JPH0686622B2 - Oxidation-free heat treatment method for metals - Google Patents
Oxidation-free heat treatment method for metalsInfo
- Publication number
- JPH0686622B2 JPH0686622B2 JP63260404A JP26040488A JPH0686622B2 JP H0686622 B2 JPH0686622 B2 JP H0686622B2 JP 63260404 A JP63260404 A JP 63260404A JP 26040488 A JP26040488 A JP 26040488A JP H0686622 B2 JPH0686622 B2 JP H0686622B2
- Authority
- JP
- Japan
- Prior art keywords
- furnace
- heat treatment
- tempering
- processed material
- metals
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
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- Other Surface Treatments For Metallic Materials (AREA)
- Heat Treatment Of Articles (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 この発明は、加熱炉内を無酸素雰囲気にすること無しに
鋼などの加工材の酸化・脱炭を防止してこれを熱処理す
ることができる金属の無酸化熱処理方法に関する。DETAILED DESCRIPTION OF THE INVENTION [Industrial field of application] The present invention is capable of preventing oxidation and decarburization of a processed material such as steel and heat-treating it without making an oxygen-free atmosphere in a heating furnace. The present invention relates to a non-oxidizing heat treatment method for metals.
従来、鋼材などの加工材の表面に酸化・脱炭を防止した
状態で焼入れ,焼戻しなどの熱処理を施こすものとして
は、たとえば、加熱炉内を真空にしたり、不活性ガスを
注入したりして無酸素雰囲気として熱処理するものや、
第4図示の如く、鋳鉄もしくは鋼などからなる容器A内
の塩化物,青化物などの塩類を含んだ塩浴剤B内に加工
材Cを浸漬させ、バーナーDなどで熱処理し、これを第
5図示のように内部にCO2,アルゴン,ブタンなどの保
護雰囲気ガスを注入して無酸化状態としたインナーカバ
ーE内に挿入し、焼戻し炉F内で加熱コイルGにて加熱
して焼戻し処理をするものなどが知られているが、
(「金属便覧」日本金属学会編昭和35年発行、第74頁〜
第94頁参照)いずれも炉内を無酸化状態に維持するため
に高価な設備を必要とするものであり、しかも真空炉の
場合を除けば熱処理終了後に、加工材の表面を研磨処理
しなければ、所要の光輝性を備えた製品が得られないと
いう欠陥があった。Conventionally, heat treatment such as quenching and tempering is performed on the surface of a processed material such as steel material while preventing oxidation and decarburization, for example, by evacuating the heating furnace or injecting an inert gas. Heat-treated in an oxygen-free atmosphere,
As shown in FIG. 4, the processed material C is immersed in a salt bath agent B containing salts such as chlorides and bromides in a container A made of cast iron or steel and heat treated with a burner D or the like. 5 As shown in the figure, insert a protective atmosphere gas such as CO 2 , argon, butane, etc. into the inner cover E that has been made non-oxidized and heat it in the tempering furnace F with the heating coil G to temper it. It is known that
("Handbook of Metals" edited by The Japan Institute of Metals, published in 1960, page 74-
(See page 94) Both require expensive equipment to maintain the inside of the furnace in a non-oxidized state, and unless the vacuum furnace is used, the surface of the processed material must be polished after the heat treatment. In this case, there is a defect that a product having the required glitter cannot be obtained.
〔課題を解決するための手段,作用〕 上記の欠陥を解決するためにこの発明では、予じめ銅も
しくは銅合金粉末を溶剤にてペースト状に溶解させた塗
剤を加工材の表面に塗布し、加熱炉内で熱処理後、加工
材の表面から塗剤を除去して所要硬度で表面が光輝性を
帯びた製品が得られるようにしたものであり、焼戻し処
理後に加工材の表面を研磨する必要がなく、寸法精度の
高いものを得ることができるものである。[Means and Actions for Solving the Problems] In order to solve the above-mentioned defects, in the present invention, a coating material prepared by dissolving a preformed copper or copper alloy powder in a paste form with a solvent is applied to the surface of a processed material. After heat treatment in a heating furnace, the coating material is removed from the surface of the processed material to obtain a product with a desired hardness and a bright surface, and the surface of the processed material is polished after tempering. It is possible to obtain a product with high dimensional accuracy without the need for
以下、本発明の方法を実施する一実施例を、第1〜3図
に基づいて説明する。An embodiment for carrying out the method of the present invention will be described below with reference to FIGS.
