is switched to the pressure-holding operation to hold the pressure.

第5図は第3実施例を示し、以下に説明する工程からな
る。
FIG. 5 shows a third embodiment, which comprises the steps described below.

(1)上記第1実施例の工程(イ)を行なう。(1) The step (a) of the first embodiment is performed.

(2)可塑化完了後、内側トーピード3を第2図(D)に
示す位置に移動して停止し、外側通路8および内側通路
を共に開き、第1射出ユニット15を射出動作させると
同時に第2射出ユニット16を流動動作させて射出およ
び流動成形により金型内に溶融樹脂を一部充填する。
(2) After the plasticization is completed, the inner torpedo 3 is moved to the position shown in FIG. 2 (D) and stopped, both the outer passage 8 and the inner passage are opened, and the first injection unit 15 is made to perform the injection operation and at the same time. (2) The injection unit 16 is made to flow, and the molten resin is partially filled in the mold by injection and flow molding.

(3)その後、内側トーピード3を第2図(E)に示す位
置に移動させて停止し、外側通路8を閉じ内側通路9を
開き、第1射出ユニット15の射出動作を停止して可塑
化動作に切換え、これと同時に第2射出ユニット16の
流動動作を停止して射出動作に切換えて所定時間射出を
行なう。
(3) After that, the inner torpedo 3 is moved to the position shown in FIG. 2 (E) and stopped, the outer passage 8 is closed and the inner passage 9 is opened, and the injection operation of the first injection unit 15 is stopped to plasticize. The operation is switched to, at the same time, the flow operation of the second injection unit 16 is stopped and switched to the injection operation, and injection is performed for a predetermined time.

(4)ついで、内側トーピード3を第2図(D)に示す位
置に移動させて停止し、外側通路8および内側通路9を
共に開き、第1射出ユニット15を再び射出動作させる
と同時に第2射出ユニットの射出動作を停止して流動動
作に切換え、射出および流動成形を並行して行なって金
型内に残りの溶融樹脂を充填する。
(4) Then, the inner torpedo 3 is moved to the position shown in FIG. 2 (D) and stopped, both the outer passage 8 and the inner passage 9 are opened, and the first injection unit 15 is made to perform the injection operation again and at the same time The injection operation of the injection unit is stopped and switched to the flow operation, and injection and flow molding are performed in parallel to fill the remaining molten resin in the mold.

(5)その後保圧を行なうには、充填完了後、内側トーピ
ード3を第2図(B)に示す位置に移動して停止し、外
側通路8を開き内側通路9を閉じ、第2射出ユニット1
6の流動動作を停止すると同時に第1射出ユニット15
の射出動作を停止して保圧動作に切換えて保圧を行な
う。
(5) After that, in order to maintain the pressure, after the filling is completed, the inner torpedo 3 is moved to the position shown in FIG. 2 (B) and stopped, the outer passage 8 is opened and the inner passage 9 is closed, and the second injection unit is closed. 1
At the same time as stopping the flow operation of No. 6, the first injection unit 15
The injection operation is stopped and the operation is switched to the pressure-holding operation to hold the pressure.

第6図は第4実施例を示し、以下に説明する工程からな
る。
FIG. 6 shows a fourth embodiment, which comprises the steps described below.

(1)上記第1実施例の工程(イ)を行なう。(1) The step (a) of the first embodiment is performed.

(2)可塑化完了後、内側トーピード3を第2図(D)に
示す位置に移動させて停止し、外側通路8および内側通
路9を共に開き、第1および第2射出ユニット15,1
6を同時に流動動作させて所定時間流動成形を行ない、
金型内に溶融樹脂を一部充填する。
(2) After the plasticization is completed, the inner torpedo 3 is moved to the position shown in FIG. 2 (D) and stopped, the outer passage 8 and the inner passage 9 are opened together, and the first and second injection units 15, 1
6 are made to flow at the same time to perform flow molding for a predetermined time,
Part of the molten resin is filled in the mold.

(3)その後、第1および第2射出ユニット15,16の
流動動作を停止させて射出動作に切換え、両射出ユニッ
ト15,16による射出を行なって金型内に残りの溶融
樹脂を充填する。
(3) After that, the flow operation of the first and second injection units 15 and 16 is stopped and switched to the injection operation, and injection is performed by both injection units 15 and 16 to fill the remaining molten resin in the mold.

