JPH0698109B2 - Metal vacuum double structure and manufacturing method thereof - Google Patents
Metal vacuum double structure and manufacturing method thereofInfo
- Publication number
- JPH0698109B2 JPH0698109B2 JP63130737A JP13073788A JPH0698109B2 JP H0698109 B2 JPH0698109 B2 JP H0698109B2 JP 63130737 A JP63130737 A JP 63130737A JP 13073788 A JP13073788 A JP 13073788A JP H0698109 B2 JPH0698109 B2 JP H0698109B2
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- Japan
- Prior art keywords
- vacuum
- wall
- copper foil
- container
- gas
- Prior art date
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- Thermal Insulation (AREA)
Description
【発明の詳細な説明】 (産業上の利用分野) 本発明は魔法瓶,真空二重パイプ等の金属製真空二重構
造体及びその製造方法に関するものである。TECHNICAL FIELD The present invention relates to a metal vacuum double structure such as a thermos and a vacuum double pipe, and a method for manufacturing the same.
(従来の技術) 金属製真空二重構造体、例えば魔法びん等の真空二重容
器の保温性を向上するには、内容器と外容器の間の真空
度を高くすることと、内容器から外容器へのふく射伝熱
を遮断することが重要である。(Prior Art) In order to improve the heat retaining property of a metallic vacuum double structure, for example, a vacuum double container such as a thermos bottle, increase the degree of vacuum between the inner container and the outer container and remove it from the inner container. It is important to block radiant heat transfer to the container.
真空度を高めるには、真空排気処理能力を高めて高真空
に封止することはもちろんのこと、封止後の内容器外表
面又は外容器内表面からの吸蔵ガスの離脱を防止するこ
とが特に必要である。このため、従来、内容器外表面及
び外容器内表面を脱脂してさらに硝フッ酸等で酸洗いす
る方法、排気処理時に炉内で加熱して吸蔵ガスを空気と
ともに排出する方法、ゲッターを用いて金属表面から離
脱する吸蔵ガスを吸着させる方法があるが、通常これら
の方法をすべて使用することが行なわれている。In order to increase the degree of vacuum, it is not only possible to enhance the vacuum evacuation processing capability and seal it to a high vacuum, but also to prevent the release of stored gas from the outer surface of the inner container or the inner surface of the outer container after sealing. It is especially necessary. Therefore, conventionally, a method of degreasing the outer surface of the inner container and the inner surface of the outer container and further pickling with nitric hydrofluoric acid, a method of heating in a furnace during exhaust treatment to discharge the stored gas together with air, and a getter are used. There is a method of adsorbing the occluded gas which is released from the metal surface, but usually all of these methods are used.
また、ふく射伝熱を防止する方法として、従来、少なく
とも内容器外表面に電解メッキあるいは銀鏡反応により
メッキ層を形成する方法、又は特開昭61−31111号公報
に示すように内容器外表面を銅又はアルミニウムの薄板
で覆う方法がある。Further, as a method of preventing radiant heat transfer, conventionally, at least a method of forming a plating layer on the outer surface of the inner container by electrolytic plating or silver mirror reaction, or as shown in JP-A-61-31111, the outer surface of the inner container There is a method of covering with a thin plate of copper or aluminum.
一方、真空排気処理後の真空封じ込み方法としては、外
容器底面に形成した排気口に閉塞部材をろう接して閉塞
する方法(以下、ろう接法という。)と、外容器底面に
設けた排気用のチップ管を挟み切る方法(以下、チップ
管法という。)とがある。On the other hand, as a vacuum sealing method after the vacuum evacuation treatment, a method of brazing a closing member to an exhaust port formed on the bottom surface of the outer container (hereinafter referred to as a brazing method) and an exhaust gas provided on the bottom surface of the outer container. There is a method of sandwiching the tip tube for use (hereinafter referred to as the tip tube method).
前記ろう接法において、閉塞部材のろう接にフラックス
を使用すると、ガスが内外両容器の真空空間に流入して
真空度を低下させることから、フラックスを使用するこ
となくろう接する必要がある。In the above brazing method, when flux is used for brazing of the closing member, gas flows into the vacuum spaces of both the inner and outer containers to lower the degree of vacuum, so it is necessary to braze without using flux.
このため、例えばステンレス鋼製真空二重容器では、高
温でその表面をフラッシュするとともに、ニッケルろう
等の約900〜1070℃の融点を有するろう材を使用しなけ
ればならない。しかも、ステンレス鋼は高温に加熱する
際、あるいは高温から冷却する際に、ある温度域(1般
には、約450〜850℃)で固溶炭素が炭化物となって析出
し、鋭敏化して粒界腐食が生じやすくなり、耐食性が低
する性質を有するため、鋭敏化の危険温度域を避けて85
0℃以上の温度で真空排気処理及びろう接を行ない、か
つ高温から冷却する際に真空加熱炉内に不活性ガスを供
給して急冷しなければならない。For this reason, for example, in a vacuum double container made of stainless steel, it is necessary to flush the surface thereof at a high temperature and use a brazing material having a melting point of about 900 to 1070 ° C. such as nickel brazing. Moreover, when stainless steel is heated to a high temperature or cooled from a high temperature, solid solution carbon is precipitated as a carbide in a certain temperature range (generally, about 450 to 850 ° C), and is sensitized to form grains. Since interphase corrosion is likely to occur and corrosion resistance is low, avoid the critical temperature range for sensitization.
When performing vacuum evacuation treatment and brazing at a temperature of 0 ° C. or higher, and when cooling from a high temperature, an inert gas must be supplied into the vacuum heating furnace for rapid cooling.
これに対し、チップ管法ではろう材を使用しないため、
鋭敏化領域より低い温度、すなわち400〜450℃で真空排
気処理が行なわれている。On the other hand, since the brazing material is not used in the tip tube method,
The vacuum exhaust treatment is performed at a temperature lower than the sensitization region, that is, 400 to 450 ° C.
ところで、真空排気処理時には、金属表面の清浄化と吸
蔵ガスの放出のために二重容器を加熱する必要がある
が、排気処理中に加熱するとメッキ面等が酸化するた
め、従来加熱前に1×10-2Torr(1.33Pa)より高真空に
予備排気しておいてから、ろう接法では850〜950℃に、
チップ管法では400〜450℃に加熱するようになってい
る。By the way, during the vacuum evacuation process, it is necessary to heat the double container for cleaning the metal surface and releasing the occluded gas. However, if the heating is performed during the evacuation process, the plating surface or the like is oxidized. After pre-evacuating to a vacuum higher than × 10 -2 Torr (1.33 Pa), the brazing method raises the temperature to 850-950 ° C.
The tip tube method is designed to heat to 400 to 450 ° C.
以上の真空度を高める方法、ふく射伝熱を防止する方法
及び真空封じ込み方法は、凍結防止用の給水パイプ等に
用いられる真空二重パイプの製造にも適用されている。The above method of increasing the degree of vacuum, the method of preventing radiant heat transfer, and the method of vacuum containment are also applied to the manufacture of a vacuum double pipe used as a water supply pipe for freeze prevention.
なお、一般に真空度については、圧力が、 10-3Torr以上を低真空、 10-5〜10-3Torrの範囲を高真空、 10-8〜10-5Torrの範囲を超高真空、 10-8Torr以下を極超高真空、と称されているので本明細
書においてもこれに従う。Generally, regarding the degree of vacuum, when the pressure is 10 -3 Torr or more, low vacuum, 10 -5 to 10 -3 Torr range are high vacuum, 10 -8 to 10 -5 Torr range are ultra high vacuum, 10 Since -8 Torr or less is called an ultrahigh vacuum, it is also referred to in this specification.
(発明が解決しようとする課題) しかしながら、前記従来のように1×10-2Torrより高真
空に予備排気すると、対流伝熱媒体である空気が希薄に
なり、外容器と内容器の間の伝熱性が極めて悪くなって
いる。このため、予備排気後に加熱したとしても内容器
の昇温が炉熱を直接受ける外容器に比べて著しく遅れる
結果、真空排気処理時間が長くかかったり、内容器外表
面からの脱ガスが不十分となり、真空封じ込み後に残留
した吸蔵ガスが遊離して真空度が低下し、断熱性が経時
変化して温性がしだいに低下してゆくことになる。(Problems to be Solved by the Invention) However, when pre-evacuating to a vacuum higher than 1 × 10 -2 Torr as in the conventional case, air which is a convective heat transfer medium is diluted, and a space between the outer container and the inner container is reduced. The heat transfer is extremely poor. Therefore, even if the inner container is heated after preliminary evacuation, the temperature rise of the inner container is significantly delayed compared to the outer container that receives the furnace heat directly.As a result, the vacuum evacuation process takes a long time and degassing from the outer surface of the inner container is insufficient. Therefore, the occluded gas remaining after the vacuum containment is released, the degree of vacuum is lowered, the heat insulating property is changed over time, and the temperature is gradually lowered.