第1,第2図示のものは、サーキュラーピッド式にバーナ
ーを加熱源とするバッチ型の直接式加熱炉1を示すもの
で、円筒型の加熱炉本体2の底部に加熱用バーナー3を
配設し、その熱風4を加熱炉本体2の内周壁21沿いに案
内する誘導壁5を、炉床22上に内周壁21と所要の間隙を
隔てて略弧状に配設し、該加熱炉本体2の頂部開口23を
開閉する炉蓋6の下面に垂設した懸架枠7には、加工材
8を所要数量だけ載置しうる保持枠9を、適宜段数で固
設した担持手段10の掛止め杆11を係脱自在とするととも
に、該炉蓋6の開閉手段12を別途加熱炉本体2に配備し
ており、該開閉手段12の、前記加熱炉本体2の外周に突
設した支持杆13に竪状に固設した支柱14の頂部に中央部
を枢着15した挺子杆16の先端を前記炉蓋6の上面に突設
した突枠17に枢着18する一方、後端には所要の重錘19を
垂設した支杆20を枢着21してなるものである。The first and the second shown in the figures show a batch type direct heating furnace 1 in which a burner is used as a heating source in a circular-pid type, and a heating burner 3 is provided at the bottom of a cylindrical heating furnace body 2. and, a guide wall 5 for guiding the hot air 4 to the inner circumferential wall 2 along the first furnace body 2, and disposed substantially arc at a predetermined gap inner wall 2 1 and on the hearth 2 2, heating the suspension frame 7 which is suspended from the lower surface of the furnace lid 6 for opening and closing the top opening 2 3 of the furnace body 2, the holding frame 9 which can put the workpiece 8 by a required quantity, fixedly provided to the carrying means at appropriate stages the hooking rod 11 of the 10 with the disengageably has deployed an opening and closing means 12 of the furnace lid 6 separately to the furnace body 2, of the closing means 12, the outer periphery of the furnace body 2 projecting The support rod 13 is vertically fixed to the support rod 13 and the central portion is pivotally attached 15 to the top of the support rod 13. The tip of the lever rod 16 is pivotally attached 18 to the projecting frame 17 protruding from the upper surface of the furnace lid 6. On the other hand, at the rear end, a supporting rod 20 on which a required weight 19 is suspended is pivotally attached 21.
また、第3図は焼戻し炉30であって、支台31上に加工材
8の担持手段10を載置しうるものであり、加熱コイル32
で加熱された空気は、排気筒33から排出できるようにし
たものである。Further, FIG. 3 shows a tempering furnace 30 in which the carrying means 10 for the processed material 8 can be placed on the abutment 31 and the heating coil 32.
The air heated in (3) can be discharged from the exhaust stack 33.
したがって、鋼材からなる加工材8に焼入れ,焼戻,焼
鈍などの熱処理を行なう場合には、予じめ銅、もしくは
銅合金からなる粉末を、ボイル油などの溶剤にたとえ
ば、 銅合金粉末:溶剤=3:1 の容積比で混合してペースト状の塗剤を用意し、この塗
剤をブラシなど適宜の塗布具にて加工材8の表面に塗布
し、次でこれを前記担持手段10の保持枠9上に載置さ
せ、該担持手段10の掛け止め杆11を炉蓋6の懸架枠7に
懸架した状態で開閉手段12を操作して加熱炉本体2内に
挿入し、炉蓋6を閉鎖する。Therefore, when heat treatment such as quenching, tempering, and annealing is performed on the processed material 8 made of steel, the powder made of preformed copper or copper alloy is used in a solvent such as boil oil, for example, copper alloy powder: solvent. = 3: 1 were mixed in a volume ratio to prepare a paste-like coating material, the coating agent was applied using a brush, such as the appropriate applicator to the surface of the workpiece 8, this in following the carrying means 10 It is placed on the holding frame 9, and the opening / closing means 12 is operated in a state where the latching rod 11 of the carrying means 10 is suspended on the suspension frame 7 of the furnace lid 6, and is inserted into the heating furnace main body 2. To close.
この場合、加熱炉1内は格別真空にしたり、他の不活性
ガスを注入するなどして無酸素状態にする必要はない点
が本実施例の特徴の一つである。In this case, one of the features of the present embodiment is that it is not necessary to make the inside of the heating furnace 1 to be in an oxygen-free state by creating a special vacuum or injecting another inert gas.
この状態で加熱用バーナー3を点火し、その熱風を炉床
22から誘導壁5により内周壁21沿いに誘導させつつ上昇
させ、炉内を加熱し、加工材8のサイズと材質に応じ
て、たとえば、JIS規格、SK,SKS,S45C,SCM材などの場
合、850℃で15分間,またはSKD材では1000℃〜1050℃で
同時間加熱して焼入れ処理する。In this state, the heating burner 3 is ignited and its hot air is blown into the hearth.
Increased while inducing the inner peripheral wall 2 along 1 by the guide wall 5 from 2 2 to heat the furnace, depending on the size and material of the workpiece 8, for example, JIS standard, SK, SKS, S45C, SCM material such as In this case, quenching is performed by heating at 850 ° C for 15 minutes, or for SKD material at 1000 ° C to 1050 ° C for the same time.