(4)その後保圧を行なうには、充填完了後、内側トーピ
ード3を第2図(B)に示す位置に移動して停止し、外
側通路8を開き内側通路9を閉じ、第2射出ユニット1
6の射出動作を停止すると同時に第1射出ユニット15
の射出動作を停止して保圧動作に切換えて保圧を行な
う。
(4) After that, in order to maintain the pressure, after the filling is completed, the inner torpedo 3 is moved to the position shown in FIG. 2 (B) and stopped, the outer passage 8 is opened and the inner passage 9 is closed, and the second injection unit is closed. 1
At the same time as stopping the injection operation of No. 6, the first injection unit 15
The injection operation is stopped and the operation is switched to the pressure-holding operation to hold the pressure.

本実施例においては、流動成形および射出共にその流量
は倍増する。
In this embodiment, the flow rate is doubled in both flow molding and injection.

第7図は第5実施例を示し、以下に説明するような工程
からなる。
FIG. 7 shows a fifth embodiment, which comprises steps as described below.

(1)上記第1実施例の工程(イ)を行なう。(1) The step (a) of the first embodiment is performed.

(2)可塑化完了後、内側トーピード3を第2図(D)に
示す位置に移動させて停止し、外側通路8および内側通
路9を共に開き、第1射出ユニット15を射出動作させ
ると同時に第2射出ユニット16を流動動作させ、射出
と流動成形とを所定時間並行して行なって金型内に溶融
樹脂を一部充填する。
(2) After the plasticization is completed, the inner torpedo 3 is moved to the position shown in FIG. 2 (D) and stopped, both the outer passage 8 and the inner passage 9 are opened, and the first injection unit 15 is ejected at the same time. The second injection unit 16 is caused to flow, and injection and flow molding are performed in parallel for a predetermined time to partially fill the mold with the molten resin.

(3)ついで、第2射出ユニット16の流動動作を停止し
て射出動作に切換え、継続している第1射出ユニット1
5の射出動作と並行して両射出ユニットによる射出を所
定時間行なってさらに金型内へ溶融樹脂を一部充填す
る。
(3) Then, the flow operation of the second injection unit 16 is stopped and switched to the injection operation, and the first injection unit 1 continues.
In parallel with the injection operation of No. 5, the injection by both injection units is performed for a predetermined time to further partially fill the mold with the molten resin.

(4)所定時間経過後、第2射出ユニット16のみ射出動
作を停止して流動動作に切換え、継続している第1射出
ユニット15の射出動作による射出と並行して所定時間
流動成形を行なう。
(4) After the lapse of a predetermined time, only the second injection unit 16 stops the injection operation and switches to the flow operation, and the flow molding is performed for a predetermined time in parallel with the continuous injection operation of the first injection unit 15.

(5)所定時間経過したら、第2射出ユニット16の流動
動作を停止して射出動作に切換え、継続している第1射
出ユニット15の射出動作と並行して所定時間射出を行
なって金型内に残りの溶融樹脂を充填する。
(5) When the predetermined time has elapsed, the flow operation of the second injection unit 16 is stopped and switched to the injection operation, and the injection operation is performed for a predetermined time in parallel with the continuous injection operation of the first injection unit 15 and the inside of the mold is completed. To the rest of the molten resin.

(6)その後保圧を行なうには、充填完了後、第2図
(B)に示す位置に内側トーピードを移動して停止し、
外側通路8を開き内側通路9を閉じ、第2射出ユニット
16の射出動作を停止すると同時に、第1射出ユニット
15の射出動作を停止して保圧動作に切換えて保圧を行
なう。
(6) After that, in order to maintain the pressure, after the filling is completed, move the inner torpedo to the position shown in FIG. 2 (B) and stop it.
The outer passage 8 is opened, the inner passage 9 is closed, and the injection operation of the second injection unit 16 is stopped. At the same time, the injection operation of the first injection unit 15 is stopped and the pressure holding operation is switched to the pressure holding operation.