そこで、従来、ゲッターを用いて真空封じ込み後に遊離
する吸蔵ガスを吸着するようにしている。かかるゲッタ
ーの使用は、保温性の完全化を図るうえで必要不可欠で
あるが、その反面材料費が増大するという問題点を有し
ていた。Therefore, conventionally, a getter is used to adsorb the occluded gas liberated after the vacuum containment. The use of such a getter is indispensable for achieving perfect heat retention, but on the other hand, it has a problem that the material cost increases.
以上の問題は真空二重パイプの製造においても同様に生
じていた。The above problem similarly occurs in the production of the vacuum double pipe.
本発明は斯かる問題点に鑑みてなされたもので、断熱性
に優れ、かつ、安価な金属製真空二重構造体及びその製
造方法を提供すること、さらに、短い真空排気処理時間
で内壁からの脱ガスが十分に行なわれ、断熱性の安定化
を図ることができるとともに、ゲッター量を削減あるい
はゲッターを不要とすることができる金属製真空二重構
造体の製造方法を提供することを目的とする。The present invention has been made in view of such problems, and provides an excellent heat insulating property, and an inexpensive metal vacuum double structure and a method for manufacturing the same, further, from an inner wall in a short vacuum exhaust processing time. It is an object of the present invention to provide a method for producing a metal vacuum double structure capable of sufficiently degassing, stabilizing heat insulation and reducing the amount of getters or eliminating the need for getters. And
(課題を解決するための手段) 前記目的を達成するため、本発明は、真空度と断熱性の
関係において、1×10-4Torr以下の高真空下では極めて
優れた断熱性が得られることは従来周知のことである
が、この断熱性の変化は真空度が10-1〜10-3Torrのオー
ダーの間で急激に変化する(日本機械学会編伝熱工学資
料参照)ことに着目し、断熱性が顕著に現われず、伝熱
性がある程度良好な真空下すなわち10-2Torrのオーダー
以上の低真空において加熱脱ガスを行なうこととしたも
のである。(Means for Solving the Problems) In order to achieve the above-mentioned object, the present invention has an extremely excellent heat insulating property under a high vacuum of 1 × 10 −4 Torr or less in the relationship between the degree of vacuum and the heat insulating property. Is well known in the art, but attention is paid to the fact that this change in adiabaticity changes abruptly when the vacuum degree is in the order of 10 -1 to 10 -3 Torr (see Material for Heat Transfer Engineering, edited by the Japan Society of Mechanical Engineers). The heat degassing is performed under a vacuum that does not show remarkable heat insulation and has a good heat transfer property, that is, in a low vacuum of the order of 10 -2 Torr or more.
さらに、内容器外表面に被覆した銅箔に、本来のふく射
伝熱防止作用以外にガス吸収作用、すなわちケッター作
用を有効に発揮させるために、真空排気処理時に当該銅
箔を活性化させてその脱ガスを効果的に行なうようにし
たものである。Further, the copper foil coated on the outer surface of the inner container, in order to effectively exert a gas absorbing action other than the original radiation heat transfer preventing action, that is, a ketter action, by activating the copper foil during vacuum evacuation treatment, It is designed to effectively degas.
一般に、金属と特定のガスが室温状態で化学吸着するな
らば、その金属の特定ガスの吸収量は、活性時の放出ガ
ス量に依存する。従って、例えば銅箔が特定のガスを化
学吸着でき、かつ、その活性時の放出ガス量が一般のゲ
ッター材と同等であれば、銅箔にゲッター材並のゲッタ
ー作用を期待することができる。Generally, if a metal and a specific gas chemisorb at room temperature, the amount of the specific gas absorbed by the metal depends on the amount of released gas at the time of activation. Therefore, for example, if the copper foil can chemically adsorb a specific gas and the amount of released gas at the time of activation is equivalent to that of a general getter material, the copper foil can be expected to have a getter action similar to that of the getter material.
そこで、本発明者らは、銅と水素が化学吸着することを
考慮し、銅箔の活性時の放出ガス分析を行ない、次の結
果を得た。Therefore, in consideration of the fact that copper and hydrogen are chemically adsorbed, the present inventors analyzed the released gas when the copper foil was active, and obtained the following results.
ステンレス鋼製チャンバ内に銅箔を収容し、加熱排気し
つつ銅箔を活性化させると、銅箔から主に水蒸気(H
2O),二酸化炭素(CO2),一酸化炭素(CO)が放出さ
れ、水素(H2)がわずかに放出された。When the copper foil is housed in a stainless steel chamber and activated while being heated and exhausted, water vapor (H
2 O), carbon dioxide (CO 2 ), carbon monoxide (CO) were released, and hydrogen (H 2 ) was slightly released.
ここで、放出される水蒸気(H2O)は、120℃,240℃及び
370℃の3つのピークがみられ、120℃のピークは銅箔の
表面に物理的に吸着していたものであり、240℃及び370
℃のピークは銅(Cu)とCuO又はCu2Oの形で結合してい
た酸素(O)と拡散してきた水素(H)とが結合したも
のであると考えられる。二酸化炭素(CO3)及び一酸化
炭素(CO)は、40℃と400℃の2つのピークがみられ、
銅(Cu)と結合していた酸素(O)と拡散してきた炭素
(C)が表面で結合したものであると考えられる。ま
た、水素(H2)は、水蒸気(H2O)の形で放出されずに
残ったものがそのまま放出されたものであると考えられ
る。Here, the water vapor (H 2 O) released is 120 ° C, 240 ° C and
Three peaks at 370 ℃ were observed, and the peak at 120 ℃ was physically adsorbed on the surface of the copper foil.
The peak at ° C is considered to be a combination of oxygen (O) bound to copper (Cu) in the form of CuO or Cu 2 O and hydrogen (H) diffused. Carbon dioxide (CO 3 ) and carbon monoxide (CO) have two peaks at 40 ℃ and 400 ℃,
It is considered that oxygen (O) bound to copper (Cu) and carbon (C) diffused are bound on the surface. Further, it is considered that hydrogen (H 2 ) is released as it is without being released in the form of water vapor (H 2 O).
また、この銅箔(約12g)の活性化により放出される水
素(H2)[水蒸気(H2O)の形で放出されるものを含
む]は、一般のゲッター材(SAES GETTERS S.P.A.製st
−707相当、約0.5g)の活性時に放出される水素 (H2)と同等以上であった。In addition, hydrogen (H 2 ) [including those released in the form of water vapor (H 2 O)] released by the activation of this copper foil (about 12 g) is a standard getter material (SAES GETTERS SPA st
It was equivalent to or higher than hydrogen (H 2 ) released at the time of activation of -707 equivalent, about 0.5 g).
さらに、空気中で強制酸化させた銅箔は、活性化時にそ
の表面で水素(H)と酸素(O)の衝突確率が増えるた
め、水素(H2)が水蒸気(H2O)の形で放出されやす
く、酸化によりダメージも残らないことが確認されてい
る。In addition, the copper foil that has been forcedly oxidized in the air has a higher probability of collision between hydrogen (H) and oxygen (O) on its surface during activation, so hydrogen (H 2 ) is converted into water vapor (H 2 O). It has been confirmed that it is easily released and does not leave any damage due to oxidation.
本第1発明は、以上の見識に基づいてなされたもので、
内壁と外壁とで二重壁構造を形成し、内壁と外壁の間の
空間を排気処理して真空封じ込みした金属製真空二重構
造体において、 真空の表面を活性化された銅箔で覆ったものである。The first invention is made based on the above insight,
In a metal vacuum double structure in which a double wall structure is formed by an inner wall and an outer wall, and the space between the inner wall and the outer wall is exhausted and vacuum-sealed, the vacuum surface is covered with an activated copper foil. It is a thing.
また、第2発明は、内壁の外表面を銅箔で覆い、内壁と
外壁とで二重壁構造を形成し、内壁と外壁の間の空間を
排気処理して真空封じ込みする金属製真空二重構造体の
製造方法において、 内壁と外壁の間の空間の排気処理時に、銅箔を略400℃
以上の温度で加熱して活性化させるものである。The second aspect of the present invention is a metal vacuum chamber in which an outer surface of an inner wall is covered with a copper foil, a double wall structure is formed by the inner wall and the outer wall, and a space between the inner wall and the outer wall is exhausted to be vacuum-sealed. In the manufacturing method of heavy structures, when exhausting the space between the inner wall and the outer wall, the copper foil should be heated to approximately 400 ° C.
It is heated and activated at the above temperature.
