JPH0676196B2 - Automatic lifting stop device - Google Patents
Automatic lifting stop deviceInfo
- Publication number
- JPH0676196B2 JPH0676196B2 JP16533289A JP16533289A JPH0676196B2 JP H0676196 B2 JPH0676196 B2 JP H0676196B2 JP 16533289 A JP16533289 A JP 16533289A JP 16533289 A JP16533289 A JP 16533289A JP H0676196 B2 JPH0676196 B2 JP H0676196B2
- Authority
- JP
- Japan
- Prior art keywords
- motor
- lift
- rotation speed
- load
- stop
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Forklifts And Lifting Vehicles (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、バッテリフォークリフト等の直流モータを駆
動源として荷を昇降作業する電気駆動式荷役車両におけ
る自動揚高停止装置に関する。Description: TECHNICAL FIELD The present invention relates to an automatic lifting stop device in an electrically driven cargo handling vehicle that lifts and lowers a load by using a DC motor such as a battery forklift as a drive source.
直流モータを駆動源とする電気駆動式荷役車両、例えば
バッテリフォークリフトは、直流モータで油圧ポンプを
駆動し、その油圧ポンプの吐出圧油を操作弁によって揚
降シリンダに供給してフォーク爪等の荷物揚高部材を昇
降させるものであり、自動揚高停止装置としては、フォ
ーク爪の揚高位置をスイッチ又は位置センサ等の揚高検
出手段により検出し、所定の停止位置の若干手前で直流
モータを減速して昇降シリンダの速度を減速し、その後
に直流モータを停止して所定の揚高位置で停止するよう
にしたものが知られている。BACKGROUND ART An electrically driven cargo-handling vehicle that uses a DC motor as a drive source, for example, a battery forklift, drives a hydraulic pump with a DC motor and supplies the hydraulic oil discharged from the hydraulic pump to a hoisting cylinder by an operation valve to load a fork claw or the like. The lift member is moved up and down.The automatic lift stop device detects the lift position of the fork claw by a lift detection means such as a switch or a position sensor, and operates the DC motor slightly before the predetermined stop position. It is known that the speed of the lifting cylinder is reduced to decelerate, and then the DC motor is stopped to stop at a predetermined elevation position.
かかる自動揚高停止装置は、揚高検出手段により検出し
た揚高位置によって直流モータを減速・停止するもので
あるから、荷物揚高部材に荷物が載っている時、そうで
ない時や荷物の重量が異なる場合には直流モータに作用
する負荷が異なって慣性モーメントが異なると共に、タ
イヤの扁平状態が異なるので、停止位置が違ってしまう
ことがあり、停止精度が悪くなっている。Since such an automatic lifting stop device slows down and stops the DC motor according to the lifting position detected by the lifting detection means, when the load is placed on the load lifting member, when it is not, or when the weight of the load is high. , The load acting on the DC motor is different, the moment of inertia is different, and the flat state of the tire is different, so the stop position may be different, resulting in poor stop accuracy.
そこで、本発明は前述の課題を解決できるようにした自
動揚高停止装置を提供することである。Therefore, the present invention is to provide an automatic lifting stop device capable of solving the above problems.
直流モータの回転速度を検出する手段と、その回転速度
が遅い時にモータ停止動作を遅延させる手段を設け、荷
物揚高部材に荷物がある時とない時とこの慣性モータの
相違や、タイヤ扁平の相違を補正して常に所定の揚高位
置に正確に停止できるようにしたものである。A means for detecting the rotation speed of the DC motor and a means for delaying the motor stop operation when the rotation speed is slow are provided, and the difference between the inertia motor when there is a load on the load lifting member and when there is no load, and the tire flatness The difference is corrected so that the vehicle can always be accurately stopped at a predetermined lift position.
バッテリフォークリフトは第2図のように、タイヤ1を
備えた車体2にマスト3を設け、そのマスト3に沿って
荷物揚高部材となるフォーク爪4が揚高シリンダ5で昇
降自在に設けられ、そのフォーク爪4の揚高位置を検出
する揚高検出手段6が設けてある。As shown in FIG. 2, the battery forklift is provided with a mast 3 on a vehicle body 2 provided with tires 1, along with which a fork claw 4 serving as a cargo lifting member is provided to be vertically movable by a lifting cylinder 5. A lift detecting means 6 for detecting the lift position of the fork claw 4 is provided.
