JPH07100349B2 - Method for manufacturing laminate resin press-formed product - Google Patents
Method for manufacturing laminate resin press-formed productInfo
- Publication number
- JPH07100349B2 JPH07100349B2 JP62124810A JP12481087A JPH07100349B2 JP H07100349 B2 JPH07100349 B2 JP H07100349B2 JP 62124810 A JP62124810 A JP 62124810A JP 12481087 A JP12481087 A JP 12481087A JP H07100349 B2 JPH07100349 B2 JP H07100349B2
- Authority
- JP
- Japan
- Prior art keywords
- resin
- melting point
- skin material
- sheet
- temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
Landscapes
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Moulding By Coating Moulds (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Description
【発明の詳細な説明】 産業上の利用分野 本発明は樹脂基材に表皮材をラミネートしたプレス成形
品、例えば車輌内装プレートの如き樹脂基材の表面に不
織布をラミネートした樹脂プレス成形品の製造法に関す
る。本発明は出願人が提供した特許第1278242号(特公
昭59−23691号)の応用特許として理解できる。TECHNICAL FIELD The present invention relates to the production of a press-molded product obtained by laminating a skin material on a resin substrate, for example, a resin press-molded product obtained by laminating a nonwoven fabric on the surface of a resin substrate such as a vehicle interior plate. Concerning the law. The present invention can be understood as an applied patent of Japanese Patent No. 1278242 (Japanese Patent Publication No. 59-23691) provided by the applicant.
従来技術 例えば樹脂基材の表面に不織布をラミネートする方法と
して、特公昭56−5729が示される。この先行例はダイか
ら押出された樹脂シートに不織布を圧着してラミネート
する方法を示している。この先行例は不織布を圧着した
平板を芯材として供することを提示するのみで、ラミネ
ートし且つプレス成形する一連の技術に関しては何等の
教示をしていないばかりか、不織布のラミネート形態に
ついては圧着、即ち投錨効果を意図しているのみであ
る。2. Description of the Related Art For example, as a method of laminating a non-woven fabric on the surface of a resin substrate, Japanese Patent Publication No. 56-5729 is disclosed. This prior example shows a method in which a nonwoven fabric is pressure-bonded to a resin sheet extruded from a die and laminated. This prior example only presents that a flat plate on which a nonwoven fabric is crimped is provided as a core material, and not only teaches nothing about a series of techniques for laminating and press-molding, but crimping a laminated form of the nonwoven fabric, That is, it is only intended for the anchoring effect.
一般に樹脂プレス成形品はメーカーが備蓄せる樹脂シー
トを再加熱して軟化シートとし、これを金型にハンドリ
ングチャージしプレス成形する方法によっているが、上
記不織布等の表皮材をラミネートする場合には上記軟化
樹脂シートの表面に更に表皮材をチャージし、プレス成
形と同時に表皮材を軟化樹脂シートへ圧着し接着乃至投
錨効果により層着を図っている。Generally, resin press-molded products are manufactured by reheating resin sheets stocked by the manufacturer to make them softened sheets, and then charge and mold them into a mold to perform press molding.However, when laminating a skin material such as the above non-woven fabric, A surface material is further charged on the surface of the softened resin sheet, and at the same time as press molding, the surface material is pressure-bonded to the softened resin sheet to achieve layering by the effect of adhesion or anchoring.
又他の方法としてプレス成形品に表皮材を接着材を解し
て接着する方法等がなされている。In addition, as another method, a method of adhering a skin material to a press-molded product by debonding the adhesive material, and the like are used.
発明が解決しようとする問題点 上記のように、従来技術においては一連の工程において
溶融樹脂のシート化と表皮材のラミネートを行ない且つ
プレス成形する具体的方法について何等の開示も認める
ことができない。Problems to be Solved by the Invention As described above, in the related art, it is not possible to recognize any disclosure regarding a specific method of forming a sheet of molten resin and laminating a skin material in a series of steps and press-molding.
又圧着による投錨効果或は平面的な接着に依存する場合
は均質で高強度の信頼性の高いラミネート樹脂プレス成
形品の製造が望めず、しわの発生や接着瑕疵等の不良品
の産出を招き、歩どまりを悪化する。In addition, when relying on the anchoring effect by pressure bonding or planar adhesion, it is not possible to manufacture a homogeneous, high-strength, highly reliable laminated resin press-formed product, which leads to the production of wrinkles and defective products such as adhesion defects. , Worsens the yield.
又上記後者の例の如く表皮材をプレス成形によって圧着
する方法では基材の再加熱による物性劣化、これによる
割れや膚荒れを禁じ得ず、又予めシート化されたものを
再加熱する熱エネルギーのロスがあり、再加熱による電
力消費等の経済的負担を強いられ、生産性をも悪化す
る。Further, in the method of press-bonding the skin material by press molding as in the latter example, deterioration of physical properties due to reheating of the base material, cracking and skin roughening due to this cannot be prevented, and heat energy for reheating a preformed sheet. However, the reheating causes an economic burden such as power consumption, and the productivity also deteriorates.
又前者の例においては一旦不織布をラミネートした平板
を爾後的にプレス成形することは困難で、同ラミネート
板を再加熱してプレス成形することも技術的に採用し得
ない。Further, in the former example, it is difficult to press-form a flat plate on which a nonwoven fabric is once laminated, and it is not technically possible to reheat and press-form the laminated plate.
本発明は上記実情、問題点に鑑み樹脂シートの成形、表
皮材のラミネート、プレス成形の一貫生産について考え
たものである。In view of the above circumstances and problems, the present invention has been made in consideration of integrated production of resin sheet molding, skin material lamination, and press molding.
問題点を解決するための手段 而して本発明はその手段として、二種以上の混合樹脂を
用い、これを最高融点樹脂の融点以上で溶融し樹脂シー
ト化した時の保有熱を利用し、該樹脂シートを不織布等
の樹脂表皮材の融点以上の温度に温調しつつ、同シート
保有熱により同表皮材の界面融着を促し強固なラミネー
トを得ると共に、引続くプレス成形にあっては温度降下
点を最大比熱範囲になる最低融点樹脂の融点から凝固点
(結晶化ピーク温度)付近の範囲にとらえ、好ましくは
該温度範囲を保つように温度管理(温調)しつつ型投入
を行なってプレス成形を施すようにして、製品として賦
形、上記表皮材の植装の安定化等を図るようにしたもの
である。Means for Solving the Problems Thus, the present invention uses, as its means, a mixed resin of two or more kinds, and uses the heat retained when the resin sheet is melted at a melting point of the highest melting point resin or higher, While controlling the temperature of the resin sheet to a temperature equal to or higher than the melting point of the resin skin material such as non-woven fabric, the heat of the sheet promotes interfacial fusion of the skin material to obtain a strong laminate, and in the subsequent press molding, By grasping the temperature drop point in the range from the melting point of the lowest melting point resin, which is the maximum specific heat range, to the vicinity of the freezing point (crystallization peak temperature), it is preferable to perform mold injection while controlling the temperature (temperature control) so as to maintain this temperature range. By press-molding, the product is shaped and the planting of the skin material is stabilized.
