JPH0670556B2 - Heat transfer tube and manufacturing method thereof - Google Patents
Heat transfer tube and manufacturing method thereofInfo
- Publication number
- JPH0670556B2 JPH0670556B2 JP60128200A JP12820085A JPH0670556B2 JP H0670556 B2 JPH0670556 B2 JP H0670556B2 JP 60128200 A JP60128200 A JP 60128200A JP 12820085 A JP12820085 A JP 12820085A JP H0670556 B2 JPH0670556 B2 JP H0670556B2
- Authority
- JP
- Japan
- Prior art keywords
- heat transfer
- tube
- transfer tube
- projection
- pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/40—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only inside the tubular element
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/42—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being both outside and inside the tubular element
- F28F1/424—Means comprising outside portions integral with inside portions
- F28F1/426—Means comprising outside portions integral with inside portions the outside portions and the inside portions forming parts of complementary shape, e.g. concave and convex
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Geometry (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
Description
【発明の詳細な説明】 〔発明の利用分野〕 この発明は、空気調和機、冷凍機等の熱交換器に用いる
伝熱管の構造及び製法に関するものであり、特に単相流
伝熱管に適した面構造及びその製法に係わる発明であ
る。Description: TECHNICAL FIELD The present invention relates to the structure and manufacturing method of a heat transfer tube used in a heat exchanger such as an air conditioner and a refrigerator, and particularly to a surface suitable for a single-phase flow heat transfer tube. The invention relates to the structure and the manufacturing method thereof.
周知の如く空気調和機や冷凍機等の熱交換器には伝熱管
が設けられており、これらの管の内面の構造は管に加工
を施さない平滑管の他、米国特許第3,768,291号の如き
二次元状のリブを備えたもの、あるいは、米国特許第3,
830,087号の例のように管壁内側に転造用の加工プラグ
を挿入し、溝加工を行うことにより一次側のリブを設け
た後、さらに追加工により二次側の溝を付けた三次元突
起状の面構造を有する管が知られている。As is well known, heat exchangers such as air conditioners and refrigerators are provided with heat transfer tubes, and the inner surface of these tubes has a smooth tube which is not processed, as well as those of U.S. Pat.No. 3,768,291. With two-dimensional ribs, or U.S. Pat.
As in the example of No. 830,087, a processing plug for rolling is inserted inside the pipe wall, and a groove on the primary side is provided by performing groove processing, and then a secondary side groove is added by additional machining. A tube having a protruding surface structure is known.
この面構造を有する伝熱管を例えば単相流用の伝熱面に
用いたとすると、この面構造の突起形状は丸みを帯びて
いない鋭角状であり、後に詳述するが角を曲がる流れに
よりはく離渦を生じ、伝熱管の入出口間の流体の圧力損
失が高くなり、流体の駆動力を多く要する。また、流体
の流線に対する垂直な平面に対しては、流体がその部分
でよどむために運動エネルギが衝突の圧力となり、この
ためその部分が長時間たつうちに減耗する。伝熱性能に
ついては、この減耗によりリブの高さ、リブの形状が最
適値から変動するために初期の性能値よりも低くなる。If a heat transfer tube having this surface structure is used as a heat transfer surface for a single-phase flow, for example, the projection shape of this surface structure is an acute angle without roundness, and as will be described later in detail, a separation vortex is generated by a flow that bends a corner. Occurs, the pressure loss of the fluid between the inlet and outlet of the heat transfer tube becomes high, and a large driving force of the fluid is required. Further, with respect to the plane perpendicular to the streamline of the fluid, the stagnation of the fluid in the portion causes the kinetic energy to act as a collision pressure, so that the portion wears out after a long time. The heat transfer performance is lower than the initial performance value because the rib height and rib shape change from the optimum values due to this wear.
またこの転造プラグを用いる方法は、一次溝と二次溝を
加工しなければならないので、必然的に加工工程が増
え、コストアツプの要因となつている。Further, in the method using the rolling plug, since the primary groove and the secondary groove have to be processed, the number of processing steps is inevitably increased, which causes a cost increase.
本発明の目的は、熱伝達率が高い性能を得るとともに、
耐久性の高い伝熱面構造を有する伝熱管及びその安価な
製法を提供することにある。The object of the present invention is to obtain a high heat transfer rate performance,
(EN) It is an object to provide a heat transfer tube having a heat transfer surface structure with high durability and an inexpensive manufacturing method thereof.
上記目的を達成するために、本発明の伝熱管は、伝熱管
内面に、1条あるいは複数条の螺旋曲線に沿って一定間
隔で断続的に突起の列を有し、各突起列の間の管内表面
は管軸に対して平行な面を有し、伝熱管外面に多孔質伝
熱面を有するものにおいて、前記各突起は、高さが0.45
mm〜0.6mm,円周方向のピッチが3.5mm〜5mm,軸方向ピッ
チが5mm〜15mmであり、かつ各突起は底面及び任意の高
さにおける横断面形状が円,楕円もしくはこれらに近似
したなめらかな曲線からなり、横断面積が突起の高さ方
向に連続的に減少するように形成し、かつ伝熱管外面に
多孔質伝熱面の外表面に前記多孔質伝熱面の表皮下に形
成される空洞と外面とを連絡する開孔を設けたことを特
徴とするものである。In order to achieve the above-mentioned object, the heat transfer tube of the present invention has a row of projections intermittently on the inner surface of the heat transfer tube at regular intervals along one or more spiral curves, and between the projection rows. The inner surface of the tube has a surface parallel to the tube axis, and the outer surface of the heat transfer tube has a porous heat transfer surface.
mm to 0.6 mm, circumferential pitch is 3.5 mm to 5 mm, axial pitch is 5 mm to 15 mm, and each projection has a bottom surface and a cross-sectional shape at any height of a circle, an ellipse, or a smooth shape close to these. The curved surface is formed so that the cross-sectional area continuously decreases in the height direction of the protrusion, and is formed on the outer surface of the porous heat transfer surface on the outer surface of the heat transfer tube under the epidermis of the porous heat transfer surface. It is characterized in that an opening that connects the cavity and the outer surface is provided.
又、その製造方法は、伝熱管内面に、塑性加工により、
1条あるいは複数条の螺旋曲線に沿って管軸に平行な面
をへだてて一定間隔で断続的に突起列を設けるものにお
いて、外周上に断続的に突起列を有する歯車状の工具と
円管固定用工具を用いて管外から管内への押出し加工を
行うことにより、管内面に円周方向のピッチが3.5mm〜5
mm,軸方向ピッチが5mm〜15mmの断続的な突起列を形成す
るとともに、伝熱管外面にローレット加工により浅い溝
を形成し、管軸に対しほぼ直角にバイトによるすき起こ
し加工を行いノコギリ歯状のフィンを形成し、ロール加
工によりノコギリ歯状のフィンをねかせて、あるいはつ
ぶすようにして隣接フィン同志を接合し、伝熱面の表皮
下に空洞を、伝熱面表面に開孔を有する多孔質構造を形
成することを特徴とするものである。In addition, the manufacturing method, the inner surface of the heat transfer tube, by plastic working,
In a case where projection lines are intermittently provided at regular intervals along a single-line or multiple-line spiral curve with a plane parallel to the pipe axis, a gear-like tool and a circular pipe having intermittent projection lines on the outer circumference. By extruding from the outside of the pipe to the inside of the pipe using a fixing tool, the circumferential pitch on the inside surface of the pipe is 3.5 mm to 5 mm.
mm, Axial pitch is 5 mm to 15 mm, and an intermittent row of protrusions is formed, and a shallow groove is formed by knurling on the outer surface of the heat transfer tube. The fins are formed, and the adjacent fins are joined together by rolling or smashing the sawtoothed fins to form cavities under the epidermis on the heat transfer surface and holes with holes on the heat transfer surface. It is characterized by forming a quality structure.
