JPH0696196B2 - Welding method for nickel-base alloy materials - Google Patents
Welding method for nickel-base alloy materialsInfo
- Publication number
- JPH0696196B2 JPH0696196B2 JP20559285A JP20559285A JPH0696196B2 JP H0696196 B2 JPH0696196 B2 JP H0696196B2 JP 20559285 A JP20559285 A JP 20559285A JP 20559285 A JP20559285 A JP 20559285A JP H0696196 B2 JPH0696196 B2 JP H0696196B2
- Authority
- JP
- Japan
- Prior art keywords
- nickel
- groove
- welding
- bead
- heat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000003466 welding Methods 0.000 title claims description 28
- 239000000956 alloy Substances 0.000 title claims description 17
- 238000000034 method Methods 0.000 title claims description 14
- 239000011324 bead Substances 0.000 claims description 38
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 32
- 239000000463 material Substances 0.000 claims description 18
- 229910052759 nickel Inorganic materials 0.000 claims description 16
- 229910045601 alloy Inorganic materials 0.000 claims description 3
- 230000007797 corrosion Effects 0.000 description 14
- 238000005260 corrosion Methods 0.000 description 14
- 238000005336 cracking Methods 0.000 description 6
- 206010070834 Sensitisation Diseases 0.000 description 4
- 229910001026 inconel Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 230000008313 sensitization Effects 0.000 description 4
- 239000010953 base metal Substances 0.000 description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000006104 solid solution Substances 0.000 description 2
- 229910000963 austenitic stainless steel Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 229910001055 inconels 600 Inorganic materials 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000009751 slip forming Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Arc Welding In General (AREA)
Description
【発明の詳細な説明】 「産業上の利用分野」 本発明は、ニッケル基合金材等の溶接方法に係り、特
に、母材の開先近傍に残留し易い鋭敏化域による応力腐
食割れ等の発生及び成長を抑制する場合に好適な溶接方
法に関するものである。TECHNICAL FIELD The present invention relates to a welding method for nickel-based alloy materials and the like, and particularly to stress corrosion cracking due to a sensitized region that tends to remain near the groove of the base metal. The present invention relates to a welding method suitable for suppressing generation and growth.
「従来の技術とその問題点」 一般に、原子力発電プラント、化学プラント等の構造
材、装置、部品等には、耐熱性及び耐食性に優れたニッ
ケル基合金材が多く使用されている。“Conventional Technology and Its Problems” Generally, nickel-based alloy materials having excellent heat resistance and corrosion resistance are often used for structural materials, devices, parts and the like of nuclear power plants, chemical plants and the like.
ところで、該ニッケル基合金材は、溶接継手を形成した
場合に、その溶接部近傍で応力腐食や粒界腐食を生じ易
いという問題点を有している。By the way, the nickel-based alloy material has a problem that, when a welded joint is formed, stress corrosion and intergranular corrosion easily occur near the welded portion.
ニッケル基合金材、例えば、インコネル材、ステンレス
鋼等における一般的な溶接方法の従来例を説明すると、
第3図に示すように、一般の溶接方法に準じて母材1・
2の開先3に、多層状の溶接ビード4を順次重積して、
ビードを……x,y,zで終了させるものである。Nickel-based alloy material, for example, Inconel material, when explaining a conventional example of a general welding method in stainless steel,
As shown in FIG. 3, the base material 1
Multi-layered welding beads 4 are sequentially stacked on the groove 3 of 2,
It ends the bead with ... x, y, z.
