JPH07103189B2 - Method for producing stereoregular acrylonitrile polymer - Google Patents
Method for producing stereoregular acrylonitrile polymerInfo
- Publication number
- JPH07103189B2 JPH07103189B2 JP2652288A JP2652288A JPH07103189B2 JP H07103189 B2 JPH07103189 B2 JP H07103189B2 JP 2652288 A JP2652288 A JP 2652288A JP 2652288 A JP2652288 A JP 2652288A JP H07103189 B2 JPH07103189 B2 JP H07103189B2
- Authority
- JP
- Japan
- Prior art keywords
- producing
- acrylonitrile polymer
- polymerization
- polymer according
- stereoregular
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 229920002239 polyacrylonitrile Polymers 0.000 title claims description 50
- 238000004519 manufacturing process Methods 0.000 title claims description 15
- 238000006116 polymerization reaction Methods 0.000 claims description 49
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 26
- 150000002902 organometallic compounds Chemical class 0.000 claims description 24
- 239000002904 solvent Substances 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 18
- 229910052751 metal Inorganic materials 0.000 claims description 17
- 239000002184 metal Substances 0.000 claims description 17
- 229920000642 polymer Polymers 0.000 claims description 17
- 239000003505 polymerization initiator Substances 0.000 claims description 17
- 150000001875 compounds Chemical class 0.000 claims description 15
- 238000009835 boiling Methods 0.000 claims description 12
- 239000011777 magnesium Substances 0.000 claims description 12
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 10
- 229910052749 magnesium Inorganic materials 0.000 claims description 10
- 239000003999 initiator Substances 0.000 claims description 9
- 150000002430 hydrocarbons Chemical group 0.000 claims description 8
- 229910052790 beryllium Inorganic materials 0.000 claims description 7
- 239000011575 calcium Substances 0.000 claims description 7
- 150000002739 metals Chemical class 0.000 claims description 7
- 230000000379 polymerizing effect Effects 0.000 claims description 7
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 claims description 6
- 229910052757 nitrogen Inorganic materials 0.000 claims description 6
- 230000000737 periodic effect Effects 0.000 claims description 6
- 150000004945 aromatic hydrocarbons Chemical class 0.000 claims description 5
- ATBAMAFKBVZNFJ-UHFFFAOYSA-N beryllium atom Chemical compound [Be] ATBAMAFKBVZNFJ-UHFFFAOYSA-N 0.000 claims description 5
- 229910052736 halogen Inorganic materials 0.000 claims description 5
- 150000002367 halogens Chemical group 0.000 claims description 5
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 4
- 229910052791 calcium Inorganic materials 0.000 claims description 4
- 229910052744 lithium Inorganic materials 0.000 claims description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 3
- 150000001573 beryllium compounds Chemical class 0.000 claims description 3
- 229910052793 cadmium Inorganic materials 0.000 claims description 3
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 claims description 3
- 239000003960 organic solvent Substances 0.000 claims description 3
- 239000002798 polar solvent Substances 0.000 claims description 3
- 229910052700 potassium Inorganic materials 0.000 claims description 3
- 239000011591 potassium Substances 0.000 claims description 3
- 229910052708 sodium Inorganic materials 0.000 claims description 3
- 239000011734 sodium Substances 0.000 claims description 3
- 150000003623 transition metal compounds Chemical class 0.000 claims description 3
- 229910052725 zinc Inorganic materials 0.000 claims description 3
- 239000011701 zinc Substances 0.000 claims description 3
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 claims description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 2
- 150000001342 alkaline earth metals Chemical class 0.000 claims description 2
- 125000002029 aromatic hydrocarbon group Chemical group 0.000 claims description 2
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 claims description 2
- 229910052794 bromium Inorganic materials 0.000 claims description 2
- 229940043430 calcium compound Drugs 0.000 claims description 2
- 150000001674 calcium compounds Chemical class 0.000 claims description 2
- 229910052801 chlorine Inorganic materials 0.000 claims description 2
- 239000000460 chlorine Substances 0.000 claims description 2
- 229910052731 fluorine Inorganic materials 0.000 claims description 2
- 239000011737 fluorine Substances 0.000 claims description 2
- 125000000623 heterocyclic group Chemical group 0.000 claims description 2
- 229930195733 hydrocarbon Natural products 0.000 claims description 2
- 125000004433 nitrogen atom Chemical group N* 0.000 claims description 2
- 239000004215 Carbon black (E152) Substances 0.000 claims 1
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 claims 1
- PNDPGZBMCMUPRI-UHFFFAOYSA-N iodine Chemical compound II PNDPGZBMCMUPRI-UHFFFAOYSA-N 0.000 claims 1
- 150000002681 magnesium compounds Chemical class 0.000 claims 1
- 150000002894 organic compounds Chemical class 0.000 claims 1
- -1 alkali metal amide compounds Chemical class 0.000 description 20
- 229910052782 aluminium Inorganic materials 0.000 description 12
- 238000006243 chemical reaction Methods 0.000 description 12
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 11
- 230000000694 effects Effects 0.000 description 10
- 239000000835 fiber Substances 0.000 description 10
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 9
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 7
- 150000002901 organomagnesium compounds Chemical class 0.000 description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- 238000010992 reflux Methods 0.000 description 6
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical group CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 5
- 238000001816 cooling Methods 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 4
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 4
- 238000005481 NMR spectroscopy Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000001644 13C nuclear magnetic resonance spectroscopy Methods 0.000 description 3
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- IAZDPXIOMUYVGZ-WFGJKAKNSA-N Dimethyl sulfoxide Chemical compound [2H]C([2H])([2H])S(=O)C([2H])([2H])[2H] IAZDPXIOMUYVGZ-WFGJKAKNSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 229920001940 conductive polymer Polymers 0.000 description 3
- 238000007796 conventional method Methods 0.000 description 3
- 125000004093 cyano group Chemical group *C#N 0.000 description 3
- 239000012770 industrial material Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 3
- 239000008096 xylene Substances 0.000 description 3
- UWNADWZGEHDQAB-UHFFFAOYSA-N 2,5-dimethylhexane Chemical group CC(C)CCC(C)C UWNADWZGEHDQAB-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- URLKBWYHVLBVBO-UHFFFAOYSA-N Para-Xylene Chemical group CC1=CC=C(C)C=C1 URLKBWYHVLBVBO-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- SNAAJJQQZSMGQD-UHFFFAOYSA-N aluminum magnesium Chemical compound [Mg].[Al] SNAAJJQQZSMGQD-UHFFFAOYSA-N 0.000 description 2
