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JPH0678557B2 - Cleaning agent for molding machine - Google Patents
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JPH0678557B2 - Cleaning agent for molding machine - Google Patents

Cleaning agent for molding machine

Info

Publication number
JPH0678557B2
JPH0678557B2 JP1210775A JP21077589A JPH0678557B2 JP H0678557 B2 JPH0678557 B2 JP H0678557B2 JP 1210775 A JP1210775 A JP 1210775A JP 21077589 A JP21077589 A JP 21077589A JP H0678557 B2 JPH0678557 B2 JP H0678557B2
Authority
JP
Japan
Prior art keywords
molding machine
parts
component
cleaning agent
resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP1210775A
Other languages
Japanese (ja)
Other versions
JPH0374499A (en
Inventor
和文 酒井
良幸 中山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tokyo Printing Ink Mfg Co Ltd
Original Assignee
Tokyo Printing Ink Mfg Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tokyo Printing Ink Mfg Co Ltd filed Critical Tokyo Printing Ink Mfg Co Ltd
Priority to JP1210775A priority Critical patent/JPH0678557B2/en
Publication of JPH0374499A publication Critical patent/JPH0374499A/en
Publication of JPH0678557B2 publication Critical patent/JPH0678557B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Moulds For Moulding Plastics Or The Like (AREA)
  • Detergent Compositions (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、各種合成樹脂の成形に使用する押出成形機、
射出成形機等の成形機用洗浄剤に関するものである。
DETAILED DESCRIPTION OF THE INVENTION [Industrial field of application] The present invention relates to an extruder for use in molding various synthetic resins,
The present invention relates to a cleaning agent for a molding machine such as an injection molding machine.

〔従来の技術〕[Conventional technology]

熱可塑性樹脂の成形加工において、品種切替えの際に
は、通常、先行品種の影響を排除するために、次の成形
に使用する樹脂によって洗浄が行われている。
In the molding process of the thermoplastic resin, when the type is changed, washing is usually performed by the resin used for the next molding in order to eliminate the influence of the preceding type.

しかし、この方法での成形機の洗浄には、多量の樹脂が
使用され、それでも成形機内の複雑な構造部の汚れは、
完全には除けず、後続する品種に着色とか、透明性や物
性の低下等を生じることが、しばしばある。
However, a large amount of resin is used for cleaning the molding machine by this method, and even if the complicated structure inside the molding machine is dirty,
It cannot be completely eliminated, and the varieties that follow are often colored, or the transparency and physical properties deteriorate.

近年、このような欠点を解決するために、少量の樹脂組
成物により短時間内に成形機を洗浄可能なコンパウドが
開発検討されている。
In recent years, in order to solve such drawbacks, a compound capable of washing a molding machine in a short time with a small amount of a resin composition has been developed and studied.

例えば、熱可塑性樹脂に、高級脂肪酸、高級脂肪酸アミ
ド等の滑剤を配合したものや、炭酸カルシウム、珪酸カ
ルシウム、ガラス繊維等無機物質を多量に配合したもの
が使用されている。
For example, a thermoplastic resin blended with a lubricant such as higher fatty acid or higher fatty acid amide, or a blended large amount of an inorganic substance such as calcium carbonate, calcium silicate or glass fiber is used.

しかし、前者は洗浄効果が不十分であり、後者はシリン
ダーやスクリュー表面等に傷を付け易い欠点がある。
However, the former has a drawback that the cleaning effect is insufficient, and the latter has a defect that the surface of the cylinder or the screw is easily scratched.

又、溶融粘度の高いアクリル系樹脂を使用する方法もあ
るが、これは洗浄の際、成形機に大きな負荷がかかるば
かりでなく、悪臭が発生し易い等の欠点がある。
There is also a method of using an acrylic resin having a high melt viscosity, but this has a drawback that not only a large load is applied to the molding machine at the time of cleaning, but also a bad odor is easily generated.