しかしながら、ニッケル基合金材では、前述したよう
に、溶接熱を繰り返し受けることによって、母材1・2
の組織の一部が変質した熱影響部Yが発生する。該熱影
響部Yは、発明者等の研究によれば、ニッケル基合金
材、例えば、インコネル600、オーステナイト系ステン
レス鋼等を溶接した場合、第4図に(i)(ii)(ii
i)……で示すように、クローム炭化物の固溶化領域
が、加熱量に応じて半固溶化領域を経て、クローム炭化
物が析出した析出領域に移行して行く現象で、溶接ビー
ド4を第3図矢印で示すように順次形成して、zで終了
させたとすれば、ビードzの近傍に位置している熱影響
部Yの一部に半溶化領域が残され、該半固溶化領域が、
前記応力腐食や粒界腐食を生じ易い鋭敏化域Xとなるも
のと考えられる。However, as described above, the nickel-based alloy material is repeatedly subjected to welding heat, so that
A heat-affected zone Y is generated in which a part of the tissue is deteriorated. According to the research conducted by the inventors, the heat-affected zone Y is shown in FIGS. 4 (i) (ii) (ii) when nickel-based alloy materials such as Inconel 600 and austenitic stainless steel are welded.
As shown in i) ..., the solid solution region of the chrome carbide moves through the semi-solid solution region according to the heating amount to the precipitation region where the chrome carbide is deposited. If they are sequentially formed as shown by the arrow in the drawing and are terminated by z, a semi-solubilized region is left in a part of the heat-affected zone Y located near the bead z, and the semi-solidified region is
It is considered that the sensitization region X is likely to cause the stress corrosion and the intergranular corrosion.
また、鋭敏化域Xは、溶接入熱の程度によって左右され
るが、その発生源である熱影響部Yは、第3図に示すよ
うに、母材1・2の厚さ方向に存在するので、溶接条件
によっては、厚さ方向に連続して鋭敏化域Xが形成され
る可能性を有することになる。したがって、母材1・2
の表面に腐食流体が接触しているとともに、表面に引っ
張り応力が生じているような悪条件であると、母材1・
2の厚さ方向の鋭敏化域Xを連結するように、応力腐食
割れ等が徐々に進行するという問題点が発生する。Further, the sensitization region X depends on the degree of welding heat input, but the heat-affected zone Y, which is the generation source thereof, exists in the thickness direction of the base materials 1 and 2 as shown in FIG. Therefore, depending on the welding conditions, there is a possibility that the sensitized region X is continuously formed in the thickness direction. Therefore, the base materials 1 and 2
If the corrosive fluid is in contact with the surface of the base material and the surface is under tensile stress,
There is a problem that stress corrosion cracking gradually progresses so as to connect the sensitized regions X in the thickness direction 2.
「問題点を解決するための手段」 本発明は、このような問題点を有効に解決すべくなされ
たもので、ニッケル基合金からなる母材の開先に、多層
状の溶接ビードを順次重積するとともに、最終層を構成
する溶接ビードを前記開先の幅よりも広く形成するよう
になし、また、最終層を構成する溶接ビードを前記開先
の幅よりも両側に離間した位置から中央部に向けて順次
重積して形成することにより、ニッケル基母材表面近傍
の熱影響部の方向を、引っ張り応力によって応力腐食割
れ等の成長する方向から外すようにしているものであ
る。"Means for Solving Problems" The present invention has been made to effectively solve such problems, and a multilayer weld bead is sequentially stacked on a groove of a base material made of a nickel-based alloy. The welding bead forming the final layer is formed so as to be wider than the width of the groove, and the welding bead forming the final layer is formed in the center from a position separated on both sides from the width of the groove. The heat-affected zone in the vicinity of the surface of the nickel-based base material is deviated from the growth direction of stress corrosion cracking or the like due to tensile stress by sequentially stacking the heat-affected zones toward the portions.
「実施例」 以下、本発明のニッケル基合金材等の溶接方法の一実施
例を第1図に基いて説明すると、母材1・2の開先3
に、多層状の溶接ビード4を順次重積する溶接を行なう
点は、第3図の例と同様であるが、溶接ビード4の最終
層が、開先3の幅よりも広くなるように形成している点
と、第1図の矢印(イ)(ロ)で示すように、開先3の
両側部から左右に離間した位置から開先3の中央部に向
けて溶接ビード4を形成する点とに大きな相異があり、
また、表面側にビード用窪部5をあらかじめ形成してお
いて、溶接ビード4の最終層を母材1・2の表面から大
きく突出しないようにしているものである。[Example] Hereinafter, an example of a method for welding a nickel-based alloy material or the like according to the present invention will be described with reference to FIG.