- 238000010539 anionic addition polymerization reaction Methods 0.000 description 2
- 235000010290 biphenyl Nutrition 0.000 description 2
- 239000004305 biphenyl Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- NNBZCPXTIHJBJL-UHFFFAOYSA-N decalin Chemical compound C1CCCC2CCCCC21 NNBZCPXTIHJBJL-UHFFFAOYSA-N 0.000 description 2
- 125000004177 diethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 229940057995 liquid paraffin Drugs 0.000 description 2
- DLEDOFVPSDKWEF-UHFFFAOYSA-N lithium butane Chemical compound [Li+].CCC[CH2-] DLEDOFVPSDKWEF-UHFFFAOYSA-N 0.000 description 2
- GCICAPWZNUIIDV-UHFFFAOYSA-N lithium magnesium Chemical compound [Li].[Mg] GCICAPWZNUIIDV-UHFFFAOYSA-N 0.000 description 2
- IVSZLXZYQVIEFR-UHFFFAOYSA-N m-xylene Chemical group CC1=CC=CC(C)=C1 IVSZLXZYQVIEFR-UHFFFAOYSA-N 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 150000002736 metal compounds Chemical class 0.000 description 2
- 229910021645 metal ion Inorganic materials 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- GEYOCULIXLDCMW-UHFFFAOYSA-N 1,2-phenylenediamine Chemical compound NC1=CC=CC=C1N GEYOCULIXLDCMW-UHFFFAOYSA-N 0.000 description 1
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical group [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 1
- WGZPYSVPKIZOMF-UHFFFAOYSA-N C(C)[Mg]N(CC)CC Chemical compound C(C)[Mg]N(CC)CC WGZPYSVPKIZOMF-UHFFFAOYSA-N 0.000 description 1
- HQQXFHCBRUIMSD-UHFFFAOYSA-N C1(=CC=CC=C1)CC[Ca] Chemical compound C1(=CC=CC=C1)CC[Ca] HQQXFHCBRUIMSD-UHFFFAOYSA-N 0.000 description 1
- YMTKZUROOGUACT-UHFFFAOYSA-N CC(C)CC[Mg]CCC(C)C Chemical compound CC(C)CC[Mg]CCC(C)C YMTKZUROOGUACT-UHFFFAOYSA-N 0.000 description 1
- XLJYGTUUQWFFGT-UHFFFAOYSA-N CC(C)CC[Na] Chemical compound CC(C)CC[Na] XLJYGTUUQWFFGT-UHFFFAOYSA-N 0.000 description 1
- WLTVMXLKVVOCGZ-UHFFFAOYSA-N CCCCCCCC[K] Chemical compound CCCCCCCC[K] WLTVMXLKVVOCGZ-UHFFFAOYSA-N 0.000 description 1
- HWMMCEJITBPQBR-UHFFFAOYSA-N CCCCCCCC[Na] Chemical compound CCCCCCCC[Na] HWMMCEJITBPQBR-UHFFFAOYSA-N 0.000 description 1
- UWKKBEQZACDEBT-UHFFFAOYSA-N CCCC[Mg] Chemical compound CCCC[Mg] UWKKBEQZACDEBT-UHFFFAOYSA-N 0.000 description 1
- MIEFVQIJSAGPBZ-UHFFFAOYSA-N CCC[Mg] Chemical compound CCC[Mg] MIEFVQIJSAGPBZ-UHFFFAOYSA-N 0.000 description 1
- VLPNUWNKSJVFJY-UHFFFAOYSA-N CC[Mg]C Chemical compound CC[Mg]C VLPNUWNKSJVFJY-UHFFFAOYSA-N 0.000 description 1
- OBBRHJBMQXGEEK-UHFFFAOYSA-N COCC[Mg] Chemical compound COCC[Mg] OBBRHJBMQXGEEK-UHFFFAOYSA-N 0.000 description 1
- ZASAJMJGPSLNJZ-UHFFFAOYSA-N C[Si](C)(C)CC[Mg] Chemical compound C[Si](C)(C)CC[Mg] ZASAJMJGPSLNJZ-UHFFFAOYSA-N 0.000 description 1
- GUTLYIVDDKVIGB-OUBTZVSYSA-N Cobalt-60 Chemical compound [60Co] GUTLYIVDDKVIGB-OUBTZVSYSA-N 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- QQWBXRUCDIOFDM-UHFFFAOYSA-M F[Mg]Cc1ccccc1 Chemical compound F[Mg]Cc1ccccc1 QQWBXRUCDIOFDM-UHFFFAOYSA-M 0.000 description 1
- 239000007818 Grignard reagent Substances 0.000 description 1
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 239000011954 Ziegler–Natta catalyst Substances 0.000 description 1
- ZCFJAPMCUBOZCY-UHFFFAOYSA-M [AlH3].Cl[Mg] Chemical compound [AlH3].Cl[Mg] ZCFJAPMCUBOZCY-UHFFFAOYSA-M 0.000 description 1
- ULGYAEQHFNJYML-UHFFFAOYSA-N [AlH3].[Ca] Chemical compound [AlH3].[Ca] ULGYAEQHFNJYML-UHFFFAOYSA-N 0.000 description 1
- ZXRRHFSTAFVGOC-UHFFFAOYSA-N [AlH3].[K] Chemical compound [AlH3].[K] ZXRRHFSTAFVGOC-UHFFFAOYSA-N 0.000 description 1
- HXEMAHFTVFVYMX-UHFFFAOYSA-M [Br-].CC[Ca+] Chemical compound [Br-].CC[Ca+] HXEMAHFTVFVYMX-UHFFFAOYSA-M 0.000 description 1
- ZDSDRYFDOAOVEG-UHFFFAOYSA-L [Cl-].[AlH3].Cl[Mg+] Chemical compound [Cl-].[AlH3].Cl[Mg+] ZDSDRYFDOAOVEG-UHFFFAOYSA-L 0.000 description 1
- UFCYHWOSKZSNMJ-UHFFFAOYSA-M [I-].C(CCC)[Ca+] Chemical compound [I-].C(CCC)[Ca+] UFCYHWOSKZSNMJ-UHFFFAOYSA-M 0.000 description 1
- SNIYGPDAYLBEMK-UHFFFAOYSA-M [I-].[Mg+]C1=CC=CC=C1 Chemical compound [I-].[Mg+]C1=CC=CC=C1 SNIYGPDAYLBEMK-UHFFFAOYSA-M 0.000 description 1
- ICFXEXDVIKJENI-UHFFFAOYSA-N [Li].C1(=CC=CC=C1)N(C1=CC=CC=C1)CC[Zn]CC Chemical compound [Li].C1(=CC=CC=C1)N(C1=CC=CC=C1)CC[Zn]CC ICFXEXDVIKJENI-UHFFFAOYSA-N 0.000 description 1
- JFBZPFYRPYOZCQ-UHFFFAOYSA-N [Li].[Al] Chemical compound [Li].[Al] JFBZPFYRPYOZCQ-UHFFFAOYSA-N 0.000 description 1
- ORWCQYJNVCEQLP-UHFFFAOYSA-N [Li][Zn]CCCC Chemical compound [Li][Zn]CCCC ORWCQYJNVCEQLP-UHFFFAOYSA-N 0.000 description 1
- AOAJSDIIVLNNBM-UHFFFAOYSA-N [Mg]CCC1=CC=CC=C1 Chemical compound [Mg]CCC1=CC=CC=C1 AOAJSDIIVLNNBM-UHFFFAOYSA-N 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 150000004703 alkoxides Chemical class 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 125000005234 alkyl aluminium group Chemical group 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 125000005103 alkyl silyl group Chemical group 0.000 description 1
- DNEHKUCSURWDGO-UHFFFAOYSA-N aluminum sodium Chemical compound [Na].[Al] DNEHKUCSURWDGO-UHFFFAOYSA-N 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- 229910001621 beryllium bromide Inorganic materials 0.000 description 1
- 229910001627 beryllium chloride Inorganic materials 0.000 description 1
- LWBPNIJBHRISSS-UHFFFAOYSA-L beryllium chloride Substances Cl[Be]Cl LWBPNIJBHRISSS-UHFFFAOYSA-L 0.000 description 1
- VRWRYXRXVZEJKF-UHFFFAOYSA-N beryllium;ethane Chemical compound [Be+2].[CH2-]C.[CH2-]C VRWRYXRXVZEJKF-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 125000006267 biphenyl group Chemical group 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- VZDMFNJJUXFAIU-UHFFFAOYSA-N calcium;benzene Chemical compound [Ca+2].C1=CC=[C-]C=C1.C1=CC=[C-]C=C1 VZDMFNJJUXFAIU-UHFFFAOYSA-N 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- QSWDMMVNRMROPK-UHFFFAOYSA-K chromium(3+) trichloride Chemical compound [Cl-].[Cl-].[Cl-].[Cr+3] QSWDMMVNRMROPK-UHFFFAOYSA-K 0.000 description 1
- 239000002131 composite material Chemical group 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 229910000365 copper sulfate Inorganic materials 0.000 description 1
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 125000001664 diethylamino group Chemical group [H]C([H])([H])C([H])([H])N(*)C([H])([H])C([H])([H])[H] 0.000 description 1
- KZLUHGRPVSRSHI-UHFFFAOYSA-N dimethylmagnesium Chemical compound C[Mg]C KZLUHGRPVSRSHI-UHFFFAOYSA-N 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- BLHLJVCOVBYQQS-UHFFFAOYSA-N ethyllithium Chemical compound [Li]CC BLHLJVCOVBYQQS-UHFFFAOYSA-N 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 125000001153 fluoro group Chemical group F* 0.000 description 1
- 230000005251 gamma ray Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 150000004795 grignard reagents Chemical class 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 229910052740 iodine Chemical group 0.000 description 1
- 239000011630 iodine Chemical group 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- NEMFQSKAPLGFIP-UHFFFAOYSA-N magnesiosodium Chemical compound [Na].[Mg] NEMFQSKAPLGFIP-UHFFFAOYSA-N 0.000 description 1
- WRYKIHMRDIOPSI-UHFFFAOYSA-N magnesium;benzene Chemical compound [Mg+2].C1=CC=[C-]C=C1.C1=CC=[C-]C=C1 WRYKIHMRDIOPSI-UHFFFAOYSA-N 0.000 description 1