〔発明が解決しようとする問題点〕[Problems to be solved by the invention]

上述したことから明らかのように、本発明の目的は、少
量の洗浄用樹脂組成物を使用することにより、成形機内
に残存する先行品種の樹脂組成物を完全に除去できるよ
うな成形機洗浄剤を提供することにある。
As is clear from the above, the object of the present invention is to use a small amount of the cleaning resin composition to completely remove the resin composition of the preceding type remaining in the molding machine. To provide.

〔問題を解決するための手段〕[Means for solving problems]

本発明者らは、上記のような諸欠点を解決するために鋭
意検討を行った結果、熱可塑性樹脂に、ゴム工業に於け
る加工助剤として使用されているファクチスを配合した
ものが、成形機の洗浄剤として優れていることを知見
し、本発明を完成したのである。
As a result of intensive studies to solve the above-mentioned various drawbacks, the present inventors have found that a thermoplastic resin blended with factice used as a processing aid in the rubber industry is molded. They have found that they are excellent as machine cleaners and completed the present invention.

すなはち、本発明は、(A)熱可塑性樹脂、(B)ファ
クチス、(C)滑剤、(D)非イオン系界面活性剤、 以上(A)、(B)、(C)、及び(D)の4成分から
なり、(A)成分100重量部(以下、部と略)に対し
て、(B)成分を1〜30部、(C)成分を0.05〜8部、
(D)成分を0.5〜15部配合することを特徴とする成形
機用洗浄剤である。
That is, the present invention includes (A) a thermoplastic resin, (B) factice, (C) a lubricant, (D) a nonionic surfactant, and (A), (B), (C), and ( D) consisting of 4 components, 1 to 30 parts of (B) component, 0.05 to 8 parts of (C) component, relative to 100 parts by weight of (A) component (hereinafter abbreviated as "part"),
A cleaning agent for a molding machine, characterized in that 0.5 to 15 parts of component (D) is blended.

本発明の(A)成分の熱可塑性樹脂としては、ポリエチ
レン、ポリプロピレン、ポリブテン等ポリオレフィン
類、ポリスチレン、AS樹脂、ABS樹脂、ポリアミド樹
脂、ポリエステル樹脂等が挙げられる。そして、これら
の熱可塑性樹脂は、MI値(JIS−K7210)の小さなものが
好ましく、特にその値が5よりも小さいものが最適であ
る。
Examples of the thermoplastic resin as the component (A) of the present invention include polyolefins such as polyethylene, polypropylene and polybutene, polystyrene, AS resin, ABS resin, polyamide resin and polyester resin. And, as for these thermoplastic resins, those having a small MI value (JIS-K7210) are preferable, and those having a value smaller than 5 are most suitable.

(B)成分のファクチスは、従来よりゴム工業で、加工
助剤や増量剤として用いられているものである。
The factice as the component (B) has been conventionally used as a processing aid or a bulking agent in the rubber industry.

その特長ある物理的性質として、小粒の形でゴム中に均
一に分散すると、練込みなどの強い力を加えた時に可塑
性を示し、潤滑剤として働き、ゴムコンパウンドの流
動、変形を助けている。しかも、圧力が除かれた後に
は、弾性が回復するものである。
As its characteristic physical property, when it is uniformly dispersed in rubber in the form of small particles, it shows plasticity when a strong force such as kneading is applied, it works as a lubricant, and it helps the flow and deformation of the rubber compound. Moreover, elasticity is restored after the pressure is removed.

そして、その構造は非熱可塑性物質であり、大別する
と、次の3種類(ポリマーダイジェスト 1986年8月号
70〜71ページ ラバーダイジェスト社発行)に分けられ
る。
Its structure is a non-thermoplastic material, and it can be roughly classified into the following three types (polymer digest, August 1986 issue).
Page 70-71 issued by Rubber Digest).

(I) 硫黄ファクチス(黒サブ、黄サブ) 酸化させた植物油、魚油、鉱物油等を硫黄で加熱加硫架
橋した弾性体。
(I) Sulfur factice (black sub, yellow sub) An elastic body obtained by vulcanizing and cross-linking oxidized vegetable oil, fish oil, mineral oil and the like with sulfur.