以下、本発明の一実施例を第1,第2図により説明する。
伝熱管内壁面1に、突起3をらせん状の曲線4に沿つて
形成する。この突起3は、第3図(A)に示すように、
平面が円形の突起32か、あるいは第3図(B)に示すよ
うに、楕円形の突起34である。または(C)に示すよう
に卵の断面形に類似した非対称の楕円曲線状の突起36で
もよい。あるいは(D)の如き小判状38でもよい。ま
た、突起の底面より任意の高さの横断面形状も、それぞ
れ底面と類似の形状をしており、底面より横断面積は減
少している。また縦断面形状は、第4図(A),
(B),(C),(D)に示すようになめらかな曲線で
形成されている。なお、平面は第3図(A)〜(D)に
近似した曲面でもよい。An embodiment of the present invention will be described below with reference to FIGS.
A protrusion 3 is formed on the inner wall surface 1 of the heat transfer tube along a spiral curve 4. As shown in FIG. 3 (A), the protrusion 3 has
It is a projection 32 having a circular plane, or an oval projection 34 as shown in FIG. 3 (B). Alternatively, as shown in (C), an asymmetrical elliptic curve-shaped protrusion 36 similar to the cross-sectional shape of an egg may be used. Alternatively, an oval 38 such as (D) may be used. Further, the cross-sectional shape of the projections at an arbitrary height is also similar to the bottom surface, and the cross-sectional area is smaller than the bottom surface. The vertical cross-sectional shape is shown in FIG.
It is formed by a smooth curve as shown in (B), (C) and (D). The flat surface may be a curved surface similar to that shown in FIGS.
次に本発明の製造方法を図面をもつて説明する。Next, the manufacturing method of the present invention will be described with reference to the drawings.
第5図に、本発明の製造法の一例を示す。内,外周面が
平滑な円管1の外周に沿つて円管固定用工具52及び歯車
状工具54を有する回転体50を外部電力源(図示せず)に
よる回転させ、歯車状工具54の歯40で管を塑性変形させ
て管内に突起3を形成する。この場合、歯車状工具の取
付け角度により管軸O−O′方向のピツチが決まる。な
お、突起3の形状は、工具の歯40に対応し、歯40の角部
に相当する部分が丸味を有するものとなる。FIG. 5 shows an example of the manufacturing method of the present invention. A rotor 50 having a circular pipe fixing tool 52 and a gear-shaped tool 54 is rotated by an external power source (not shown) along the outer periphery of the circular pipe 1 whose inner and outer peripheral surfaces are smooth, and the teeth of the gear-shaped tool 54 are rotated. At 40, the tube is plastically deformed to form the protrusion 3 in the tube. In this case, the pitch in the pipe axis OO 'direction is determined by the mounting angle of the gear-shaped tool. The shape of the protrusion 3 corresponds to the tooth 40 of the tool, and the portions corresponding to the corners of the tooth 40 have roundness.
突起3に対応する管外の凹みの円周方向ピツチは、歯車
状工具54に備えられた歯40の円周方向ピツチに等しく、
工具54の押し付け量を調節して、突起3の高さを定める
ことが出来る。工具54を管軸に対して直角方向に回転さ
せる場合には、各々独立した環状の突起3の列を管内壁
に設けられる。歯車状工具54を図に示すように回転させ
つつ、管1を矢印方向に送るとスパイラル状の突起列が
形成される。管1を固定し歯車状工具54をスパイラル状
に進ませても、スパイラル状に進む突起列が形成され
る。なお、一般には、管を軸方向に送り、工具54を固定
して製作する。突起列の間は、平らな面として残る。The circumferential pitch of the recess outside the tube corresponding to the protrusion 3 is equal to the circumferential pitch of the tooth 40 provided on the gear-shaped tool 54,
The height of the protrusion 3 can be determined by adjusting the pressing amount of the tool 54. When rotating the tool 54 in a direction perpendicular to the tube axis, independent rows of annular projections 3 are provided on the inner wall of the tube. When the pipe 1 is fed in the direction of the arrow while rotating the gear-shaped tool 54 as shown in the figure, a spiral projection row is formed. Even when the tube 1 is fixed and the gear-shaped tool 54 is advanced in a spiral shape, a projection row that advances in a spiral shape is formed. Incidentally, in general, the pipe is fed in the axial direction and the tool 54 is fixed and manufactured. A flat surface remains between the protrusion rows.
管外に突起3を設ける際にできる凹部分には、管外沸
騰、凝縮を促進するための微細加工を行うことはでき
ず、この部分を除いた管外の平滑な部分が管外伝熱促進
の有効面積となる。このため管外機械加工を精度良く行
うために各突起列の間の管外に、管軸に対して平行な面
を必要とする。このとき管外表面が管軸に対して平行で
あれば管内表面もこの部分では管軸に対して平行であ
る。The concave portion formed when the projection 3 is provided outside the pipe cannot be subjected to fine processing for promoting boiling and condensation outside the pipe, and the smooth portion outside the pipe except this portion promotes the heat transfer outside the pipe. It becomes the effective area of. For this reason, a surface parallel to the tube axis is required outside the tube between each row of protrusions in order to accurately perform the machining outside the tube. At this time, if the outer surface of the tube is parallel to the tube axis, the inner surface of the tube is also parallel to the tube axis in this portion.
第5A図に、用いて歯車状工具54の略図を示す。工具の歯
先円周角度βを変えることによつて突起の円周方向のピ
ツチZを変えることができ、また歯先高さhは、管外か
ら管内へ押込む深さより大きいものを用いる。この歯車
状工具54の一例を挙げると外径Dはおよび33〜35mm、歯
先高さhは0.45〜0.8mm歯先円周角βは10°〜20°、歯
先の幅wはおよそ1mmで、この寸法の歯車状工具を用い
ることによりリブ高さe=0.45〜6mm、円周方向ピツチ
Z=2.5〜5mmの伝熱管を製作することができる。FIG. 5A shows a schematic diagram of the gear tool 54 used. The pitch Z in the circumferential direction of the protrusion can be changed by changing the tip tip circumferential angle β of the tool, and the tip tip height h used is larger than the depth of pushing from the outside of the tube into the tube. To give an example of the gear-like tool 54, the outer diameter D is 33 to 35 mm, the tooth height h is 0.45 to 0.8 mm, the tooth tip circumferential angle β is 10 to 20 °, and the tooth tip width w is about 1 mm. By using a gear-shaped tool of this size, a heat transfer tube having a rib height e = 0.45 to 6 mm and a circumferential pitch Z = 2.5 to 5 mm can be manufactured.
この場合、外径Dが変われば、最適な円周方向ピツチを
形成する歯先円周角度βはそれとともに変化する。In this case, if the outer diameter D changes, the tip tip circumferential angle β forming the optimum circumferential pitch changes accordingly.
管軸方向リブピツチは、歯車状工具54の角度を管軸垂直
方向を0°とした場合、5°〜20°傾けることにより軸
方向ピツチを5〜14mmの範囲で変えられる。The tube axis direction rib pitch can be changed in the range of 5 to 14 mm by inclining the gear-shaped tool 54 at an angle of 5 ° to 20 ° when the angle of the gear-shaped tool 54 is 0 °.
図には、工具54ひとつを用いて一条の突起列を設ける図
を示してあるが、工具54を複数個並べて複数条の突起列
を形成することも可能である。これらの選択は、突起列
形成にもとづく工数の削減を図ることも出来るが、突起
の円周方向ピツチと、突起列の管軸方向ピツチとの相関
によつて決められる。このような方法により、突起3の
横断面形状が円弧形状をしており、突起列方向に切つた
突起3の縦断面形状が、突起列の長手方向に向つて円弧
状に起伏を持つような突起形状をした突起列を管内壁に
形成することができる。Although the drawing shows a single row of protrusions provided by using one tool 54, a plurality of rows of protrusions may be formed by arranging a plurality of tools 54. These selections can reduce the number of steps based on the formation of the projection row, but are determined by the correlation between the circumferential pitch of the projection and the tube axial pitch of the projection row. By such a method, the lateral cross-sectional shape of the projection 3 has an arc shape, and the vertical cross-sectional shape of the projection 3 cut in the projection row direction has an arcuate undulation in the longitudinal direction of the projection row. A protrusion row having a protrusion shape can be formed on the inner wall of the tube.