本発明においては上記の最高融点樹脂分を樹脂表皮材の
界面融着を得るシートの適正温度を設定するためのもの
として、より有効に作用させるべく、適例として上記最
高融点樹脂分として上記樹脂表皮材と同一種の樹脂を用
いて混合樹脂に相溶性を具有させつつ、同最高融点樹脂
分の融点を基準にして混合樹脂のシート化と樹脂表皮材
の界面融着を健全に行なわせるようにし、更に上記混合
樹脂が溶融後の温度降下時において最低融点樹脂分の融
点より若干低い温度で凝固(結晶化)を始める特性に着
目し、該最低融点樹脂分を選択して最大比熱範囲にある
凝固点の温度を選択し、これにより前記型投入温度を定
めプレス成形を適正に行なわせるようにしたものであ
る。In the present invention, the highest melting point resin component is used to set the proper temperature of the sheet for obtaining the interfacial fusion of the resin skin material so that it acts more effectively. Using the same type of resin as the skin material to make the mixed resin compatible, while making the mixed resin sheet and the interfacial fusion of the resin skin material sound based on the melting point of the highest melting point resin In addition, paying attention to the characteristic that the above-mentioned mixed resin starts solidification (crystallization) at a temperature slightly lower than the melting point of the lowest melting point resin component at the time of temperature drop after melting, and selecting the lowest melting point resin component within the maximum specific heat range. The temperature at a certain freezing point is selected, and the temperature at which the mold is charged is determined by this so that press molding can be properly performed.
上記最高融点樹脂分の適材としては樹脂表皮材として最
も汎用性の高いポリプロピレン樹脂が掲げられる。As a suitable material for the resin having the highest melting point, polypropylene resin having the highest versatility as a resin skin material can be mentioned.
本発明はこれに鑑み最高融点樹脂分としてポリプロピレ
ン樹脂を、最低融点樹脂分としてポリエチレン樹脂を夫
々含有するものを混合樹脂として用いること、更には該
混合樹脂を用いてポリプロピレン樹脂表皮材を界面融着
させる方法を提供する。In view of this, the present invention uses a polypropylene resin as the highest melting point resin component and a resin containing a polyethylene resin as the lowest melting point resin component as a mixed resin, and further, uses the mixed resin to interfacially fuse a polypropylene resin skin material. Provide a way to do.
本発明においては、混合樹脂が樹脂表皮材と相溶性はあ
るが、互いに同一種の樹脂でない実施例を含む。The present invention includes examples in which the mixed resin is compatible with the resin skin material but is not the same kind of resin.
又上記に関連する発明として、上記ラミネート後の成形
型投入前の設定温度(最低融点樹脂分の融点から凝固点
付近の温度範囲)を保持するため、樹脂シートを樹脂表
皮材の界面融着面と反対側の表面から輻射熱により温調
を施し、成形母体となる樹脂シートを適温に均熱化して
表皮材への熱的悪影響を除去しつつ、型投入、プレス成
形を適正に遂行させるようにしたラミネート樹脂プレス
成形品の製造法を提供するものである。In addition, as an invention related to the above, in order to maintain the set temperature (the temperature range from the melting point of the lowest melting point resin component to the vicinity of the freezing point) before the mold is inserted after the lamination, the resin sheet is used as an interface fusion surface of the resin skin material. The temperature was adjusted by radiant heat from the surface on the opposite side, so that the resin sheet, which is the molding base, was soaked to an appropriate temperature to remove the thermal adverse effect on the skin material, while properly performing the mold injection and press molding. A method for producing a laminate resin press-formed product is provided.
作用 本発明によれば前記混合樹脂を樹脂シート加工しなが
ら、樹脂表皮材の溶融温度に温調してこれを同シートの
保有熱により良好に界面融着することができ、単なる圧
着(投錨効果)による場合に比べ安定で強固なラミネー
トが行なえ、ひいては熱の有効利用が図れる。Effect According to the present invention, while processing the mixed resin into a resin sheet, the temperature can be adjusted to the melting temperature of the resin skin material, and this can be favorably interfacially fused by the heat retained by the sheet. In comparison with the case (1), a stable and strong laminate can be performed, and the heat can be effectively used.
又従来のプレス成形法ではしわのばしのため高価な表皮
材を樹脂シートの全面に重ねプレス装置のホルダーによ
る成形型周縁におけるシート押えを考えねばならなかっ
たが、そのため不用となるトリミング部の損失を回避で
きなかったが、本発明の実施により表皮材は予め樹脂シ
ートに強固に融着保持されているから、ブランクホルダ
ーによる押えを予定することなく実施でき、表皮材を製
品の必要範囲付近に限定して張布できる。従ってトリミ
ングによる損失を最小限に止めることができる。Further, in the conventional press molding method, an expensive skin material is laid on the entire surface of the resin sheet due to the wrinkle extension, and it is necessary to consider the sheet pressing at the peripheral edge of the molding die by the holder of the pressing device, but this causes unnecessary loss of the trimming portion. Although it could not be avoided, since the skin material is firmly fused and held in advance to the resin sheet by the practice of the present invention, it can be carried out without planning to hold it by the blank holder, and the skin material is limited to around the necessary range of the product. Then you can stretch it. Therefore, the loss due to trimming can be minimized.
又本発明においては混合樹脂と樹脂表皮間に相溶性を具
有する樹脂を選択することにより、又は最高融点樹脂分
として上記樹脂表皮材と同一種のものを用い相溶性を具
備させると共に、融点を一致させ上記ラミネートを行な
うことにより、上記樹脂表皮材と樹脂シートの界面融着
をより健全で強度の高いものとすることができる。しか
も混合樹脂を溶融しシート化するための温度管理と樹脂
シートを樹脂表皮材の融点以上に温調する温度管理の難
しさを解消し、同管理作業を極めて容易にする。Further, in the present invention, by selecting a resin having compatibility between the mixed resin and the resin skin, or by using the same kind of the resin skin material as the highest melting point resin component and having compatibility, By performing the above-mentioned lamination with matching, the interface fusion between the resin skin material and the resin sheet can be made more sound and stronger. Moreover, the difficulty of temperature control for melting the mixed resin into a sheet and controlling the temperature of the resin sheet above the melting point of the resin skin material is eliminated, and the management work is made extremely easy.