(II) 塩化硫黄ファクチス(白サブ、飴サブ) 植物油、魚油、鉱物油等を塩化硫黄で加硫架橋した弾性
体。
(II) Sulfur chloride factice (white sub, candy sub) An elastic body obtained by vulcanizing and cross-linking vegetable oil, fish oil, mineral oil, etc. with sulfur chloride.

(III) 無硫黄ファクチス (I)及び(II)で使用する油脂類、変性アルキッド、
オリゴマー等を架橋するものであり、この際に硫黄及び
塩化硫黄を使用せず、架橋剤として、パーオキサイド、
イソシアネート、アゾビスイソブチロニトリルを使用し
て得られる弾性体である。
(III) Sulfur-free factice (I) and fats and oils used in (II), modified alkyd,
It is intended to cross-link oligomers and the like, and at this time, sulfur and sulfur chloride are not used, and as a cross-linking agent, peroxide,
It is an elastic body obtained by using isocyanate and azobisisobutyronitrile.

本発明の(C)成分の滑剤は、内部滑剤と外部滑剤の中
から選択できる。例えば、高級脂肪酸アミド、高級アル
コール、グリセリンエステル、ソルビタンエステル、高
級脂肪酸、ポリエチレンワックス、ビスアミド、高級脂
肪酸金属塩等が挙げられる。
The lubricant as the component (C) of the present invention can be selected from internal lubricants and external lubricants. For example, higher fatty acid amide, higher alcohol, glycerin ester, sorbitan ester, higher fatty acid, polyethylene wax, bisamide, higher fatty acid metal salt and the like can be mentioned.

(D)成分の非イオン系界面活性剤としては、ポリオキ
シエチレンアルキルエーテル、ソルビタン脂肪酸エステ
ル、ポリオキシエチレンソルビタン酸エステル、グリセ
リン脂肪酸エステル等、通常、非イオン系界面活性剤と
して使用されているものであれば良い。
As the nonionic surfactant as the component (D), polyoxyethylene alkyl ether, sorbitan fatty acid ester, polyoxyethylene sorbitan acid ester, glycerin fatty acid ester and the like, which are usually used as nonionic surfactants If it is good.

本発明に於いて、(B)成分の配合量は、(A)成分10
0部に対して1〜30部使用する。1部より少ないと洗浄
剤として使用する際に、効果的な粘弾性が得られずこの
ため十分な洗浄効果が発揮できない。又、30部より多い
と洗浄の際に、流れが悪くなり滞留し熱劣化を生じ好ま
しくない。
In the present invention, the blending amount of the component (B) is 10 parts of the component (A).
Use 1 to 30 parts for 0 parts. If the amount is less than 1 part, effective viscoelasticity cannot be obtained when used as a cleaning agent, and therefore a sufficient cleaning effect cannot be exhibited. On the other hand, if the amount is more than 30 parts, it is not preferable because the flow is deteriorated during the washing, and it stays and causes thermal deterioration.

(C)成分の配合量は、0.05〜8部である。0.05部以下
では、洗浄剤がシリンダーやスクリューの表面に付着し
易くなり好ましくない。又、8部以上では洗浄剤がシリ
ンダー内でスリップし、成形機内に残存する先行品種の
押し出しが困難となり作業性が低下して好ましくない。
The compounding amount of the component (C) is 0.05 to 8 parts. If the amount is less than 0.05 parts, the detergent tends to adhere to the surfaces of the cylinder and the screw, which is not preferable. On the other hand, if the content is 8 parts or more, the detergent slips in the cylinder, which makes it difficult to extrude the preceding product remaining in the molding machine, which lowers the workability, which is not preferable.

(D)成分の配合量は、0.5〜15部である。0.5部以下で
は、シリンダー内に付着している洗顔料の色落ちが悪
く、又、15部以上配合しても、その効果は変らず、従っ
て15部以下でよい。
The compounding amount of the component (D) is 0.5 to 15 parts. If it is 0.5 parts or less, the color wash of the face wash adhering to the inside of the cylinder is poor, and if 15 parts or more is blended, the effect does not change. Therefore, 15 parts or less is sufficient.