- WYPTZCBYSQFOQS-UHFFFAOYSA-N magnesium;bis(trimethylsilyl)azanide Chemical compound [Mg+2].C[Si](C)(C)[N-][Si](C)(C)C.C[Si](C)(C)[N-][Si](C)(C)C WYPTZCBYSQFOQS-UHFFFAOYSA-N 0.000 description 1
- LWLPYZUDBNFNAH-UHFFFAOYSA-M magnesium;butane;bromide Chemical compound [Mg+2].[Br-].CCC[CH2-] LWLPYZUDBNFNAH-UHFFFAOYSA-M 0.000 description 1
- YHNWUQFTJNJVNU-UHFFFAOYSA-N magnesium;butane;ethane Chemical compound [Mg+2].[CH2-]C.CCC[CH2-] YHNWUQFTJNJVNU-UHFFFAOYSA-N 0.000 description 1
- TXZBQHZEKIROSD-UHFFFAOYSA-N magnesium;diphenylazanide Chemical compound [Mg+2].C=1C=CC=CC=1[N-]C1=CC=CC=C1.C=1C=CC=CC=1[N-]C1=CC=CC=C1 TXZBQHZEKIROSD-UHFFFAOYSA-N 0.000 description 1
- DLPASUVGCQPFFO-UHFFFAOYSA-N magnesium;ethane Chemical compound [Mg+2].[CH2-]C.[CH2-]C DLPASUVGCQPFFO-UHFFFAOYSA-N 0.000 description 1
- YCCXQARVHOPWFJ-UHFFFAOYSA-M magnesium;ethane;chloride Chemical compound [Mg+2].[Cl-].[CH2-]C YCCXQARVHOPWFJ-UHFFFAOYSA-M 0.000 description 1
- XDKQUSKHRIUJEO-UHFFFAOYSA-N magnesium;ethanolate Chemical compound [Mg+2].CC[O-].CC[O-] XDKQUSKHRIUJEO-UHFFFAOYSA-N 0.000 description 1
- RVOYYLUVELMWJF-UHFFFAOYSA-N magnesium;hexane Chemical compound [Mg+2].CCCCC[CH2-].CCCCC[CH2-] RVOYYLUVELMWJF-UHFFFAOYSA-N 0.000 description 1
- CRGZYKWWYNQGEC-UHFFFAOYSA-N magnesium;methanolate Chemical compound [Mg+2].[O-]C.[O-]C CRGZYKWWYNQGEC-UHFFFAOYSA-N 0.000 description 1
- BFRJXURCBYWDDT-UHFFFAOYSA-N magnesium;trimethylsilanide Chemical compound [Mg+2].C[Si-](C)C.C[Si-](C)C BFRJXURCBYWDDT-UHFFFAOYSA-N 0.000 description 1
- DVSDBMFJEQPWNO-UHFFFAOYSA-N methyllithium Chemical compound C[Li] DVSDBMFJEQPWNO-UHFFFAOYSA-N 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 239000012454 non-polar solvent Substances 0.000 description 1
- 238000001225 nuclear magnetic resonance method Methods 0.000 description 1
- MJKYCJBIICJHRD-UHFFFAOYSA-N pentane-2,4-dione;vanadium Chemical compound [V].CC(=O)CC(C)=O MJKYCJBIICJHRD-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000002685 polymerization catalyst Substances 0.000 description 1
- MULPQXLSUPBYRG-UHFFFAOYSA-N potassium;2-methylbutane Chemical compound [K+].CC(C)C[CH2-] MULPQXLSUPBYRG-UHFFFAOYSA-N 0.000 description 1
- 239000007870 radical polymerization initiator Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- IAHFWCOBPZCAEA-UHFFFAOYSA-N succinonitrile Chemical compound N#CCCC#N IAHFWCOBPZCAEA-UHFFFAOYSA-N 0.000 description 1
- HHVIBTZHLRERCL-UHFFFAOYSA-N sulfonyldimethane Chemical compound CS(C)(=O)=O HHVIBTZHLRERCL-UHFFFAOYSA-N 0.000 description 1
- CZDYPVPMEAXLPK-UHFFFAOYSA-N tetramethylsilane Chemical compound C[Si](C)(C)C CZDYPVPMEAXLPK-UHFFFAOYSA-N 0.000 description 1
- 125000005309 thioalkoxy group Chemical group 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 150000003609 titanium compounds Chemical class 0.000 description 1
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 1
- ZWYDDDAMNQQZHD-UHFFFAOYSA-L titanium(ii) chloride Chemical compound [Cl-].[Cl-].[Ti+2] ZWYDDDAMNQQZHD-UHFFFAOYSA-L 0.000 description 1
- YONPGGFAJWQGJC-UHFFFAOYSA-K titanium(iii) chloride Chemical compound Cl[Ti](Cl)Cl YONPGGFAJWQGJC-UHFFFAOYSA-K 0.000 description 1
- VOITXYVAKOUIBA-UHFFFAOYSA-N triethylaluminium Chemical compound CC[Al](CC)CC VOITXYVAKOUIBA-UHFFFAOYSA-N 0.000 description 1
- LALRXNPLTWZJIJ-UHFFFAOYSA-N triethylborane Chemical compound CCB(CC)CC LALRXNPLTWZJIJ-UHFFFAOYSA-N 0.000 description 1
- MCULRUJILOGHCJ-UHFFFAOYSA-N triisobutylaluminium Chemical compound CC(C)C[Al](CC(C)C)CC(C)C MCULRUJILOGHCJ-UHFFFAOYSA-N 0.000 description 1
- WXRGABKACDFXMG-UHFFFAOYSA-N trimethylborane Chemical compound CB(C)C WXRGABKACDFXMG-UHFFFAOYSA-N 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- 150000003682 vanadium compounds Chemical class 0.000 description 1
- JTJFQBNJBPPZRI-UHFFFAOYSA-J vanadium tetrachloride Chemical compound Cl[V](Cl)(Cl)Cl JTJFQBNJBPPZRI-UHFFFAOYSA-J 0.000 description 1
- HQYCOEXWFMFWLR-UHFFFAOYSA-K vanadium(iii) chloride Chemical compound [Cl-].[Cl-].[Cl-].[V+3] HQYCOEXWFMFWLR-UHFFFAOYSA-K 0.000 description 1
- PXXNTAGJWPJAGM-UHFFFAOYSA-N vertaline Natural products C1C2C=3C=C(OC)C(OC)=CC=3OC(C=C3)=CC=C3CCC(=O)OC1CC1N2CCCC1 PXXNTAGJWPJAGM-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F20/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
- C08F20/02—Monocarboxylic acids having less than ten carbon atoms, Derivatives thereof
- C08F20/42—Nitriles
- C08F20/44—Acrylonitrile
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Polymerisation Methods In General (AREA)
- Polymerization Catalysts (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、高い立体規則性を有するアクリロニトリル重
合体の新規な製造法に関する。さらに詳しくは、本発明
は、機械的強度および湿潤状態における耐熱性などに優
れた繊維素材、金属の選択吸着素材または導電性ポリマ
ーなどどして有用な、高分子量高立体規則性アクリロニ
トリル重合体を特定の重合条件によって効率よく工業的
有利に製造する方法に関する。TECHNICAL FIELD The present invention relates to a novel method for producing an acrylonitrile polymer having high stereoregularity. More specifically, the present invention provides a high molecular weight highly stereoregular acrylonitrile polymer useful as a fiber material excellent in mechanical strength and heat resistance in a wet state, a selective adsorption material for metals or a conductive polymer. The present invention relates to a method for efficiently and industrially producing under specific polymerization conditions.
従来、アクリロニトリル重合体は、繊維に成形した際の
かさ高さや、風合い、保温性などに優れるうえに、共重
合成分を導入すると鮮やかな色調に染色することがで
き、かつ染色耐候性にも優れるなどの物性を有すること
から、衣料用として広く用いられている。Conventionally, acrylonitrile polymer is excellent in bulkiness when formed into fibers, texture, heat retention, etc., and when a copolymerization component is introduced, it can be dyed in a vivid color tone and is also excellent in dyeing weather resistance. Because of its physical properties such as, it is widely used for clothing.
このアクリロニトリル重合体は通常ラジカル重合開始剤
またはアニオン重合開始剤を用いてアクリロニトリルを
重合させることにより製造されている。しかしながら、
このような方法によって得られるアクリロニトリル重合
体においては、核磁気共鳴の方法(以下、NMRと略記す
る)による測定によれば化学構造の規則性は存在しな
い。この重合体を溶媒に溶解して繊維やフィルム等に成
形した場合、結晶性が低くて、機械的特性に関しては十
分に満足しうるものではなく、また、耐熱性、中でも湿
潤状態における耐熱性に劣る。特に繊維に成形した場合
には、寸法安定性、引張強度、弾性率などが不足してい
るため、ポリアクリロニトリル(以下、PANと略記する
ことがある)系繊維の高品位織物などの高級衣料分野へ
の展開が制限されているのみならず、産業資材・宇宙工
学分野等への用途展開も制約されているのが現状であ
る。This acrylonitrile polymer is usually produced by polymerizing acrylonitrile using a radical polymerization initiator or an anionic polymerization initiator. However,
In the acrylonitrile polymer obtained by such a method, there is no regularity in the chemical structure as measured by the nuclear magnetic resonance method (hereinafter abbreviated as NMR). When this polymer is dissolved in a solvent and formed into a fiber or film, the crystallinity is low and mechanical properties are not sufficiently satisfactory, and the heat resistance, especially the heat resistance in a wet state, Inferior. In particular, when it is formed into fibers, it lacks dimensional stability, tensile strength, elastic modulus, etc., so it is used in high-quality clothing fields such as high-quality woven fabrics of polyacrylonitrile (hereinafter sometimes abbreviated as PAN) -based fibers. The current situation is that not only is the application to the industrial materials / space engineering field restricted, but also the application to the industrial materials / space engineering field is restricted.