更に本発明は上記の如くして混合樹脂をシート化し、樹
脂表皮材のラミネート(界面融着)を適正に行なわせつ
つ、これを所定の降温点においてプレス成形に供するも
のである。即ち、本発明においては混合樹脂が温度降下
時、その最低融点樹脂分の融点より低い降温点において
凝固(結晶化)を始めることに着目し、ラミネート樹脂
シートをそのまま固化させることなく自然冷却等を伴な
う降温を促しながら樹脂シート母体温度が混合樹脂中の
最低融点樹脂分の融点から凝固点付近となる降温範囲を
選択し、成形型への投入、プレス成形を行なうものであ
る。Further, in the present invention, the mixed resin is formed into a sheet as described above, and while properly laminating the resin skin material (interfacial fusion), this is subjected to press molding at a predetermined temperature lowering point. That is, in the present invention, attention is paid to the fact that when the temperature of the mixed resin falls, solidification (crystallization) starts at a temperature lowering point lower than the melting point of the resin having the lowest melting point, and natural cooling or the like is performed without solidifying the laminated resin sheet as it is. A temperature lowering range is selected in which the resin sheet base material temperature is near the freezing point from the melting point of the lowest melting point resin component in the mixed resin while accelerating the temperature lowering, and the resin sheet is charged into the molding die and press-molded.
本発明によれば、不織布等の表皮材の融点より充分に低
い温度においてプレス成形が行なえ、不織布のへたりや
起毛部の接着等を招来することなく極めて美麗な起毛状
態のラミネート樹脂プレス成形品が提供でき、加えて適
正成形温においてプレス成形を行なわせることができ、
ラミネート状態にある樹脂シートの物性を損なわずに健
全なる賦形が行なえる。ひいては該プレス成形により上
記表皮材植装を安定なものとし、界面融着を強化し、よ
り安定なものとする。According to the present invention, press molding can be performed at a temperature sufficiently lower than the melting point of a skin material such as a non-woven fabric, and a laminated resin press-formed product in a very beautiful raised state without causing fatigue of the non-woven fabric or adhesion of the raised portion. In addition, it is possible to perform press molding at an appropriate molding temperature,
Sound shaping can be performed without impairing the physical properties of the laminated resin sheet. As a result, the press molding stabilizes the skin material implantation, strengthens the interfacial fusion, and makes it more stable.
又融点に差を持った混合樹脂は降温時最低融点樹脂分の
融点より低い凝固点付近において最大比熱を示し、温度
的に最も安定し冷却し憎い。従ってこの範囲を捕捉し成
形型投入、プレス成形を行なうことにより、樹脂シート
が成形型冷却によって急速に温度降下を来すことなく賦
形を健全に行なわせることができ、殊にシート表面が過
冷却されて割れや膚荒れ等が発生するを有効に防止しひ
いては表皮材の膚別れ等の問題も効果的に防止し、起毛
状態を損なわない。Further, the mixed resin having a difference in melting point shows maximum specific heat near the freezing point lower than the melting point of the resin having the lowest melting point at the time of temperature decrease, and is most stable in terms of temperature, and it is difficult to cool. Therefore, by capturing this range and putting it into the mold and performing press molding, it is possible to shape the resin sheet soundly without a rapid temperature drop due to the cooling of the mold, and especially when the sheet surface is overheated. It effectively prevents the generation of cracks and rough skin upon cooling, and thus effectively prevents problems such as skin separation of the skin material and does not impair the napped state.
更に第2発明に示されるように、上記プレス成形型投入
に際して、樹脂シートを樹脂表皮材融着面と反対側の面
から輻射熱による温調を施して上記温度範囲を保持させ
ることにより、成形型投入温度のバラツキが防止される
ことに加え、表皮材の熱劣化や起毛不良等を有効に防止
し、併せて成形母体となる樹脂シートをその表面及び芯
部において均熱化し温度斑による成形不良を効果的に防
止する。Further, as shown in the second invention, when the press molding die is charged, the temperature of the resin sheet is controlled by radiant heat from the surface opposite to the fusion surface of the resin skin material to maintain the above temperature range. In addition to preventing variations in input temperature, it effectively prevents thermal deterioration of the skin material and defective raising of hair, and at the same time uniformizes the resin sheet, which is the molding base, on its surface and core to cause molding defects due to temperature unevenness. Effectively prevent.
実施例 以下本発明の好ましい実施例に付き図面を参照しつつ説
明する。Embodiments Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings.
本発明においては融点に充分に差がある二種以上の混合
樹脂を樹脂シートの基材とする。該混合樹脂が三種以上
である場合に鑑み、二種である場合も対比的に最も融点
の高い樹脂分を最高融点樹脂分と呼び、対比的に最も融
点の低い樹脂分を最低融点樹脂分と呼称する。In the present invention, two or more kinds of mixed resins having sufficiently different melting points are used as the base material of the resin sheet. In view of the case where the mixed resin is three or more types, the resin component having the highest melting point by contrast is also called the highest melting point resin component even when it is two types, and the resin component having the lowest melting point by contrast is the lowest melting point resin component. Call.
上記混合樹脂を最高融点樹脂分の融点以上で加熱溶融
し、第1図に示すようにダイ1から押出し、該押出され
た溶融樹脂をシート成形ロール2,3間を通し表面成形と
厚み出しを行ないつつシート化する。該樹脂シートPSを
更に温調ロール4,5に掛け回し、該樹脂シートPSが所定
の温調行程TC1においてラミネート用の樹脂表皮材RSの
融点以上に保持されるように温調する。The above-mentioned mixed resin is heated and melted at a temperature equal to or higher than the melting point of the highest melting point resin, extruded from the die 1 as shown in FIG. 1, and the extruded molten resin is passed between the sheet forming rolls 2 and 3 for surface forming and thickening. Make a sheet while doing. The resin sheet PS is further wound around the temperature control rolls 4 and 5, and the temperature is controlled so that the resin sheet PS is maintained at the melting point or higher of the resin skin material RS for lamination in a predetermined temperature control step TC 1 .
斯くして樹脂表皮材RSを仮想線で示すように該温調行程
TC1直前のシート成形ロール2,3間へ高温の樹脂シートPS
と共に挟入するか、又はシート成形ロール直後の温調ロ
ール4に導いて上記樹脂シートPSに張布し、上記温調行
程TC1を通過する間、樹脂シートPSの保有熱により樹脂
表皮材RSをその接触界面において溶融し融着させる。樹
脂表皮材RSは不織布及びその他の布帛であり、第1図に
示すように帯状又は定寸カットされた枚葉状にして供給
する。Thus, as shown by the phantom line in the resin skin material RS, the temperature adjustment process is performed.
High temperature resin sheet PS between the sheet forming rolls 2 and 3 immediately before TC 1
It is either sandwiched with or is guided to the temperature control roll 4 immediately after the sheet forming roll and stretched over the resin sheet PS, and while passing through the temperature control process TC 1 , the resin cover material RS is retained by the heat retained by the resin sheet PS. Are melted and fused at their contact interfaces. The resin skin material RS is a non-woven fabric or other cloth, and is supplied in the form of a strip or a sheet cut into a certain size as shown in FIG.