突起の大きさの一例として、楕円の長径が2〜5mm、短
径が1.5〜3mm程度がよい。突起列は図のように、各々独
立した、先端にまるみをおびた円すい形状の突起を内壁
面上に並べた構造でも良いし、同一突起列において、隣
接する突起間が管内壁の平滑部よりも起伏していてもよ
い。As an example of the size of the protrusion, it is preferable that the major axis of the ellipse is about 2 to 5 mm and the minor axis is about 1.5 to 3 mm. As shown in the figure, the protrusion rows may have independent cone-shaped protrusions with rounded tips arranged on the inner wall surface.In the same protrusion row, the distance between adjacent protrusions may be greater than the smooth portion of the pipe inner wall. May also be undulating.
第6図は、管内を相変化のない単相流体が流れるときの
流線の模式図を示す。管中央部の流体60は、巻軸方向に
流れて行くが、壁面近傍の流体61は、突起により流れ方
向が曲げられ、その一部は突起と突起の隙間を流出する
とき、管軸方向にその回転軸を有する縦渦ができる。FIG. 6 shows a schematic diagram of streamlines when a single-phase fluid without phase change flows in the pipe. The fluid 60 in the central portion of the pipe flows in the winding axis direction, but the fluid 61 near the wall surface is bent in the flow direction by the protrusions, and a part of the fluid 61 flows in the pipe axial direction when flowing out of the gap between the protrusions. A vertical vortex with its axis of rotation is created.
本発明の伝熱管の突起は、第7図に示されるように、縦
断面では、流れが突起に衝突しても突起が曲率を有して
いるため、流線が急激に曲らずにリブに沿つて流れ、壁
面に働く流体の粘性力に起因するせん断応力の作用がよ
り少なく、流体のせん断応力に起因する潰食の作用が小
さい。また、第8図に示すように、横断面でも、突起の
側面部分を通る流れも曲率を有するために、流線の方向
の急激な変化、及びはく離渦の発生量は少なく流体力の
作用による潰食の作用はごくわずかである。As shown in FIG. 7, the projection of the heat transfer tube of the present invention has a rib in a vertical cross section because the projection has a curvature even if the flow collides with the projection, so that the streamline does not bend sharply. The effect of shear stress due to the viscous force of the fluid flowing along the wall and the wall surface is smaller, and the effect of erosion due to the shear stress of the fluid is smaller. Further, as shown in FIG. 8, even in the cross-section, the flow passing through the side surface of the protrusion also has a curvature, so that the direction of the streamline is changed abruptly and the amount of separation vortices is small, which is caused by the action of fluid force. The effect of erosion is negligible.
耐腐蝕性を確認するため、腐蝕の加速実験を表1の条件
で行つた。In order to confirm the corrosion resistance, an accelerated corrosion test was conducted under the conditions shown in Table 1.
実験結果は、表2に示されるように、突起形状が丸いも
のの方が、突起が角形の三次元形状のものより腐食速度
が遅くなつている。これは従来から用いられ、耐腐蝕性
が確認されている二次元形状の突起を有する伝熱管の腐
蝕速度とほぼ同じであり、ここに示した突起が丸い三次
元形状は実用的には差しつかえない腐蝕の程度である。 As shown in Table 2, the experimental results show that the corrosion rate of the round protrusions is slower than that of the three-dimensional protrusions of rectangular shape. This is almost the same as the corrosion rate of a heat transfer tube that has a two-dimensional shape projection that has been used in the past and whose corrosion resistance has been confirmed.The three-dimensional shape with a round projection shown here may be practically acceptable. There is no degree of corrosion.
本発明の曲率を有する三次元形状の突起を有する伝熱管
の性能について以下の述べる。本発明の伝熱管の性能に
及ぼすパラメータのうち、突起高さ。円周方向の突起ピ
ツチ及び管軸方向の突起のピツチに着目し、実験を実施
しその効果を明らかにした。なお伝熱管内径dは14.7mm
〜15.8mmの範囲で実験を実施した。The performance of the heat transfer tube having the three-dimensional protrusion having a curvature according to the present invention will be described below. Among the parameters that affect the performance of the heat transfer tube of the present invention, the protrusion height. Focusing on the projections in the circumferential direction and the projections in the tube axis direction, experiments were conducted to clarify the effect. The inner diameter d of the heat transfer tube is 14.7 mm
Experiments were performed in the range of ~ 15.8 mm.
第9図に、管軸方向のピツチpを7mmと固定し、また円
周方向のピツチzを4mmに固定して突起高さeを0.45mm
(印),0.5mm(△印),0.6mm(□印)に変えた場合の
熱伝達率及び圧力損失の測定結果を示す。横軸にはレイ
ノルズ数(=u・d/υ,u:管内平均流速(m/s),d:
管内径(mm)、υ:流体の動粘性係数(m2/s))で、
縦軸は無次元化された熱伝達率Nu/Pr04(=αd/λ/
Pr04,α:熱伝達率(W/m2・K),λ:流体の熱伝導
率(W/m・K),Pr:流体のプラントル数)、及び管路
の抵抗係数を示してある。In Fig. 9, the pitch p in the tube axis direction is fixed to 7 mm, and the pitch z in the circumferential direction is fixed to 4 mm, and the projection height e is 0.45 mm.
The following shows the measurement results of heat transfer coefficient and pressure loss when changing to (mark), 0.5 mm (△ mark) and 0.6 mm (□ mark). The horizontal axis shows the Reynolds number (= u · d / υ, u: average flow velocity in pipe (m / s), d:
Inner diameter of pipe (mm), υ: kinematic viscosity of fluid (m 2 / s)),
The vertical axis represents the dimensionless heat transfer coefficient Nu / Pr 04 (= αd / λ /
Pr 04 , α: heat transfer coefficient (W / m 2 · K), λ: thermal conductivity of fluid (W / m · K), Pr: Prandtl number of fluid), and resistance coefficient of pipeline .
尚、第9図においては煩瑣になることを避けるために図
示してはないが、管の内面に何等加工を施さない平滑管
について実験を行つた結果、熱伝達率に付いては従来一
般に知られているDittus−Boelterの式、Nu=0.023Re08
Pr04(グラフA)と良く一致し、管路の抵抗係数に付い
てはPrandtlの と良く一致した結果が得られている。なお、管内径はこ
の場合15.8mmである。熱伝達率については、突起高さ0.
5mmと0.6mmのものは、平滑管(A)に比して2倍以上の
高い性能を有している。Although not shown in FIG. 9 in order to avoid complication, as a result of conducting an experiment on a smooth tube in which the inner surface of the tube is not subjected to any processing, the heat transfer coefficient is generally known to be generally known. Dittus-Boelter formula, Nu = 0.023Re 08
It is in good agreement with Pr 04 (Graph A), and regarding the resistance coefficient of the pipeline, Prandtl's The results are in good agreement with. The inner diameter of the tube is 15.8 mm in this case. Regarding the heat transfer coefficient, the protrusion height is 0.
Those with 5 mm and 0.6 mm have more than twice as high performance as the smooth tube (A).
第10図に示されるように、突起高さeを高くしていく
と、熱伝達率の上昇割合よりも抵抗係数の増加割合の方
が高くなっている。As shown in FIG. 10, as the protrusion height e is increased, the increase rate of the resistance coefficient is higher than the increase rate of the heat transfer coefficient.
