JPH0676957B2 - Material testing machine - Google Patents
Material testing machineInfo
- Publication number
- JPH0676957B2 JPH0676957B2 JP7483186A JP7483186A JPH0676957B2 JP H0676957 B2 JPH0676957 B2 JP H0676957B2 JP 7483186 A JP7483186 A JP 7483186A JP 7483186 A JP7483186 A JP 7483186A JP H0676957 B2 JPH0676957 B2 JP H0676957B2
- Authority
- JP
- Japan
- Prior art keywords
- load
- change amount
- detecting means
- signal
- output signal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Description
【発明の詳細な説明】 [産業上の利用分野] 本発明は材料試験機に関し、特に過負荷防止機能を備え
たものに関する。The present invention relates to a material testing machine, and more particularly to a material testing machine having an overload preventing function.
[従来技術] 従来の材料試験機においては、第5図に示すように、荷
重がロードセル等の荷重検出器におけるフルスケール荷
重に対して過負荷状態を示すある設定値(図では105
%)に達したか否かを判断して過負荷の防止を図ってい
る。すなわち、第6図のフロチャートに示すように、荷
重Lt−伸び値をサンプリングする毎に荷重値Ltとロード
セルフスケール許容値、例えば105%値とを比較し、荷
重値が大きい場合に負荷装置へ負荷停止指令を与えてい
る。[Prior Art] In a conventional material testing machine, as shown in FIG. 5, a certain set value (105 in the figure indicates a load overload condition against a full-scale load in a load detector such as a load cell).
%) To prevent overload. That is, as shown in the flow chart of FIG. 6, every time the load Lt-elongation value is sampled, the load value Lt is compared with the load self-scale allowable value, for example, 105% value, and when the load value is large, the load device Is given to the load stop command.
[発明が解決しようとする問題点] しかしながら、上記従来の過負荷防止方式では、あらか
じめ設定した過負荷設定値に到達したか否かを判別して
負荷装置の停止指令を出すために、荷重増加速度が非常
に早い場合には、負荷装置が停止するまでのタイムラグ
によって過負荷防止機能が作動する前にロードセルを破
損してしまうという問題点があった。[Problems to be Solved by the Invention] However, in the above-described conventional overload prevention method, in order to determine whether or not a preset overload set value has been reached and issue a stop command for the load device, the load increase When the speed is very high, there is a problem that the load cell is damaged before the overload prevention function operates due to a time lag until the load device stops.
そこで、本発明は荷重増加速度が非常に速い場合におい
ても過負荷防止を確実に行なえロードセル等の荷重検出
器が破損しない材料試験機を提供することを目的とす
る。Therefore, it is an object of the present invention to provide a material testing machine which can surely prevent overload even when the rate of increase in load is very fast and does not damage a load detector such as a load cell.
[問題点を解決するための手段] 上記問題点を解決するため、本発明は次のような構成を
採用した。[Means for Solving Problems] In order to solve the above problems, the present invention employs the following configurations.
すなわち、本発明にかかる材料試験機は、負荷装置によ
り供試体に加えられた荷重をロードセル等の荷重検出手
段で検出する試験機において、あらかじめ設定された荷
重値以上の範囲で荷重の変化量を検出する荷重変化量検
出手段と、所定レベルの基準信号を出力する基準変化量
設定手段と、これら荷重変化量検出手段および基準変化
量設定手段の出力信号を比較し、荷重変化量検出手段の
出力信号が基準変化量設定手段の出力信号より大きい場
合には負荷装置へ負荷停止指令信号を出力し、かつこの
荷重変化量検出手段の出力信号が基準変化量設定手段の
出力信号より小さく、前記荷重検出手段の検出荷重がこ
の荷重検出手段のフルスケール荷重の許容上限値に到達
した場合には負荷手段へ負荷停止指令信号を出力する比
較手段とを設けたことを特徴とする。That is, the material testing machine according to the present invention, in a testing machine for detecting the load applied to the specimen by the load device by the load detecting means such as a load cell, the change amount of the load in the range of a preset load value or more. The load change amount detecting means for detecting, the reference change amount setting means for outputting a reference signal of a predetermined level, and the output signals of the load change amount detecting means and the reference change amount setting means are compared, and the output of the load change amount detecting means is compared. If the signal is larger than the output signal of the reference change amount setting means, a load stop command signal is output to the load device, and the output signal of the load change amount detecting means is smaller than the output signal of the reference change amount setting means, And a comparing means for outputting a load stop command signal to the load means when the detected load of the detecting means reaches the allowable upper limit value of the full-scale load of the load detecting means. And wherein the door.