前記揚高シリンダ5には第3図のように、直流モータ7
で駆動される油圧ポンプ8の吐出圧油が操作レバー9で
操作される操作弁10で供給され、その直流モータ7はコ
ントローラAで制御されるようにしてある。As shown in FIG. 3, a DC motor 7 is installed in the lifting cylinder 5.
The discharge pressure oil of the hydraulic pump 8 driven by is supplied by the operation valve 10 operated by the operation lever 9, and the DC motor 7 thereof is controlled by the controller A.
前記コントローラは第1図のように、チョッパ制御装置
11、チョッパ装置12、電流検出器13、回転速度演算装置
14を備えている。The controller is a chopper controller as shown in FIG.
11, chopper device 12, current detector 13, rotation speed calculation device
Equipped with 14.
次に作動とともに各部の詳細を説明する。Next, the details of each part will be described together with the operation.
停止位置指令入力装置15からチョッパ制御装置11に停止
位置情報が入力され、オペレータが操作レバー9を操作
して操作弁10を操作すると操作スイッチ16を介してチョ
ッパ制御装置11が動作を始め、チョッパ装置12が作動し
て直流モータ7に電流が供給され、これによって直流モ
ータ7が駆動して油圧ポンプ8の吐出圧油が揚高シリン
ダ5に供給されてフォーク爪4が昇降する。When stop position information is input from the stop position command input device 15 to the chopper control device 11 and the operator operates the operation lever 9 to operate the operation valve 10, the chopper control device 11 starts operating via the operation switch 16 and the chopper The device 12 operates to supply a current to the DC motor 7, which drives the DC motor 7 to supply the pressure oil discharged from the hydraulic pump 8 to the lifting cylinder 5 to move the fork pawl 4 up and down.
この時、直流モータ7に供給される電流値が電流検出器
13で検出されて回転速度計算装置14に入力され、直流モ
ータ7の回転速度が計算される。At this time, the current value supplied to the DC motor 7 is the current detector.
The rotation speed of the DC motor 7 is calculated by being detected by 13 and input to the rotation speed calculation device 14.
つまり、直流モータの回転速度は直流モータの電流値と
電圧値によって計算され、前記直流モータ7の電圧値は
一定であるから電流値を検出することで回転速度を計算
できる。That is, the rotation speed of the DC motor is calculated by the current value and the voltage value of the DC motor, and since the voltage value of the DC motor 7 is constant, the rotation speed can be calculated by detecting the current value.
前記直流モータ7の回転速度は油圧ポンプ8の負荷、つ
まり揚高シリンダ5の揚高負荷に反比例する。つまり揚
高負荷が大きいと圧力が高くなって油圧ポンプ8の負荷
が大となって直流モータ7の回転速度は遅くなり、揚高
負荷が小さいと圧力が低くなって油圧ポンプ8の負荷が
小さくなるから直流モータ7の回転速度は速くなる。The rotation speed of the DC motor 7 is inversely proportional to the load of the hydraulic pump 8, that is, the lift load of the lift cylinder 5. That is, when the lifting load is large, the pressure is high and the load of the hydraulic pump 8 is large, and the rotation speed of the DC motor 7 is low. When the lifting load is small, the pressure is low and the load of the hydraulic pump 8 is small. Therefore, the rotation speed of the DC motor 7 becomes faster.
そして、揚高シリンダ5が伸長してフォーク爪4が昇降
するにつれて揚高検出手段6より揚高位置信号が順序コ
ントローラAに入力され、チョッパ制御装置11で停止位
置指令信号と揚高位置信号を比較し、ある差となったら
チョッパ装置12に減速指令を出力して直流モータ7を減
速し、停止位置指令信号と揚高位置信号が一致したら停
止指令をチョッパ装置12に出力して直流モータ7を停止
する。Then, as the lift cylinder 5 extends and the fork claw 4 moves up and down, a lift position signal is input to the sequence controller A from the lift detection means 6, and the chopper control device 11 outputs a stop position command signal and a lift position signal. When a comparison is made, a deceleration command is output to the chopper device 12 to decelerate the DC motor 7, and when the stop position command signal and the lift position signal match, a stop command is output to the chopper device 12 to output the DC motor 7. To stop.
この時、前記回転速度計算装置14で計算した直流モータ
7の回転速度によって前記減速指令、停止指令を出力す
る時の揚高位置を若干変更する。At this time, the lift position at the time of outputting the deceleration command and the stop command is slightly changed according to the rotation speed of the DC motor 7 calculated by the rotation speed calculation device 14.