さらに、第3発明は、内壁の外表面を銅箔で覆い、内壁
と外壁とで二重壁構造を形成し、内壁と外壁の間の空間
を排気処理して真空封じ込みする金属製真空二重構造体
の製造方法において、第1図に示すように、 第1工程Iで10-2Torrのオーダー以上の低真空に予備排
気し、第2工程IIで略400℃以上の温度で所定時間加熱
して脱ガスを行なった後、第3工程IIIで当該加熱温度
を維持したまま10-4Torrのオーダー以下の高真空に排気
処理して、第4工程IVで真空封じ込みするものである。Furthermore, a third invention is a metal vacuum chamber in which the outer surface of the inner wall is covered with copper foil, a double wall structure is formed by the inner wall and the outer wall, and the space between the inner wall and the outer wall is exhausted to be vacuum-sealed. In the method for manufacturing a heavy structure, as shown in FIG. 1, in the first step I, pre-evacuation to a low vacuum of the order of 10 -2 Torr or more is performed, and in the second step II, the temperature is about 400 ° C. or more for a predetermined time. After heating and degassing, in the third step III, while maintaining the heating temperature, an evacuation process is performed to a high vacuum of the order of 10 −4 Torr or less, and the fourth step IV encloses the vacuum. .
内壁又は外壁の材質がSUS304等のオーステナイト系ステ
ンレス鋼の場合は、当該ステンレス鋼の鋭敏化領域より
低い温度又は当該領域を越える温度で加熱脱ガスを行な
うのが好ましい。When the material of the inner wall or the outer wall is austenitic stainless steel such as SUS304, it is preferable to carry out the heat degassing at a temperature lower than or above the sensitization region of the stainless steel.
なお、真空封じ込み方法としては、従来のチップ管法又
はろう接法いずれでも可能であるが、内壁又は外壁の材
質がオーステナイト系ステンレス鋼の場合は、チップ管
法では当該ステンレス鋼の鋭敏化領域より低い温度で加
熱脱ガスを行ない、ろう接法では当該鋭敏化領域を越え
る温度で加熱脱ガスを行なうべきである。The vacuum sealing method can be either a conventional tip tube method or a brazing method. However, when the material of the inner wall or the outer wall is austenitic stainless steel, the tip tube method is a sensitized region of the stainless steel. The hot degassing should be performed at a lower temperature, and the brazing method should be performed at a temperature above the sensitization region.
また、内壁と外壁の間の空間には、空気のほか窒素
(N2),アルゴン(Ar)等の不活性ガスを封入しておく
ことができる。ただ、空気の場合は、空気中の酸素
(O2)により銅箔が酸化されるが、酸素(O2)と脱ガス
の主成分である水素(H2)との衝突確率が増えることに
より、酸素と水素とが結合して水蒸気(H2O)となって
放出されやすく、活性化の観点からみると、経済的であ
るという利点を有している。In addition to the air, an inert gas such as nitrogen (N 2 ) or argon (Ar) can be sealed in the space between the inner wall and the outer wall. However, in the case of air, the copper foil is oxidized by oxygen (O 2 ) in the air, but the probability of collision between oxygen (O 2 ) and hydrogen (H 2 ) which is the main component of degassing increases. , And oxygen and hydrogen are easily combined to be released as water vapor (H 2 O), which has the advantage of being economical from the viewpoint of activation.
(作用) 前記第1発明の構成によれば、内壁と外壁の間の真空空
間に残留するガス又は内壁若しくは外壁から遊離するガ
スは、内壁の表面を覆う活性化された銅箔に吸収される
ため、当該真空空間は高真空に保たれて断熱性が維持さ
れる。(Operation) According to the configuration of the first invention, the gas remaining in the vacuum space between the inner wall and the outer wall or the gas released from the inner wall or the outer wall is absorbed by the activated copper foil covering the surface of the inner wall. Therefore, the vacuum space is maintained at a high vacuum and the heat insulating property is maintained.
一方、前記第2発明の構成によれば、内壁と外壁の間の
排気処理時に、銅箔は略400℃以上に加熱されて吸蔵ガ
スが放出され、活性化する。そして、この放出ガスは外
壁からの遊離ガスとともに排気されるが、排気処理を終
えた後、銅箔がゲッターとして作用し、内壁又は外壁か
ら遊離する残留ガスを吸収するため、断熱性が維持され
る。On the other hand, according to the configuration of the second invention, the copper foil is heated to about 400 ° C. or more to release the stored gas and activated during the exhaust treatment between the inner wall and the outer wall. Then, this released gas is exhausted together with the free gas from the outer wall, but after the exhaust processing is finished, the copper foil acts as a getter and absorbs the residual gas released from the inner wall or the outer wall, so that the heat insulating property is maintained. It
また、前記第3発明の構成によれば、第1工程Iで10-2
Torrのオーダー以上の低真空に予備排気すると、内壁と
外壁の間の伝熱性が低下し断熱性が生じてくるが、10-2
Torrのオーダー程度では、伝熱性はさほど損なわれな
い。Further, according to the configuration of the third invention, 10 −2 in the first step I
When pre-evacuating to a low vacuum of Torr order or more, the heat transfer between the inner wall and the outer wall is reduced and heat insulation occurs, but 10 -2
At the order of Torr, heat conductivity is not so badly impaired.
このため、第2工程IIで略400℃以上に加熱すると、炉
熱を直接受ける内壁の熱はふく射、伝導,対流によりす
みやかに内壁に伝わり、内壁は短時間で昇温する。従っ
て、外壁はもちろん内壁の壁面より吸蔵ガスが遊離して
脱ガスが十分に、しかも短時間に行なわれる。また、内
壁が加熱されるに伴い、銅箔6も加熱されて吸蔵ガスが
放出され、活性化する。Therefore, when the temperature is raised to about 400 ° C. or higher in the second step II, the heat of the inner wall directly receiving the heat of the furnace is quickly transferred to the inner wall by radiation, conduction and convection, and the inner wall is heated in a short time. Therefore, the occluded gas is liberated from the wall surface of the inner wall as well as the outer wall, and the degassing is sufficiently performed in a short time. Further, as the inner wall is heated, the copper foil 6 is also heated and the stored gas is released and activated.
そして、さらに第3工程IIIで10-4Torrのオーダー以下
に排気処理すると、前記内壁又は外壁から遊離ガス及び
銅箔からの放出ガスは残留空気とともに外部に排出され
る。Then, in the third step III, if the exhaust process is performed to the order of 10 −4 Torr or less, the free gas from the inner wall or the outer wall and the gas released from the copper foil are discharged to the outside together with the residual air.
この排気処理を終えた後、第4工程IVでチップ管法又は
ろう接法により真空封じ込みを行なうと、高真空の真空
二重構造体が得られるとともに、銅箔がゲッターとして
作用し、内壁又は外壁から遊離する残留ガスを吸収し、
断熱性が維持される。After this exhausting process is completed, vacuum sealing is performed by the tip tube method or the brazing method in the fourth step IV, whereby a high vacuum vacuum double structure is obtained, and the copper foil acts as a getter and the inner wall Or absorb the residual gas released from the outer wall,
Thermal insulation is maintained.
内壁又は外壁がSUS304等のオーステナイト系ステンレス
鋼であり、チップ管法により真空封じ込みを行なう場合
は、第2工程IIで当該ステンレス鋼の鋭敏化領域より低
い温度で加熱脱ガスを行なうことにより、鋭敏化による
耐食性の低下の虞れがなくなる。When the inner wall or the outer wall is austenitic stainless steel such as SUS304 and vacuum sealing is performed by the tip tube method, by heating degassing at a temperature lower than the sensitization region of the stainless steel in the second step II, There is no risk of deterioration of corrosion resistance due to sensitization.
また、内壁又は外壁がオーステナイト系ステンレス鋼で
あり、ろう接法により真空封じ込みを行なう場合は、第
2工程IIで当該ステンレス鋼の鋭敏化領域を越える温度
で加熱脱ガスを行なうことにより、前記チップ管法と同
様耐食性の低下の虞れがなくなる。Further, when the inner wall or the outer wall is austenitic stainless steel and vacuum sealing is performed by a brazing method, heating degassing is performed at a temperature exceeding the sensitization region of the stainless steel in the second step II, As with the tip tube method, there is no risk of deterioration in corrosion resistance.
(実施例) 次に、本発明の実施例を添付図面に従って説明する。(Example) Next, the Example of this invention is described according to an accompanying drawing.
(1)第1発明の実施例 i)第1実施例 第4図は、本発明に係る魔法瓶用の真空二重容器1で、
上部2aと下部2bの2分割に形成しておいたステンレス鋼
製の外容器2に、外表面を厚さ16.5μ,重量12gの銅箔3
aで覆ったステンレス鋼製の内容器3を挿入して、内容
器3と外容器2の部2aをロ部Yで接合し、さらに、外容
器2の上部2aと下部2bをX部で接合して、二重壁構造に
形成するとともに、外容器2の底部に排気用のチップ管
4を設けたものである。(1) Embodiment of the First Invention i) First Embodiment FIG. 4 shows a vacuum double container 1 for a thermos bottle according to the present invention.
An outer container 2 made of stainless steel, which was formed by dividing the upper part 2a and the lower part 2b into two parts, had a copper foil with an outer surface of 16.5μ and a weight of 12g.
Insert the inner container 3 made of stainless steel covered with a, join the inner container 3 and the part 2a of the outer container 2 at the part Y, and further join the upper part 2a and the lower part 2b of the outer container 2 at the part X. Then, it is formed into a double wall structure, and the tip tube 4 for exhaust is provided at the bottom of the outer container 2.