一方、尿素−アクリロニトリルの包接化合物にγ線など
の活性線を照射すると、立体規則性を有するアクリロニ
トリル重合体、いわゆる高立体規則性アクリロニトリル
重合体が得られることが知られている。この方法によっ
て得られる立体規則性が0.35をこえるアクリロニトリル
重合体は、水存在下での融点の向上が認められており、
またその繊維は熱水中のヤング率が従来のPAN繊維に比
して著しく向上し、かつ湿潤状態における耐熱性が改善
されるという特徴を有している。また、このアクリロニ
トリル重合体の溶液に、硫酸銅などの金属塩を添加する
と、金属イオンがアクリロニトリル重合体分子のシアノ
基に対してメソ位に選択的に配位するため〔「ポリマー
・ジャーナル」第18巻、277ページ(1986年)〕、金属
の選択的吸着素材や導電性ポリマーの材料としても好適
である。On the other hand, it is known that when an inclusion compound of urea-acrylonitrile is irradiated with an actinic ray such as γ ray, an acrylonitrile polymer having stereoregularity, a so-called highly stereoregular acrylonitrile polymer is obtained. Stereoregularity obtained by this method is more than 0.35 acrylonitrile polymer, the improvement of the melting point in the presence of water is observed,
Further, the fiber has a feature that Young's modulus in hot water is remarkably improved as compared with the conventional PAN fiber, and heat resistance in a wet state is improved. Further, when a metal salt such as copper sulfate is added to the solution of the acrylonitrile polymer, the metal ion is selectively coordinated to the cyano group of the acrylonitrile polymer molecule in the meso position [[Polymer Journal] Vol. 18, p. 277 (1986)], it is also suitable as a material for selectively adsorbing metal or as a material for a conductive polymer.
しかしながら、前記の尿素−アクリロニトリル包接化合
物にγ線を照射して、高立体規則性アクリロニトリル重
合体を得る方法においては、尿素−アクリロニトリル包
接化合物を約−30℃以下に冷却する必要があるうえ、γ
線源として高価なコバルト60などを必要とするために、
得られる高立体規則性アクリロニトリル重合体は極めて
高価なものになることを免れない。However, in the method of irradiating the urea-acrylonitrile inclusion compound with γ-rays to obtain a highly stereoregular acrylonitrile polymer, it is necessary to cool the urea-acrylonitrile inclusion compound to about −30 ° C. or lower. , Γ
In order to require expensive cobalt 60 etc. as a radiation source,
The highly stereoregular acrylonitrile polymer obtained is inevitably very expensive.
したがって、このような活性線源を用いないで、高立体
規則性アクリロニトリル重合体を製造する方法の開発が
種々試みられている。これらの中で、尿素−アクリロニ
トリル包接化合物法を除いて、立体規則性の最も高いア
クリロニトリル重合体を製造する方法として、有極性あ
るいは無極性溶媒中においてアルコキシド類とアルカリ
金属のアミド化合物類とのコンプレックスを重合開始剤
として、アクリロニトリルを重合する方法が知られてい
る。〔「ヨーロピアン・ポリマー・ジャーナル」第22
巻、559ページ(1986年)〕 しかしながら、この方法によって得られるアクリロニト
リル重合体は、アイソタクチック分率が約0.4とある程
度高い立体規則性を有するものの分子量が数千から、た
かだか一万弱程度であるため、工業的使用条件として繊
維であれば十万以上その他の用途においても通常の場合
は一万以上の分子量を要求されることからすれば、いま
一歩実用性に乏しいと言わざるを得ない。Therefore, various attempts have been made to develop a method for producing a highly stereoregular acrylonitrile polymer without using such an actinic radiation source. Among these, as a method of producing an acrylonitrile polymer having the highest stereoregularity, except for the urea-acrylonitrile inclusion compound method, alkoxides and alkali metal amide compounds in a polar or nonpolar solvent are used. A method of polymerizing acrylonitrile using a complex as a polymerization initiator is known. [“European Polymer Journal” No. 22
Volume, p. 559 (1986)] However, the acrylonitrile polymer obtained by this method has a high stereoregularity with an isotactic fraction of about 0.4, but has a molecular weight of several thousands, and at most about 10,000. Therefore, if it is a fiber as an industrial use condition, and it is usually required to have a molecular weight of 10,000 or more even for other uses in the case of other applications, it must be said that it is one step less practical. .
本発明は、このような従来の高立体規則性アクリロニト
リル重合体の製造方法が有する種々の欠点を克服し、後
述するアイソタクチック分率が0.35以上であるような高
い立体規則性を有し、かつ分子量が一万以上のアクリロ
ニトリル重合体を、容易にかつ効率よく製造する方法を
提供することを目的としてなされたものである。The present invention overcomes various drawbacks of such a conventional method for producing a highly stereoregular acrylonitrile polymer, and has a high stereoregularity such that the isotactic fraction described below is 0.35 or more, And, it was made for the purpose of providing a method for easily and efficiently producing an acrylonitrile polymer having a molecular weight of 10,000 or more.
本発明者らはアクリロニトリルの重合に関する研究を鋭
意重ね、果敢にもアクリロニトリルの大気圧における沸
点(即ち77℃)よりも高い温度にてアクリロニトリルの
重合を行い、驚くべきことにはこのような特殊な条件下
において、重合開始剤を使用する重合法としてはこれま
でに得られなかったレベルにアクリロニトリル重合体の
立体規則性を飛躍的に高め得ることを見いだした。The present inventors have diligently conducted research on the polymerization of acrylonitrile, and boldly carried out the polymerization of acrylonitrile at a temperature higher than the boiling point of acrylonitrile at atmospheric pressure (that is, 77 ° C.). It has been found that under the conditions, the stereoregularity of the acrylonitrile polymer can be dramatically increased to a level that has never been obtained by a polymerization method using a polymerization initiator.
即ち、アクリロニトリルを重合するにあたり適切な有機
金属化合物を開始剤としてアクリロニトリルの大気圧に
おける沸点をこえる重合温度において重合を行うと、こ
れによって得られるポリアクリロニトリルの立体規則性
は従来の技術によって得られるPANのそれに比して大幅
に向上し、アイソタクチック分率は高いものでは約0.6
にもなることが判明した。しかも、その分子量は重合温
度を上げるにつれて上昇し、通常の場合に一万を越える
PANが得られることに加えて、条件によっては十万以上
の分子量を有するPANが得らることが見いだされた。That is, when acrylonitrile is polymerized at a polymerization temperature that exceeds the boiling point of acrylonitrile at atmospheric pressure using an appropriate organometallic compound as an initiator, the stereoregularity of the polyacrylonitrile obtained by this is obtained by conventional techniques. It is significantly improved compared to that of about 0.6 for high isotactic fractions.
It turned out to be Moreover, its molecular weight rises as the polymerization temperature rises, and exceeds 10,000 in usual cases.
In addition to obtaining PAN, it was found that PAN having a molecular weight of 100,000 or more was obtained depending on the conditions.
重合開始剤として使用する有機金属化合物としてはアク
リロニトリルの重合を開始する能力があるものであれば
よいが、殆どの有機金属化合物はアクリロニトリルの重
合を開始するので有機金属化合物の選択には困難がな
い。しかし、その中においても特に立体規則性を向上さ
せ得る有機金属化合物はアルカリ金属、アルカリ土類金
属を中心として周期律表第I、IIおよびIII族の金属を
含有する有機金属化合物であり、なかんずく立体規則性
向上効果のより高いものとして有機マグネシウム化合物
および周期律表第I、IIおよびIII族の金属を二種以上
組み合わせたいわゆるアート・コンプレックスと呼ばれ
る有機金属化合物では、より顕著に立体規則性を向上さ
せ得る。The organometallic compound used as the polymerization initiator may be any one that has the ability to initiate the polymerization of acrylonitrile, but most organometallic compounds initiate the polymerization of acrylonitrile, so there is no difficulty in selecting the organometallic compound. . However, among them, the organometallic compounds which can improve the stereoregularity are the organometallic compounds containing the metals of Group I, II and III of the Periodic Table with an alkali metal and an alkaline earth metal as the center. As a compound having a higher stereoregularity-improving effect, an organomagnesium compound and an organometallic compound called a so-called art complex, which is a combination of two or more metals of Group I, II and III of the Periodic Table, shows more remarkable stereoregularity. Can improve.
また、有機金属化合物と繊維金属化合物とを組合せて用
いるいわゆるチーグラー・ナッタ型の開始剤系を用いて
も、本発明に示す重合条件を採用すれば立体規則性の高
いPANを得ることは可能であった。Even if a so-called Ziegler-Natta type initiator system that uses a combination of an organometallic compound and a fiber metal compound is used, it is possible to obtain a PAN having high stereoregularity by adopting the polymerization conditions shown in the present invention. there were.
以下に、本発明の効果を発揮する開始剤となりうる化学
物質についてその例を挙げるが、これらの例は本発明の
特許請求の範囲をなんら制限するものではない。Examples of chemical substances that can serve as an initiator exhibiting the effects of the present invention will be given below, but these examples do not limit the scope of the claims of the present invention.