[作用] 荷重変化量検出手段により、荷重が任意に設定された荷
重値(例えば、フルスケール荷重の80%前後に)を越え
て荷重検出手段のフルスケール許容値に至る間に荷重の
単位時間当りの変化量が検出される。比較手段により、
この変化量が負荷装置のタイムラグを考慮して基準変化
量設定手段により設定された変化量よりも大きいと判断
されると、比較手段は負荷装置に停止指令を出力する。
また、上記荷重変化量検出手段の出力信号が基準変化量
設定手段の出力信号より小さい場合でも、前記荷重検出
手段の検出荷重がこの荷重検出手段のフルスケール荷重
の許容上限値に到達した場合には負荷手段へ負荷停止指
令信号を出力する。負荷装置はこの指令によって停止す
るので、荷重増加速度の速い試験を行なう場合でも、確
実に過負荷防止が図られる。[Operation] By the load change amount detecting means, the unit time of the load is reached until the load exceeds the load value set arbitrarily (for example, around 80% of the full scale load) and reaches the full scale allowable value of the load detecting means. The amount of change per hit is detected. By comparison means
When it is determined that this change amount is larger than the change amount set by the reference change amount setting means in consideration of the time lag of the load device, the comparison means outputs a stop command to the load device.
Even when the output signal of the load change amount detecting means is smaller than the output signal of the reference change amount setting means, when the detected load of the load detecting means reaches the allowable upper limit value of the full scale load of the load detecting means. Outputs a load stop command signal to the load means. Since the load device is stopped by this command, overload can be surely prevented even when performing a test with a high load increasing speed.
[実施例] 第1図は本発明の構成を示すブロック図で、材料試験機
1は、ロードセル2からの荷重信号より荷重の変化量を
検出する荷重変化量検出手段4と、変化量の所定レベル
の基準信号を出力する基準変化量設定手段5と、これら
両手段からの出力信号を比較し、比較手段が荷重変化量
が基準レベルを越えると判断したときは負荷装置8に停
止指令を出力する比較手段6とを備えている。[Embodiment] FIG. 1 is a block diagram showing a configuration of the present invention. In a material testing machine 1, a load change amount detecting means 4 for detecting a load change amount from a load signal from a load cell 2 and a predetermined change amount. The reference change amount setting means 5 for outputting a level reference signal is compared with the output signals from these means, and when the comparing means determines that the load change amount exceeds the reference level, a stop command is output to the load device 8. And a comparison means 6 for
実施例の具体的な構成を第2図のブロック図に示すが、
ロードセル2からの荷重信号は荷重増幅器10で増幅さ
れ、A/D変換器11に入力される。ここでA/D変換された荷
重のサンプリング値がCPU12に入力され、CPU12で演算処
理された信号がレコーダ13に出力され、レコーダ13で試
験中の荷重伸び曲線が記録される。A concrete configuration of the embodiment is shown in the block diagram of FIG.
The weight signal from the load cell 2 is amplified by the weight amplifier 10 and input to the A / D converter 11. Here, the A / D converted load sampling value is input to the CPU 12, the signal processed by the CPU 12 is output to the recorder 13, and the recorder 13 records the load elongation curve during the test.
CPU12には、荷重増加速度のチェック処理の手順が登録
されている。すなわち、第3図に示すように、荷重増加
速度をチェックするための設定レベルをLvとし(Lvはフ
ルスケール荷重の80%前後)、サンプリング荷重LtがLv
を越えた時点からフルスケール荷重の105%値(許容限
度)に至る範囲で増加速度をチェックする。その処理手
順は第4図に示すフローチャートに従って行なわれる。
サンプリング荷重Ltが設定レベルLvを越えてフルスケー
ル荷重の105%値以下の範囲内にあれば、今回のサンプ
リング荷重Ltと前回サンプリング荷重Lt−1との差が設
定変化量ΔIより大きいか否かが判断される。この変化
量ΔIは、基準変化量設定手段5によって任意に可変設
定されるが、試験片の材料の弾性率値より少し大きい値
に設定して、負荷装置停止までのタイムラグが考慮され
る。サンプリング荷重差Lt−Lt−1がΔIよりも大
きい時には、即座に負荷装置8に停止指令が出力され
る。荷重増加速度チェック範囲(Lv以上)において荷重
変化率が許容値内にある場合は、従来と同様にフルスケ
ール荷重の105%値に到達した時点で負荷装置8へ停止
指令が出力される。The CPU 12 is registered with the procedure for checking the load increase speed. That is, as shown in FIG. 3, the set level for checking the load increase rate is Lv (Lv is around 80% of the full scale load), and the sampling load Lt is Lv.