なお、チップ管4と対抗する内容器3の底外面の中央部
は銅箔3aで覆われないで露出されている。The central portion of the bottom outer surface of the inner container 3 facing the tip tube 4 is exposed without being covered with the copper foil 3a.
そして、外容器2と内容器3の間の空間部は、チップ管
4を介して加熱排気処理するとともに、銅箔3aを活性化
させた後、チッ管4を挟み切ることにより真空封じ込み
されている。The space between the outer container 2 and the inner container 3 is vacuum-sealed by heating and exhausting it through the chip tube 4 and activating the copper foil 3a, and then sandwiching the chip tube 4 between them. ing.
以上の構成からなる真空二重容器1において、製造時に
チップ管4より排気されないで外容器2と内容器3の間
の真空空間5に残留するガス、又は真空封じ込み後に外
容器2若しくは内容器3から遊離するガスは活性化され
た銅箔3aのゲッター作用により銅箔3aに吸収される。こ
のため、外容器2と内容器3の間の真空空間5は高真空
に保たれ、断熱性が維持される。In the vacuum double container 1 having the above structure, the gas that is not exhausted from the tip tube 4 during manufacturing and remains in the vacuum space 5 between the outer container 2 and the inner container 3, or the outer container 2 or the inner container after vacuum sealing The gas released from 3 is absorbed by the copper foil 3a by the getter action of the activated copper foil 3a. Therefore, the vacuum space 5 between the outer container 2 and the inner container 3 is maintained at a high vacuum, and the heat insulation is maintained.
ii)第2実施例 第5図,第6図は、本発明の他の実施例に係る魔法瓶用
の二重容器1aで、前記二重容器1の外容器2のチップ管
4の替わりに、開口部4aを形成して、該開口部4aに中央
に排気口6を有する排気口縁部材7を嵌合して接合し、
当該排気口6に排気口閉塞部材8をろう材9を介して設
置し、外容器2と内容器3の間の空間部は開口部4aを介
して加熱排気処理した後、ろう材9を溶融させて開口部
4aを排気口閉塞部材8で閉塞することにより真空封じ込
みした以外は実質的に同一であり、対応する部分には同
一番号を付して説明を省略する。ii) Second Embodiment FIGS. 5 and 6 show a double container 1a for a thermos bottle according to another embodiment of the present invention, in place of the tip tube 4 of the outer container 2 of the double container 1, An opening 4a is formed, and an exhaust port edge member 7 having an exhaust port 6 in the center is fitted and joined to the opening 4a,
An exhaust port closing member 8 is installed in the exhaust port 6 via a brazing material 9, and the space between the outer container 2 and the inner container 3 is heated and exhausted through an opening 4a, and then the brazing material 9 is melted. Let the opening
It is substantially the same except that it is vacuum-sealed by closing 4a with the exhaust port closing member 8, and corresponding parts are given the same numbers and their explanations are omitted.
以上の構成からなる真空二重容器1aにおいて、銅箔3aは
前記第1実施例と同様、ゲッターとして作用するため、
外容器2と内容器3の間の真空空間5は高真空に保た
れ、断熱性が維持される。In the vacuum double container 1a having the above configuration, since the copper foil 3a acts as a getter as in the first embodiment,
The vacuum space 5 between the outer container 2 and the inner container 3 is maintained in a high vacuum, and heat insulation is maintained.
iii)第3実施例 第9図は凍結防止用の給水パイプ等に用いられる真空二
重パイプを示し、概略、給水パイプ10と、外筒11と、連
結部材13,14とで構成されている。iii) Third Embodiment FIG. 9 shows a vacuum double pipe used for a water supply pipe for freeze prevention, etc., and is roughly composed of a water supply pipe 10, an outer cylinder 11, and connecting members 13 and 14. .
給水パイプ10は内径22mm、厚さ1mmのステンレスパイプ
で、外筒11が外装される部分は銅箔10aにより被覆され
ている。なお、外筒11とのギャップを一定に保持すると
ともに、外筒11と給水パイプ10との熱接触をできるだけ
防止するようにした適宜スペーサを設けてもよい。外筒
11は内径42mm、厚さ1.2mmのステンレスパイプで、給水
パイプ10に外装されるようになっており、上流側の外周
部には銅製のチップ管12が取り付けてある。連結部材1
3,14はステンレス材で形成された断面コ字状のリング部
材で、給水パイプ10に挿通されて給水パイプ10の外面と
外筒11の端部に全周溶接され、給水パイプ10と外筒11の
間の空間部を蓋するようになっている。The water supply pipe 10 is a stainless pipe having an inner diameter of 22 mm and a thickness of 1 mm, and a portion where the outer cylinder 11 is exteriorly covered is covered with a copper foil 10a. An appropriate spacer may be provided to keep the gap with the outer cylinder 11 constant and prevent thermal contact between the outer cylinder 11 and the water supply pipe 10 as much as possible. Outer cylinder
Reference numeral 11 denotes a stainless steel pipe having an inner diameter of 42 mm and a thickness of 1.2 mm, which is adapted to be installed on the water supply pipe 10, and a copper tip tube 12 is attached to the outer peripheral portion on the upstream side. Connection member 1
Reference numerals 3 and 14 are ring members having a U-shaped cross section formed of a stainless steel material, which are inserted into the water supply pipe 10 and welded all around the outer surface of the water supply pipe 10 and the end of the outer cylinder 11 to form the water supply pipe 10 and the outer cylinder. The space between 11 is covered.
そして、この空間部はチップ管12を介して加熱排気処理
するとともに、銅箔10aを活性化させた後、チップ管12
を挟み切ることにより真空封じ込みされている。Then, this space is heated and exhausted through the chip tube 12, and after activating the copper foil 10a, the chip tube 12 is
It is vacuum-sealed by sandwiching it.
また、外筒11の両端及び連結部材13,14の外側にステン
レス材からなるキャップ15,16が夫々装着され、該キャ
ップ15,16と連結部材13,34との間にシール剤17,17が夫
々注入されるとともに、キャップ16の下流側と別のキャ
ップ18とで前記チップ管12を覆い、適宜シール剤等で封
止されている。なお、図示するように、チップ管12をキ
ャップ9で覆い、その内部にシール剤17を充填してもよ
い。Further, caps 15 and 16 made of stainless steel are attached to both ends of the outer cylinder 11 and outside of the connecting members 13 and 14, respectively, and sealing agents 17 and 17 are provided between the caps 15 and 16 and the connecting members 13 and 34, respectively. Each chip tube 12 is injected, and the tip tube 12 is covered with the downstream side of the cap 16 and another cap 18 and is appropriately sealed with a sealant or the like. As shown in the drawing, the tip tube 12 may be covered with the cap 9 and the inside thereof may be filled with the sealant 17.
以上の構成からなる真空二重パイプにおいて、銅箔10a
は前記第1実施例と同様、ゲッターとして作用するた
め、給水パイプ10と外筒11の間の真空空間20は高真空に
保たれ、断熱性が維持される。In the vacuum double pipe configured as above, the copper foil 10a
Since, like the first embodiment, acts as a getter, the vacuum space 20 between the water supply pipe 10 and the outer cylinder 11 is maintained at a high vacuum, and the heat insulating property is maintained.
iv)第4実施例 前記第3実施例に係み真空二重パイプにおいて、チップ
管12を挟み切って真空封じ込みする替わりに、前記第2
実施例のように開口部を形成し、該開口部を閉塞部材で
閉塞してろう接した。iv) Fourth Embodiment In the vacuum double pipe according to the third embodiment, instead of sandwiching the tip tube 12 and vacuum-sealing it, the second tube is used.
An opening was formed as in the example, and the opening was closed with a closing member and brazed.
この場合においても、銅箔10aのゲッター作用により給
水パイプ10と外筒11の間の真空空間20は高真空に保た
れ、断熱性が維持される。Also in this case, the vacuum space 20 between the water supply pipe 10 and the outer cylinder 11 is maintained at a high vacuum by the getter action of the copper foil 10a, and the heat insulation is maintained.
(2)第2,第3発明の実施例 第2発明に係る製造方法は第3発明に係る製造方法の工
程の一部であるため、以下第3発明に係る製造方法の実
施例を説明する。(2) Embodiments of the second and third inventions Since the manufacturing method according to the second invention is a part of the steps of the manufacturing method according to the third invention, an embodiment of the manufacturing method according to the third invention will be described below. .
A.真空二重容器の製造方法 i)第1実施例 前記第1発明の第1実施例(第4図)に示すような真空
二重容器1を製造するには、まず、外容器2と外表面を
銅箔で覆った内容器3とで二重構造に形成し、この二重
容器1を加熱炉に入れてチップ管4を真空ポンプに接続
する。A. Manufacturing method of vacuum double container i) First embodiment To manufacture the vacuum double container 1 as shown in the first embodiment (FIG. 4) of the first invention, first, the outer container 2 and A double structure is formed with an inner container 3 whose outer surface is covered with a copper foil, and the double container 1 is placed in a heating furnace and the tip tube 4 is connected to a vacuum pump.