まず、有機金属化合物の代表例としては、ノルマルブチ
ルリチウム、エチルリチウム、メチルリチウムなどのア
ルキルリチウム;イソアミルカリウム、ノルマルオクチ
ルカリウムなどのアルキルカリウム;イソアミルナトリ
ウム、ノルマルオクチルナトリウムなどのアルキルナト
リウム;トリエチルアルミニウム、トリイソブチルアル
ミニウムなどのアルキルアルミニウム;およびトリメチ
ル硼素、トリエチル硼素などのアルキル硼素が挙げられ
る。また、これらの有機金属化合物に対して遷移金属化
合物を組み合わせて用いることも可能である。その遷移
金属化合物とは通常チーグラー・ナッタ触媒と言われて
いる重合開始剤の原料の一部であり、主なものとしては
ジクロロチタニウム、トリクロロチタニウム、テトラク
ロロチタニウム、テトラノルマルチプロポキシチタニウ
ム、テトラヒドロキシチタニウム、ジシクロペンタジエ
ニルジクロロチタニウムなどで代表されるチタン化合物
やトリクロロバナジウム、テトラクロロバナジウム、オ
キシトリクロライドバナジウム、アセチルアセトンバナ
ジウムなどのバナジウム化合物やさらにトリクロロクロ
ミウムなど数多くの化合物がある。First, as typical examples of the organometallic compound, alkyl lithium such as normal butyl lithium, ethyl lithium and methyl lithium; alkyl potassium such as isoamyl potassium and normal octyl potassium; alkyl sodium such as isoamyl sodium and normal octyl sodium; triethylaluminum; Alkyl aluminum such as triisobutyl aluminum; and alkyl boron such as trimethyl boron and triethyl boron. Further, it is also possible to use a transition metal compound in combination with these organometallic compounds. The transition metal compound is a part of the raw material of the polymerization initiator usually called Ziegler-Natta catalyst, and the main ones are dichlorotitanium, trichlorotitanium, tetrachlorotitanium, tetranormultipropoxytitanium, tetrahydroxy. There are many titanium compounds represented by titanium and dicyclopentadienyldichlorotitanium, vanadium compounds such as trichlorovanadium, tetrachlorovanadium, oxytrichloride vanadium and acetylacetone vanadium, and many other compounds such as trichlorochromium.
しかしながら、より大きな効果を発現する開始剤とし
て、有機マグネシウム化合物が挙げられる。その具体例
としては、式R2Mg(R2は脂肪族もしくは脂肪族炭化水素
またはそれらの組合せからなる炭化水素基)で表わされ
る、ジメチルマグネシウム、ジエチルマグネシウム、ジ
ノルマルプロピルマグネシウム、ジノルマルブチルマグ
ネシウム、ジイソアミルマグネシウム、ジノルマルヘキ
シルマグネシウム、ジアリルマグネシウム、ジフェニル
マグネシウムなどの同一炭化水素基を二個有する有機マ
グネシウム化合物、ならびに、メチルエチルマグネシウ
ム、ノルマルブチルエチルマグネシウム、フェニルエチ
ルマグネシウムなどの二つの異なる炭化水素基を有する
有機マグネシウム化合物が挙げられる。更に、いわゆる
グリニャール試薬RMgX(Rは前記と同じ、Xはハロゲン
である)といわれるものも開始剤として本発明の効果を
発現するのに有効である。これにはエチルマグネシウム
クロライド、ノルマルブチルマグネシウムブロマイド、
フェニルマグネシウムヨーダイド、ベンジルマグネシウ
ムフルオライドなどが含まれる。However, an organomagnesium compound is mentioned as an initiator that exhibits a greater effect. Specific examples thereof include dimethyl magnesium, diethyl magnesium, dinormal propyl magnesium and dinormal butyl magnesium represented by the formula R 2 Mg (R 2 is a hydrocarbon group consisting of an aliphatic or an aliphatic hydrocarbon or a combination thereof). , Diisoamylmagnesium, dinormalhexylmagnesium, diallylmagnesium, diphenylmagnesium and other organomagnesium compounds having two identical hydrocarbon groups, and two different hydrocarbons such as methylethylmagnesium, n-butylethylmagnesium and phenylethylmagnesium An organomagnesium compound having a group may be mentioned. Further, a so-called Grignard reagent RMgX (R is the same as above and X is halogen) is also effective as an initiator to exert the effect of the present invention. This includes ethyl magnesium chloride, normal butyl magnesium bromide,
Examples include phenyl magnesium iodide and benzyl magnesium fluoride.
更には、上記有機マグネシウム化合物のアルキル基をア
ミン基、アルコキシ基、アルキルシリル基、チオアルコ
キシ基およびそれらの複合された置換基にて置き換えた
有機マグネシウム化合物もより高い効果を発揮する。例
えば、エチルジエチルアミノマグネシウムのようなR2NM
gRで表わされる化合物、およびビス(ジエチルアミノ)
マグネシウム、ビス(ジフェニルアミノ)マグネシウム
のようなR2NMgNR2で表わされる化合物である(これら2
つの式中のRは前記と同様であるが、R2として表わされ
る2つのRはたがいに結合しそれらが結合している窒素
原子とともに複素環を形成していてもよい。);メトキ
シエチルマグネシウムのような式ROMgR(Rは前記と同
様)で表わされる化合物;ジメトキシマグネシウム、ジ
エトキシマグネシウム、ジノルマルブトキシマグネシウ
ムのような式ROMgOR(Rは前記と同様)で表わされる化
合物;ビス(トリメチルシリル)マグネシウムのような
式R3SiMgSiR3(Rは前記と同様)で表わされる化合物;
トリメチルシリルエチルマグネシウムのような式R3SiMg
R(Rは前記と同様)で表わされる化合物;チオメトキ
シエチルマグネシウムのような式RSMgR(Rは前記と同
様)で表わされる化合物;ビス(チオメトキシ)マグネ
シウムのような式RSMgSR(Rは前記と同様)で表わされ
る化合物;ならびにビス(ビス(トリメチルシリル)ア
ミノ)マグネシウムのような式(R3Si)2NMgN(SiR3)
2で表わされる化合物および式(R3Si)2NMgR(両式中
のRは前記と同様)で表わされる化合物などである。Furthermore, the organomagnesium compound in which the alkyl group of the organomagnesium compound is replaced with an amine group, an alkoxy group, an alkylsilyl group, a thioalkoxy group, or a composite substituent thereof exhibits a higher effect. For example, R 2 NM such as ethyldiethylaminomagnesium
Compound represented by gR, and bis (diethylamino)
Compounds represented by R 2 NMgNR 2 such as magnesium and bis (diphenylamino) magnesium (these 2
R in one of the formulas is the same as described above, but the two Rs represented by R 2 may be bonded to each other to form a heterocycle with the nitrogen atom to which they are bonded. ); A compound represented by the formula ROMgR (R is the same as the above) such as methoxyethyl magnesium; A compound represented by the formula ROMgOR (R is the same as the above) such as dimethoxymagnesium, diethoxymagnesium and dinormalbutoxymagnesium; A compound represented by the formula R 3 SiMgSiR 3 (R is as defined above) such as bis (trimethylsilyl) magnesium;
Formulas such as trimethylsilylethyl magnesium R 3 SiMg
Compounds represented by R (R is the same as above); Compounds represented by the formula RSMgR such as thiomethoxyethyl magnesium (R is the same as above); Compounds represented by the formula RSMgSR such as bis (thiomethoxy) magnesium (R is the same as above) ) And a formula (R 3 Si) 2 NMgN (SiR 3 ) such as bis (bis (trimethylsilyl) amino) magnesium
And a compound represented by the formula (R 3 Si) 2 NMgR (R in both formulas is as defined above).
また、マグネシウムと同様に周期律表第II族に属するベ
リリウムおよびカルシウム各種の有機金属化合物の中に
おいて、大きな立体規則性発現効果を有する開始剤とし
て注目される。その例には、式R2Beで表わされる形のジ
エチルベリリウム、ジノルマルプロピルベリリウム、ノ
ルマルブチルエチルベリリウム等のベリリウム化合物、
および式RBeXで表わされる形のグリニャール・タイプの
フェニルベリリウムクロライド、アリルベリリウムブロ
マイド等のベリリウム化合物がある。カルシウム化合物
にはジフェニルカルシウム、フェニルエチルカルシウム
などのR2Caとエチルカルシウムブロマイドやノルマルブ
チルカルシウムヨーダイドなどのRCaXがある(4つの式
中のRは前記と同様、Xはハロゲンである。)。In addition, beryllium and calcium belonging to Group II of the Periodic Table, which are similar to magnesium, are attracting attention as an initiator having a large stereoregularity-producing effect in various organometallic compounds. Examples thereof include beryllium compounds such as diethyl beryllium in the form represented by the formula R 2 Be, di-normal propyl beryllium, and normal butyl ethyl beryllium,
And beryllium compounds such as Grignard type phenyl beryllium chloride, allyl beryllium bromide and the like represented by the formula RBeX. Calcium compounds include R 2 Ca such as diphenyl calcium and phenylethyl calcium, and RCaX such as ethyl calcium bromide and normal butyl calcium iodide (R in the four formulas is the same as above, and X is halogen).