3 is similar to the example shown in FIG. 3 in that the welding of the multi-layered weld beads 4 is sequentially performed, but the final layer of the weld beads 4 is formed to be wider than the width of the groove 3. 1 and the arrows (a) and (b) in FIG. 1, a welding bead 4 is formed from a position separated from the both sides of the groove 3 to the left and right toward the center of the groove 3. There is a big difference with the point,
Further, a bead recess 5 is formed in advance on the front surface side so that the final layer of the weld bead 4 does not largely project from the surface of the base materials 1 and 2.
即ち、第1図において、溶接ビード4を順次重積して、
ビードを……x,y,zまで形成すると、溶接熱によって、
母材1・2の内部に、開先3の側部に沿った熱影響部Y
が生じるとともに、特に、ビードzの近傍の熱影響部Y
には、固溶化領域が半固溶化領域、つまり鋭敏化域Xに
移行した状態で残されたままとなる可能性がある。そこ
で、第1図矢印(イ)(ロ)で示すように、ビード用窪
部5に、a,b,c,……ならびにi,j,k,……pとビードを重
積して形成すると、鋭敏化域Xが加熱履歴を受けて、前
述した第4図の(i)(ii)(iii)……のように移行
し、第1図の熱影響部Yの全域を鋭敏化域Xから離脱さ
せることができるのである。また、この場合における溶
接条件は、本発明者等が先に提案した「インコネル溶接
継手の加工方法」特願昭58−20307号(特開昭59−14778
1号公報)に準じるものとする。That is, in FIG. 1, the welding beads 4 are sequentially stacked,
When the beads are formed up to x, y, z, due to the welding heat,
Inside the base materials 1 and 2, the heat-affected zone Y along the side of the groove 3
Occurs, and particularly the heat-affected zone Y near the bead z.
, There is a possibility that the solution-solubilized region may be left in a state of being moved to the semi-solution-solubilized region, that is, the sensitization region X. Therefore, as shown by arrows (a) and (b) in FIG. 1, a, b, c, ... And i, j, k ,. Then, the sensitized area X receives a heating history and shifts as shown in (i), (ii), and (iii) of FIG. 4 described above, and the entire area of the heat-affected zone Y of FIG. 1 is sensitized. It can be separated from X. Further, the welding conditions in this case are as follows: "Processing method for Inconel welded joint" proposed by the present inventors, Japanese Patent Application No. 58-20307 (Japanese Patent Laid-Open No. 59-14778).
(Gazette No. 1).
なお、第1図例では、矢印(イ)(ロ)で示すように、
開先3の両側部の左右に離間した位置から、中央に向け
てビードを重積して形成するようにしているため、ビー
ド用窪部5の下部にも、熱影響部Zが生じ、ビードa,i
の近傍には、溶接入熱が少なくなることに基づいて、鋭
敏化域Xが形成される可能性を有する。In the example of FIG. 1, as indicated by arrows (a) and (b),
Since the beads are formed by stacking the beads toward the center from the left and right positions on both sides of the groove 3, the heat-affected zone Z is generated also in the lower portion of the bead recess 5, and the bead is formed. a, i
There is a possibility that the sensitized zone X is formed in the vicinity of the above because the welding heat input decreases.
しかし、母材1・2に付与される引っ張り応力は、その
表面に沿った方向(例えば管であると、管軸方向及び円
周方向)であって、厚さの方向に対しては無視すること
ができるので、開先3から離間した位置に鋭敏化域Xが
存在しても、引っ張り応力の方向が表面に沿う方向であ
るために、引っ張り応力によって応力腐食割れ等が成長
する方向が、前述したように厚さ方向であるのに対し
て、熱影響部Zの方向から外れて、ほぼ直交しているか
ら、鋭敏化域Xを次々に連結して、欠陥部が成長するよ
うな現象の発生を防止することができるのである。However, the tensile stress applied to the base materials 1 and 2 is in the direction along the surface thereof (for example, in the case of a pipe, the pipe axial direction and the circumferential direction), and is ignored in the thickness direction. Therefore, even if the sensitized region X is present at a position separated from the groove 3, the direction of tensile stress is along the surface, and therefore the direction in which stress corrosion cracking or the like grows due to tensile stress is As described above, the thickness direction is deviated from the direction of the heat-affected zone Z and is substantially orthogonal to each other, so that the sensitized regions X are connected one after another and a defect portion grows. It is possible to prevent the occurrence of.