第9図に示されるように、突起高さを高くすると圧力損
失が高くなり、ある限界以上、圧力損失が高くなると熱
伝達率の上昇による圧力損失の低減分が吸収しきれなく
なる。すなわち、この場合では突起高さが0.5mmより高
くなると、熱伝達率の上昇分がわずかであるにもかかわ
らず、抵抗係数が増大しているので伝熱促進効果は少な
くなり、突起高さが0.5mmが最適高さであることが考え
られる。As shown in FIG. 9, when the height of the protrusion is increased, the pressure loss becomes high, and when the pressure loss becomes higher than a certain limit, the reduced amount of the pressure loss due to the increase of the heat transfer coefficient cannot be completely absorbed. That is, in this case, when the height of the protrusions is higher than 0.5 mm, the heat transfer promotion effect is reduced and the height of the protrusions is reduced because the resistance coefficient is increased although the increase in the heat transfer coefficient is small. It is considered that 0.5 mm is the optimum height.
このことを確かめるため第9図で得られた結果を従来一
般に熱伝達率、及び抵抗係数についてその内容が知られ
ている文献(例えば、R.L.Webb and E.R.G.Eckert“App
lication of Rough Surfaces to Heat Exchanger Desig
h",International Journal of Heat and Mass Transfe
r, Vol.15,pl647〜pl658,1972)で示されるような (添字0;平滑管) で与えられる熱伝達率、及び抵抗係数について、上記の
三次元形状の突起の付いた伝熱管と、何等このような加
工を施していない平滑管とこれらのの比を取つたものの
割合で評価を行つた。これらの値は平滑管については1
であり、伝熱性能が向上するにしたがつてその値が大き
くなり、上記第9図に示された実験値を水速2.5m/s
と、この伝熱管の適用される冷凍機の水温に対応する物
性値とから算出されるRe=3×104の場合について整理
して結果を第10図に示してある。In order to confirm this, the results obtained in FIG. 9 are used in the literature which is generally known about the heat transfer coefficient and the resistance coefficient (for example, RLWebb and ERGEckert “App
lication of Rough Surfaces to Heat Exchanger Desig
h ", International Journal of Heat and Mass Transfe
r, Vol.15, pl647 to pl658, 1972). For the heat transfer coefficient and resistance coefficient given by (subscript 0; smooth tube), the heat transfer tube with the above-mentioned three-dimensional projection and the smooth tube not subjected to any such processing and their ratio are Evaluation was performed based on the ratio of the collected items. These values are 1 for smooth tubes
The value increases as the heat transfer performance improves, and the experimental value shown in FIG.
10 and the physical properties corresponding to the water temperature of the refrigerator to which this heat transfer tube is applied and the case of Re = 3 × 10 4 are summarized and the results are shown in FIG.
第10図に示される通り、最も伝熱性能の良いのは、突起
高さが0.5mmの伝熱管であり、突起高さが0.5mmより高く
なつた場合、あるいは0.5mmより低くなると伝熱性能は
低い値を示す。この最適な突起高さは、流体の壁面近傍
の境界層と関連があり、管径等により多少の値の違いは
あるが、ほぼこの最適値は一定の値をとると考えられ
る。第10図においてDで示される従来の二次元リブ付着
(米国特許第3,768,291号相当)の実験データ(e=0.3
mm,p=4mm)より、伝熱性能を示す式(1)を計算する
と1.43となり、この値より高い範囲を三次元リブ付管の
特徴を有する範囲とすると、突起高さの範囲は0.45〜0.
6mmとなる。As shown in Fig. 10, the best heat transfer performance is the heat transfer tube with a protrusion height of 0.5 mm, and when the protrusion height is higher than 0.5 mm or lower than 0.5 mm, the heat transfer performance is Indicates a low value. This optimum projection height is related to the boundary layer in the vicinity of the wall surface of the fluid, and although there is a slight difference in value depending on the pipe diameter and the like, it is considered that this optimum value is a constant value. Experimental data (e = 0.3) of conventional two-dimensional rib attachment (corresponding to US Pat. No. 3,768,291) indicated by D in FIG.
mm, p = 4 mm), the formula (1) showing the heat transfer performance is calculated to be 1.43. If the range higher than this value is the range having the characteristic of the three-dimensional ribbed tube, the range of the protrusion height is 0.45 ~ 0.
It will be 6 mm.
次に、突起の円周方向ピツチが伝熱性能に及ぼす影響を
モデル実験によつて調べた結果を述べる。この場合のz
は、管内面の突起の周方向ピツチである。第11図に管軸
方向のピツチpを7mmに固定し、また突起高さを0.45mm
とした場合のzを変えた場合の熱伝達率と抵抗係数の測
定結果を示す。図において、zが 4mm(○印),5mm(□印)の結果が示されている。z=
2.5mmと4mmの結果を比較すると、熱伝達率はz=4mmが
高い値を示しており、抵抗係数は、z=2.5mmの方が
大きくなつているのでz=4mmの方が伝熱性能が高いこ
とは明らかである。Next, the results of investigation of the effect of the circumferential pitch of the protrusions on the heat transfer performance by a model experiment will be described. Z in this case
Is a circumferential pitch of a protrusion on the inner surface of the tube. Fig. 11 shows that the pitch p in the tube axis direction is fixed at 7 mm, and the projection height is 0.45 mm.
The measurement results of the heat transfer coefficient and the resistance coefficient when z is changed are shown below. In the figure, z is The results for 4 mm (circle) and 5 mm (square) are shown. z =
Comparing the results of 2.5 mm and 4 mm, the heat transfer coefficient shows a high value at z = 4 mm, and the resistance coefficient is larger at z = 2.5 mm, so z = 4 mm has a higher heat transfer performance. Is clearly high.
z=2.5mmの場合は、第12図で示されるように突起5と
突起5が連続し、突起と突起の空隙cがない状態で、第
13図で示されるような突起と突起の間から生成される縦
渦6の大きさが小さく微小な縦渦7が放出される。すな
わち、突起と突起が密になつた極限が二次元状突起で、
伝熱促進の機構が三次元突起から二次突起に近づくた
め、伝熱性能が二次元状の突起と類似してくる。第11図
に二次元突起(◇印,p=7mm,e=0.5mm)の測定結果を三
次元突起の結果をあわせて示した。この結果からも示さ
れるようにピツチzが密になると二次元状突起の抵抗係
数の結果と同様に圧力損失が高くなつている。When z = 2.5 mm, as shown in FIG. 12, the protrusion 5 and the protrusion 5 are continuous with each other and there is no gap c between the protrusion and the protrusion 5,
The vertical vortices 6 generated between the protrusions as shown in FIG. 13 are small in size, and minute vertical vortices 7 are emitted. That is, the limit where the protrusions are densely packed is the two-dimensional protrusion,
Since the mechanism for promoting heat transfer approaches from the three-dimensional protrusion to the secondary protrusion, the heat transfer performance becomes similar to that of the two-dimensional protrusion. Fig. 11 shows the measurement results for the two-dimensional protrusions (⋄, p = 7 mm, e = 0.5 mm) together with the results for the three-dimensional protrusions. As can be seen from this result, as the pitch z becomes denser, the pressure loss becomes higher as in the result of the resistance coefficient of the two-dimensional protrusion.
z=4mmの場合は、第13図(ロ)で示されるように、突
起と突起の空隙cから、流れ方向に回転軸をもつ縦渦6
が発生し、これが伝熱促進効果を高めている。二次元状
突起を過ぎる流れは、物体の位置で流れがはく離し、流
れが物体後流部で再付着することによつて伝熱促進され
ている。この場合、物体の直後で流れが澱み、圧力損失
を上昇させていたが、三次元状突起の場合は、前記の縦
渦によつて伝熱促進されるので、流れのエネルギーを有
効に伝熱促進に用いることができる。この場合、供試伝
熱管の空隙cは1mmであり、また突起の長手方向の距離
bは3mmであつた。この空隙cがある程度以上広くなる
と、伝熱促進に効果的な縦渦が生成されずに伝熱促進の
効果は余り高くない。第11図に示されるように、円周方
向ピツチzが5mmの場合(□印)は熱伝達率の上昇分
が、z=4mmの場合より低くなり、空隙cが広くなると
熱伝達率が低下することを裏付けている。When z = 4 mm, as shown in Fig. 13 (b), a vertical vortex 6 having a rotation axis in the flow direction is formed from the protrusion and the gap c between the protrusions.