該樹脂表皮材RSを温調ロール4において樹脂シートPSの
内側となるように掛け合せ、該掛け合せ面域において外
側から樹脂シートPSにより面圧を与え圧着を行ないつつ
以降における上記界面融着を進行させる。又は上記樹脂
表皮材RSを樹脂シートPSの外側面に重なるようにロール
4に掛け合せ圧着及び融着を行なう。同圧着行程におい
ては表皮材RSを投錨部を融着する。The resin skin material RS is laid on the temperature control roll 4 so as to be on the inside of the resin sheet PS, and surface pressure is applied by the resin sheet PS from the outside in the mating surface area to carry out crimping while advancing the above-mentioned interfacial fusion. . Alternatively, the resin skin material RS is laid on the roll 4 so as to overlap the outer surface of the resin sheet PS, and pressure bonding and fusion bonding are performed. In the same crimping process, the skin material RS is fused to the anchor portion.
上記混合樹脂の組成例としてポリプロピレン樹脂分とポ
リエチレン樹脂分の混合例を掲げる。ポリプロピレン樹
脂は融点170℃前後であり、ポリエチレン樹脂は130℃前
後の融点を有し、前者が最高融点樹脂、後者が最低融点
樹脂となる。両樹脂は相溶性に富み、充分な融点差を有
する。As an example of the composition of the mixed resin, an example of mixing a polypropylene resin component and a polyethylene resin component will be given. Polypropylene resin has a melting point of around 170 ° C, and polyethylene resin has a melting point of around 130 ° C, with the former being the highest melting point resin and the latter being the lowest melting point resin. Both resins are highly compatible and have a sufficient melting point difference.
好ましくは上記樹脂表皮材RSとして上記最高融点樹脂と
同種のポリプロピレン樹脂を用いる。これによって混合
樹脂PSと樹脂表皮材RS間に相溶性を具備させ、且つ両者
の融点を一致させる。この結果、樹脂表皮材RSは樹脂シ
ートPSと高親和性を以って界面融合し堅牢なラミネート
を果す。又融点の一致によってシート化と上記界面融着
のための温度管理が極めて容易となり温調の適正化を助
ける。It is preferable to use the same kind of polypropylene resin as the highest melting point resin as the resin skin material RS. As a result, the mixed resin PS and the resin skin material RS have compatibility with each other, and the melting points of the both are matched. As a result, the resin skin material RS has a high affinity with the resin sheet PS and is interface-fused to form a robust laminate. Further, the matching of the melting points makes it extremely easy to control the temperature for forming a sheet and the above-mentioned interfacial fusion, and helps optimize the temperature control.
本発明においては上記の如く、混合樹脂が最高融点樹脂
分として樹脂表皮材と同一種の樹脂分を含むことを提示
し、その適例として最高融点樹脂分と樹脂表皮材とがポ
リプロピレン樹脂である場合を示す。In the present invention, as described above, it is proposed that the mixed resin contains a resin component of the same kind as the resin skin material as the highest melting point resin component, and as a suitable example, the highest melting point resin component and the resin skin material are polypropylene resin. Indicate the case.
上記ポリプロピレン樹脂とポリエチレン樹脂の混合樹脂
の場合、例えば170°〜200℃の範囲、例えば200℃で溶
融し樹脂シート化すると共に、温調ロール(圧着ロー
ル)で170℃以上、例えば樹脂表皮材の融点よりも高い
降下温190℃付近で効果的な界面融着を促しラミネート
する。In the case of the mixed resin of the polypropylene resin and the polyethylene resin, for example, in the range of 170 ° to 200 ° C., for example, 200 ° C. is melted to form a resin sheet, and a temperature control roll (pressure bonding roll) is 170 ° C. or higher, for example, a resin skin material. Laminates by promoting effective interfacial fusion at a temperature drop around 190 ° C, which is higher than the melting point.
二種類の混合樹脂の組成例として上記の他、ポリアミド
66(融点250℃)とポリアミド6(融点215℃)の相溶性
を有する混合樹脂等があげられる。この混合樹脂を用い
る場合にも好ましくは樹脂表皮材RSとしてポリアミド66
を用い相溶性と融点の一致を図り、該最高融点樹脂分の
融点以上で前記界面融着を図る。In addition to the above as composition examples of two kinds of mixed resins, polyamide
An example is a mixed resin having compatibility with 66 (melting point 250 ° C.) and polyamide 6 (melting point 215 ° C.). Also when using this mixed resin, it is preferable to use polyamide 66 as the resin skin material RS.
The compatibility and the melting point are matched with each other, and the interfacial fusion is attempted at the melting point of the resin having the highest melting point or higher.
上記各組成例では混合樹脂の各樹脂分が相溶性を有し、
且つ樹脂表皮材RSとも相溶性を有する場合を示したが、
混合樹脂の一方を樹脂表皮材RSと相溶性を有する樹脂を
用いて混合樹脂と同表皮材RS間に相溶性を具備させ、そ
の適例として同一種の最高融点樹脂分で混合樹脂を組成
する。In each of the above composition examples, each resin component of the mixed resin has compatibility,
And the case where it has compatibility with the resin skin material RS is shown,
A resin having compatibility with the resin skin material RS is used for one of the mixed resins to provide compatibility between the mixed resin and the skin material RS, and as a suitable example, the mixed resin is composed of the highest melting point resin components of the same kind. .
上記二種の各組成例において本発明を実施する場合、樹
脂表皮材RSとして最高融点樹脂より融点の高い樹脂を用
いることを妨げず、前記に従い表皮材以上の温度で加熱
溶融しシート化すると共に、該溶融温度よりも低く表皮
材の融点よりも高目の温度で界面融着を促す。When carrying out the present invention in each of the two types of composition examples, it does not prevent using a resin having a higher melting point than the highest melting point resin as the resin skin material RS, and according to the above, it is heated and melted at a temperature of the skin material or higher to form a sheet. The interface fusion is promoted at a temperature lower than the melting temperature and higher than the melting point of the skin material.
更に三種以上の混合樹脂の組成例としてポリプロピレン
樹脂とポリエチレン樹脂とエチレンビニルアセテート樹
脂(融点70℃〜97℃)の混合例、或はポリアミド66とポ
リアミド6とポリアミド12(融点178℃)の混合例を示
す。両組成例とも三種の樹脂が相溶性を有する場合を示
し、前記に従いポリプロピレン樹脂或はポリアミド66の
融点以上で上記三種混合樹脂を溶融し樹脂表皮材RSを該
樹脂シートPSの保有熱で界面融着する。この場合、混合
樹脂が三種以上であることを利用し、樹脂表皮材RSは前
者の組成例では最低融点樹脂(エチレンビニールアセテ
ート樹脂)分以外の樹脂であるポリプロピレン樹脂又は
ポリエチレン樹脂の融点以上の融点を有するものを選択
する。好ましくは相溶性を考え、ポリプロピレン樹脂か
ら成る表皮材を用いるか、ポリエチレン樹脂から成る表
皮材を用いる。同様に後者の組成例では最低融点樹脂
(ポリアミド12)以外のポリアミド66又はポリアミド6
と同種の表皮材を用いると良い。Further, as composition examples of three or more kinds of mixed resins, polypropylene resin, polyethylene resin and ethylene vinyl acetate resin (melting point 70 ° C to 97 ° C) mixing example, or polyamide 66, polyamide 6 and polyamide 12 (melting point 178 ° C) mixing example Indicates. Both composition examples show the case where three kinds of resins have compatibility, and according to the above, the above three kinds of mixed resins are melted at a melting point of polypropylene resin or polyamide 66 or more to interfacially melt the resin skin material RS with the heat retained by the resin sheet PS. To wear. In this case, by utilizing the fact that there are three or more kinds of mixed resins, the resin skin material RS has a melting point equal to or higher than the melting point of polypropylene resin or polyethylene resin which is a resin other than the lowest melting point resin (ethylene vinyl acetate resin) in the former composition example. Select those that have. Considering compatibility, a skin material made of polypropylene resin or a skin material made of polyethylene resin is preferably used. Similarly, in the latter composition example, polyamide 66 or polyamide 6 other than the lowest melting point resin (polyamide 12) is used.
