JPH0698259B2 - Deodorizing filter for vehicle interior purification - Google Patents
Deodorizing filter for vehicle interior purificationInfo
- Publication number
- JPH0698259B2 JPH0698259B2 JP61285495A JP28549586A JPH0698259B2 JP H0698259 B2 JPH0698259 B2 JP H0698259B2 JP 61285495 A JP61285495 A JP 61285495A JP 28549586 A JP28549586 A JP 28549586A JP H0698259 B2 JPH0698259 B2 JP H0698259B2
- Authority
- JP
- Japan
- Prior art keywords
- deodorizing filter
- adsorbent
- woven
- woven material
- deodorizing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 230000001877 deodorizing effect Effects 0.000 title claims description 19
- 238000000746 purification Methods 0.000 title 1
- 239000000463 material Substances 0.000 claims description 27
- 239000003463 adsorbent Substances 0.000 claims description 22
- 239000004745 nonwoven fabric Substances 0.000 claims description 12
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 14
- 239000000835 fiber Substances 0.000 description 7
- 239000000428 dust Substances 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 229920003002 synthetic resin Polymers 0.000 description 4
- 239000000057 synthetic resin Substances 0.000 description 4
- 235000019645 odor Nutrition 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000004332 deodorization Methods 0.000 description 2
- -1 polypropylene Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 208000035985 Body Odor Diseases 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 230000000391 smoking effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Landscapes
- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
- Treating Waste Gases (AREA)
- Separation Of Gases By Adsorption (AREA)
- Filtering Materials (AREA)
Description
【発明の詳細な説明】 （産業上の利用分野） 本発明は吸着体の移動による摩耗を防止し、吸着能力を
向上させた車室浄化用脱臭フィルタに関する。Description: TECHNICAL FIELD The present invention relates to a deodorizing filter for purifying a passenger compartment, in which abrasion due to movement of an adsorbent is prevented and adsorption capacity is improved.
（従来の技術） 最近自動車などの車室内の居住性を向上させるために、
空気調和設備の一環として、脱臭装置を配設して室内に
こもりがちになるシートや内張り材などの材料臭や種々
の塗料臭、喫煙臭および体臭などの異臭を除去するよう
にしており、その脱臭装置に用いられる脱臭フィルタと
して実開昭55−141535号公報に示されるように、熱可塑
性の不織布と粒状活性炭とを交互に積層し、これらを部
分的に熱溶着するとともに不織布で全体を包み込んで周
縁を熱シールして一体化したものが知られている。(Prior Art) Recently, in order to improve habitability in the interior of a vehicle such as an automobile,
As a part of the air conditioning equipment, a deodorizing device is installed to remove material odors such as sheets and linings that tend to stay in the room, various paint odors, smoking odors and body odors. As shown in Japanese Utility Model Laid-Open No. 55-141535 as a deodorizing filter used in a deodorizing device, thermoplastic non-woven fabric and granular activated carbon are alternately laminated, and these are partially heat-welded and the whole is wrapped with the non-woven fabric. It is known that the periphery is heat-sealed and integrated.
（発明が解決しようとする問題点） 粒状活性炭表面の一部分は不織布と溶着され、不織布間
における自由な移動を抑えられているが、車の振動によ
り一部の活性炭が剥離され不繊布間を移動し、これによ
って活性炭が互に触れてこすり合って摩耗し、この摩耗
粉が車室内に放出されて二次公害を引起すとともに、活
性炭の充填量も減少し吸着能力が低下してしまう。さら
に活性炭を保持している不織布の外形がくずれ脱臭装置
からの取外しも困難になってしまうといった問題があ
る。(Problems to be solved by the invention) Part of the surface of the granular activated carbon is welded to the non-woven fabric to prevent free movement between the non-woven fabrics, but some of the activated carbon is peeled off due to vibration of the car and moved between non-woven fabrics. As a result, the activated carbons rub against each other and rub against each other, and the abrasion powder is discharged into the vehicle interior to cause secondary pollution, and the amount of the activated carbons is also reduced to lower the adsorption capacity. Further, there is a problem that the outer shape of the non-woven fabric holding the activated carbon collapses and it becomes difficult to remove it from the deodorizing device.
（問題点を解決するための手段） 本発明はこの様な問題点を解消させた脱臭フィルタを提
供するもので、一方に複数の突起部が形成された不織
材と、脱臭剤と活性炭とからなる吸着体とを交互に積層
し、突起部と不織材とを溶融固着し、更に不織布で全
体を包み、圧力を加えながら加熱成形する。(Means for Solving Problems) The present invention provides a deodorizing filter in which such problems are solved, and a nonwoven material having a plurality of protrusions formed on one side, a deodorizing agent, and activated carbon. And the adsorbents consisting of are alternately laminated, the protrusions and the non-woven material are melted and fixed, and the whole is wrapped with a non-woven fabric, and heat-molded while applying pressure.