本実施例においては、上記第4実施例に比較してより溶
融樹脂の金型内への充填が連続的に行なうことができ成
形品の品質が向上する。
In this embodiment, compared with the fourth embodiment, the molten resin can be continuously filled in the mold, and the quality of the molded product is improved.

なお、本実施例の上記工程(4)および(5)は2回以上繰返
し行なってもよい。
The steps (4) and (5) of this example may be repeated twice or more.

また、第3図乃至第6図において、第1および第2射出
ユニットでの可塑化完了直後流動あるいは射出動作に入
ることとしているが、ある一定時間間隔をおいて次の動
作に入っても良い。あるいは、保圧直前の工程において
流動動作停止後間隔をおいて射出動作を停止しているが
(第3図)に二動作を停止しても良い。
Further, in FIGS. 3 to 6, although the flow or injection operation is started immediately after the completion of plasticization in the first and second injection units, the next operation may be started after a certain time interval. . Alternatively, although the injection operation is stopped at intervals after the flow operation is stopped in the step immediately before the pressure holding (FIG. 3), the two operations may be stopped.

〔発明の効果〕〔The invention's effect〕

本願の発明は上記のとおり構成されているので、以下に
記載するような効果を奏する。
Since the invention of the present application is configured as described above, it has the following effects.

(1)比較的小さな射出ユニットでも2倍の可塑化能力を
有することになるので、その分大量の溶融樹脂を金型内
へ充填できる。
(1) Since a relatively small injection unit has double the plasticizing ability, a large amount of molten resin can be filled in the mold accordingly.

(2)一方の射出ユニットを流動動作させて流動成形を行
なっているときも、同時に他方の射出ユニットを射出動
作させて射出動作が可能となり、しかも射出圧力制御を
行なって成形条件をコントロールできるので従来のもの
よりはるかに成形対象製品の範囲が拡大する。
(2) Even when one injection unit is fluidized to perform flow molding, the other injection unit can be simultaneously injected to perform injection operation, and the injection pressure can be controlled to control molding conditions. The range of products to be molded is expanded much more than conventional products.

(3)金型内への溶融樹脂の充填が、流動成形による充填
と射出による充填との間に空白時間が発生しないので、
溶融樹脂が断えず連続的に金型内に充填できるので成形
品にヘジテーションマーク等が発生しない。
(3) Since the filling of the molten resin into the mold does not cause a blank time between the filling by flow molding and the filling by injection,
Since the molten resin can be continuously filled in the mold without breaking, hesitation marks and the like do not occur in the molded product.

(4)射出圧力および流量が、断えずいずれか一方の射出
ユニットによって制御できるので、成形条件のコントロ
ールが自在となり、成形品の品質を安定させることがで
きる。
(4) Since the injection pressure and the flow rate can be controlled by one of the injection units without interruption, the molding conditions can be controlled freely and the quality of the molded product can be stabilized.

(5)流動動作を行なうことにより、一方の射出ユニット
のみでも射出容量+αの流動動作を行なう分の射出量が
加算される。両ユニットに流動動作をを行なわせればそ
れが倍化する。
(5) By performing the flow operation, the injection amount for the flow operation of the injection capacity + α is added to only one injection unit. If you let both units perform a floating action, it will double.

(6)保圧を行なうことによって、ひけ等が防止でき、成
形品の品質が向上する。
(6) By holding pressure, sink marks and the like can be prevented, and the quality of molded products is improved.

【図面の簡単な説明】[Brief description of drawings]