そして、第2図に示すように、第1工程21で、内容器3
と外容器2の間の空間5を予備排気して1×10-2Torrの
低真空にする。このとき、チップ管4と対向する内容器
3の底外面は銅箔3aで覆われていないので、排気処理中
当該銅箔3aが吸い上げられることはない。Then, as shown in FIG. 2, in the first step 21, the inner container 3
The space 5 between the outer container 2 and the outer container 2 is pre-evacuated to a low vacuum of 1 × 10 -2 Torr. At this time, since the outer surface of the bottom of the inner container 3 facing the tip tube 4 is not covered with the copper foil 3a, the copper foil 3a is not sucked up during the exhaust treatment.
この低真空状態のまま第2工程22で、400〜450℃に加熱
する。このとき、炉熱を直接受けて加熱された外容器2
の熱は、ふく射伝熱と、口部Yの熱伝導と、空間5内の
残留ガスを介して行なわれる対流伝熱とにより内容器3
に伝わる。第1工程21で1×10-2Torrの低真空に排気さ
れてはいるが、この程度の真空度では空間5内の残留ガ
スによる対流伝熱が支配となり、外容器2から内容器3
への伝熱性はさほど損なわれない。このため、外容器2
の熱はすみやかに内容器3に伝わり、内容器3は10〜20
分程度で昇温する。従って、外容器2はもちろん内容器
3の外表面より、吸蔵ガス空間5内に遊離して脱ガスが
十分に、しかも短時間に行なわれる。また、この内容器
3が加熱されると同時に銅箔3aも加熱されて活性化し、
水蒸気(H2O),二酸化炭素(CO2),一酸化炭素(CO)
等が銅箔3aの表面より放出される。In the second step 22 in this low vacuum state, heating is performed at 400 to 450 ° C. At this time, the outer container 2 directly heated by the furnace heat
The heat of the inner container 3 is generated by the radiant heat transfer, the heat transfer of the mouth portion Y, and the convective heat transfer performed through the residual gas in the space 5.
Be transmitted to. Although exhausted to a low vacuum of 1 × 10 -2 Torr in the first step 21, convective heat transfer due to residual gas in the space 5 becomes dominant at this degree of vacuum, and the outer container 2 to the inner container 3
The heat transfer to is not so bad. Therefore, the outer container 2
The heat of is quickly transferred to the inner container 3, and the inner container 3 is
The temperature is raised in about a minute. Therefore, not only the outer container 2 but also the outer surface of the inner container 3 is released into the occluded gas space 5 for sufficient degassing in a short time. Also, at the same time when the inner container 3 is heated, the copper foil 3a is also heated and activated,
Water vapor (H 2 O), carbon dioxide (CO 2 ), carbon monoxide (CO)
Etc. are released from the surface of the copper foil 3a.
なお、この第2工程22における加熱はステンレス鋼の鋭
敏化領域より低い温度で行なわれるため、鋭敏化による
耐食性の低下の虞れはない。Since the heating in the second step 22 is performed at a temperature lower than that of the sensitized region of stainless steel, there is no fear of deterioration of corrosion resistance due to sensitization.
そして、この第2工程22の温度を維持したまま、第3工
程23でさらに排気して1×10-4Torrの高真空にする。こ
のとき、空間5内の残留ガス,内容器3又は外容器2か
らの遊離ガス及び銅箔3aからの放出ガスはチップ管4を
通って外部に排出される。Then, while maintaining the temperature of the second step 22, the gas is further evacuated in the third step 23 to obtain a high vacuum of 1 × 10 −4 Torr. At this time, the residual gas in the space 5, the free gas from the inner container 3 or the outer container 2 and the gas released from the copper foil 3a are discharged to the outside through the chip tube 4.
次に、この高真空状態を維持したまま第4工程24で冷却
し、第5工程25でチップ管4をピンチオフして真空封じ
込みを行なう。Next, while maintaining this high vacuum state, it is cooled in the fourth step 24, and in the fifth step 25, the chip tube 4 is pinched off and vacuum sealed.
以上の工程により製造された真空二重容器は、第2工程
22で外容器2はもちろん内容器3からも十分に脱ガスが
行なわれているため、真空封じ込み後の吸蔵ガスの遊離
が少なく、断熱性が安定化する。The vacuum double container manufactured by the above process is the second process.
At 22, the outer container 2 as well as the inner container 3 is sufficiently degassed, so that the stored gas is less released after the vacuum containment, and the heat insulation is stabilized.
また、第2工程22で銅箔3aの活性化により、水素(H2)
等が放出されているため、真空封じ込み等の銅箔3aはガ
ス吸収作用すなわちゲッター作用を有する。従って、真
空封じ込み後に内容器3又は外容器2から遊離するガス
は銅箔3aに吸収され、断熱性が低下することはない。な
お、この銅箔3aは内容器3aからのふく射伝熱を防止する
作用を奏することは言うまでもない。Further, in the second step 22, hydrogen (H 2 ) is activated by activating the copper foil 3a.
Since the copper foil 3a is released, the copper foil 3a such as vacuum containment has a gas absorbing function, that is, a gettering function. Therefore, the gas released from the inner container 3 or the outer container 2 after the vacuum sealing is absorbed by the copper foil 3a, and the heat insulating property does not deteriorate. Needless to say, the copper foil 3a has a function of preventing radiation heat transfer from the inner container 3a.
ii)第2実施例 前記第1発明の第2実施例(第5図,第6図)に示すよ
うな真空二重容器1を製造するには、まず二重容器10を
倒立させて、第6図に示すように、排気口6の外周縁に
環状波形のろう材9を設置し、このろう材9の上に排気
口閉塞部材8を載せた後、真空加熱炉中にセットする。ii) Second Embodiment In order to manufacture the vacuum double container 1 as shown in the second embodiment (FIGS. 5 and 6) of the first invention, first, the double container 10 is inverted and As shown in FIG. 6, an annular corrugated brazing material 9 is installed on the outer peripheral edge of the exhaust port 6, and the exhaust port closing member 8 is placed on the brazing material 9 and then set in a vacuum heating furnace.
そして、第3図に示すように、第1工程31で前記第1実
施例に係係る製造方法の第1工程21と同様、1×10-2To
rrの低真空に予備排気し、第2工程32で850〜950℃に加
熱して脱ガスを行なった後、第3工程33で1×10-4Torr
高真空に排気する。次に、こ高真空状態を保ったまま第
4工程34で1000℃前後に加熱すると、ろう材9が溶融し
て排気口閉塞部材8が重力の作用によ排気口縁部材7の
上に降下して排気口6を閉塞する。続いて、第5工程35
で急冷するとろう材9が急激に凝固し、内外両容器間の
空間5を高真空に維持したまま排気口縁部材7と排気口
閉塞部材8の間が、第5図に示すように完全に封止され
る。Then, as shown in FIG. 3, in the first step 31, 1 × 10 -2 To as in the first step 21 of the manufacturing method according to the first embodiment.
After pre-evacuating to a low vacuum of rr, heating to 850-950 ° C in the second step 32 to degas, and then 1 × 10 -4 Torr in the third step 33.
Evacuate to high vacuum. Next, when the temperature is raised to around 1000 ° C. in the fourth step 34 while maintaining the high vacuum state, the brazing filler metal 9 is melted and the exhaust port closing member 8 descends onto the exhaust port edge member 7 due to the action of gravity. Then, the exhaust port 6 is closed. Then, the fifth step 35
When it is rapidly cooled by, the brazing filler metal 9 is rapidly solidified, and the space between the exhaust port edge member 7 and the exhaust port closing member 8 is completely removed as shown in FIG. 5 while maintaining the space 5 between the inner and outer containers at a high vacuum. It is sealed.
この第2実施例に係る製造方法では、第1工程31で1×
10-2Torrの低真空に予備排気されているため、前記第1
実施例に係る製造方法と同様、第2工程32における加熱
脱ガスが十分に、しかも短時間に行なわれるとともに、
第3工程33における真空排気処理時間も短くて済む。In the manufacturing method according to the second embodiment, 1 × is used in the first step 31.
Since it was evacuated to a low vacuum of 10 -2 Torr,
Similar to the manufacturing method according to the embodiment, the heating degassing in the second step 32 is sufficiently performed in a short time, and
The vacuum exhaust processing time in the third step 33 can be shortened.
また、第2工程32における加熱により銅箔3aが活性化し
て前記第1実施例に係る製造方法と同様、水蒸気(H
2O)等が放出されるため、銅箔3aは真空封じ込み後にゲ
ッターとして作用し、内容器3又は外容器2から遊離す
るガスが吸収され、断熱性が低下することはない。In addition, the copper foil 3a is activated by the heating in the second step 32, and the steam (H
Since 2 O) and the like are released, the copper foil 3a acts as a getter after being vacuum-sealed, the gas released from the inner container 3 or the outer container 2 is absorbed, and the heat insulating property is not deteriorated.