本発明の成形機用洗浄剤には、上記の4成分のほかに必
要に応じて、安定剤(特に酸化防止剤)、無機物(タン
カル、ケイソウ土、カオリン等)を配合してもよい。特
に、酸化防止剤は、フェノール系、アミン系、有機硫黄
系、ホスファイト系等いずれでも良く、その使用量を0.
05〜5部が好ましく、これにより洗浄剤を成形機内に滞
留させることが可能となり、洗浄中にシリンダー内に本
発明の成形機用洗浄剤を滞留させることで、本発明の洗
浄効果が更に向上する。
The detergent for a molding machine of the present invention may contain a stabilizer (particularly an antioxidant) and an inorganic substance (tankal, diatomaceous earth, kaolin, etc.) in addition to the above-mentioned four components. In particular, the antioxidant may be any of phenol-based, amine-based, organic sulfur-based, phosphite-based, etc.
05 to 5 parts is preferable, which makes it possible to retain the cleaning agent in the molding machine. By retaining the cleaning agent for a molding machine of the present invention in the cylinder during cleaning, the cleaning effect of the present invention is further improved. To do.

本発明の成形機用洗浄剤の製造は、通常の方法で得られ
る。例えば(A)〜(D)成分をタンブラーや高速ミキ
サーで混合し、押出機で混練し得られる。そして、その
形状は、粉状、ペレット状、フレーク状等いずれでもよ
い。
The detergent for a molding machine of the present invention can be produced by a usual method. For example, the components (A) to (D) can be mixed by a tumbler or a high speed mixer and kneaded by an extruder. The shape may be any of powder, pellets, flakes and the like.

実施例1 (A)MI値0.8のポリエチレン100部、(B)無硫黄ファ
クチス(点満サブ化工株式会社製商品名:U−8)3部、
(C)ステアリン酸カルシウム0.3部、(D)グリセリ
ン脂肪酸エステル7部、及び任意成分として酸化防止剤
BHT0.1部 以上5成分を高速ミキサーで混合後、押出機でペレット
化し、本発明の成形機用洗浄剤を得る。
Example 1 (A) 100 parts of polyethylene having an MI value of 0.8, (B) 3 parts of sulfur-free factice (trade name: U-8, manufactured by Shimanbaku Sub Chemical Co., Ltd.),
(C) 0.3 parts of calcium stearate, (D) 7 parts of glycerin fatty acid ester, and antioxidant as an optional component
BHT 0.1 part The above 5 components are mixed by a high speed mixer and then pelletized by an extruder to obtain the detergent for a molding machine of the present invention.

この後、フタロシアニンブルー3%配合のABS樹脂組成
物を使用し成形を行った、2オンス射出成形機につい
て、上記成形機用洗浄剤300gで洗浄したところ、フタロ
シアニン顔料は、ほぼ完全に除去できた。尚、この洗浄
に使用した上記成形機用洗浄剤は、ナチュラルレジン30
0gにより、成形機より容易に排除することができた。
Thereafter, a 2 ounce injection molding machine molded using an ABS resin composition containing 3% of phthalocyanine blue was washed with 300 g of the above-mentioned molding machine detergent, and the phthalocyanine pigment was almost completely removed. . The cleaning agent for the molding machine used for this cleaning was Natural Resin 30
With 0 g, it could be removed more easily than the molding machine.

実施例2 実施例1での(B)成分をなたね油脂肪酸、無水マレイ
ン酸、エチレングリコール、ジエチレングリコール及び
ロジンより得られる不飽和ポリエステルとスチレンモノ
マーをアゾビスイソブチロニトリルの存在下で架橋して
得られる無硫黄ファクチスにかえる以外は、実施例1と
同じ配合である。そして、洗浄効果も実施例1と同様に
優れた結果が得られた。
Example 2 Component (B) of Example 1 was obtained by crosslinking an unsaturated polyester obtained from rapeseed fatty acid, maleic anhydride, ethylene glycol, diethylene glycol and rosin with a styrene monomer in the presence of azobisisobutyronitrile. The composition is the same as in Example 1 except that the sulfur-free factice is changed. As for the cleaning effect, excellent results were obtained as in Example 1.