次いで、本発明のニッケル基合金材等の溶接方法を原子
炉圧力容器の底部に適用した他の実施例を第2図に基づ
いて説明する。第2図において、符号6は原子炉圧力容
器の下鏡部、符号7はスタブチューブ、符号8は下鏡部
6の内面を覆っているクラッド層、符号9は溶接金属で
ある。この例の場合においても、開先3の開口部の上方
に、ビード用窪部5を形成しておいて、多層状の溶接ビ
ードを順次重積するとともに、その最終層を構成する溶
接ビードを溶接金属9の中央部に向けて順次重積して形
成することにより、鋭敏化域の発生部分を溶接金属9か
ら除去するとともに、スタブチューブ7の管壁の厚さ方
向への応力腐食割れの成長を抑制するものである。この
例の場合は、スタブチューブ7の外側に流体、つまり、
原子炉冷却水が充満される。Next, another embodiment in which the welding method for the nickel-based alloy material or the like of the present invention is applied to the bottom of a reactor pressure vessel will be described with reference to FIG. In FIG. 2, reference numeral 6 is a lower mirror portion of the reactor pressure vessel, reference numeral 7 is a stub tube, reference numeral 8 is a clad layer covering the inner surface of the lower mirror portion 6, and reference numeral 9 is weld metal. Also in the case of this example, the bead recess 5 is formed above the opening of the groove 3 to sequentially stack the multi-layered weld beads and to form the weld bead forming the final layer thereof. By sequentially stacking the weld metal 9 toward the central portion, the sensitized area is removed from the weld metal 9 and stress corrosion cracking of the stub tube 7 in the thickness direction of the pipe wall is prevented. It suppresses growth. In the case of this example, a fluid, that is,
Reactor cooling water is filled.
なお、第1図及び第2図では、ビード用窪部5を形成し
てから、最終層の溶接ビードを重積するとしているが、
ビード用窪部5を省略して、母材の表面に直接溶接ビー
ドの最終層を重積するようにしても良い。In FIGS. 1 and 2, the bead depression 5 is formed, and then the final-layer weld bead is stacked.
The bead recess 5 may be omitted, and the final layer of the weld bead may be directly stacked on the surface of the base material.
「発明の効果」 以上説明したように、本発明のニッケル基合金材等の溶
接方法は、以下のような優れた効果を奏するものであ
る。"Effects of the Invention" As described above, the welding method for nickel-based alloy materials and the like of the present invention has the following excellent effects.
母材の開先に、多層状の溶接ビードを順次重積すると
ともに、最終層を構成する溶接ビードを前記開先の幅よ
りも広く形成するようにしているから、開先の両側の熱
影響部に鋭敏化域が生じても、これを除去することがで
き、応力腐食や粒界腐食に対する感受性を低くし、ニッ
ケル基合金材等の溶接継手部等の強度向上を図ることが
できる。Multi-layered weld beads are sequentially stacked on the groove of the base metal, and the weld bead forming the final layer is formed wider than the width of the groove. Even if a sensitized region is generated in the portion, it can be removed, sensitivity to stress corrosion and intergranular corrosion can be reduced, and strength of a welded joint portion such as a nickel-based alloy material can be improved.
最終層を構成する溶接ビードを開先の幅よりも両側に
離間した位置から中央部に向けて順次重積して形成する
ことにより、ニッケル基母材表面近傍の熱影響部の方向
を、引っ張り応力によって応力腐食割れ等の成長する方
向から外し、溶接継手部の安定性を高めることができ
る。By forming the weld beads that make up the final layer by sequentially stacking them from the positions separated from the groove width on both sides toward the center, the direction of the heat-affected zone near the surface of the nickel-based base metal is pulled. It is possible to increase the stability of the welded joint by removing it from the growth direction of stress corrosion cracking due to stress.