さらに、第2工程32でステンレス鋼の鋭敏化領域を越え
る温度で加熱して第5工程35で急冷するため、ステンレ
ス鋼が鋭敏化領域にさらされる時間が著しく短く、鋭敏
化して耐食性が低下する虞れはない。Further, in the second step 32, heating is performed at a temperature exceeding the sensitization region of the stainless steel and quenching is performed in the fifth step 35, so that the time period during which the stainless steel is exposed to the sensitization region is extremely short, and the sensitization reduces corrosion resistance. There is no fear.
なお、前記実施例では、第1工程21,31において1×10-
2Torrに予備排気したが、この数値に限定されるもので
はなく、10-2Torrのオーダーから100Torr程度の低真空
に排気すればよい。また、第3工程23,33における真空
度も、1×10-4Torrに限定されるものではなく、10-4To
rrのオーダーあるいはそれ以下の高真空領域であればよ
い。In the above embodiment, 1 × 10 − in the first step 21, 31.
Although pre-evacuation was performed to 2 Torr, it is not limited to this value, and it is sufficient to evacuate to a low vacuum of the order of 10 -2 Torr to about 100 Torr. Also, the degree of vacuum in the third step 23, 33 is not limited to 1 × 10 -4 Torr, but 10 -4 Tor
A high vacuum region on the order of rr or less may be used.
iii)確認テスト 本発明者らは、本発明に係る方法により製造したステン
レス鋼製真空二重容器の保温性を確認するためのテスト
を行なった。iii) Confirmation test The present inventors conducted a test for confirming the heat retaining property of the stainless steel vacuum double container manufactured by the method according to the present invention.
この保温性テストにおいては、表1に示す条件で、本発
明に係る方法により製造したステンレス鋼製真空二重容
器で、内容器を異なる肉厚を有する銅箔で覆ったものを
各々5本づつテスト試料とした。In this heat retention test, under the conditions shown in Table 1, five stainless steel vacuum double containers manufactured by the method according to the present invention, each of which has an inner container covered with a copper foil having a different wall thickness, are provided in groups of five. It was used as a test sample.
また、これと比較するため、従来の方法により製造した
ステンレス鋼製真空二重容器の試料として、表2−1,表
2−2に示すものを用意した。 For comparison with this, as a sample of a stainless steel vacuum double container manufactured by a conventional method, those shown in Table 2-1 and Table 2-2 were prepared.
なお、いずれの試料もゲッターは使用されていな。 No getter was used in any of the samples.
そして、各試料ついて、 初期:製造直後、 製造後1週間95℃雰囲気下に置いた後、 製造後2週間(よりさらに1週間) 95℃雰囲気下に置いた後、 製造後4週間(よりさらに2週間) 95℃雰囲気下に置いた後、 製造後3月(よりさらに2月) 95℃雰囲気下に置いた後、 製造後4月(よりさらに1月) 95℃雰囲気下においた後、 の6段階において、95℃の熱湯を内容器1に入れて20℃
雰囲気中での24時間後のその湯の温度を測定することに
より、保温性をテストした。For each sample, initial: immediately after production, after 1 week of production at 95 ° C atmosphere, then 2 weeks of production (more 1 week), after being placed at 95 ° C atmosphere for 4 weeks of production (more 2 weeks) After placing in a 95 ° C atmosphere, in March after manufacturing (more February) After placing in a 95 ° C atmosphere, in April after manufacturing (more January) After placing in a 95 ° C atmosphere, In 6 steps, put hot water of 95 ℃ in the inner container 1 and 20 ℃
Thermal retention was tested by measuring the temperature of the hot water after 24 hours in the atmosphere.
このテスト結果のうち、本発明のテスト試料のものを表
3に、従来の比較試料のものを第7a図〜第7d図及び第8a
図〜第8d図に示す。第7a図〜第7d図,第8a図〜第8d図に
おいて、温度曲線の上下によって95℃の熱湯の24時間保
温後の温度降下、すなわち24時間保温力の大小を知るこ
とができ、温度曲の減少勾配によってエージングよる真
空度の低下、すなわち真空維持力の大小を知ることがで
きる。また、同一種類の材料、例えばA2,A3,A4について
各図を比較することによって製造時の排気時間の長短の
影響を知ることができる。Of these test results, those of the test sample of the present invention are shown in Table 3, and those of the conventional comparative sample are shown in FIGS. 7a to 7d and 8a.
Shown in Figures 8d. In Figures 7a to 7d and 8a to 8d, it is possible to know the temperature drop of hot water at 95 ° C after 24 hours of warming, that is, the magnitude of the 24-hour warming power, by checking the temperature curve. It is possible to know the decrease in the degree of vacuum due to aging, that is, the magnitude of the vacuum maintaining force, by the decreasing gradient of. Also, by comparing the figures for the same type of material, for example, A 2 , A 3 , and A 4 , it is possible to know the influence of the length of the exhaust time during manufacturing.
本テスト結果により保温性及び排気時間に関する次の事
項が確認された。 The results of this test confirmed the following items regarding heat retention and exhaust time.
表3中の各試料I,IIの平均値から明らかなように、
真空維持力は、試料Iでは1週間後に1℃低下し、試料
IIでは1週間後に0.8℃低下、2週間後にさらに0.2℃低
下するだけで、その後は上昇傾向にある。従って、本発
明に係る方法によれば、真空維持力は横這いで、ほとん
ど低下することはない。As is clear from the average value of each sample I and II in Table 3,
The vacuum holding power decreased by 1 ° C after 1 week in Sample I,
In II, the temperature decreases 0.8 ° C. after 1 week, further decreases 0.2 ° C. after 2 weeks, and tends to increase thereafter. Therefore, according to the method of the present invention, the vacuum maintaining force is flat and hardly decreases.
また、試料IIは試料Iより温度が若干高いことから、銅
箔が薄いほど初期において24時間保温力がよいことを示
している。これは、両者の排気時間が同一であることか
らすると、銅箔が薄いほど内容器3との密着度が高くて
熱の吸収が早く、真空排気処理時の活性化によるガスの
放出が十分に行なわれ、真空封じ込み後のガス吸収能力
が高くなっているものと推測される。Further, since the temperature of Sample II is slightly higher than that of Sample I, it is shown that the thinner the copper foil, the better the heat retention for 24 hours in the initial stage. This is because the exhaust time of both is the same, the thinner the copper foil, the higher the degree of adhesion with the inner container 3 and the faster the absorption of heat, and the sufficient release of gas due to activation during vacuum exhaust processing. It is presumed that the gas absorption capacity after vacuum containment is high.
表3中試料Iと排気方式を除き、同条件である第7c図
の試料B3とを比較すると明らかなように、試料Iの真空
維持力の低下は1℃程度であるのに対し、試料B3の真空
維持力は2週間後に約3℃低下している。従って、本発
明に係る方法によれば、従来の方法と比べて真空維持力
が向上している。As is clear from a comparison between Sample I in Table 3 and Sample B 3 in FIG. 7c under the same conditions except for the exhaust method, the vacuum maintenance power of Sample I decreases by about 1 ° C. The vacuum maintaining power of B 3 is reduced by about 3 ° C. after 2 weeks. Therefore, according to the method of the present invention, the vacuum maintaining power is improved as compared with the conventional method.
また、試料Iでは曲線の底のピークが1週間後にあるの
に対し、試料A3では2週間後である。このように、早期
にピークが来るのは、吸蔵ガスの遊離が少ないこと及び
/又は銅箔のゲッター作用が大であることを示してい
る。Further, while the peak of the bottom of the sample I the curve is after 1 week and after 2 weeks Sample A 3. Thus, the early peaks indicate that the release of the stored gas is small and / or the getter action of the copper foil is large.
表3中試料Iと第7a図の試料B1とを比較すると明らか
なように、両者は同程度の24時間保温力を有し、かつ、
真空維持力も横這い傾向にあるが、試料Iの排気時間が
50(10+40)分であるのに対し、試料B1の排気時間は10
0分である。従って、本発明に係る方法によれば、従来
の方法に比べて50分の排気時間の短縮が可能である。As is clear from the comparison between sample I in Table 3 and sample B 1 in FIG. 7a, both have the same 24-hour heat retention, and
The vacuum maintaining power also tends to level off, but the evacuation time of sample I
50 (10 + 40) minutes, whereas sample B 1 exhaust time is 10
0 minutes. Therefore, the method according to the present invention can shorten the exhaust time by 50 minutes as compared with the conventional method.
第7a図〜第7d図は、本発明とは異なる製造方法により
製造した試料のものではあるが、内容器を銅箔で覆った
試料A2〜A4,B1〜B4があるため、銅箔のゲッター作用に
よる効果を知ることができる。すなわち、 イ.内容器を銅箔で覆ったものは、その他のものに比べ
て24時間保温力,真空維持力共に格段に優れている。For the 7a view, second 7d figure, different from the present invention is intended for samples prepared by the manufacturing method, but there is a sample A 2 ~A 4, B 1 ~B 4 covering the inner container with copper foil, The effect of the getter action of copper foil can be known. That is, a. The one in which the inner container is covered with copper foil is far superior to the others in terms of 24-hour heat retention and vacuum retention.