It is recommended to use the same type of skin material as.
上記例においてポリエチレン樹脂又はポリアミド6を表
皮材として用いる場合には前記温調ロール4,5は樹脂シ
ートPSが同ポリエチレン樹脂又はポリアミド6の融点以
上となるように温調し、同樹脂シートの保有熱で界面融
着を図る。In the above example, when polyethylene resin or polyamide 6 is used as the skin material, the temperature control rolls 4 and 5 control the temperature of the resin sheet PS to be equal to or higher than the melting point of the polyethylene resin or polyamide 6, and retain the same resin sheet. Interface fusion is achieved by heat.
上述の如くして樹脂表皮材RSを界面融着せる樹脂シート
PSをピンチロール6を介して切断部7に供し、単位長に
切断する。A resin sheet for interfacially bonding the resin skin material RS as described above
The PS is provided to the cutting unit 7 via the pinch roll 6 and cut into a unit length.
次で該各単位ラミネート樹脂シートPS′をコンベアー8
a,8bにてプレス装置10に向け搬送し、この間降温を促
し、所定の降温範囲において、下型11へ投入し、直ちに
上型12を下降させプレス成形を行なうものである。下型
11への投入は適当なシートフィーダー、例えばバキュー
ムフィーダー14を用いる。Next, convey each unit laminate resin sheet PS ′ to the conveyor 8
It is conveyed to the press device 10 by a and 8b, the temperature is promoted during this period, the temperature is lowered, the mold is put into the lower mold 11, and the upper mold 12 is immediately lowered to perform press molding. Lower mold
A suitable sheet feeder, for example, a vacuum feeder 14 is used for feeding into 11.
而して、上記降温範囲として前記混合樹脂中の最低融点
樹脂分の融点から凝固点付近の温度を選択し成形型投入
を行なうものとする。Then, the temperature near the freezing point is selected from the melting point of the resin having the lowest melting point in the mixed resin as the temperature lowering range, and the mold is charged.
即ち、前記組成例中、ポリプロピレン樹脂とポリエチレ
ン樹脂の混合樹脂では融点の低いポリエチレン樹脂の融
点130℃から凝固点125℃付近の降温範囲で上記型投入、
プレス成形を行なう。該プレス成形によって製品として
の賦形と同時に樹脂表皮材RSの定着を行ない結合を強化
する。That is, in the above composition example, in the mixed resin of polypropylene resin and polyethylene resin, the above-mentioned mold is charged in a temperature lowering range from a melting point of polyethylene resin having a low melting point of 130 ° C. to a freezing point of 125 ° C.,
Perform press molding. By the press molding, the resin skin material RS is fixed at the same time as shaping as a product to strengthen the bond.
一般に融点に差のある二種以上の混合樹脂は降温時最低
融点樹脂の融点より低い温度で凝固(結晶化)を始める
特性を有し、融点から凝固点付近において最大比熱を示
す。即ち、最大熱量を保有し最も冷え憎い状態にあり、
且つ適度な表面剛性と安定な保温状態を示し、プレス成
形に最適な条件を満す。Generally, two or more kinds of mixed resins having different melting points have a characteristic of starting solidification (crystallization) at a temperature lower than the melting point of the lowest melting point resin when the temperature is lowered, and exhibit maximum specific heat in the vicinity of the solidifying point from the melting point. In other words, having the maximum amount of heat and being in the coldest and most hateful state,
It also exhibits appropriate surface rigidity and stable heat retention, satisfying the optimum conditions for press molding.
他の組成例においても同様であり、例えば前記ポリプロ
ピレン樹脂とポリエチレン樹脂とエチレンビニールアセ
テート樹脂の混合樹脂の場合にも最低融点樹脂たるエチ
レンビニールアセテート樹脂の融点70℃より低い温度で
凝固を開始するので、この凝固点を捕捉し型投入、プレ
ス成形を施し、賦形と表皮材の定着を図るものである。The same applies to other composition examples, for example, even in the case of the mixed resin of the polypropylene resin, the polyethylene resin, and the ethylene vinyl acetate resin, the melting point of the ethylene vinyl acetate resin, which is the lowest melting point resin, starts to solidify at a temperature lower than 70 ° C. The solidification point is captured, the mold is put into the mold, and press molding is performed to shape and fix the skin material.
プレス成形においては樹脂シートの型投入、型締めを不
可欠とし、この間の自然冷却、殊に下型との接触面にお
ける過冷却が著しく成形性を阻害する。本発明は上記条
件設定によりこの問題を可及的に解消する。In press molding, it is indispensable to put a resin sheet in a mold and clamp the mold, and natural cooling during this period, in particular, supercooling at a contact surface with a lower mold remarkably impairs moldability. The present invention solves this problem as much as possible by setting the above conditions.
上記温度条件を確保するため、第1図、第2図に示すよ
うにプレス装置10への搬入側の温調炉9を配し、切断部
7において切断された単位ラミネート樹脂シートPS′を
コンベアー8aにて上記温調炉9内に導入し炉内搬送の
間、温調行程TC2において樹脂シートPSの温度が上記し
た設定温度範囲となるように温調する。In order to secure the above temperature condition, as shown in FIGS. 1 and 2, the temperature control furnace 9 on the loading side to the press device 10 is arranged, and the unit laminate resin sheet PS ′ cut in the cutting section 7 is conveyed by the conveyor. At 8a, the temperature is adjusted such that the temperature of the resin sheet PS falls within the above-mentioned set temperature range in the temperature adjustment process TC 2 during the introduction into the temperature adjustment furnace 9 and the conveyance in the furnace.
最も好ましい温調方法として、図示のように樹脂シート
PSの樹脂表皮材RSをラミネートした面と反対側の表面に
対向して赤外線加熱装置15を非接触状態で設置し、その
輻射熱により樹脂シートPSのみを加熱する。他方表皮材
RSは炉内のより低い雰囲気温度で加熱する。As the most preferable temperature control method, resin sheet as shown
The infrared heating device 15 is installed in a non-contact state so as to face the surface of the PS opposite to the surface laminated with the resin skin material RS, and only the resin sheet PS is heated by the radiant heat. On the other hand, the skin material
RS is heated at a lower ambient temperature in the furnace.