この場合、その表面は、銅もしくは銅合金からなる塗剤
で覆われているので、加工材8の表面は酸化されるおそ
れがなく、しかも脱炭も安全に防止できるものである。In this case, since the surface thereof is covered with the coating agent made of copper or copper alloy, the surface of the processed material 8 is not likely to be oxidized, and decarburization can be safely prevented.
次に、重錘19を下降させて挺子杆16により炉蓋6を上昇
させて開放させ、その背面に懸架した担持手段10と共に
加工材8を加熱炉本体2から取り出し、油槽(図示しな
い)内に浸漬させ、40℃で20分間程度油冷処理し、次で
第3図の焼戻し炉30内に担持手段10とともに加工材8を
挿入し、支台31上に載置した状態で加熱コイル32により
焼戻し処理を行なう。Next, the weight 19 is lowered and the furnace lid 6 is raised by the lever rod 16 to open it, and the processed material 8 is taken out from the heating furnace main body 2 together with the carrying means 10 suspended on the back surface thereof, and an oil tank (not shown). immersed within, and oil cooling process about 20 minutes at 40 ° C., the heating coil in a state of inserting the workpiece 8 with holding means 10 in the tempering furnace 30 of FIG. 3 in the following, it was placed on the abutment 31 32 tempering process.
この場合も、加工材8は、その表面が酸化および脱炭を
防止する塗剤によって覆われているため、加熱炉30内を
格別無酸化状態にする必要はなく、また、第5図示のよ
うにインナーカバーEにより無酸化雰囲気にて加工材C
を包囲して加熱処理する必要は全くないものである。In this case as well, since the surface of the processed material 8 is covered with the coating material that prevents oxidation and decarburization, it is not necessary to make the inside of the heating furnace 30 in a particularly non-oxidized state, and as shown in FIG. Inner cover E with processed material C in non-oxidizing atmosphere
There is no need to surround and heat-treat.
この実施例にあっては、JIS規格、SCM材の場合、630℃
にて約60分間焼戻しして良好な結果が得られたが、この
焼戻し処理については、必要とする加工材8の処理状態
に応じて、その加熱時間や、温度を調整すればよいこと
は勿論である。In this example, JIS standard, SCM material, 630 ℃
Although good results were obtained after tempering for about 60 minutes, it is needless to say that the tempering time may be adjusted by adjusting the heating time and the temperature according to the required processing state of the processed material 8. Is.
次に、前記焼戻し処理終了後には、加工材8を炉30から
取り出し、振動バレル(図示しない)などで30〜60分間
程度振動処理して、その表面に付着した塗剤を除去しう
るようにしたものである。この場合、加工材8と銅など
の塗剤とは格別強固に接着していないので、たとえばワ
イヤーブラシなどを用いても十分その除去作業は効率的
に行なうことができるものである。Next, after the tempering treatment is finished, the processed material 8 is taken out from the furnace 30 and is subjected to a vibration treatment for about 30 to 60 minutes by a vibrating barrel (not shown) or the like so that the coating material adhering to the surface can be removed. It was done. In this case, since the work material 8 and the coating material such as copper are not particularly strongly adhered to each other, the work of removing the work material 8 can be efficiently performed even if a wire brush or the like is used.
上記のこの実施例の処理方法を従来のものと対比させる
と、 本実施例= 塗剤塗布→焼入れ→油冷→焼戻し→塗剤除去 従来例= 焼入れ→油冷→焼戻し→表面研磨 の通りであり、この実施例の特徴がより明瞭に理解され
る。Comparing the treatment method of this example with a conventional method, the following is obtained in this example: coating application → quenching → oil cooling → tempering → removal of the conventional example = quenching → oil cooling → tempering → surface polishing. Yes, the features of this embodiment are more clearly understood.
上記の如く、この発明によれば、加熱炉1内を格別無酸
化状態にすることなく、加工材8の表面に予じめ、表面
に銅などを主成分とする塗剤を塗布してからこれを加熱
処理した後、その表面から塗剤を除去するだけで、酸化
および脱炭を良好に防止して光輝性を失わない状態でそ
の熱処理ができるものであって、軽便に熱処理できるば
かりでなく、その所要設備費の低減化が図れるものであ
り、さらには、塗剤は、銅もしくは銅合金を主成分とす
るから、銅などの加工材8の表面に溶着されて、その除
去が困難となり、ショットブラストなどを用いて強力に
これを除去するような必要性は全くなく、前記の如く熱
処理後は、ワイヤーブラシ掛けなどの軽作業で加工材8
の表面から塗剤を除去するだけで、格別その表面を研磨
処理する必要がないので、寸法精度が高く、光輝性を保
有する製品が得られる画期的なものである。As described above, according to the present invention, without preserving the inside of the heating furnace 1 in a particularly non-oxidized state, the surface of the processed material 8 is preliminarily applied, and after the surface is coated with the coating material containing copper or the like as a main component. After heat-treating this, it is possible to heat-treat it simply by removing the coating agent from the surface, without oxidization and decarburization, and without losing the luster. In addition, the required equipment cost can be reduced, and further, since the coating material contains copper or a copper alloy as a main component, it is welded to the surface of the processed material 8 such as copper and its removal is difficult. Therefore, there is no need to remove this strongly by using shot blasting, and after the heat treatment as described above, the work material 8 is lightly worked by wire brushing or the like.