最終層の溶接ビードを幅広く重積するものであるか
ら、溶接終了と同時に溶接熱影響部の鋭敏化域の除去を
実施し得て、応力腐食含れ等の成長阻止を行なうととも
に、作業性を向上させることができる。Since the weld beads in the final layer are piled up widely, it is possible to remove the sensitized area of the heat affected zone at the same time as the welding is completed, and to prevent growth such as stress corrosion inclusion and to improve workability. Can be improved.
第1図は本発明のインコネル材等の溶接方法の一実施例
における溶接ビード形成工程の説明図、第2図は本発明
のインコネル材等の溶接方法を適用した他の実施例にお
ける溶接ビード形成工程の説明図、第3図は溶接方法の
従来例の溶接ビード形成工程の説明図、第4図は溶接熱
影響部の加熱温度−時間−鋭敏化域の関係図である。 1……母材、2……母材、3……開先、4……溶接ビー
ド、5……ビード用窪部、6……下鏡部、7……スタブ
チューブ、8……クラッド層、9……溶接金属、X……
鋭敏化域、Y……熱影響部、Z……熱影響部。FIG. 1 is an explanatory view of a welding bead forming step in an embodiment of a welding method for an Inconel material or the like of the present invention, and FIG. 2 is a welding bead formation in another embodiment to which the welding method for an Inconel material or the like of the present invention is applied. FIG. 3 is an explanatory diagram of a process, FIG. 3 is an explanatory diagram of a welding bead forming process of a conventional example of a welding method, and FIG. 1 ... Base material, 2 ... Base material, 3 ... Groove, 4 ... Weld bead, 5 ... Bead recess, 6 ... Lower mirror section, 7 ... Stub tube, 8 ... Clad layer , 9 …… Weld metal, X ……
Sensitization zone, Y ... Heat affected zone, Z ... Heat affected zone.
Claims (2)
層状の溶接ビードを順次重積するとともに、最終層を構
成する溶接ビードを前記開先の幅よりも広く形成するこ
とを特徴とするニッケル基合金材等の溶接方法。1. A multi-layered weld bead is sequentially stacked on a groove of a base material made of a nickel-based alloy, and a weld bead constituting a final layer is formed wider than the groove. Welding method for nickel-based alloy materials, etc.
層状の溶接ビードを順次重積するとともに、最終層を構
成する溶接ビードを前記開先の幅よりも両側に離間した
位置から中央部に向けて順次重積して形成することを特
徴とするニッケル基合金材等の溶接方法。2. A multi-layered weld bead is sequentially stacked on the groove of a base material made of a nickel-based alloy, and the weld beads constituting the final layer are separated from both sides of the groove width. A method for welding a nickel-base alloy material or the like, characterized in that the nickel-base alloy material and the like are formed by sequentially stacking toward the center.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP20559285A JPH0696196B2 (en) | 1985-09-18 | 1985-09-18 | Welding method for nickel-base alloy materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP20559285A JPH0696196B2 (en) | 1985-09-18 | 1985-09-18 | Welding method for nickel-base alloy materials |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6264478A JPS6264478A (en) | 1987-03-23 |
| JPH0696196B2 true JPH0696196B2 (en) | 1994-11-30 |
Family
ID=16509432
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP20559285A Expired - Lifetime JPH0696196B2 (en) | 1985-09-18 | 1985-09-18 | Welding method for nickel-base alloy materials |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0696196B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3096916A4 (en) * | 2014-01-24 | 2017-11-22 | Electric Power Research Institute, Inc. | Stepped design weld joint preparation |
| MX2019009664A (en) * | 2017-02-13 | 2020-01-30 | Webco Industries Inc | WELDING HARDENED BY COLD DEFORMATION AND METHODS FOR THEM. |
-
1985
- 1985-09-18 JP JP20559285A patent/JPH0696196B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6264478A (en) | 1987-03-23 |
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