Check the increasing speed in the range from the point where the value exceeds the limit to the value of 105% of the full scale load (allowable limit). The processing procedure is performed according to the flowchart shown in FIG.
If the sampling load Lt exceeds the set level Lv and is within the range of 105% of the full scale load or less, whether the difference between the current sampling load Lt and the previous sampling load Lt-1 is larger than the set change amount ΔI. Is judged. The change amount ΔI is arbitrarily variably set by the reference change amount setting means 5, but is set to a value slightly larger than the elastic modulus value of the material of the test piece, and the time lag until the load device is stopped is taken into consideration. When the sampling load difference L t −L t−1 is larger than ΔI, a stop command is immediately output to the load device 8. When the load change rate is within the allowable value in the load increase speed check range (Lv or more), the stop command is output to the load device 8 when the value reaches 105% of the full-scale load as in the conventional case.
このように負荷装置8へ停止指令が出力されることによ
り、過負荷されることを防止してロードセルが破損され
る事態を回避できる。By outputting the stop command to the load device 8 in this manner, it is possible to prevent an overload and avoid a situation in which the load cell is damaged.
[発明の効果] 以上の説明から明らかなように、本発明にかかる材料試
験機によれば、荷重増加速度が非常に速い試験を行なう
場合でも確実に過負荷防止を行なうことができるように
なた。[Effects of the Invention] As is apparent from the above description, the material testing machine according to the present invention can reliably prevent overload even when a test with a very high load increasing rate is performed. It was
第1図は本発明の構成を例示するブロック図、第2図は
実施例の具体的な構成を示すブロック図、第3図は本発
明の処理を説明する荷重曲線を示す図、第4図は処理手
順を示すフローチャート、第5図および第6図は従来の
処理方法を説明する図である。 2……ロードセル、5……基準変化量設定手段 8……負荷装置、12……CPUFIG. 1 is a block diagram illustrating the configuration of the present invention, FIG. 2 is a block diagram showing the specific configuration of an embodiment, FIG. 3 is a diagram showing load curves for explaining the process of the present invention, and FIG. Is a flow chart showing a processing procedure, and FIGS. 5 and 6 are views for explaining a conventional processing method. 2 ... Load cell, 5 ... Standard change amount setting means 8 ... Load device, 12 ... CPU
Claims (1)
ロードセル等の荷重検出手段で検出する試験機におい
て、あらかじめ設定された荷重値以上の範囲で荷重の変
化量を検出する荷重変化量検出手段と、所定レベルの基
準信号を出力する基準変化量設定手段と、これら荷重変
化量検出手段および基準変化量設定手段の出力信号を比
較し、荷重変化量検出手段の出力信号が基準変化量設定
手段の出力信号より大きい場合には負荷装置へ負荷停止
指令信号を出力し、かつこの荷重変化量検出手段の出力
信号が基準変化量設定手段の出力信号より小さく、前記
荷重検出手段の検出荷重がこの荷重検出手段のフルスケ
ース荷重の許容上限値に到達した場合には負荷手段へ負
荷停止指令信号を出力する比較手段とを設けたことを特
徴とする材料試験機。1. A test machine in which a load applied to a sample by a load device is detected by a load detection means such as a load cell, and a load change amount detection for detecting a load change amount in a range equal to or more than a preset load value. Means, the reference change amount setting means for outputting a reference signal of a predetermined level, and the output signals of the load change amount detecting means and the reference change amount setting means are compared, and the output signal of the load change amount detecting means sets the reference change amount. When it is larger than the output signal of the means, a load stop command signal is output to the load device, and the output signal of the load change amount detecting means is smaller than the output signal of the reference change amount setting means, and the detected load of the load detecting means is A material testing machine comprising: a comparing means for outputting a load stop command signal to the load means when the allowable upper limit of the full case load of the load detecting means is reached.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7483186A JPH0676957B2 (en) | 1986-03-31 | 1986-03-31 | Material testing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7483186A JPH0676957B2 (en) | 1986-03-31 | 1986-03-31 | Material testing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS62231134A JPS62231134A (en) | 1987-10-09 |
| JPH0676957B2 true JPH0676957B2 (en) | 1994-09-28 |
Family
ID=13558669
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP7483186A Expired - Lifetime JPH0676957B2 (en) | 1986-03-31 | 1986-03-31 | Material testing machine |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0676957B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0648388Y2 (en) * | 1988-05-31 | 1994-12-12 | 株式会社島津製作所 | Material testing machine |
-
1986
- 1986-03-31 JP JP7483186A patent/JPH0676957B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPS62231134A (en) | 1987-10-09 |
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