Occurs, which enhances the heat transfer promotion effect. The flow passing through the two-dimensional projection is accelerated in heat transfer by the flow separating at the position of the object and the reattachment of the flow at the wake of the object. In this case, the flow stagnates immediately after the object, increasing the pressure loss, but in the case of the three-dimensional protrusion, the heat transfer is promoted by the vertical vortex, so the flow energy is effectively transferred. It can be used for promotion. In this case, the gap c of the test heat transfer tube was 1 mm, and the distance b in the longitudinal direction of the protrusion was 3 mm. If the gap c becomes wider than a certain extent, a vertical vortex effective for promoting heat transfer will not be generated, and the effect of promoting heat transfer will not be so high. As shown in Fig. 11, when the circumferential pitch z is 5 mm (marked by □), the increase in heat transfer coefficient is lower than when z = 4 mm, and when the air gap c is wide, the heat transfer coefficient decreases. It supports what you do.
この場合も前述のように伝熱性能を一般的に表示する
式、st/st0/(/0)1/3で実験値を整理し、
第14図に示す。図において示されるように、z=4mmが
最大の値をとつている。またDの値は二次元リブ(e=
0.3mm,p=4mm)の実験値より得られたもので、三次元突
起の伝熱促進効果が高いことを示している。前記したよ
うに、二次元リブ付伝熱管の実験データから算出した値
より高い範囲を限定する範囲とすると、円周方向のピツ
チの範囲は3.5mm〜5mmである。Also in this case, as described above, the experimental values are summarized by the formula st / st 0 / (/ 0 ) 1/3 that generally displays the heat transfer performance,
It is shown in FIG. As shown in the figure, z = 4 mm takes the maximum value. The value of D is the two-dimensional rib (e =
It was obtained from the experimental value of 0.3 mm, p = 4 mm), and shows that the three-dimensional projection has a high effect of promoting heat transfer. As described above, when the range higher than the value calculated from the experimental data of the two-dimensional ribbed heat transfer tube is limited, the pitch in the circumferential direction is 3.5 mm to 5 mm.
軸方向ピツチの影響については、第15図に示されるよう
にリブ高さe=0.5mm,円周方向のピツチz=4mmの場合
に、管軸方向のピツチが5mm,7mm,10mmの場合について実
験を行つた。第15図に管軸方向のピツチが5mm(▽印),
7mm(△印),10mm(□印)の結果を示す。軸方向ピツチ
が密な方が熱伝達率、及び圧力損失ともに高くなつてい
る。これらの実験値も同様に前記の熱伝達率と抵抗係数
の比(st/st0)/(/0)1/3で整理を行つた
結果を第16図に示す。図に示されるようにピツチが5mm
と7mmはほぼ同じ値を示しているが、ピツチが10mmの実
験値は5mmと7mmに比してかなり低い値を示したいる。こ
れは第17図に示されるように、三次元の突起部分3で渦
が発生し、その渦が伝熱促進に有効に活用され、拡散す
る距離内に次の下流側の突起が存在する場合には性能が
高く維持される。この場合が第17図(a)に示される場
合で、渦の拡散する距離は、突起が二次元形状である場
合突起高さの約10倍であり、リブ高さが0.5mmとした場
合、l=0.5mm×10=5mmであり、第17図のlで示される
部分は約5mmと推定され、すなわち軸方向ピツチが5mmと
7mmの場合の性能は高い値を維持するが、軸方向ピツチ
が10mmの場合は、第17図(b)で示されるようにp>l
の場合で、渦の拡散距離よりも軸方向ピツチの方が長い
ので、渦の生成されていない平滑な部分が多いため、伝
熱促進効果が少なくなつている。前記したように、二次
元リブ付伝熱管のの実験データから算出した熱伝達率と
圧力損失の比で示される値(第16図、D)より高く、製
作容易な実用的範囲とすると、管軸方向のピツチの範囲
は5mm〜9mmである。Regarding the effect of axial pitch, as shown in Fig. 15, when rib height e = 0.5 mm, circumferential pitch z = 4 mm, and axial pitch is 5 mm, 7 mm, 10 mm I conducted an experiment. In Fig. 15, the pitch in the pipe axis direction is 5 mm (marked with ▽),
The results for 7 mm (marked with △) and 10 mm (marked with □) are shown. The denser the axial pitch, the higher the heat transfer coefficient and the higher the pressure loss. FIG. 16 shows the results of rearranging these experimental values by the ratio (st / st 0 ) / (/ 0 ) 1/3 of the heat transfer coefficient and the resistance coefficient. Pitch is 5mm as shown
And 7mm show almost the same value, but the experimental value when the pitch is 10mm is much lower than that of 5mm and 7mm. As shown in FIG. 17, when a vortex is generated in the three-dimensional protrusion portion 3, the vortex is effectively used to promote heat transfer, and the next downstream protrusion exists within the diffusion distance. The performance is kept high. In this case as shown in FIG. 17 (a), the vortex diffusion distance is about 10 times the protrusion height when the protrusion has a two-dimensional shape, and the rib height is 0.5 mm. l = 0.5 mm × 10 = 5 mm, and the portion indicated by l in FIG. 17 is estimated to be about 5 mm, that is, the axial pitch is 5 mm.
The performance at 7 mm remains high, but when the axial pitch is 10 mm, p> l as shown in Fig. 17 (b).
In this case, since the axial pitch is longer than the diffusion distance of the vortex, there are many smooth portions where no vortex is generated, and the heat transfer promotion effect is reduced. As described above, when the practical range is higher than the value (Fig. 16D) shown by the ratio of heat transfer coefficient and pressure loss calculated from the experimental data of the two-dimensional ribbed heat transfer tube and the practical range is The axial pitch range is 5 mm to 9 mm.
以上、突起の各寸法について実験的に考察を行つた結
果、管内面の突起の高さの範囲が0.45mm〜0.6mm、円周
方向のピツチが3.5mm〜5mm、かつ軸方向のピツチが5mm
〜9mmの範囲の突起列が最適寸法であつた。As a result of experimentally studying each dimension of the protrusion, the range of the height of the protrusion on the inner surface of the pipe is 0.45 mm to 0.6 mm, the pitch in the circumferential direction is 3.5 mm to 5 mm, and the pitch in the axial direction is 5 mm.
The optimum size was the projection row in the range of ~ 9 mm.
なお管内側に形成された丸みを帯びた突起列を過ぎる流
れは、その配列によつて異なる。第18図に示される流れ
は、突起3が千鳥状に配列された場合の流れのパターン
を示したもので、突起後流90が後流部の突起に再衝突す
ることによつて、伝熱促進効果が維持されるわけである
が第19図に示されるように、碁盤状の突起3を配列する
と突起後流100の渦が拡散する前に再び突起に衝突し、
十分に伝熱促進効果を示さない。また、突起外側の流れ
は、管軸方向に直線状に流体が流れ、伝熱促進されない
ので、配列は碁盤状よりも千鳥状にした方が伝熱性能は
高くなる。The flow passing through the rounded row of protrusions formed inside the tube differs depending on the arrangement. The flow shown in FIG. 18 shows the flow pattern when the projections 3 are arranged in a staggered pattern. The wake 90 of the projection collides with the projection of the wake part again, so that the heat transfer Although the accelerating effect is maintained, as shown in FIG. 19, when the board-shaped projections 3 are arranged, they collide with the projections again before the vortex of the projection wake 100 diffuses.
Does not show sufficient heat transfer promoting effect. Further, in the flow on the outside of the protrusions, the fluid flows linearly in the tube axis direction and heat transfer is not promoted. Therefore, the zigzag arrangement has a higher heat transfer performance than the zigzag arrangement.