例えば前記ポリプロピレン樹脂とポリエチレン樹脂の混
合樹脂の場合は上記輻射熱により樹脂シートPSを125℃
付近になるように加熱し保温すると共に、ポリプロピレ
ン樹脂から成る表皮材はこれより低い雰囲気温度、例え
ば100℃付近で加熱し保温する。この場合、少なくとも
上記導入コンベアー8aは多数の通気孔を有する孔穿きベ
ルトを使用する。又導出コンベアー8bは一端が炉内にあ
り、他端が炉出口に配されたプレス装置の側方へ延ばさ
れ、速度切換により温調済単位ラミネート樹脂シートP
S′をより早い速度でプレス装置へと供する。For example, in the case of the mixed resin of the polypropylene resin and the polyethylene resin, the resin sheet PS is heated to 125 ° C. by the radiant heat.
The skin material made of polypropylene resin is heated and kept warm so as to be close to it, and is kept warm by heating at an atmosphere temperature lower than this, for example, near 100 ° C. In this case, at least the introduction conveyor 8a uses a perforated belt having a large number of ventilation holes. Further, the outlet conveyor 8b has one end inside the furnace and the other end extended to the side of the press machine arranged at the furnace outlet, and temperature-controlled unit laminated resin sheet P by speed switching.
The S'is fed to the press machine at a faster rate.
第4図に示すように上記単位ラミネート樹脂シートPS′
における樹脂表皮材RSは前記の如く界面融着層RS′によ
りしっかりと樹脂シートPS表面に保持されており、上記
バキュームフィーダー14等による吸着、型投入を行なう
上で有利となる。As shown in FIG. 4, the unit laminate resin sheet PS '
As described above, the resin skin material RS is firmly held on the surface of the resin sheet PS by the interfacial fusion layer RS ', which is advantageous in adsorbing by the vacuum feeder 14 or the like and putting in the mold.
又上記界面融着効果に着目し、樹脂表皮材RSは樹脂シー
トPSの不用部となる耳部(トリミングされる部分)には
張布せず、できるだけ製品となる必要部を覆う範囲に止
める。Eは樹脂表皮材RSの非張布部を示す。樹脂表皮材
RSを単位シート化して樹脂シートPSの表面に張布し界面
融着させる場合には、必要部周囲において非張布部Eを
形成することができる。Further, paying attention to the above-mentioned interface fusion effect, the resin skin material RS is not stretched over the ear portion (trimmed portion) which is the unnecessary portion of the resin sheet PS, and is kept within a range that covers a necessary portion that becomes a product as much as possible. E indicates a non-tensioned cloth portion of the resin skin material RS. Resin skin material
When RS is made into a unit sheet and stretched on the surface of the resin sheet PS for interfacial fusion, the non-stretched fabric portion E can be formed around the necessary portion.
プレス装置への投入時には第3図に示すように該非張布
部Eをブランクホルダー13の上面に置き、型締の間上型
12との間で押さえ付け樹脂シートPSのしわ抑止のみを考
慮する。これによって高価な樹脂表皮材の損失を最小限
に止めることを可能とする。As shown in FIG. 3, the non-tensioned cloth portion E is placed on the upper surface of the blank holder 13 when it is put into the press machine, and the upper mold is held during mold clamping.
Consider only wrinkle suppression of the pressing resin sheet PS between 12 and. This makes it possible to minimize the loss of expensive resin skin material.
以上の如くして溶融樹脂の押出し、帯状シート化、樹脂
表皮材の界面融着によるラミネート、プレス成形までが
一貫して行なわれ、美麗な起毛を有するラミネート樹脂
プレス成形品を連続生産するものである。As described above, extrusion of molten resin, formation of a belt-like sheet, lamination by interfacial fusion of resin skin material, and press molding are all performed consistently, and a laminated resin press-formed product with beautiful raised hair is continuously produced. is there.
発明の効果 以上説明した通り本発明によれば前記混合樹脂の樹脂シ
ートの保有熱を利用して強固な表皮材のラミネート融着
が図れると共に、降温時における樹脂シートの熱保有状
態と該ラミネート融着状態とを利用して適正なプレス成
形が行なえ、混合樹脂の樹脂シート化、樹脂表皮材の圧
着及び界面融着、該ラミネート樹脂シートのプレス成形
が一貫生産において合理的に遂行することができる。EFFECTS OF THE INVENTION As described above, according to the present invention, the heat of the resin sheet of the mixed resin can be used to firmly bond the laminate skin material, and the heat retention state of the resin sheet at the time of temperature decrease and the laminate fusion can be achieved. Appropriate press molding can be performed by utilizing the attached state, and mixed resin can be made into a resin sheet, resin skin material can be pressure-bonded and interface-fused, and the laminated resin sheet can be press-formed reasonably in integrated production. .
即ち、本発明によれば前記混合樹脂を樹脂シート加工し
ながら、樹脂表皮材の溶融温度に温調してこれを同シー
トの保有熱により良好に界面融着することができ、単な
る圧着(投錨効果)による場合に比べ安定で強固なラミ
ネートが行なえ、ひいては熱の有効利用が図れる。That is, according to the present invention, while processing the mixed resin into a resin sheet, the temperature can be adjusted to the melting temperature of the resin skin material and the interface heat can be satisfactorily fused by the heat retained by the sheet. Compared with the case of (effect), stable and strong lamination can be performed, and thus effective use of heat can be achieved.
又従来のプレス成形法ではしわのばしのため高価な表皮
材を樹脂シートの全面に重ねプレス装置のホルダーによ
る成形側周縁におけるシート押えを考えねばならなかっ
たが、そのため不用となるトリミング部の損失を回避で
きなかったが、本発明の実施により表皮材を予め樹脂シ
ートに強固に融着保持させた状態でプレス成形に供する
ことができるから、ブランクホルダーによる押えを予定
することなく実施でき、表皮材を製品の必要範囲付近に
限定して張布できる。従ってトリミングによる損失を最
小限に止めることができる。Further, in the conventional press molding method, an expensive skin material is laid over the entire surface of the resin sheet due to the wrinkle extension, and it is necessary to consider the pressing of the sheet on the peripheral edge of the molding side by the holder of the pressing device, but this causes unnecessary loss of the trimming portion. Although it could not be avoided, since the skin material can be subjected to press molding in a state where it is firmly fused and held to the resin sheet beforehand by the implementation of the present invention, it can be carried out without planning the holding by the blank holder, and the skin material Can be stretched only around the required range of the product. Therefore, the loss due to trimming can be minimized.