ロ.排気時間が長いと真空維持力は横這いとなり、低下
の度合が少ない。また、排気時間が短いと、真空維持力
は不安定となり、製造後2週間までは低下し、その後は
向上する傾向にある。これは、排気時間が短いときは内
容器又は外容器及び銅箔の壁面の脱ガスが不十分である
ため、真空封じ込み直後に吸蔵ガスの遊離量がゲッター
としての銅箔のガス吸収量より大きく、ゲッター作用が
追い付かないからであり、その後吸蔵ガスが離脱してし
まうと銅箔のゲッター作用が優位となりガス吸収が加速
されるからである。B. If the evacuation time is long, the vacuum maintenance power will level off and the degree of decrease will be small. Further, when the exhaust time is short, the vacuum maintaining power becomes unstable, and it tends to decrease until 2 weeks after manufacturing and then improve. This is because the degassing of the inner container or outer container and the wall surface of the copper foil is insufficient when the exhaust time is short, so the amount of stored gas released immediately after vacuum sealing is greater than the amount of gas absorbed by the copper foil as a getter. This is because the getter action is too large to catch up with, and if the occluded gas is subsequently desorbed, the getter action of the copper foil becomes predominant and gas absorption is accelerated.
第8a図〜第8d図は、本発明とは異なる製造方法により
製造した試料のものではあるが、この試料F2〜F4,G1〜G
4は内容器をアルミ箔で覆ったものであるため、第7a図
〜第7d図に示す内容器を銅箔で覆った試料A2〜A4,B1〜B
4と比較することにより、銅箔のゲッター作用による効
果を知ることができる。すなわち、 イ.同じ排気時間のもの、例えば第7a図中の試料B1と第
8a図中の試料B2とを比べると、明らかなように、内容器
をを銅箔で覆ったものはアルミ箔で覆ったものより24時
間保温力が良く、また真空維持力も安定している。Figure 8a, second 8d figure, although the present invention is intended for samples prepared by different manufacturing methods, the sample F 2 ~F 4, G 1 ~G
Since 4 is intended to cover the inner container with aluminum foil, Sample A 2 to A 4 of the inner container shown in the 7a view, second 7d view covered with copper foil, B 1 .about.B
By comparing with 4 , it is possible to know the effect of the getter action of the copper foil. That is, a. For the same evacuation time, for example, sample B 1 and
Comparing with sample B 2 in Fig. 8a, it is clear that the one with the inner container covered with copper foil has a better 24-hour heat retention than the one covered with aluminum foil, and the vacuum maintaining power is also stable. .
ロ.第7a図〜第7d図の試料C2〜C4,D2〜D4はブランク品
(メッキも箔もない)を示すものでこれらの1ケ月以降
の復帰傾向は、内容器3からの遊離ガスの量に対し、外
容器2のガス吸収能力が逆転したことを示唆し、その後
の傾きの大きさは、その量の大きさを示唆している。B. Samples C 2 to C 4 and D 2 to D 4 in FIGS. 7a to 7d represent blank products (no plating or foil), and the tendency of recovery after one month was It is suggested that the gas absorption capacity of the outer container 2 is reversed with respect to the amount of gas, and the magnitude of the inclination thereafter indicates the magnitude of that amount.
そこで、第8a図〜第8d図のアルミ箔における逆転のポイ
ントと傾きの大きさを見ると、前記試料C2〜C4,D2〜D4
と大差ないので、この条件でアルミ箔の活性化は、ほと
んどないと言える。アルミ箔のゲッター作用は期待でき
ない。Therefore, looking at the points of inversion and the magnitude of the inclination in the aluminum foils of FIGS. 8a to 8d, the samples C 2 to C 4 and D 2 to D 4 were examined.
Therefore, it can be said that there is almost no activation of the aluminum foil under these conditions. The getter action of aluminum foil cannot be expected.
B.真空二重パイプの製造方法の実施例 前記第9図に示すような真空二重パイプを製造するに
は、まず第10図に示すように、給水パイプ10の下流側に
連結部材13をそのコ字状内面を下流側に向けて外装し、
矢印Aで指し示す点を全周溶接し、外筒11の上流側端部
に連結部材14をそのコ字状内面を上流側に向けて内装
し、矢印Bで指し示す点を全周溶接する。B. Example of Manufacturing Method of Vacuum Double Pipe To manufacture a vacuum double pipe as shown in FIG. 9, first, as shown in FIG. 10, a connecting member 13 is provided on the downstream side of the water supply pipe 10. Exterior with its U-shaped inner surface facing downstream,
The point indicated by the arrow A is welded on the entire circumference, the connecting member 14 is internally mounted at the upstream end of the outer cylinder 11 with its U-shaped inner surface facing the upstream side, and the point indicated by the arrow B is welded on the entire circumference.
そして、水パイプ10の外表面を銅箔10aで覆い、次に、
吸水パイプ10の上流側から外筒11を外装し、矢印C,Dで
指し示す点を全周溶接し、水パイプ10の外側に、外筒11
と連結部材13,14で囲まれた空間部を形成する。なお、
水パイプ10に外筒11を外装する際、最終位置近くまで水
パイプ10、外筒11の先端は夫々連結部材14,13と接触し
ないため、無理なく容易に行なうことができる。また、
給水パイプ10の外面に設けた銅箔10aを損傷することも
ない。Then, the outer surface of the water pipe 10 is covered with a copper foil 10a, and then,
The outer cylinder 11 is sheathed from the upstream side of the water absorption pipe 10, the points indicated by arrows C and D are welded all around, and the outer cylinder 11 is attached to the outside of the water pipe 10.
And a space surrounded by the connecting members 13 and 14 is formed. In addition,
When the outer pipe 11 is mounted on the water pipe 10, the tips of the water pipe 10 and the outer pipe 11 do not come into contact with the connecting members 14 and 13 up to near the final position, so that it can be easily performed without difficulty. Also,
The copper foil 10a provided on the outer surface of the water supply pipe 10 is not damaged.
次に、水パイプ10と外筒11の間の空間部の加熱排気処理
及び真空封じ込み処理を行なうが、その方法は前記真空
二重容器の第1実施例における方法と同一であり、その
作用,効果も同一であるため、説明を省略する。Next, the heating and exhausting treatment and the vacuum sealing treatment of the space portion between the water pipe 10 and the outer cylinder 11 are performed. The method is the same as the method in the first embodiment of the vacuum double container, and its operation Since the effect is the same, the description is omitted.
この製造過程において、常温状態から炉内に入れて加熱
すると、まず、外筒11の温度が上がり、その後水パイプ
10の温度が後を追って上昇していくため、加熱時にあっ
ては、外筒11の膨張量が大きく、連結部材13,14の外
側,内側は第9図中夫々矢印a,b方向に力を受けて変形
する。In this manufacturing process, if the material is put into the furnace from room temperature and heated, the temperature of the outer cylinder 11 rises first, and then the water pipe.
Since the temperature of 10 rises later, the expansion amount of the outer cylinder 11 is large at the time of heating, and the outside and inside of the connecting members 13 and 14 are forced in the directions of arrows a and b in FIG. 9, respectively. It is transformed by receiving it.
逆に冷却に移ると、外筒11の方が水パイプ10よりも早く
冷却されるため、冷却時にあっては、外筒11の収縮量が
大きく、前記加熱時とは逆に、連結部材13,14は夫々矢
印a′,b′方向に力を受けて変形する。On the contrary, if the cooling is started, the outer cylinder 11 is cooled faster than the water pipe 10, so that the contraction amount of the outer cylinder 11 is large at the time of cooling, and the connecting member 13 is conversely to the heating time. , 14 are deformed by receiving forces in the directions of arrows a'and b ', respectively.
このように、連結部材13,14は加熱時と冷却時とで全く
逆方向に力を受けることになるが、連部材13,14は、そ
の内リング部及び外リング部に対して中間の連結部が略
直角を為し、両方向に自由度を有するため、変形時に無
理な応力がかからず破損するようなことはない。As described above, the connecting members 13 and 14 receive forces in the opposite directions during heating and cooling, but the connecting members 13 and 14 are connected to the inner ring portion and the outer ring portion in the middle. Since the parts are substantially right angled and have a degree of freedom in both directions, no excessive stress is applied at the time of deformation and no damage occurs.
本発明者らは、真空二重パイプについても確認テストを
行なったが、その結果、凍結防止パイプの上部及び下部
を摂氏5℃の雰囲気に保ち、それらの間を摂氏−30℃の
低温状態にさらしても、内部の水は約80時間凍結しない
という結果を得た。The present inventors also conducted a confirmation test on the vacuum double pipe, and as a result, kept the upper and lower portions of the antifreezing pipe in an atmosphere of 5 ° C. and kept a low temperature state of −30 ° C. between them. The result was that the water inside did not freeze for about 80 hours even when exposed.