実施例3 実施例1での(A)成分をMI値3.0のポリスチレンにか
える以外は、実施例1と同じ配合である。そして、洗浄
効果も実施例1と同様に優れた結果が得られた。
Example 3 The same composition as in Example 1 except that the component (A) in Example 1 was changed to polystyrene having an MI value of 3.0. As for the cleaning effect, excellent results were obtained as in Example 1.

比較例1 実施例1での(B)成分の使用量を0.5部とする以外
は、実施例1と同じ配合で洗浄剤を得る。
Comparative Example 1 A detergent is obtained in the same composition as in Example 1 except that the amount of the component (B) used in Example 1 is 0.5 part.

この後、該洗浄剤2kgを使用し、実施例1と同じ条件で
洗浄を試みた後に、ナチュラルレジン5kgにより洗浄剤
の排除を行った。
After that, 2 kg of the detergent was used, washing was attempted under the same conditions as in Example 1, and then the detergent was removed by 5 kg of natural resin.

しかし、フタロシアニンブルーが残り満足すべき結果が
得られなかった。
However, phthalocyanine blue remained and the satisfactory result was not obtained.

比較例2 実施例1での(D)成分の使用量を0.2部とする以外
は、実施例1と同じ配合の洗浄剤を得る。
Comparative Example 2 A detergent having the same composition as in Example 1 is obtained except that the amount of the component (D) used in Example 1 is 0.2 part.

該洗浄剤2kgを使用し、実施例1と同じ条件で洗浄を試
みた後に、ナチュラルレジン5kgにより洗浄剤の吐出を
行ったが、フタロシアニンブルーの除去は困難であっ
た。
After using 2 kg of the cleaning agent and attempting cleaning under the same conditions as in Example 1, 5 kg of natural resin was used to discharge the cleaning agent, but it was difficult to remove phthalocyanine blue.

比較例3 実施例1と同様に、フタロシアニンブルー3%配合のAB
S樹脂組成物を使用し成形を行った2オンス射出成形機
を、ナチュラルレジンのみ2kgを使用して、30分間洗浄
したが、青いスジが残り、満足する結果は得られなかっ
た。
Comparative Example 3 Similar to Example 1, AB containing 3% of phthalocyanine blue was used.
A 2 ounce injection molding machine molded using the S resin composition was washed with 2 kg of natural resin for 30 minutes, but blue streaks remained, and a satisfactory result was not obtained.

〔発明の効果〕〔The invention's effect〕

本発明の成形機用洗浄剤は、(B)成分のファクチスを
配合してあることに大きな特徴を有するものである。
The cleaning agent for a molding machine of the present invention is characterized in that it contains the factice as the component (B).

成形機内で加熱された本発明の洗浄剤は、まず、(D)
非イオン系界面活性剤が溶け出し、これがシリンダー壁
面やスクリュー表面に付着している樹脂、着色剤等に浸
透し、膨潤させ、剥離し易くする。これを適度のゴム弾
性を有する(B)ファクチスが、かき落し、吸着するの
である。
The cleaning agent of the present invention heated in the molding machine is (D)
The nonionic surfactant dissolves out, and this penetrates into the resin, colorant, etc. adhering to the cylinder wall surface and screw surface, swells, and facilitates peeling. The (B) factice having an appropriate rubber elasticity scrapes and adsorbs this.