一方、従来から用いられている、コルゲートの突起の連
続している、いわゆる二次元リブ付管は第11図に示され
るように熱伝達性能は高いが、圧力損失が大幅に高くな
る。圧力損失が高すぎると、同じ流体を循環させるのに
要するポンプ動力が多く消費されるので圧力損失は低い
方が良い。本発明の伝熱管の場合は、熱伝達率の上昇分
により、同じ熱負荷であれば必要伝熱面積は少なくて良
くなり、圧力損失がその分だけ減少するので抵抗係数の
増加分は十分吸収することができる。On the other hand, a so-called two-dimensional ribbed tube in which corrugated projections are continuously used, which has been conventionally used, has a high heat transfer performance as shown in FIG. 11, but has a significantly high pressure loss. If the pressure loss is too high, a large amount of pump power required to circulate the same fluid is consumed, so the pressure loss is preferably low. In the case of the heat transfer tube of the present invention, due to the increase in the heat transfer coefficient, the required heat transfer area can be reduced if the heat load is the same, and the pressure loss is reduced accordingly, so the increase in the resistance coefficient is sufficiently absorbed. can do.
また、管壁近傍の乱流渦の生成は、管内径により余り影
響されないので、この三次元突起を有する伝熱管の適用
範囲はおよび10〜25.4mmである。Also, the generation of turbulent vortices near the tube wall is not significantly affected by the tube inner diameter, so the applicable range of the heat transfer tube having this three-dimensional protrusion is 10 to 25.4 mm.
以上述べた本発明の伝熱管の外表面にも伝熱面構造を設
けることもできる。以下にその方法を述べる。まず、伝
熱管の内面に、突起を形成する。The heat transfer surface structure may be provided on the outer surface of the heat transfer tube of the present invention described above. The method will be described below. First, a protrusion is formed on the inner surface of the heat transfer tube.
伝熱管内にリブを管外からロール加工で形成すると、そ
の部分は微細加工伝熱面構造を形成することができず、
無効面積が増すので、伝熱管の構造として、管外にロー
ル加工による凹部が形成されていず、管軸に対して平行
度の高い面に伝熱促進面構造を実現する必要がある。こ
のため次の工程において、第20図に示すように管外の平
滑部207つまり突起を形成する際の凹部が形成されてい
ない部分に多孔質な沸騰伝熱に有効な伝熱面構造208を
設ける。なお、230は突起3を設ける際にできる凹部で
ある。If ribs are formed inside the heat transfer tube by rolling from outside the tube, it is not possible to form a microfabricated heat transfer surface structure in that part,
Since the ineffective area is increased, it is necessary to realize a heat transfer promotion surface structure on the surface of the heat transfer tube, which has no recess formed by roll processing outside the tube and is highly parallel to the tube axis. Therefore, in the next step, as shown in FIG. 20, a heat transfer surface structure 208 effective for porous boiling heat transfer is provided on the smooth portion 207 outside the tube, that is, the portion where the recess is not formed when the projection is formed. Set up. Reference numeral 230 is a recess formed when the protrusion 3 is provided.
この場合、管外熱伝達率を向上させるための管外微細加
工を初めに行い、そののち管内リブを形成するためのロ
ール加工を行つてもよいが、管内ロール加工を行う際に
ロール加工用工具の構造によつては、先に形成されてい
る管外伝熱促進面構造を潰すことがあるので、管内加工
を先に行い管内リブを形成し、そののち管外微細加工を
行う場合をここでは説明する。In this case, it is possible to first perform the external micromachining to improve the external heat transfer coefficient, and then perform the roll processing to form the internal ribs. Depending on the structure of the tool, the external heat transfer promotion surface structure that was previously formed may be crushed.Therefore, when performing internal pipe processing first to form internal pipe ribs and then performing external micromachining, Let me explain.
一例として、先ずローレツト加工によつて、管軸に対し
てほぼ45°の方向に浅い溝(0.1〜0.2mm)を形成させ
る。次に管軸に対してほぼ直角にバイトによるすき起こ
し加工を行い、フイン212を形成させる。このフイン高
さは約1mm、ピツチは0.4〜0.6mmが適当である。このよ
うにすることにより、加工前に平滑であつた面上にノコ
ギリ歯状のフイン列が設けられる。次に工程によるロー
ル加工などによつて、ノコギリ歯状フインをねかせて、
あるいはフインをつぶすような方法により、隣接フイン
同志を接合して、伝熱面の表皮下に空洞209と開孔210を
有する多孔突構造208を形成出来る。第21図に伝熱管の
外観を示す。As an example, first, a shallow groove (0.1 to 0.2 mm) is formed in a direction of about 45 ° with respect to the tube axis by loretto processing. Next, the fin 212 is formed by punching with a cutting tool substantially at right angles to the pipe axis. The fin height is about 1 mm, and the pitch is 0.4 to 0.6 mm. By doing so, a saw-toothed fin array is provided on the smooth surface before processing. Next, let the saw-tooth fins bend by roll processing etc.,
Alternatively, adjacent fins can be joined together by a method such as crushing fins to form a porous projecting structure 208 having a cavity 209 and an opening 210 under the epidermis of the heat transfer surface. Figure 21 shows the appearance of the heat transfer tube.
例えば、このような伝熱管の管内に水を、管外に低沸点
有機媒体であるフレオン冷媒を流る場合を例にとる。伝
熱管を多数洞内に挿入したシエルチユーブ形熱交換器が
広くターボ冷凍機の蒸発器などの利用されている。管内
側の水の温度が管外側のフレオン冷媒の温度に比べて約
5〜10℃ぐらい高いのが通例である。管内流は、突起の
存在により、壁面近傍において乱れを生成し、管内壁と
管内流の主流との間の熱交換が、平滑な面の場合に比べ
て活発に行なわれる。For example, the case where water flows in the tube of such a heat transfer tube and Freon refrigerant, which is a low boiling point organic medium, flows outside the tube is taken as an example. The shell tube type heat exchanger in which a large number of heat transfer tubes are inserted in a cavity is widely used as an evaporator of a turbo refrigerator. It is customary for the temperature of the water inside the tube to be about 5-10 ° C higher than the temperature of the Freon refrigerant outside the tube. Due to the presence of the protrusions, the flow in the pipe generates turbulence in the vicinity of the wall surface, and the heat exchange between the wall inside the pipe and the main flow of the flow in the pipe is performed more actively than in the case of a smooth surface.
一方、管外壁と管外側のフレオン液冷媒との熱交換にお
いては、一旦沸騰が起きると、空洞内に蒸気泡が保持さ
れ、空洞内壁と蒸気泡の間に薄いフレオン液膜が形成さ
れる。この薄液膜の蒸発によつて、液の蒸発にもとづく
潜熱輸送が促進される。On the other hand, in heat exchange between the outer wall of the tube and the Freon liquid refrigerant on the outer side of the tube, once boiling occurs, vapor bubbles are retained in the cavity, and a thin Freon liquid film is formed between the cavity inner wall and the vapor bubble. The evaporation of the thin liquid film promotes latent heat transport based on the evaporation of the liquid.
第22図に第21図の実施例のもので突起高さが0.3mmの場
合を例にとり、突起ピツチPが伝熱管の伝熱効率に及ぼ
す影響を示す。図からわかるように、高い伝熱効率が得
られる突起ピツチPの最適な範囲がある。つまり、Pが
大きい場合は管外側の平滑部の面積が大きくなり、沸騰
伝熱に有効な機械加工により多孔質構造を形成する伝熱
面積を広くとれる。そのために管外側の伝熱効率は、そ
の面積増加分向上する。FIG. 22 shows the effect of the projection pitch P on the heat transfer efficiency of the heat transfer tube, taking the embodiment of FIG. 21 and the projection height of 0.3 mm as an example. As can be seen from the figure, there is an optimum range of the protrusion pitch P that can obtain high heat transfer efficiency. That is, when P is large, the area of the smooth portion on the outer side of the tube becomes large, and the heat transfer area for forming the porous structure can be widened by the machining effective for boiling heat transfer. Therefore, the heat transfer efficiency on the outside of the pipe is improved by the increase in area.