例えば、回転速度が遅い時には減速指令、停止指令を出
力する時の揚高位置と停止位置との差を小さくして停止
動作を若干遅くし、回転速度が速い時には減速指令、停
止指令を出力する時の揚高位置と停止位置との差を大き
くして停止動作を若干速くし、フォーク爪4上に荷物が
ある時とない時での慣性モーメントの相違、タイヤの扁
平の大きさのちがいがあってもフォーク爪4を所定の揚
高位置に正確に停止できる。For example, when the rotation speed is slow, the difference between the lift position and the stop position when outputting the deceleration command and the stop command is reduced to slightly delay the stop operation, and when the rotation speed is high, the deceleration command and the stop command are output. The difference between the lift position and the stop position at the time is increased to make the stop operation slightly faster, the difference in the moment of inertia between when the fork pawl 4 is loaded and when there is no load, and the size of the flat tire are different. Even if there is, the fork claw 4 can be accurately stopped at a predetermined lift position.
直流モータ7の回転速度が遅い時には直流モータ7の停
止動作を遅延させるようにしたので、荷物揚高部材に荷
があるときと、ないときの慣性モータメントの相違や、
タイヤの扁平の相違を補正して荷物揚高部材を常に所定
の揚高位置に正確に停止できる。Since the stop operation of the DC motor 7 is delayed when the rotation speed of the DC motor 7 is slow, the difference between the inertial motorment when there is a load on the load lifting member and when there is no load,
By correcting the difference in the flatness of the tires, the cargo lifting member can always be accurately stopped at a predetermined lifting position.
図面は本発明の実施例を示し、第1図は制御回路図、第
2図はバッテリフォークリフトの正面図、第3図は油圧
回路図である。 5は揚高シリンダ、6は揚高検出手段、7は直流モー
タ、8は油圧ポンプ、10は操作弁。The drawings show an embodiment of the present invention, FIG. 1 is a control circuit diagram, FIG. 2 is a front view of a battery forklift, and FIG. 3 is a hydraulic circuit diagram. 5 is a lift cylinder, 6 is a lift detecting means, 7 is a DC motor, 8 is a hydraulic pump, and 10 is an operation valve.
Claims (1)
吐出圧油を操作弁10で揚高シリンダ5に供給し、その揚
高シリンダ5で荷物揚高部材を昇降させ、その荷物揚高
部材の揚高位置を揚高検出手段6で検出し、その揚高検
出手段6で検出した検出揚高位置と予め設定した揚高位
置が一致した時に直流モータ7を停止させる自動揚高停
止装置において、 前記直流モータ7の回転速度を検出する手段と、その検
出した回転速度が遅い時にモータ停止動作を遅延させる
手段を設けたことを特徴とする自動揚高停止装置。1. A hydraulic pump 8 driven by a DC motor 7 supplies pressurized oil to a lifting cylinder 5 by an operating valve 10, and the lifting cylinder 5 raises and lowers a cargo lifting member to lift the cargo. An automatic lift stopping device that detects the lift position of a member by the lift detecting means 6 and stops the DC motor 7 when the detected lift position detected by the lift detecting means 6 matches a preset lift position. 2. An automatic elevation stopping device, comprising: means for detecting the rotation speed of the DC motor 7; and means for delaying the motor stop operation when the detected rotation speed is slow.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16533289A JPH0676196B2 (en) | 1989-06-29 | 1989-06-29 | Automatic lifting stop device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16533289A JPH0676196B2 (en) | 1989-06-29 | 1989-06-29 | Automatic lifting stop device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0331200A JPH0331200A (en) | 1991-02-08 |
| JPH0676196B2 true JPH0676196B2 (en) | 1994-09-28 |
Family
ID=15810325
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP16533289A Expired - Fee Related JPH0676196B2 (en) | 1989-06-29 | 1989-06-29 | Automatic lifting stop device |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0676196B2 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2508401B2 (en) * | 1990-10-15 | 1996-06-19 | 株式会社豊田自動織機製作所 | Forklift cargo handling protection device |
| JPH0798640B2 (en) * | 1990-12-22 | 1995-10-25 | 株式会社豊田自動織機製作所 | Cargo handling control device |
| JP2008142455A (en) * | 2006-12-13 | 2008-06-26 | Yoshida Dental Mfg Co Ltd | Hydraulic drive system for dental treatment chair |
| EP2088117A1 (en) * | 2008-02-11 | 2009-08-12 | Haldex Hydraulics AB | High power switch device and a power pack comprising a high power switch device. |
-
1989
- 1989-06-29 JP JP16533289A patent/JPH0676196B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0331200A (en) | 1991-02-08 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| LAPS | Cancellation because of no payment of annual fees |