又本発明においては混合樹脂と樹脂表皮材間に相溶性を
具有する樹脂を選択することにより、又は最高融点樹脂
として上記樹脂表皮材と同一種のものを用い相溶性と融
点の一致を図り、上記ラミネートを行なうことにより、
上記樹脂表皮材と樹脂シートの界面融着をより健全で強
度の高いものとすることができる。しかも混合樹脂を溶
融しシート化するための温度管理と樹脂シートを樹脂表
皮材の融点以上に温調する温度管理の難しさを解消し、
同管理作業を極めて容易にする。Further, in the present invention, by selecting a resin having compatibility between the mixed resin and the resin skin material, or by using the same kind of the resin skin material as the highest melting point resin, the compatibility and the melting point are matched, By performing the above lamination,
The interface fusion between the resin skin material and the resin sheet can be made more sound and stronger. Moreover, the difficulty of temperature control for melting the mixed resin into a sheet and controlling the temperature of the resin sheet above the melting point of the resin skin material is eliminated,
The management work will be extremely easy.
更に本発明においては混合樹脂が温度降下時、その最低
融点樹脂分の融点より低い降温点において凝固(結晶
化)を始めることに着目し、自然冷却等を伴なう降温を
促しながら樹脂シート母体温度が混合樹脂中の最低融点
樹脂の融点から凝固点付近となる降温範囲を選択し、成
形型への投入、プレス成形を適正に行なわせるものであ
る。Further, in the present invention, when the temperature of the mixed resin drops, attention is paid to the fact that solidification (crystallization) starts at a temperature lowering point lower than the melting point of the resin having the lowest melting point, and the resin sheet matrix is promoted while promoting the temperature lowering accompanied by natural cooling and the like. The temperature is selected from the melting point of the lowest melting point resin in the mixed resin to the vicinity of the freezing point, and the temperature is appropriately charged into the mold and press-molded.
本発明によれば、不織布等の表皮材の融点より充分に低
い温度においてプレス成形が行なえ、不織布のへたりや
起毛部の接着等を招来することなく極めて美麗な起毛状
態のラミネート樹脂プレス成形品が提供でき、加えて適
正成形温においてプレス成形を行なわせることができ、
ラミネート状態になる樹脂シートの物性を損なわずに健
全なる賦形が行なえる。加えて該プレス成形により上記
表皮材の植装をより安定なものとする。According to the present invention, press molding can be performed at a temperature sufficiently lower than the melting point of a skin material such as a non-woven fabric, and a laminated resin press-formed product in a very beautiful raised state without causing fatigue of the non-woven fabric or adhesion of the raised portion. In addition, it is possible to perform press molding at an appropriate molding temperature,
Sound shaping can be performed without impairing the physical properties of the resin sheet in a laminated state. In addition, the press molding makes the planting of the skin material more stable.
又融点に差を持った混合樹脂は降温時最低融点樹脂の融
点より低い凝固点付近において最大比熱を示し、温度的
に最も安定し冷却し憎い。従ってこの範囲を捕捉し成形
型投入、プレス成形を行なうことにより、樹脂シートが
成形型冷却によって急速に温度降下を来すことなく賦形
を健全に行なわせることができ、殊にシート表面が過冷
却されて割れや膚荒れ等が発生するのを有効に防止しひ
いては表皮材の膚別れ等の問題も効果的に防止し、起毛
状態を損なわない。Further, the mixed resin having a difference in melting point exhibits maximum specific heat near the freezing point lower than the melting point of the lowest melting point resin at the time of temperature decrease, and is most stable in temperature and cooled. Therefore, by capturing this range and putting it into the mold and performing press molding, it is possible to shape the resin sheet soundly without a rapid temperature drop due to the cooling of the mold, and especially when the sheet surface is overheated. It effectively prevents the generation of cracks and rough skin upon cooling, and thus effectively prevents problems such as skin separation of the skin material and does not impair the napped state.
更に第2発明に示されるように、上記プレス成形型投入
に際して、樹脂シートを樹脂表皮材融着面と反対側の面
から輻射熱による温調を施して上記温度範囲を保持させ
ることにより、成形型投入温度のバラツキが防止される
ことに加え、表皮材の熱劣化や起毛不良等を有効に防止
し、併せて成形母体となる樹脂シートをその表面及び芯
部において均熱化し温度斑による成形不良を効果的に防
止することができる。以上によって溶融樹脂シートの成
形から樹脂表皮材のラミネート並びにプレス成形までの
生産行程を一貫した連続ラインにて行なうことを可能と
し、生産性の向上、コストダウン、並びにラミネート樹
脂製品の品質向上等の目的を達成できるものである。Further, as shown in the second invention, when the press molding die is charged, the temperature of the resin sheet is controlled by radiant heat from the surface opposite to the fusion surface of the resin skin material to maintain the above temperature range. In addition to preventing variations in input temperature, it effectively prevents thermal deterioration of the skin material and defective raising of hair, and at the same time uniformizes the resin sheet, which is the molding base, on its surface and core to cause molding defects due to temperature unevenness. Can be effectively prevented. By the above, it is possible to perform the production process from molding of molten resin sheet to laminating of resin skin material and press molding in a consistent continuous line, improving productivity, reducing costs and improving the quality of laminated resin products. It can achieve the purpose.
第1図は本発明の実施例を説明するラミネート樹脂プレ
ス成形品の製造装置を概略示する側面図、第2図は同平
面図、第3図は単位ラミネート樹脂シートの成形型投入
状態を示すプレス装置断面図、第4図は樹脂シートに樹
脂表皮材が界面融着した状態を説明する拡大断面図であ
る。 1……ダイ、2,3……シート成形ロール、4,5……温調ロ
ール、9……加熱炉、TC1,TC2……温調行程、10……プ
レス装置、11……下型、12……上型、PS……樹脂シー
ト、RS……樹脂表皮材、PS′……単位ラミネート樹脂シ
ート。FIG. 1 is a side view schematically showing a laminated resin press-molded product manufacturing apparatus for explaining an embodiment of the present invention, FIG. 2 is a plan view of the same, and FIG. 3 shows a state in which a unit laminate resin sheet is put into a molding die. FIG. 4 is a cross-sectional view of the pressing device, and FIG. 4 is an enlarged cross-sectional view illustrating a state in which the resin skin material is interface-fused to the resin sheet. 1 ...... die, 2,3 ...... sheeting rolls, 4,5 ...... temperature regulation rolls, 9 ...... furnace, TC 1, TC 2 ...... temperature control stroke, 10 ...... press apparatus, 11 ...... under Mold, 12 …… upper mold, PS …… resin sheet, RS …… resin skin material, PS ′ …… unit laminated resin sheet.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 B29L 9:00 ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Internal reference number FI technical display location B29L 9:00
Claims (6)
融点以上で溶融しシート化された樹脂シートを樹脂表皮
材の融点以上に温調し、該樹脂シートの表面に樹脂表皮
材を張布して同シートの保有熱により該樹脂表皮材の同
シートへの界面融着を促し、該樹脂表皮材を界面融着せ
る樹脂シートを上記混合樹脂中の最低融点樹脂分の融点
から凝固点付近の降温範囲で成形型への投入を行なって
プレス成形を行なうことを特徴とするラミネート樹脂プ
レス成形品の製造法。1. A resin sheet melted at a temperature equal to or higher than a melting point of a resin having a highest melting point in a mixed resin of two or more kinds and formed into a sheet, and the temperature is adjusted to a temperature equal to or higher than a melting point of a resin skin material, and a resin skin material is provided on a surface of the resin sheet. Is applied to promote the interfacial fusion of the resin skin material to the same sheet by the heat retained by the sheet, and the resin sheet for interfacial fusion of the resin skin material is formed from the melting point of the lowest melting point resin component in the mixed resin A method for producing a laminated resin press-formed product, which comprises performing press-forming by introducing the material into a molding die in a temperature-falling range in the vicinity.