一方、管内側の熱伝達率は、Pが大きくなると第23図の
ように突起3によつて生ずる流れの乱れ70が、その後流
側の壁面近傍部まで影響を及ぼさない領域が生じるた
め、急激に伝熱効率が低下する。この場合、管外側の沸
騰性能が向上する割合に比べて、管内側の強制対流によ
る伝熱性能の低下割合が大きい。そのために伝熱管とし
ての総合的な伝熱効率はPが大きくなると急激に低下す
る。次にPが小さい場合は、ある程度よりも小さくして
も乱れの影響が及ぼす伝熱面範囲は増加しないため、管
内強制対流の伝熱効率はそれほど変化しなくなる。一
方、管外側は、Pが小さくなると、管外くぼみの占める
面積の、管外全体の面積に対する割合が急激に小さくな
るために管外沸騰伝熱性能も急激に低下する。従つて、
伝熱管としての総合的な伝熱効率はPが小さくなつても
急激に低下する。以上のような現象によつて、伝熱管の
総合的な伝熱効率を高く保つ最適な突起ピツチPの範囲
が存在することになる。第22図から伝熱管の熱通過率の
最適な範囲は5mm〜15mmである。On the other hand, the heat transfer coefficient on the inside of the pipe suddenly increases as P increases, because the turbulence 70 of the flow caused by the projections 3 does not affect the wall side portion on the flow side as shown in FIG. 23. The heat transfer efficiency decreases. In this case, the rate of decrease in heat transfer performance due to forced convection inside the tube is higher than the rate of improvement in boiling performance outside the tube. Therefore, the overall heat transfer efficiency of the heat transfer tube sharply decreases as P increases. Next, when P is small, the heat transfer surface range affected by the turbulence does not increase even if P is smaller than a certain level, and therefore the heat transfer efficiency of the forced convection in the tube does not change so much. On the other hand, on the outer side of the tube, when P becomes smaller, the ratio of the area occupied by the outer hollows to the area of the entire outer tube sharply decreases, so that the boiling heat transfer performance outside the tube also sharply decreases. Therefore,
The overall heat transfer efficiency of the heat transfer tube drops sharply even if P becomes small. Due to the phenomenon as described above, there exists an optimum range of the protrusion pitch P for keeping the overall heat transfer efficiency of the heat transfer tube high. From Fig. 22, the optimum range of the heat transfer coefficient of the heat transfer tube is 5 mm to 15 mm.
ところで、本発明の伝熱管でシエル・チユーブ形熱交換
器を構成する場合、第24図に示すように伝熱管の両端部
215を広げておいて、突起形成加工を行つた後に、管板2
16に伝熱管を挿入して拡管などにより管板と伝熱管とを
接合する方法がとれる。従来のプラグ加工、あるいは引
き抜き加工により管内に突起を設ける方法は、伝熱管の
両端部がストレートでなければ加工が出来ないため、一
旦管内突起加工を行つた後に、両端部分の突起を切削加
工して、平滑面にしてから拡管を行つている。従つて本
発明による伝熱管は、シエル・チユーブ熱交換器を構成
する場合において、その組立工程を減らすことが可能と
なる。By the way, when a shell-tube heat exchanger is constructed by the heat transfer tube of the present invention, as shown in FIG.
After expanding 215 and performing projection formation processing, tube plate 2
It is possible to insert a heat transfer tube into 16 and join the tube plate and the heat transfer tube by expanding the tube. The conventional method of providing protrusions inside the tube by plug processing or drawing processing is only possible if both ends of the heat transfer tube are straight.Therefore, after performing internal tube protrusion processing, cut the protrusions at both ends. The pipe is expanded after making it smooth. Therefore, the heat transfer tube according to the present invention can reduce the number of assembling steps when forming a shell-tube heat exchanger.
突起を過ぎる流れに生じる流れ方向に軸をもつ縦渦の効
果を最大にすることができ、単相流熱伝達率を大きく向
上させることができる。又、管外側については、多孔質
構造により伝熱面積を広くとれるため、熱伝達効率が向
上する。その効果、熱伝達率が高く、耐久性の高い伝熱
管が得られると共に、安価に製造できる。It is possible to maximize the effect of a vertical vortex having an axis in the flow direction that occurs in the flow past the protrusions, and it is possible to greatly improve the single-phase heat transfer coefficient. Further, on the outer side of the tube, the heat transfer efficiency can be improved because the heat transfer area can be widened due to the porous structure. As a result, a heat transfer tube having a high heat transfer coefficient and high durability can be obtained, and it can be manufactured at low cost.
第1図は本発明の一実施例になる伝熱管の縦断面図、第
2図は、本発明の伝熱管構造を示す要部拡大斜視図、第
3図(A),(B),(C),(D)は、この発明の他
の実施例を示す平面図、第4図(A),(B),
(C),(D)は各々第3図の(A),(B),
(C),(D)の横断面図、第5図及び第5A図は本発明
の製法の一例を示す図、第6図は本発明の特性の説明
図、第7図は、本発明の伝熱管の断面図、第8図は同正
面図、第9図〜第11図及び第14図〜第17図は、本発明の
実験データの一例を示す図、第12図,第13図及び第18
図,第19図は突起ピツチと伝熱効率の関係を示す図、第
20図,第21図は本発明を応用した伝熱管の一例を示す
図、第22図〜第23図は第20図の実施例の性能を説明する
図、第24図は第20図の実施例の用途例を示す図である。 1…伝熱管、3…突起、40…歯、52…円管固定用工具、
54…歯車状工具。FIG. 1 is a vertical cross-sectional view of a heat transfer tube according to an embodiment of the present invention, FIG. 2 is an enlarged perspective view of an essential part showing a heat transfer tube structure of the present invention, and FIGS. 3 (A), (B), ( C) and (D) are plan views showing another embodiment of the present invention, FIGS. 4 (A), (B),
(C) and (D) are respectively (A), (B), and FIG.
(C), (D) cross-sectional views, FIGS. 5 and 5A are views showing an example of the production method of the present invention, FIG. 6 is an explanatory view of the characteristics of the present invention, and FIG. 7 is an illustration of the present invention. A cross-sectional view of the heat transfer tube, FIG. 8 is a front view thereof, and FIGS. 9 to 11 and 14 to 17 are views showing an example of experimental data of the present invention, FIG. 12, FIG. 13 and FIG. 18th
Figures and 19 show the relationship between the protrusion pitch and the heat transfer efficiency.
20 and 21 are diagrams showing an example of a heat transfer tube to which the present invention is applied, FIGS. 22 to 23 are diagrams for explaining the performance of the embodiment of FIG. 20, and FIG. 24 is an implementation of FIG. It is a figure which shows the example of use of an example. 1 ... Heat transfer tube, 3 ... Protrusion, 40 ... Tooth, 52 ... Tool for fixing circular tube,
54 ... Gear-shaped tool.