This is an epoch-making product that has a high dimensional accuracy and a glittering property, since it is not necessary to polish the surface, especially by removing the coating material from the surface.
なお、実施例では、バーナーを加熱源とするバッチ型の
直接式加熱炉でこの発明を説明したが、加熱源は、電気
その他バーナーに限らず利用でき、また連続熱処理方法
においても、この発明が採用できることはいうまでもな
い。In the examples, the present invention has been described with a batch type direct heating furnace using a burner as a heating source, but the heating source is not limited to electric and other burners, and the present invention is also applicable to a continuous heat treatment method. It goes without saying that it can be adopted.
第1図は、この発明の方法を実施するための加熱炉の縦
断正面図、第2図は、第1図II-II線断面図、第3図
は、焼戻し炉の縦断正面図、第4図は、従来の塩浴炉,
第5図は同じく従来の焼戻し炉のそれぞれ縦断正面図を
示すものである。1 ……直接式加熱炉、10……担持手段 2……加熱炉本体、12……開閉手段 6……炉蓋、19……重錘 8……加工材、30……焼戻し炉 A……容器 C……加工材 E……インナーカバー F……焼戻し炉 G……加熱コイルFIG. 1 is a vertical sectional front view of a heating furnace for carrying out the method of the present invention, FIG. 2 is a sectional view taken along the line II-II of FIG. 1, and FIG. 3 is a vertical sectional front view of a tempering furnace. The figure shows a conventional salt bath furnace,
FIG. 5 is a vertical sectional view of the conventional tempering furnace. 1 ...... Direct heating furnace, 10 ...... Supporting means 2 ...... Heating furnace main body, 12 ...... Opening / closing means 6 ...... Furnace lid, 19 ...... Weight 8 ...... Work material, 30 ...... Tempering furnace A ...... Container C …… Processed material E …… Inner cover F …… Tempering furnace G …… Heating coil
Claims (1)
ースト状の塗剤を調整し、熱処理される鋼材などの加工
材の表面にこの塗剤を塗布した後加熱炉内で焼入れ,焼
戻しなどの熱処理を行ない、その後加工材の表面から塗
剤を除去するようにした金属の無酸化熱処理方法。1. A paste or coating material is prepared by mixing copper or copper alloy powder with a solvent, and the coating material is applied to the surface of a processed material such as a steel material to be heat treated and then quenched and tempered in a heating furnace. A non-oxidizing heat treatment method for metals, in which the coating material is removed from the surface of the processed material after the heat treatment such as.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63260404A JPH0686622B2 (en) | 1988-10-18 | 1988-10-18 | Oxidation-free heat treatment method for metals |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63260404A JPH0686622B2 (en) | 1988-10-18 | 1988-10-18 | Oxidation-free heat treatment method for metals |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH02107717A JPH02107717A (en) | 1990-04-19 |
| JPH0686622B2 true JPH0686622B2 (en) | 1994-11-02 |
Family
ID=17347444
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP63260404A Expired - Fee Related JPH0686622B2 (en) | 1988-10-18 | 1988-10-18 | Oxidation-free heat treatment method for metals |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0686622B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101364669B1 (en) * | 2012-09-13 | 2014-02-21 | 정광현 | Vacuum heat treatment method of martensite stainless steel |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102747208A (en) * | 2012-07-12 | 2012-10-24 | 内蒙古第一机械集团有限公司 | Oxidation resisting method for double-forging-formed forge piece |
| CN108106984B (en) * | 2017-12-08 | 2020-10-30 | 成都师范学院 | Method for resisting high-temperature oxidation of metal sample |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5343124A (en) * | 1976-10-01 | 1978-04-19 | Hitachi Ltd | Injection carbureter |
| JPS6038637B2 (en) * | 1978-09-08 | 1985-09-02 | 住友セメント株式会社 | Exhaust heat recovery method and exhaust heat recovery device for a grate air quenching cooler in the manufacturing process of high-temperature fired products |
-
1988
- 1988-10-18 JP JP63260404A patent/JPH0686622B2/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101364669B1 (en) * | 2012-09-13 | 2014-02-21 | 정광현 | Vacuum heat treatment method of martensite stainless steel |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH02107717A (en) | 1990-04-19 |
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