（作用） 室内の汚れた空気は脱臭フィルタの一方面から他方面に
流れていく際に吸着体に形成された多数の細孔とを接触
し、汚染粒子が吸着されて清浄化される。不織材間に
設けてある多数の突起部の先端は吸着体をはさんで他の
不織材と触れており、熱によって不織材と突起部と
の表面は溶融し、吸着体を保持する多数の壁が突起部に
よって形成され、吸着体の上下面も固着させる。表面繊
維溶融後の突起部中芯繊維の多数の壁が不織材間を強
固に保持する。(Function) The dirty air in the room comes into contact with a large number of pores formed in the adsorbent when flowing from one surface of the deodorizing filter to the other surface, and the contaminant particles are adsorbed and cleaned. The tips of the many protrusions provided between the non-woven materials are in contact with other non-woven materials by sandwiching the adsorbent, and the surfaces of the non-woven material and the protrusions are melted by the heat and hold the adsorbent. A large number of walls are formed by the protrusions, and the upper and lower surfaces of the adsorbent are also fixed. A large number of walls of the core fibers of the protrusions after the surface fibers are melted hold the nonwoven materials firmly.
（実施例） 第１図は本発明の実施例を示すもので、容器１と除塵フ
ィルタ２と角型に形成された脱臭フィルタ３とから成
る。容器１はポリプロピレンやナイロンからなる合成樹
脂で長方形に成形され、側面11と端面12が合成樹脂で閉
塞され端面12の一方に取手13が設けられており、底面に
は格子状に形成された支持部材が配設され上面は開放さ
れている。そして格子状の支持部材には脱臭フィルタ３
が載置され、脱臭フィルタ３の上部に除塵フィルタ２が
配設されている。除塵フィルタ２はひだ折りした紙あ
るいは不織布などの材21を所要長さに裁断し、その両
側と両端とを端板22で固着し直方体形状に形成したもの
である。脱臭フィルタ３は第２図に示すように複合プラ
スチックフィラメント（融点の高い合成樹脂の中芯繊維
の周りに、融点の低い合成樹脂例えばポリプロピレンの
表面繊維を被覆することにより形成されたフィラメン
ト）を撚り合せた糸で形成した不織材31の片面に裁頭
円錐型あるいは円柱型の突起部32が設けられ、該不織
材31の突起部32間に第３図に示すように棒状または粒状
とした吸着体33を配設して不織材31と吸着体33とを交
互に積層し、更に不織布34で全体を包い込んで、弱い圧
力を加えながら熱風あるいは熱板などの加熱装置によっ
て周縁35を圧着させ一体化したものである。不織材31
に突起部32を設ける方法としては、第４図に示すように
裁頭円錐状あるいは円柱状をした凸部５を複数設けた上
型６と、該上型６の凸部５と同形状の凹部７を穿設した
下型８との間に不織布を挿入し凸部５に設けたヒーター
９で熱を加えながらプレスするとこで得られる。吸着体
33としては活性炭や活性炭に粒状としたケイ素酸化物と
アルミニウム酸化物を多結晶性の多孔物質とした脱臭剤
を混合させたものである。(Embodiment) FIG. 1 shows an embodiment of the present invention, which comprises a container 1, a dust removing filter 2 and a square deodorizing filter 3. The container 1 is formed in a rectangular shape with a synthetic resin such as polypropylene or nylon, the side surface 11 and the end surface 12 are closed with the synthetic resin, and a handle 13 is provided on one of the end surfaces 12, and a support formed in a lattice shape on the bottom surface. The member is arranged and the upper surface is open. The deodorizing filter 3 is attached to the grid-like support member.
Is placed, and the dust removal filter 2 is disposed above the deodorization filter 3. The dust removing filter 2 is formed by cutting a material 21 such as fold-folded paper or non-woven fabric into a required length, and fixing both sides and both ends thereof with end plates 22 to form a rectangular parallelepiped shape. As shown in FIG. 2, the deodorization filter 3 twists a composite plastic filament (a filament formed by coating a synthetic resin having a high melting point with a synthetic resin having a low melting point, for example, polypropylene surface fibers). A frustoconical or columnar projection 32 is provided on one surface of the non-woven material 31 formed of the combined yarns, and a bar-like or granular shape is formed between the projections 32 of the non-woven material 31 as shown in FIG. The non-woven material 31 and the adsorbents 33 are alternately laminated by arranging the adsorbents 33, and the whole is wrapped with the non-woven fabric 34, and while applying a weak pressure, a peripheral edge by a heating device such as hot air or a hot plate. It is the one in which 35 is pressed and integrated. Nonwoven material 31
As a method of providing the projection 32 on the upper mold 6, as shown in FIG. 4, an upper mold 6 having a plurality of convex parts 5 having a truncated cone shape or a cylindrical shape, This can be obtained by inserting a non-woven fabric between the lower mold 8 having the concave portions 7 and pressing while applying heat with the heater 9 provided on the convex portions 5. Adsorbent
As 33, activated carbon or a mixture of activated carbon and a deodorizing agent in which granular silicon oxide and aluminum oxide, which are polycrystalline porous substances, are mixed.