又、加熱により(A)熱可塑性樹脂が溶融した時や、
(C)滑剤や(D)非イオン系界面活性剤を多量に配合
した場合にも、(B)ファクチスの存在により本発明の
成形機用洗浄剤に適度なゴム弾性を与え、これによりシ
リンダーやスクリューの表面に付着せず、しかも、成形
機内の残存樹脂組成物を効率よく排除できるのである。
Also, when the thermoplastic resin (A) is melted by heating,
Even when a large amount of (C) a lubricant or (D) a nonionic surfactant is blended, the presence of (B) factice imparts an appropriate rubber elasticity to the detergent for a molding machine of the present invention. The resin composition that does not adhere to the surface of the screw and that remains in the molding machine can be efficiently removed.

このように本発明の成形機用洗浄剤を使用することによ
り、色替え、使用樹脂の交換が円滑に行えるために、洗
浄費用と時間が大巾に節約できる。
As described above, by using the cleaning agent for a molding machine of the present invention, it is possible to smoothly change the color and the resin used, so that the cleaning cost and time can be greatly saved.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.5 識別記号 庁内整理番号 FI 技術表示箇所 C11D 3:37 3:32 3:20 3:382) ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 5 Identification code Office reference number FI technical display area C11D 3:37 3:32 3:20 3: 382)

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】(A)熱可塑性樹脂、(B)フアクチス、
(C)滑剤、(D)非イオン系界面活性剤、以上
(A)、(B)、(C)、及び(D)の4成分からな
り、(A)成分100重量部に対して、(B)成分を1〜3
0重量部、(C)成分を0.05〜8重量部、(D)成分を
0.5〜15重量部を配合することを特徴とする成形機用洗
浄剤。
1. A thermoplastic resin, A) factice,
(C) a lubricant, (D) a nonionic surfactant, and four components (A), (B), (C), and (D) above. B) Ingredients 1-3
0 parts by weight, component (C) 0.05 to 8 parts by weight, component (D)
A cleaning agent for a molding machine, characterized by containing 0.5 to 15 parts by weight.
JP1210775A 1989-08-17 1989-08-17 Cleaning agent for molding machine Expired - Lifetime JPH0678557B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1210775A JPH0678557B2 (en) 1989-08-17 1989-08-17 Cleaning agent for molding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1210775A JPH0678557B2 (en) 1989-08-17 1989-08-17 Cleaning agent for molding machine

Publications (2)

Publication Number Publication Date
JPH0374499A JPH0374499A (en) 1991-03-29
JPH0678557B2 true JPH0678557B2 (en) 1994-10-05

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JP1210775A Expired - Lifetime JPH0678557B2 (en) 1989-08-17 1989-08-17 Cleaning agent for molding machine

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Publication number Priority date Publication date Assignee Title
DE69213559T2 (en) * 1991-05-30 1997-02-27 Mitsui Toatsu Chemicals Tetravinylpyrazine compound, process for producing the same and electroluminescent element and nonlinear optical substance produced therewith
EP0548422B1 (en) * 1991-12-23 1997-07-16 MITSUI TOATSU CHEMICALS, Inc. Cleaning molding machines
US6095161A (en) * 1997-01-17 2000-08-01 Micron Technology, Inc. Processing and post-processing compositions and methods of using same
JP4658295B2 (en) * 2000-08-23 2011-03-23 三菱レイヨン株式会社 Cleaning agent for resin molding machine
US6897190B2 (en) 2002-02-28 2005-05-24 The Procter & Gamble Company Detergent compositions including dispersible polyolefin wax and method for using same
JP5838679B2 (en) * 2011-09-13 2016-01-06 東レ・ファインケミカル株式会社 Cleaning liquid
JP6957244B2 (en) 2017-07-06 2021-11-02 世紀株式会社 Detergent composition and molding raw material
CN112236281B (en) * 2018-05-16 2023-02-17 俾提提公共有限公司 Purging compound for cleaning plastic molding machines and mixers

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0624724B2 (en) * 1986-02-20 1994-04-06 チッソ株式会社 Thermoplastic resin composition for cleaning melt-kneading device
JPH0788520B2 (en) * 1986-09-08 1995-09-27 チッソ株式会社 Thermoplastic resin composition

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
「化学大辞典7」共立出版(株)発行、昭37−8−5第624−625頁「ファクチス」の項

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