第1図は本発明の方法の実施に使用するツイン射出成形
機の一例を示す主要部断面図、第2図(A)乃至(E)
はそれぞれ第1図に示すツイン射出成形機における外側
通路および内側通路の開閉動作位置を示し、(A)は外
側通路および内側通路を共に閉じた状態を示す要部断面
図、(B)は外側通路を開き内側通路を閉じた状態を示
す要部断面図、(C)は外側通路の開度を半開とすると
同時に内側通路を閉じた状態を示す要部断面図、(D)
は外側通路および内側通路を共に開いた状態を示す要部
断面図、(E)は外側通路を閉じ内側通路を開いた状態
を示す要部断面図、第3図乃至第7図はそれぞれ第1実
施例乃至第5実施例の第1射出ユニットおよび第2射出
ユニットの動作の種類とタイミングの組合せを示す説明
図、第8図は従来のシングル射出ユニットでのパターン
を示す説明図である。 1……ノズルチップ、1a……ノズル孔、 2……外側トーピード、2a……貫通孔、 2b……大径部、2c……小径部、 3……内側トーピード、 3a……先端シール部、3b……シール部、 3c……中間大径部、3d……貫通孔、 4……油圧シリンダ、4a……ピストン、 4b……ピストン棒、 5……センターシャフト、 6……バルブハウジング、 7……射出ヘッド、8……外側通路、 9……内側通路、 10a,10b……接続部、 11a,11b……樹脂通路、 12……コネクタ、 13,14……管路、 15……第1射出ユニット、 15a……第1スクリュ、 15b……第1シリンダ、 16a……第2スクリュ、 16b……第2シリンダ、 17……第1射出シリンダ、 17a……第1ピストン、 18……第2射出シリンダ、 18a……第2ピストン、 19……第1可塑化駆動装置、 20……第2可塑化駆動装置。
FIG. 1 is a sectional view of a main part showing an example of a twin injection molding machine used for carrying out the method of the present invention, and FIGS. 2 (A) to 2 (E).
3A and 3B respectively show opening and closing operation positions of the outer passage and the inner passage in the twin injection molding machine shown in FIG. 1, FIG. 7A is a sectional view of a main part showing a state in which both the outer passage and the inner passage are closed, and FIG. Sectional drawing which shows the state which opened the passage and closed the inside passage, (C) is sectional drawing which shows the state which closed the inside passage at the same time as making the opening degree of the outside passage half open, (D)
Is a sectional view of an essential part showing a state in which both the outer passage and the inner passage are opened, (E) is a sectional view of an essential part showing a state in which the outer passage is closed and the inner passage is opened, and FIGS. FIGS. 8A and 8B are explanatory views showing combinations of operation types and timings of the first injection unit and the second injection unit in the embodiments to the fifth embodiments, and FIG. 8 is an explanatory view showing patterns in the conventional single injection unit. 1 ... Nozzle tip, 1a ... Nozzle hole, 2 ... Outer torpedo, 2a ... Through hole, 2b ... Large diameter part, 2c ... Small diameter part, 3 ... Inner torpedo, 3a ... Tip seal part, 3b ... seal part, 3c ... large diameter part, 3d ... through hole, 4 ... hydraulic cylinder, 4a ... piston, 4b ... piston rod, 5 ... center shaft, 6 ... valve housing, 7 ...... Injection head, 8 ...... Outer passage, 9 ...... Inner passage, 10a, 10b ...... Connecting part, 11a, 11b ...... Resin passage, 12 ...... Connector, 13,14 ...... Pipe, 15 ...... 1 injection unit, 15a ... first screw, 15b ... first cylinder, 16a ... second screw, 16b ... second cylinder, 17 ... first injection cylinder, 17a ... first piston, 18 ... Second injection cylinder 18a ...... second piston, 19 ...... first plasticizing driving device, 20 ...... second plasticizing drive.