不織材31の片面に設けられた突起部32の先端は上層に
配設された不織材31と接触し、かつ加圧されながら加
熱されることにより表面繊維同志が溶融して強固に結び
つく。又吸着体33も周囲の不織材31の表面繊維の溶融
により固着される。そして表面繊維溶融後の中芯繊維は
吸着体33を挟む不織材31の支柱となって脱臭フィルタ
３の成形後の形状を強化するとともに各層に吸着体33を
保持する部屋である吸着体室36を多数形成する。The tips of the protrusions 32 provided on one surface of the non-woven material 31 are in contact with the non-woven material 31 disposed in the upper layer, and the surface fibers are melted and firmly bound by being heated while being pressed. . The adsorbent 33 is also fixed by melting the surface fibers of the surrounding non-woven material 31. Then, the core fibers after the surface fibers are melted become the pillars of the non-woven material 31 that sandwiches the adsorbent 33 to strengthen the shape of the deodorizing filter 3 after being molded and to hold the adsorbent 33 in each layer. Form a large number of 36.
（発明の効果） 以上の様に本発明は不織材の一方に多数の突起部を形
成し、該不織材と吸着体とを交互に積層し、さらに不
織布で全体を包み加熱することで、突起部の先端と不織
材を溶融して不織材間の支柱となって多数の吸着体
を保持する部屋を形成して吸着体を包持し、且つ吸着体
の一部を溶着させたので、車の振動によって一部の吸着
体が不織材から剥離したとしても動く距離は僅かで、
吸着体同志のこすり合いはなく摩耗せず、二次公害を引
起す虞れがない。又、突起部の支柱により脱臭フィルタ
の成形強度が向上し初期形状を維持できる。(Effect of the invention) As described above, according to the present invention, a large number of protrusions are formed on one side of a non-woven material, the non-woven material and the adsorbent are alternately laminated, and the whole is wrapped with a non-woven fabric and heated. , Melting the non-woven material and the tips of the protrusions to form a room between the non-woven materials to form a chamber for holding a large number of adsorbents, enclose the adsorbents, and weld a part of the adsorbents. Therefore, even if a part of the adsorbent is separated from the non-woven material due to the vibration of the car, the movement distance is short
There is no rubbing between the adsorbents, no wear, and no risk of causing secondary pollution. Also, the pillars of the protrusions improve the molding strength of the deodorizing filter and maintain the initial shape.
第１図は本発明の脱臭装置の一部断面図、第２図は不織
材の断面図、第３図は脱臭フィルタの部分断面図そし
て第４図は不織材の突起部形成用の金型の断面図であ
る。 １……脱臭フィルタ装置、２……除塵フィルタ ３……脱臭フィルタ、31……不織材 32……突起部、33……吸着体 36……吸着体室FIG. 1 is a partial sectional view of a deodorizing apparatus of the present invention, FIG. 2 is a sectional view of a non-woven material, FIG. 3 is a partial sectional view of a deodorizing filter, and FIG. 4 is for forming protrusions of the non-woven material. It is sectional drawing of a metal mold. 1 ... Deodorizing filter device, 2 ... Dust filter 3 ... Deodorizing filter, 31 ... Nonwoven material 32 ... Protrusion, 33 ... Adsorbent 36 ... Adsorbent chamber
Claims (1)
吸着体とを交互に重ねて、突起部と重ねられた他の不織
材を接触させ、前記突起部と不織材とを溶融固着し
て多数の吸着体室を形成し、さらに全体を不織布で包み
周縁を加熱圧着させたことを特徴とする車室浄化用脱臭
フィルタ。1. A non-woven material having a plurality of protrusions formed on one side and an adsorbent are alternately superposed, and the non-woven material superposed on the protuberance is brought into contact with the non-woven material. A deodorizing filter for purifying a passenger compartment, characterized in that a plurality of adsorbent chambers are formed by melt-adhering, and the whole is wrapped with a non-woven fabric and the periphery is heated and pressed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP61285495A JPH0698259B2 (en) | 1986-11-29 | 1986-11-29 | Deodorizing filter for vehicle interior purification |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP61285495A JPH0698259B2 (en) | 1986-11-29 | 1986-11-29 | Deodorizing filter for vehicle interior purification |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS63137722A JPS63137722A (en) | 1988-06-09 |
| JPH0698259B2 true JPH0698259B2 (en) | 1994-12-07 |
Family
ID=17692262
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP61285495A Expired - Lifetime JPH0698259B2 (en) | 1986-11-29 | 1986-11-29 | Deodorizing filter for vehicle interior purification |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0698259B2 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4776066B2 (en) * | 2000-09-25 | 2011-09-21 | 三洋電機株式会社 | Air treatment device using air purifying filter |
| CN102512886A (en) * | 2011-11-21 | 2012-06-27 | 马成元 | Bamboo fiber air conditioner filter |
| CN104043287B (en) * | 2013-03-13 | 2016-03-16 | 崧泉企业股份有限公司 | Active carbon composite filter element manufacture method |
-
1986
- 1986-11-29 JP JP61285495A patent/JPH0698259B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPS63137722A (en) | 1988-06-09 |
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