(発明の効果) 以上の説明から明らかなように、第1発明によれば、活
性化された銅箔のゲッター作用により内壁と外壁の間の
真空空間は高真空に保たれ、断熱性が維持されるうえ、
本来のゲッター材を削減し、場合によっては不要とする
ことができ、安価な製品となる。(Effects of the Invention) As is apparent from the above description, according to the first invention, the vacuum space between the inner wall and the outer wall is kept at a high vacuum by the getter action of the activated copper foil, and the heat insulating property is maintained. In addition to being
The original getter material is reduced, and in some cases, it is unnecessary, resulting in an inexpensive product.
一方、第2発明によれば、内壁を覆う銅箔は排気処理時
に加熱されて吸蔵ガスを放出し、活性化するため、排気
処理後にゲッターとして作用し、内壁と外壁の間の真空
空間は高真空に保たれ、断熱性が維持されるとともに、
本来のゲッター材を削減し、場合によっては不要とする
ことができる。On the other hand, according to the second aspect of the invention, the copper foil covering the inner wall is heated during the exhaust treatment to release the stored gas and activate, so that the copper foil acts as a getter after the exhaust treatment, and the vacuum space between the inner wall and the outer wall is high. It is kept in a vacuum to maintain heat insulation,
The original getter material can be reduced and, in some cases, unnecessary.
また、本第3発明によれば、高真空に排気する前に、伝
熱性の損なわれない低真空下で加熱して内容器をすみや
かに昇温させるものであるから、特に内容器からの脱ガ
スが十分に、しかも短時間に行なわれ、全体的な加熱排
気処理時間が短縮されて製造工程の短縮化が図れるとと
もに、断熱性が安定化する。Further, according to the third aspect of the present invention, before evacuating to a high vacuum, the inner container is quickly heated by heating under a low vacuum that does not impair the heat transfer property. The gas is supplied sufficiently and in a short time, the overall heating and exhausting treatment time is shortened, the manufacturing process can be shortened, and the heat insulating property is stabilized.
また、加熱脱ガス時に内容器の外表面を覆う銅箔が活性
化して吸蔵ガスを放出し、真空封じ込み後にゲッターと
して作用するため、高度の断熱性が維持されるととも
に、本来のゲッター材を削減し、場合によっては不要と
することができ、材料費の低減を図ることができる。In addition, the copper foil covering the outer surface of the inner container is activated during heating and degassing, releasing the stored gas and acting as a getter after vacuum containment, so that a high degree of heat insulation is maintained and the original getter material is maintained. It is possible to reduce the cost, and in some cases, it is not necessary, and the material cost can be reduced.
第1図は本第3発明に係る金属製真空二重容器の製造方
法による製造工程を示す図、第2図,第3図は本第3発
明のそれぞれチップ管法、ろう接法によるステンレス鋼
製真空二重容器の製造工程を示す図、第4図はチップ管
法で製造される本第1発明に係る二重容器の断面図、第
5図はろう接法で製造される本第1発明に係る二重容器
の断面図、第6図は第5図の部分拡大断面図、第7a図〜
第7d図,第8a図〜第8d図は従来の方法により製造された
真空二重容器の保温性に関するテスト結果を示す図、第
9図はチップ管法で製造される本第1発明に係る真空二
重パイプの半断面図、第10図は真空二重パイプの製造途
中の状態を示す半断面図である。 1……二重容器、2……外容器、3a……銅箔、3……内
容器、5……空間。FIG. 1 is a diagram showing a manufacturing process by a method for manufacturing a metal vacuum double container according to the third invention, and FIGS. 2 and 3 are stainless steels by a tip tube method and a brazing method according to the third invention, respectively. FIG. 4 is a cross-sectional view of the double container according to the first invention manufactured by the tip tube method, and FIG. 5 is a first process manufactured by the brazing method. Sectional drawing of the double container according to the invention, FIG. 6 is a partially enlarged sectional view of FIG. 5, FIG.
FIGS. 7d and 8a to 8d are diagrams showing the test results regarding the heat retaining property of the vacuum double container manufactured by the conventional method, and FIG. 9 is the first invention manufactured by the tip tube method. FIG. 10 is a half cross-sectional view of the vacuum double pipe, and FIG. 10 is a half cross-sectional view showing a state in which the vacuum double pipe is being manufactured. 1 ... Double container, 2 ... Outer container, 3a ... Copper foil, 3 ... Inner container, 5 ... Space.
Claims (3)
と外壁の間の空間を排気処理して真空封じ込みした金属
製真空二重構造体において、 内壁の表面を活性化された銅箔で覆ったことを特徴とす
る金属製真空二重構造体。1. A metal vacuum double structure in which a double wall structure is formed by an inner wall and an outer wall, and a space between the inner wall and the outer wall is exhausted to be vacuum-sealed, and the surface of the inner wall is activated. A metallic vacuum double structure characterized by being covered with a copper foil.
で二重壁構造を形成し、内壁と外壁の間の空間を排気処
理して真空封じ込みする金属製真空二重構造体の製造方
法において、 内壁と外壁の間の空間の排気処理時に銅箔を略400℃以
上の温度で加熱して活性化させることを特徴とする金属
製真空二重構造体の製造方法。2. A metal vacuum double structure in which an outer surface of an inner wall is covered with a copper foil, a double wall structure is formed by the inner wall and the outer wall, and a space between the inner wall and the outer wall is exhausted to be vacuum-sealed. In the method for manufacturing a body, a method for manufacturing a metal vacuum double structure, characterized in that a copper foil is heated and activated at a temperature of about 400 ° C. or higher during exhaust treatment of a space between an inner wall and an outer wall.
で二重壁構造を形成し、内壁と外壁の間の空間を排気処
理して真空封じ込みする金属製真空二重構造体の製造方
法において、 10-2Torrのオーダー以上の低真空に予備排気し、略400
℃以上の温度で所定時間加熱して脱ガスを行なった後、
当該加熱温度を維持したまま10-4Torrのオーダー以下の
高真空に排気処理して真空封じ込みすることを特徴とす
る金属製真空二重構造体の製造方法。3. A metal vacuum double structure in which the outer surface of the inner wall is covered with copper foil, a double wall structure is formed by the inner wall and the outer wall, and the space between the inner wall and the outer wall is exhausted to be vacuum-sealed. In the body manufacturing method, pre-evacuate to a low vacuum of the order of 10 -2 Torr or more,
After degassing by heating at a temperature above ℃ for a predetermined time,
A method for producing a metal vacuum double structure, which comprises subjecting the material to a high vacuum of the order of 10 -4 Torr or less and vacuum-sealing while maintaining the heating temperature.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63130737A JPH0698109B2 (en) | 1988-02-05 | 1988-05-27 | Metal vacuum double structure and manufacturing method thereof |
| US07/340,644 US4997124A (en) | 1988-04-20 | 1989-04-20 | Vacuum-insulated, double-walled metal structure and method for its production |
| KR1019890005198A KR920009830B1 (en) | 1988-04-20 | 1989-04-20 | Vacuum-insulated, double walled metal structure and method for its production |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63-26264 | 1988-02-05 | ||
| JP2626488 | 1988-02-05 | ||
| JP63130737A JPH0698109B2 (en) | 1988-02-05 | 1988-05-27 | Metal vacuum double structure and manufacturing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH01297022A JPH01297022A (en) | 1989-11-30 |
| JPH0698109B2 true JPH0698109B2 (en) | 1994-12-07 |
Family
ID=26364015
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP63130737A Expired - Fee Related JPH0698109B2 (en) | 1988-02-05 | 1988-05-27 | Metal vacuum double structure and manufacturing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0698109B2 (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2601589B2 (en) * | 1990-10-09 | 1997-04-16 | 大同ほくさん株式会社 | High vacuum insulation method |
| BR9902607B1 (en) * | 1999-06-23 | 2010-08-24 | biomass pre-hydrolysis apparatus and process. | |
| KR100609513B1 (en) * | 2004-04-30 | 2006-08-08 | 엘지전자 주식회사 | Plasma Display Panel And Method Of Manufacturing The Same |
| CN111417330A (en) * | 2017-07-07 | 2020-07-14 | 概念集团有限责任公司 | Joint structure for vacuum insulation product |
| CN110125503A (en) * | 2019-05-29 | 2019-08-16 | 杭州哈尔斯实业有限公司 | A kind of fixed structure and its fixing means of stainless steel cool-bag liner aluminium foil |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57110219A (en) * | 1980-12-29 | 1982-07-09 | Nippon Oxygen Co Ltd | Production of metalmagic pot |
| JPS59107910A (en) * | 1982-12-10 | 1984-06-22 | Toshiba Corp | Method for purifying gaseous argon |
| JPS6131111A (en) * | 1984-07-23 | 1986-02-13 | 象印マホービン株式会社 | Metal vacuum double bottle and its production |
-
1988
- 1988-05-27 JP JP63130737A patent/JPH0698109B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH01297022A (en) | 1989-11-30 |
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