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】1個のノズルと、該ノズルにそれぞれ連通
された2個の通路を有する射出ヘッド本体を備え、前記
2個の通路にはそれぞれ別個の射出ユニットが連通され
ており、さらに前記2個の通路にはそれぞれ単独に開閉
自在な開閉手段が設けられたツイン射出成形機を使用
し、 前記2個の通路を共に閉じ、前記両射出ユニットを可塑
化動作させて樹脂の可塑化を行ない、可塑化完了後、前
記2個の通路のうちいずれか一方を開き、該開かれた通
路に連通された一方の射出ユニットを流動動作させて流
動成形により金型内に溶融樹脂を一部充填し、そのの
ち、前記2個の通路を共に開き、残る他方の射出ユニッ
トを射出動作させて継続している前記流動成形と並行し
て射出を行なって、金型内に残りの溶融樹脂を充填する
ことを特徴とするツイン射出成形機による流動射出成形
方法。
1. An injection head main body having one nozzle and two passages respectively communicating with the nozzle, wherein separate injection units are communicated with the two passages, respectively. A twin injection molding machine in which opening and closing means that can be opened and closed independently is provided in each of the two passages is used. The two passages are closed together and the both injection units are plasticized to plasticize the resin. After the completion of plasticization, one of the two passages is opened, and one injection unit communicating with the opened passage is made to flow to perform a flow molding to partially melt the molten resin in the mold. After the filling, and then the two passages are opened together, the remaining other injection unit is operated to perform an injection operation in parallel with the continuous flow molding to perform the injection, and the remaining molten resin is injected into the mold. Characterized by filling Flow injection molding method by twin injection molding machine.
【請求項2】1個のノズルと、該ノズルにそれぞれ連通
された2個の通路を有する射出ヘッド本体を備え、前記
2個の通路にはそれぞれ別個の射出ユニットが連通され
ており、さらに前記2個の通路にはそれぞれ単独に開閉
自在な開閉手段が設けられたツイン射出成形機を使用
し、 前記2個の通路を共に閉じ、前記両射出ユニットを共に
可塑化動作させて樹脂の可塑化を行ない、可塑化完了
後、前記2個の通路を共に開き、一方の射出ユニットを
流動動作させると同時に他方の射出ユニットを射出動作
させて所定時間流動成形と射出とを並行して行なって金
型内に溶融樹脂を一部充填し、 ついで、他方の射出ユニットが連通されている通路のみ
を閉じると同時に該他方の射出ユニットの射出動作を停
止して可塑化動作に切換え、前記一方の射出ユニットの
みによって継続して所定時間流動成形を行ない、 そののち、2個の通路を共に開くと同時に前記他方の射
出ユニットの可塑化動作を停止して射出動作に切換え、
流動成形と射出とを並行して行なって金型内に残りの溶
融樹脂を金型内に充填することを特徴とするツイン射出
成形機による流動射出成形方法。
2. An injection head main body having one nozzle and two passages respectively communicating with the nozzle, wherein separate injection units are communicated with the two passages, respectively. A twin injection molding machine in which opening and closing means that can be opened and closed independently is provided in each of the two passages is used, both of the passages are closed, and both of the injection units are plasticized to plasticize the resin. After the plasticization is completed, the two passages are opened together, and one injection unit is made to flow, and at the same time the other injection unit is made to perform an injection operation to perform fluid molding and injection in parallel for a predetermined period of time. Part of the mold is filled with molten resin, and then only the passage communicating with the other injection unit is closed, and at the same time, the injection operation of the other injection unit is stopped and switched to the plasticizing operation. Out continuously only by the unit performs a predetermined time flow molding, After that, opens both the two passages when switching the injection operation to stop the plasticizing operation of the other injection unit at the same time,
A flow injection molding method using a twin injection molding machine, characterized in that flow molding and injection are performed in parallel to fill the remaining molten resin in the mold.
【請求項3】1個のノズルと、該ノズルにそれぞれ連通
された2個の通路を有する射出ヘッド本体を備え、前記
2個の通路にはそれぞれ別個の射出ユニットが連通され
ており、さらに、前記2個の通路にはそれぞれ単独に開
閉自在な開閉手段が設けられたツイン射出成形機を使用
し、 前記2個の通路を共に閉じ、前記両射出ユニットを共に
可塑化動作させて樹脂の可塑化を行ない、可塑化完了
後、前記2個の通路を共に開き、前記両射出ユニットの
可塑化動作を停止して共に流動動作させて所定時間流動
成形を行なって金型内に溶融樹脂を一部充填し、 ついで、前記両射出ユニットの流動動作を停止して共に
射出動作に切換えて、金型内に残りの溶融樹脂を充填す
ることを特徴とするツイン射出成形機による流動射出成
形方法。