更に、周期律表第I,IIおよびIII族の金属を二種以上組
み合わせたいわゆるアート・コンプレックスの例とし
て、次の一般式で表わされるものを挙げることができ
る。即ち、M1M2R3-nHn,M1AlR4-nHn,M2AlR5-nXn,M2(AlR
4-nHn)2,M2AlR5-n(NR2)n,LiZnR3-n(NR2)nおよびL
i2ZnR4-n(NR2)nである。Further, as an example of a so-called art complex in which two or more kinds of metals of groups I, II and III of the periodic table are combined, those represented by the following general formula can be mentioned. That is, M 1 M 2 R 3-n H n , M 1 AlR 4-n H n , M 2 AlR 5-n X n , M 2 (AlR
4-n H n ) 2 , M 2 AlR 5-n (NR 2 ) n , LiZnR 3-n (NR 2 ) n and L
i 2 ZnR 4-n (NR 2 ) n .
ここで、式中のRはたがいに同一でも異なっていてもよ
く、それぞれ脂肪族もしくは芳香族炭化水素またはそれ
らの組合せにからなる炭化水素基である。M1はリチウ
ム、ナトリウム、カリウムのうちから選ばれた一種の金
属、M2はマグネシウム、ベリリウム、カルシウム、亜
鉛、カドミウムのうちから選ばれた一種の金属、Xは弗
素、塩素、臭素、沃素のうちから選ばれた一種の元素で
あり、更にnは零または正の整数で同一分子内における
5−n、4−nあるいは3−nの添え字が負にならない
範囲の値をとるものとする。Here, R in the formula, which may be the same or different, is a hydrocarbon group composed of an aliphatic or aromatic hydrocarbon or a combination thereof. M 1 is a kind of metal selected from lithium, sodium and potassium, M 2 is a kind of metal selected from magnesium, beryllium, calcium, zinc and cadmium, and X is fluorine, chlorine, bromine and iodine. It is a kind of element selected from the above, and n is zero or a positive integer and takes a value within the range where the subscript of 5-n, 4-n or 3-n in the same molecule is not negative. .
具体的にこれらの有機金属化合物を例を示すと、M1M2R
3-nHnの例としてはトリエチルナトリウムマグネシウ
ム、メチルジエチルリチウムマグネシウム、ジイソブチ
ルヒドロナトリウムマグネシウム、ノルマルブチルジヒ
ドロリチウムマグネシウムが挙げられる。M1AlR4-nHnの
例としてはテトラエチルリチウムアルミニウム、トリエ
チルノルマルブチルリチウムアルミニウム、テトラエチ
ルカリウムアルミニウム、テトラエチルナトリウムアル
ミニウム、トリエチルヒドロリチウムアルミニウム、ジ
フェニジヒドロリチウムアルミニウム、ベンジルトリヒ
ドロリチウムアルミニウムなどが挙げられる。Specific examples of these organometallic compounds are M 1 M 2 R
Examples of 3-n H n include triethyl sodium magnesium, methyldiethyl lithium magnesium, diisobutyl hydrosodium magnesium, normal butyl dihydro lithium magnesium. Examples of M 1 AlR 4-n H n include tetraethyl lithium aluminum, triethyl normal butyl lithium aluminum, tetraethyl potassium aluminum, tetraethyl sodium aluminum, triethylhydrolithium aluminum, diphenidihydrolithium aluminum, benzyltrihydrolithium aluminum and the like. .
M2AlR5-nXnの例としては、ペンタエチルマグネシウムア
ルミニウム、ペンタノルマルブチルマグネシウムアルミ
ニウム、テトラエチルメチルマグネシウムアルミニウ
ム、テトラエチルクロロマグネシウムアルミニウム、ベ
ンジルジエチルジクロロマグネシウムアルミニウム、ジ
フェニルトリクロロマグネシウムアルミニウム、ペンタ
エチル亜鉛アルミニウム、ペンタエチルベリリウムアル
ミニウム、ペンタエチルカルシウムアルミニウム、ペン
タエチルカドミウムアルミニウム、エチルテトラクロロ
マグネシウムアルミニウム、ジエチルトリヒドロマグネ
シウムアルミニウムなどが挙げられる。Examples of M 2 AlR 5-n X n include pentaethyl magnesium aluminum, pentanormal butyl magnesium aluminum, tetraethyl methyl magnesium aluminum, tetraethyl chloro magnesium aluminum, benzyl diethyl dichloro magnesium aluminum, diphenyl trichloro magnesium aluminum, pentaethyl zinc aluminum, penta Examples thereof include ethyl beryllium aluminum, pentaethyl calcium aluminum, pentaethyl cadmium aluminum, ethyl tetrachloromagnesium aluminum and diethyl trihydromagnesium aluminum.
M2(AlR4-nHn)2の例としてはビス(テトラエチルアル
ミニウム)マグネシウム、ビス(フェニルトリヒドロア
ルミニウム)マグネシウム、ビス(テトラヒドロアルミ
ニウム)マグネシウム、ビス(テトラエチルアルミニウ
ム)亜鉛、ビス(テトラエチルアルミニウム)ベリリウ
ム、ビス(フェニルトリヒドロアルミニウム)カルシウ
ム、ビス(テトラエチルアルミニウム)カドミウムなど
が挙げられる。Examples of M 2 (AlR 4-n H n ) 2 are bis (tetraethylaluminum) magnesium, bis (phenyltrihydroaluminum) magnesium, bis (tetrahydroaluminum) magnesium, bis (tetraethylaluminum) zinc, bis (tetraethylaluminum) Examples thereof include beryllium, bis (phenyltrihydroaluminum) calcium, bis (tetraethylaluminum) cadmium and the like.
M2AlR5-n(NR2)nの例としてはジフェニルアミノテト
ラエチルマグネシウムアルミニウム、ビス(ジフェニル
アミノ)トリエチルマグネシウムアルミニウム、ジエチ
ルアミノトリエチルマグネシウムアルミニウム、ジフェ
ニルアミノテトラエチル亜鉛アルミニウム、ビス(ジフ
ェニルアミノ)トリエチルベリリウムアルミニウム、ジ
エチルアミノトリエチルカルシウムアルミニウム、ジエ
チルアミノトリエチルカドミウムアルミニウムなどが挙
げられる。Examples of M 2 AlR 5-n (NR 2 ) n include diphenylaminotetraethylmagnesium aluminum, bis (diphenylamino) triethylmagnesium aluminum, diethylaminotriethylmagnesium aluminum, diphenylaminotetraethylzinc aluminum, bis (diphenylamino) triethylberyllium aluminum, Examples thereof include diethylaminotriethylcalcium aluminum, diethylaminotriethylcadmium aluminum and the like.
LiZnR3-n(NR2)nの例としてはジフェニルアミノジエ
チル亜鉛リチウム、ビス(ジフェニルアミノ)ノルマル
ブチル亜鉛リチウムなどが挙げられる。Li2ZnR4-n(N
R2)nの例としてはジノルマルブチルジエチル亜鉛ジリ
チウム、ジフェニルアミノジノルマルブチルエチル亜鉛
ジリチウムなどが挙げられる。Examples of LiZnR 3-n (NR 2 ) n include diphenylaminodiethylzinc lithium, bis (diphenylamino) normal butylzinc lithium, and the like. Li 2 ZnR 4-n (N
Examples of R 2 ) n include dinormal butyldiethyl zinc dilithium and diphenylamino dinormal butylethyl zinc dilithium.
次に、重合条件として最も重要である重合温度はアクリ
ロニトリルの大気圧における沸点より高い温度が必要で
あり、かつその温度は、立体規則性の向上という見地か
らは高ければ高いほど好ましい。しかしながら、PANは
一般的に200℃よりやや低い温度にて分解着色すること
が知られており、従って分解着色する温度より低い温度
で重合することが望ましい。Next, the polymerization temperature, which is the most important as a polymerization condition, needs to be higher than the boiling point of acrylonitrile at atmospheric pressure, and the higher the temperature, the more preferable it is from the viewpoint of improving stereoregularity. However, PAN is generally known to decompose and color at a temperature slightly lower than 200 ° C. Therefore, it is desirable to polymerize at a temperature lower than the temperature at which decomposition and color occur.