フロントページの続き (72)発明者 柳田 武彦 茨城県土浦市神立町502番地 株式会社日 立製作所機械研究所内 (72)発明者 中山 恒 茨城県土浦市神立町502番地 株式会社日 立製作所機械研究所内 (72)発明者 杉本 滋郎 茨城県土浦市神立町603番地 株式会社日 立製作所土浦工場内 (72)発明者 大泉 清 茨城県土浦市木田余町3550番地 日立電線 株式会社土浦工場内 (56)参考文献 特開 昭60−29594(JP,A) 特公 昭63−16037(JP,B2) 特公 昭64−2878(JP,B2)Front page continuation (72) Inventor Takehiko Yanagida 502 Jinritsu Machinery Research Center, Tsuchiura City, Ibaraki Pref., Inside the Mechanical Research Laboratory, Hiritsu Manufacturing Co., Ltd. (72) Inventor Shigeo Sugimoto 603 Jinritsu-cho, Tsuchiura-shi, Ibaraki Inside the Hitachi Co., Ltd., Tsuchiura Plant (72) Inventor Kiyoshi Oizumi 3550, Kidayo-cho, Tsuchiura-shi, Ibaraki Inside the Tsuchiura Plant, Hitachi Cable Co., Ltd. (56) Reference References JP-A-60-29594 (JP, A) JP-B 63-16037 (JP, B2) JP-B 64-2878 (JP, B2)
Claims (2)
曲線に沿って一定間隔で断続的に突起の列を有し、各突
起列の間の管内表面は管軸に対して平行な面を有し、伝
熱管外面に多孔質伝熱面を有するものにおいて、前記各
突起は、高さが0.45mm〜0.6mm,円周方向のピッチが3.5m
m〜5mm,軸方向ピッチが5mm〜15mmであり、かつ各突起は
底面及び任意の高さにおける横断面形状が円,楕円もし
くはこれらに近似したなめらかな曲線からなり、横断面
積が突起の高さ方向に連続的に減少するように形成し、
かつ伝熱管外面に多孔質伝熱面の外表面に前記多孔質伝
熱面の表皮下に形成される空洞と外面とを連絡する開孔
を設けたことを特徴とする伝熱管。1. An inner surface of a heat transfer tube is provided with rows of projections intermittently at regular intervals along one or more spiral curves, and the tube inner surface between each row of projections is parallel to the tube axis. In the one having a surface and a porous heat transfer surface on the outer surface of the heat transfer tube, each of the protrusions has a height of 0.45 mm to 0.6 mm and a circumferential pitch of 3.5 m.
m ~ 5 mm, axial pitch 5 mm ~ 15 mm, and each projection has a bottom surface and a cross-sectional shape at an arbitrary height consisting of a circle, an ellipse, or a smooth curve similar to these, and the cross-sectional area is the height of the projection. Formed to decrease continuously in the direction
A heat transfer tube, wherein an outer surface of the heat transfer tube is provided with an opening that connects the outer surface of the porous heat transfer surface with a cavity formed under the epidermis of the porous heat transfer surface and the outer surface.
いは複数条の螺旋曲線に沿って管軸に平行な面をへだて
て一定間隔で断続的に突起列を設けるものにおいて、外
周上に断続的に突起列を有する歯車状の工具と円管固定
用工具を用いて管外から管内への押出し加工を行うこと
により、管内面に円周方向のピッチが3.5mm〜5mm,軸方
向ピッチが5mm〜15mmの断続的な突起列を形成するとと
もに、伝熱管外面にローレット加工により浅い溝を形成
し、管軸に対しほぼ直角にバイトによるすき起こし加工
を行いノコギリ歯状のフィンを形成し、ロール加工によ
りノコギリ歯状のフィンをねかせて、あるいはつぶすよ
うにして隣接フィン同志を接合し、伝熱面の表皮下に空
洞を、伝熱面表面に開孔を有する多孔質構造を形成する
ことを特徴とする伝熱管の製造方法。2. A heat transfer tube, wherein the inner surface of the heat transfer tube is provided with intermittent projection rows at regular intervals by plastic working to form a surface parallel to the tube axis along one or more spiral curves, By performing extrusion from the outside of the pipe to the inside of the pipe using a gear-shaped tool with intermittent projection rows and a tool for fixing the circular pipe, the circumferential pitch on the inner surface of the pipe is 3.5 mm to 5 mm, axial pitch Form an intermittent row of protrusions of 5 mm to 15 mm, form a shallow groove by knurling on the outer surface of the heat transfer tube, and form a saw-toothed fin by punching with a bite almost at right angles to the tube axis. By rolling or rolling the sawtoothed fins, the adjacent fins are joined together to form a hollow structure under the epidermis of the heat transfer surface and a porous structure with holes on the surface of the heat transfer surface. Of the heat transfer tube Production method.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP60128200A JPH0670556B2 (en) | 1985-06-14 | 1985-06-14 | Heat transfer tube and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP60128200A JPH0670556B2 (en) | 1985-06-14 | 1985-06-14 | Heat transfer tube and manufacturing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS61289293A JPS61289293A (en) | 1986-12-19 |
| JPH0670556B2 true JPH0670556B2 (en) | 1994-09-07 |
Family
ID=14978939
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP60128200A Expired - Lifetime JPH0670556B2 (en) | 1985-06-14 | 1985-06-14 | Heat transfer tube and manufacturing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0670556B2 (en) |
Cited By (3)
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|---|---|---|---|---|
| WO2008029639A1 (en) | 2006-09-08 | 2008-03-13 | Tsinghua University | Corrugated heat exchanger tube for hot water supply |
| US8215380B2 (en) | 2005-03-25 | 2012-07-10 | Tsinghua University | Hot water heat transfer pipe |
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|---|---|---|---|---|
| JPH08128793A (en) * | 1994-10-28 | 1996-05-21 | Toshiba Corp | Heat transfer tube with internal fin and manufacturing method thereof |
| JP4053717B2 (en) * | 2000-08-31 | 2008-02-27 | カルソニックカンセイ株式会社 | Exhaust gas heat exchanger for vehicle exhaust gas recirculation system |
| JP4638583B2 (en) * | 2000-09-11 | 2011-02-23 | チタンエックス エンジン クーリング ホールディング アクチボラグ | Fluid transport tube and automotive cooler comprising the tube |
| CN100342199C (en) * | 2002-11-15 | 2007-10-10 | 株式会社久保田 | Cracking tube with spiral fin |
| CN1211633C (en) * | 2003-05-10 | 2005-07-20 | 清华大学 | Non-continuous double diagonal internal rib reinforced heat exchange tube |
| JP2005221094A (en) * | 2004-02-03 | 2005-08-18 | Iwai Kikai Kogyo Co Ltd | Heat transfer pipe for heat exchanger |
| JP2008215766A (en) * | 2007-03-07 | 2008-09-18 | Daikin Ind Ltd | Heat exchanger for hot water supply |
| JP4860531B2 (en) | 2007-03-30 | 2012-01-25 | 株式会社クボタ | Pyrolysis tube |
| JP2009056479A (en) * | 2007-08-31 | 2009-03-19 | Orion Mach Co Ltd | Heat transfer tube manufacturing apparatus, heat transfer tube manufacturing method, and heat transfer tube |
| JP2009264644A (en) * | 2008-04-24 | 2009-11-12 | Panasonic Corp | Heat exchanger |
| JP2010038429A (en) * | 2008-08-04 | 2010-02-18 | Panasonic Corp | Heat exchanger |
| JP2011133141A (en) * | 2009-12-22 | 2011-07-07 | Kazuo Taka | Heating pipe and cooking machine |
| JP2015117923A (en) * | 2013-12-20 | 2015-06-25 | 日立アプライアンス株式会社 | Air conditioner |
| JP6818536B2 (en) * | 2016-12-16 | 2021-01-20 | 三菱電機株式会社 | Manufacturing method of spiral corrugated grooved tube |
| EP4083563A4 (en) * | 2019-12-27 | 2024-02-07 | Kubota Corporation | PYROLYSIS TUBE PROVIDED WITH A FLUID STIRRING ELEMENT |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59176593A (en) * | 1983-03-24 | 1984-10-05 | Hitachi Cable Ltd | Boiling heat exchanger tube and its manufacturing method |
| JPS6029594A (en) * | 1983-07-27 | 1985-02-14 | Sumitomo Light Metal Ind Ltd | Heat-transmitting pipe and manufacture thereof |
-
1985
- 1985-06-14 JP JP60128200A patent/JPH0670556B2/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8215380B2 (en) | 2005-03-25 | 2012-07-10 | Tsinghua University | Hot water heat transfer pipe |
| WO2008029639A1 (en) | 2006-09-08 | 2008-03-13 | Tsinghua University | Corrugated heat exchanger tube for hot water supply |
| EP3702713A4 (en) * | 2017-10-27 | 2021-11-24 | China Petroleum & Chemical Corporation | IMPROVED HEAT TRANSFER PIPE, AS WELL AS PYROLYSIS OVEN AND ATMOSPHERIC AND VACUUM HEATING OVEN INCLUDING THIS |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS61289293A (en) | 1986-12-19 |
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