3. An injection head main body having one nozzle and two passages respectively connected to the nozzle, wherein separate injection units are connected to the two passages, respectively. A twin injection molding machine in which opening and closing means that can be opened and closed independently is provided in each of the two passages is used. The two passages are closed together, and both injection units are plasticized so that the resin is plasticized. After the completion of plasticization, the two passages are opened together, the plasticizing operation of both injection units is stopped, the plasticizing operations of both the injection units are stopped, and the both fluidizing operations are performed to perform the fluidized molding for a predetermined time so that the molten resin is filled in the mold. Partial filling, and then stopping the flow operation of both the injection units and switching to the injection operation together to fill the remaining molten resin in the mold, the flow injection molding method using a twin injection molding machine.
【請求項4】1個のノズルと、該ノズルにそれぞれ連通
された2個の通路を有する射出ヘッド本体を備え、前記
2個の通路にはそれぞれ別個の射出ユニットが連通され
ており、さらに、前記2個の通路にはそれぞれ単独に開
閉自在な開閉手段が設けられたツイン射出成形機を使用
し、 前記2個の通路を共に閉じ、前記両射出ユニットを共に
可塑化動作させて樹脂の可塑化を行ない、 可塑化完了後、前記両通路を共に開き、一方の射出ユニ
ットを射出動作させると同時に他方の射出ユニットを流
動動作させて、所定時間射出および流動成形を並行して
行なって金型内に溶融樹脂を一部充填し、 ついで、前記他方の射出ユニットの流動動作を停止して
射出動作に切換え、継続している前記一方の射出ユニッ
トによる射出と並行して所定時間射出を行なって金型内
に溶融樹脂を一部充填し、 以後、前記他方の射出ユニットの流動動作と射出動作を
繰返し行なって金型内に残りの溶融樹脂を充填すること
を特徴とするツイン射出成形機による流動射出成形方
法。
4. An injection head main body having one nozzle and two passages respectively communicating with the nozzle, wherein separate injection units are communicated with the two passages, respectively. A twin injection molding machine in which opening and closing means that can be independently opened and closed is provided in each of the two passages is used, both of the passages are closed, and both injection units are plasticized to plasticize the resin. After completion of plasticization, both the above-mentioned passages are opened, one injection unit is made to perform an injection operation, and at the same time the other injection unit is made to flow operation, and injection and flow molding are performed in parallel for a predetermined time and the mold Part of the inside is filled with molten resin, and then the flow operation of the other injection unit is stopped to switch to the injection operation, and the injection is continued for a predetermined time in parallel with the injection by the one injection unit that continues. Twin injection molding, characterized in that the molten resin is partially filled in the mold, and thereafter, the flow operation and the injection operation of the other injection unit are repeated to fill the remaining molten resin in the mold. Injection molding method by machine.
【請求項5】金型内に残りの溶融樹脂を充填したのち、
保圧を行なう請求項1,2,3または4記載のツイン射
出成形機による流動射出成形方法。
5. After filling the remaining molten resin in a mold,
The flow injection molding method using a twin injection molding machine according to claim 1, 2, 3, or 4, wherein holding pressure is performed.
JP1287569A 1989-11-06 1989-11-06 Flow injection molding method by twin injection molding machine Expired - Fee Related JPH0655386B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1287569A JPH0655386B2 (en) 1989-11-06 1989-11-06 Flow injection molding method by twin injection molding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1287569A JPH0655386B2 (en) 1989-11-06 1989-11-06 Flow injection molding method by twin injection molding machine

Publications (2)

Publication Number Publication Date
JPH03147821A JPH03147821A (en) 1991-06-24
JPH0655386B2 true JPH0655386B2 (en) 1994-07-27

Family

ID=17719035

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1287569A Expired - Fee Related JPH0655386B2 (en) 1989-11-06 1989-11-06 Flow injection molding method by twin injection molding machine

Country Status (1)

Country Link
JP (1) JPH0655386B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2808057B2 (en) * 1991-12-19 1998-10-08 東洋機械金属株式会社 Composite injection molding method
EP1369216A1 (en) 2002-06-04 2003-12-10 Windsor Kunststofftechnologie GmbH Coinjection unit for injection moulding machines

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4005167A (en) * 1967-07-28 1977-01-25 Imperial Chemical Industries Limited Plasticizing apparatus
JPS63161811A (en) * 1986-12-24 1988-07-05 株式会社東芝 Protective relay

Also Published As

Publication number Publication date
JPH03147821A (en) 1991-06-24

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