重合溶媒は開始剤の重合能を阻害しない有機溶媒であれ
ば格別限定されないが、アイソタクチック分率をより向
上させるためには芳香族炭化水素基を自己の分子内に含
有する有機溶媒が好ましい。本発明方法における重合機
構は未だ十分には明らかではないものの、溶媒分子内の
芳香族系のπ電子がPANの立体規則性形成に対して何等
かの重要な役割を果たしているものと考えられる。これ
らの好ましい溶媒を列挙するならば、例えば、ベンゼ
ン、トルエン、オルトキシレン、メタキシレン、パラキ
シレン、ナフタレン、ジフェニルエーテル、ビフェニー
ルなどが挙げられる。The polymerization solvent is not particularly limited as long as it is an organic solvent that does not inhibit the polymerization ability of the initiator, but an organic solvent containing an aromatic hydrocarbon group in its own molecule is preferable in order to further improve the isotactic fraction. . Although the polymerization mechanism in the method of the present invention has not been fully clarified yet, it is considered that the aromatic π electrons in the solvent molecule play some important role in the formation of stereoregularity of PAN. If these preferable solvents are listed, for example, benzene, toluene, orthoxylene, metaxylene, paraxylene, naphthalene, diphenyl ether, biphenyl and the like can be mentioned.
本発明において用いる重合開始剤は重合温度が高くなる
ことによってその効果を発揮するが、本発明者らの研究
によると重合時の温度によって効果が発現するだけでは
なくまだアクリロニトリルと接触していない段階の重合
開始剤を高温にしておくことによって立体規則性をより
向上し得る傾向が見いだされている。即ち、重合に先だ
って重合開始剤に対し少なくとも150℃で20分以上の熱
履歴を与えることによって著しく立体規則性を向上でき
ることが判明した。The polymerization initiator used in the present invention exerts its effect by increasing the polymerization temperature, but according to the study by the present inventors, not only the effect is exhibited by the temperature at the time of polymerization but also the stage at which it is not in contact with acrylonitrile. It has been found that the stereoregularity can be further improved by keeping the polymerization initiator of (1) at a high temperature. That is, it was found that the stereoregularity can be remarkably improved by giving the polymerization initiator a thermal history of at least 150 ° C. for 20 minutes or more prior to the polymerization.
本発明方法により得られた重合体は立体規則性が高く先
に述べたように有意義を特長を有するが、重合した後の
重合体を低立体規則性アクリロニトリル重合体の選択的
溶媒である極性溶媒によって低立体規則性成分の抽出除
去すれば著しく立体規則性の高いアクリロニトリル重合
体を得ることができる。これは本発明方法により得られ
る重合体が狭隘ならざる分子量分布を示すものと考えら
れ、重合を開始する活性種の種類が複数あることを裏付
けるものと見ることができよう。この目的で使用できる
溶媒は、格別限定されるものではないが、例えばジメチ
ルフォルムアミド、ジメチルスルフォキサイド、ジメチ
ルアセトアミド、ジメチルスルフォン、スクシノニトリ
ル、アセトニトリル、フェニレンジアミンなどが挙げら
れる。The polymer obtained by the method of the present invention has a high stereoregularity and has significant features as described above, but the polymer after polymerization is a polar solvent which is a selective solvent for the low stereoregular acrylonitrile polymer. By extracting and removing the low stereoregular component, an acrylonitrile polymer having remarkably high stereoregularity can be obtained. This is considered to show the molecular weight distribution in which the polymer obtained by the method of the present invention is not narrow, and can be considered to support the fact that there are plural kinds of active species which initiate the polymerization. The solvent that can be used for this purpose is not particularly limited, and examples thereof include dimethylformamide, dimethylsulfoxide, dimethylacetamide, dimethylsulphone, succinonitrile, acetonitrile, and phenylenediamine.
また、アクリロニトリルの大気圧における沸点をこえる
温度で重合をおこなう設備については、具体的に例を挙
げて説明すると、第1図に示すようにアクリロニトリル
が蒸発して系外に逃散することを防ぐためにアクリロニ
トリルを中心とした蒸発成分を水冷もしくは他の冷媒に
よる冷却のできる適当な熱交換器によって冷却凝縮させ
て再度重合反応系に戻す(還流下重合)ように構成した
装置を用いるか、あるいは第2図に示すように、重合系
そのものを加圧状態にしてアクリロニトリルの大気圧下
における沸点をこえた温度においてもアクリロニトリル
が蒸発しない(加圧下重合)ような装置が有用である。Regarding the equipment for polymerizing at a temperature above the boiling point of acrylonitrile at atmospheric pressure, a concrete example will be described. To prevent acrylonitrile from evaporating and escaping to the outside of the system, as shown in FIG. An apparatus configured to cool and condense the vaporized components centering on acrylonitrile by a water-cooled or other suitable heat exchanger that can be cooled by another refrigerant and return them to the polymerization reaction system again (polymerization under reflux), or As shown in the figure, an apparatus in which acrylonitrile does not evaporate (polymerization under pressure) even at a temperature exceeding the boiling point of acrylonitrile under atmospheric pressure in the polymerization system itself is useful.
ここで、第1図および第2図に示す装置について説明す
ると、まず第1図において1は磁力により三つ口フラス
コ5の中の磁気回転子3を回転させ、反応器内を均一に
撹拌するための装置、2は断熱材、4は重合温度を一定
に調節するための油浴で、6は重合すべきアクリロニト
リルを反応系に滴下するための滴下ロートである。7は
一旦蒸発した成分を再度冷却凝縮させて反応系内に戻す
ための冷却管である。8は窒素供給管、9は排気管、10
は流動パラフィン浴である。第2図に示す装置は、1か
ら8は第1図の装置と全く同様であるが、反応系内の圧
力を検知して設定された圧力になるよう圧力調整弁12に
信号を与える圧力調整器11を備えている。Here, the apparatus shown in FIGS. 1 and 2 will be described. First, in FIG. 1, 1 magnetically rotates the magnetic rotor 3 in the three-necked flask 5 to uniformly stir the inside of the reactor. 2 is a heat insulating material, 4 is an oil bath for adjusting the polymerization temperature to a constant value, and 6 is a dropping funnel for dropping acrylonitrile to be polymerized into the reaction system. Reference numeral 7 denotes a cooling pipe for cooling and condensing the components that have once evaporated and returning them to the reaction system. 8 is a nitrogen supply pipe, 9 is an exhaust pipe, 10
Is a liquid paraffin bath. The apparatus shown in FIG. 2 is exactly the same as the apparatus shown in FIG. 1 from 1 to 8, except that the pressure is adjusted by detecting the pressure in the reaction system and giving a signal to the pressure adjusting valve 12 so that the pressure is set. It is equipped with a vessel 11.
還流下重合の方法において用いられる溶剤は、通常はア
クリロニトリルの沸点(大気圧下で77℃)より高い沸点
を持つものが必要であり、例えば、ヘプタン(98℃)、
シクロヘキサン(81℃)、ベンゼン(80℃)、トルエン
(111℃)、キシレン(異性体の構造により139℃、145
℃)、デカリン(185℃、193℃)などが用いられる。し
かしながら、場合によつてはアクリロニトリルの沸点よ
り低い沸点を有する溶媒であっても、重合反応系からの
蒸発溶媒を十分に冷却還流可能な設備を用いるならば本
発明の効果を発現できることは言うまでもない。The solvent used in the method of polymerization under reflux usually needs to have a boiling point higher than that of acrylonitrile (77 ° C under atmospheric pressure). For example, heptane (98 ° C),
Cyclohexane (81 ° C), benzene (80 ° C), toluene (111 ° C), xylene (139 ° C, 145 ° C depending on the isomer structure)
℃), decalin (185 ℃, 193 ℃) and the like are used. However, depending on the case, it goes without saying that even if the solvent has a boiling point lower than that of acrylonitrile, the effect of the present invention can be exhibited if a facility capable of sufficiently cooling and refluxing the evaporated solvent from the polymerization reaction system is used. .
還流下重合を行う際にアクリロニトリル・モノマーを気
体にして反応系に供給することも生成するPANの立体規
則性を向上させるに効果がある。Gaseous supply of the acrylonitrile monomer to the reaction system during the polymerization under reflux is also effective in improving the stereoregularity of the produced PAN.
また、加圧下で重合する場合には、反応容器を密閉型と
して温度を上げ反応容器内の圧力を調整するために、例
えば、ニードルバルブのような弁を用いて反応容器内の
圧力が所定の圧力より高くなれば反応容器内の気体を抜
き出し、一方所定の圧力と同じか低くなるときには弁を
閉じて反応容器内の圧力が容器外に逃げないように工夫
された圧力調整機構を用いることがよい。加圧下で重合
すれば沸点がアクリロニトリルより高くない溶媒を用い
る場合であっても、その溶媒の沸点を重合温度よりも高
めうる圧力にまで上げて重合することにより、還流下重
合におけるような困難、即ち沸騰する溶媒を冷却凝縮さ
せるというような特別の装置上の工夫をせずに重合でき
る利点がある。しかも、加圧重合条件においては、ポリ
アクリロニトリルの分子量および収率はより向上する。Further, in the case of polymerizing under pressure, in order to adjust the pressure in the reaction container by raising the temperature in a sealed reaction container, for example, a valve such as a needle valve is used to control the pressure in the reaction container to a predetermined value. When the pressure becomes higher than the pressure, the gas in the reaction vessel is withdrawn, and when the pressure becomes equal to or lower than the predetermined pressure, the valve is closed and a pressure adjustment mechanism designed to prevent the pressure in the reaction vessel from escaping outside the vessel can be used. Good. Even when using a solvent whose boiling point is not higher than that of acrylonitrile when polymerizing under pressure, by polymerizing by raising the boiling point of the solvent to a pressure that can raise the temperature above the polymerization temperature, difficulties such as polymerization under reflux, That is, there is an advantage that polymerization can be carried out without a special device such as cooling and condensation of a boiling solvent. Moreover, under pressure polymerization conditions, the molecular weight and yield of polyacrylonitrile are further improved.