樹脂表皮材と同一種の樹脂分を含むことを特徴とする特
許請求の範囲第1項記載のラミネート樹脂プレス成形品
の製造法。2. The method for producing a laminated resin press-formed product according to claim 1, wherein the mixed resin contains a resin component of the same type as the resin skin material as a resin component having the highest melting point.
性を有するものであることを特徴とする特許請求の範囲
第1項記載のラミネート樹脂プレス成形品の製造法。3. The method for producing a laminated resin press-formed product according to claim 1, wherein the resin skin material and the mixed resin are compatible with each other.
プロピレン樹脂を、最低融点樹脂分としてポリエチレン
樹脂を夫々含有することを特徴とする特許請求の範囲第
1項記載のラミネート樹脂プレス成形品の製造法。4. A laminate resin press-formed product according to claim 1, wherein the mixed resin contains a polypropylene resin as the highest melting point resin component and a polyethylene resin as the lowest melting point resin component. Law.
リプロピレン樹脂であることを特徴とする特許請求の範
囲第4項記載のラミネート樹脂プレス成形品の製造法。5. The method for producing a laminate resin press-formed product according to claim 4, wherein the skin material is a polypropylene resin of the same type as that of the resin having the highest melting point.
融点以上で溶融しシート化された樹脂シートを樹脂表皮
材の融点以上に温調し、該樹脂シートの表面に樹脂表皮
材を張布して該樹脂シートの保有熱により上記樹脂表皮
材の同樹脂シートへの界面融着を促し、該樹脂表皮材を
界面融着せる樹脂シートを該界面融着面と反対側の表面
から輻射熱により上記樹脂シートを最低融点樹脂の融点
から凝固点付近の降温範囲に保持するように温調し、該
温調後、成形型への投入を行なってプレス成形を行なう
ことを特徴とするラミネート樹脂プレス成形品の製造
法。6. A resin sheet melted at a temperature equal to or higher than a melting point of a resin having a highest melting point in a mixed resin of two or more kinds and formed into a sheet, and the temperature is adjusted to a temperature equal to or higher than a melting point of the resin skin material, and a resin skin material is provided on a surface of the resin sheet. From the surface opposite to the interfacial-fusing surface, by promoting the interfacial fusion of the resin skin material to the same resin sheet by the heat retained by the resin sheet, Laminated resin characterized in that the temperature of the resin sheet is controlled by radiant heat so as to be maintained in a temperature lowering range near the freezing point from the melting point of the lowest melting point resin, and after the temperature is controlled, the resin sheet is charged into a molding die for press molding. Manufacturing method of press-molded products.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62124810A JPH07100349B2 (en) | 1987-05-21 | 1987-05-21 | Method for manufacturing laminate resin press-formed product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62124810A JPH07100349B2 (en) | 1987-05-21 | 1987-05-21 | Method for manufacturing laminate resin press-formed product |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS63288737A JPS63288737A (en) | 1988-11-25 |
| JPH07100349B2 true JPH07100349B2 (en) | 1995-11-01 |
Family
ID=14894681
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP62124810A Expired - Fee Related JPH07100349B2 (en) | 1987-05-21 | 1987-05-21 | Method for manufacturing laminate resin press-formed product |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH07100349B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US12202185B2 (en) * | 2018-07-09 | 2025-01-21 | Unipres Corporation | Continuous molding method and continuous molding apparatus of press molded product |
Family Cites Families (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5228564A (en) * | 1975-08-30 | 1977-03-03 | Furukawa Electric Co Ltd | Process for producing composite thermoplastic resin foam |
| JPS5249284A (en) * | 1975-10-17 | 1977-04-20 | Mitsui Toatsu Chem Inc | Composie sheet structure |
| JPS53117071A (en) * | 1977-03-24 | 1978-10-13 | Shin Kobe Electric Machinery | Method for making flocking sheet |
| JPS57120410A (en) * | 1981-01-20 | 1982-07-27 | Showa Denko Kk | Forming method by stamping |
| JPS5923691A (en) * | 1982-07-29 | 1984-02-07 | Sony Corp | Driving circuit of index type color cathode ray tube |
| JPS5989114A (en) * | 1982-11-15 | 1984-05-23 | Puramatsuku Kk | Vacuum/compressed-air molding method of laminated shape |
| JPS6024948A (en) * | 1983-07-22 | 1985-02-07 | 三菱油化バ−ディツシエ株式会社 | Manufacture of cushioning laminated material |
| JPS6036939A (en) * | 1983-08-09 | 1985-02-26 | Nippon Soken Inc | Photoelectric type smoke sensor |
| JPS60198223A (en) * | 1984-03-22 | 1985-10-07 | Showa Denko Kk | Preparation of multi-layered film |
| JPS60250938A (en) * | 1984-05-28 | 1985-12-11 | Mitsubishi Petrochem Co Ltd | Extrusion lamination of propyrene based resin |
| JPS6137113A (en) * | 1984-07-27 | 1986-02-22 | 福場 博 | Electric toothbrush |
| JPS6140179A (en) * | 1984-07-31 | 1986-02-26 | Riso Kagaku Corp | Safety device for rotary-type stencil duplicator |
| JPS61254333A (en) * | 1985-05-02 | 1986-11-12 | Toyota Motor Corp | Manufacture for molded lamination of thermoplastic resin and coating material |
| JPS6216811A (en) * | 1985-07-15 | 1987-01-26 | Mitsubishi Heavy Ind Ltd | Method for correcting phase delay of roll eccentricity control |
| JPS62169642A (en) * | 1986-01-22 | 1987-07-25 | 昭和電工株式会社 | Laminated sheet |
| JPS6425707A (en) * | 1986-04-03 | 1989-01-27 | Sanyo Chemical Ind Ltd | Solid iodophor composition |
-
1987
- 1987-05-21 JP JP62124810A patent/JPH07100349B2/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US12202185B2 (en) * | 2018-07-09 | 2025-01-21 | Unipres Corporation | Continuous molding method and continuous molding apparatus of press molded product |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS63288737A (en) | 1988-11-25 |
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