本発明の方法により得られるアクリロニトリル重合体の
立体規則性はアイソタクチック分率で表現して少なくと
も0.35以上となる。この立体規則性は、通常、工業化さ
れているレドックス触媒によるアクリロニトリル重合体
やこれまでに知られているアニオン重合触媒によるアク
リロニトリル重合体のアイソタックチック分率0.25〜0.
26に比して大幅に向上している。The stereoregularity of the acrylonitrile polymer obtained by the method of the present invention is at least 0.35 or more in terms of isotactic fraction. This stereoregularity is usually an isotactic fraction of 0.25 to 0 for an acrylonitrile polymer with an industrialized redox catalyst or an acrylonitrile polymer with an anion polymerization catalyst known so far.
Compared to 26, it is significantly improved.
ここで言うアイソタクチック分率は、重水素化ジメチル
スルフォキシド中に溶解した溶液の13C−NMR(質量数13
の炭素同位体を利用して核磁気共鳴測定装置)のシアノ
基の炭素のピーク強度から算定される。さらに具体的に
はポリマー・ジャーナル17巻1291頁(1985)に記載され
ている上出らの方法で帰属したペンタッド・タクティシ
ティーに基づくピーク同定によって求められる。即ち、
13C−NMRの核磁気共鳴吸収ピーク・チャートにおいてこ
の全ピーク強度に対するmmmm,mmmr,rmmrの3つのピーク
の強度の合計の割合がアイソタクチック分率である。The isotactic fraction referred to here is the 13C-NMR (mass number 13) of a solution dissolved in deuterated dimethyl sulfoxide.
It is calculated from the peak intensity of the carbon of the cyano group of the nuclear magnetic resonance analyzer using the carbon isotope of More specifically, it is determined by peak identification based on the pentad tacticity attributed by the above-mentioned method described in Polymer Journal, Vol. 17, page 1291 (1985). That is,
In the 13 C-NMR nuclear magnetic resonance absorption peak chart, the ratio of the sum of the intensities of the three peaks mmmm, mmmr and rmmr to the total peak intensities is the isotactic fraction.
この測定に際しては、分離能を上げ定量性をもたせるた
めにとくにシアノ基中炭素の吸収ピーク領域(119〜121
ppm;テトラメチルシラン基準)のみに着目し、そのピー
クを中心に±500Hzを観測する。測定装置としては日本
電子製フーリエ変換NMR(FX−200)を使用し、溶媒とし
ては重水素化ジメチルスルファキシドを用い、試料濃度
を3〜20重量パーセントに調整する。測定条件として
は、温度80℃、観測周波数幅1000Hz、データ・ポイント
16k,照射時間6.5μs(45゜パルス)、パルス遅延時間
2.5a、サンプリング時間8.1s、積算回数64×10〜64×10
0に設定する。In this measurement, the absorption peak region of carbon in the cyano group (119 to 121) was used in order to increase the resolution and to provide the quantitative property.
ppm; standard of tetramethylsilane), and observe ± 500 Hz centering on the peak. JEOL Fourier transform NMR (FX-200) is used as the measuring device, deuterated dimethylsulfoxide is used as the solvent, and the sample concentration is adjusted to 3 to 20 weight percent. Measurement conditions are temperature 80 ℃, observation frequency width 1000Hz, data points
16k, irradiation time 6.5μs (45 ° pulse), pulse delay time
2.5a, sampling time 8.1s, total number of times 64 × 10 to 64 × 10
Set to 0.
また、本発明における粘度平均分子量は25℃ジメチルス
ルフォキサイドに測定すべき重合体を溶解し、常法によ
り固有粘度〔η〕を求めたのち次式によって粘度平均分
子量Mを計算する。For the viscosity average molecular weight in the present invention, the polymer to be measured is dissolved in dimethyl sulfoxide at 25 ° C., the intrinsic viscosity [η] is determined by a conventional method, and then the viscosity average molecular weight M is calculated by the following formula.
本発明の方法を用いれば、アイソタクチック分率が0.35
以上で、かつ分子量が一万以上の立体規則性の高いアク
リロニトリル重合体を、工業的有利に効率よく製造する
ことができる。Using the method of the present invention, an isotactic fraction of 0.35
As described above, an acrylonitrile polymer having a molecular weight of 10,000 or more and high stereoregularity can be produced industrially advantageously and efficiently.
この高立体規則性アクリロニトリル重合体は、結晶性が
高く、水存在下では融点が上昇するという特性を示す。
この重合体から得られる繊維は機械的強度および湿潤状
態での耐熱性に優れ、例えば、一般の衣料分野はもちろ
ん、高級衣料分野、産業資材分野、宇宙工学分野などに
おいて有用である。This highly stereoregular acrylonitrile polymer has high crystallinity and has a characteristic that its melting point rises in the presence of water.
The fiber obtained from this polymer is excellent in mechanical strength and heat resistance in a wet state, and is useful, for example, in general clothing field, high-grade clothing field, industrial material field, space engineering field and the like.
さらに、このアクリロニトリル重合体は、金属イオンを
選択的に配位する性質を有しているので、金属の選択的
吸着素材として有用であり、また金属を配位して重合体
は、導電性ポリマーとしても有用である。Furthermore, since this acrylonitrile polymer has the property of selectively coordinating metal ions, it is useful as a material for selectively adsorbing metal, and the polymer coordinating the metal is a conductive polymer. Is also useful as
以下、実施例に従って本発明をさらに詳細に説明する
が、本発明はこれらの例によって何等限定されるもので
はない。Hereinafter, the present invention will be described in more detail with reference to Examples, but the present invention is not limited to these Examples.
実施例1 蒸発成分を凝縮しそれを還流できるように組まれた第1
図のような装置において、まず300ccの三つ口フラスコ
に窒素置換し、これにキシレン(三種の異性体混合物)
を50cc入れて温度を120℃に調節したあと、重合開始剤
としてジノルマルヘキシルマグネシウムの1.0モル濃度
ヘプタン溶液10ccを添加して10分間放置する。次に、ア
クリロニトリルを10cc滴下して60分重合させる。Example 1 First set up to condense evaporative components and allow them to reflux
In the equipment as shown in the figure, first replace the nitrogen in a 300cc three-necked flask and add xylene (mixture of three isomers) to this.
After adding 50 cc of the solution to adjust the temperature to 120 ° C., 10 cc of a 1.0 molar heptane solution of dinormalhexylmagnesium as a polymerization initiator is added and left for 10 minutes. Next, 10 cc of acrylonitrile is dropped and polymerized for 60 minutes.
これに、適当量の塩酸メタノール混合溶液を加えて重合
反応を終了させ、以下、過と水洗を繰り返して後、乾
燥秤量した結果収量は6.26グラムであった。To this, an appropriate amount of a mixed solution of hydrochloric acid and methanol was added to terminate the polymerization reaction, and thereafter, after repeated filtration and washing with water, the result of dry weighing was 6.26 g.
この重合体を重水素化ジメチルスルフォキシドに5重量
%溶解して、13C−NMR測定を行ったところ、アイソタク
チック分率は0.552であった。また、その粘度平均分子
量(以下単に分子量と略称する)は60,000であった。This polymer was dissolved in deuterated dimethyl sulfoxide in an amount of 5% by weight and subjected to 13 C-NMR measurement, whereupon the isotactic fraction was 0.552. The viscosity average molecular weight (hereinafter simply referred to as molecular weight) was 60,000.
表1に実施例1、および下記実施例2〜実施例14、なら
びに比較例1,2の結果を掲載する。Table 1 shows the results of Example 1, the following Examples 2 to 14, and Comparative Examples 1 and 2.
実施例2,3、比較例1,2 実施例1と同様の装置および重合条件において重合温度
のみを100℃,80℃,70℃,60℃と変化させて重合した。表
1に示すようにアクリロニトリルの沸点を境にアイソタ
クチック分率が向上していることがわかる。Examples 2 and 3 and Comparative Examples 1 and 2 Polymerization was performed under the same apparatus and polymerization conditions as in Example 1 except that the polymerization temperature was changed to 100 ° C, 80 ° C, 70 ° C and 60 ° C. As shown in Table 1, it can be seen that the isotactic fraction improves at the boiling point of acrylonitrile.
実施例4〜実施例14 実施例1と同様の装置において、重合開始剤として各種
の有機金属化合物を用いて重合を行った。重合開始剤お
よび溶媒として表1に示したものを用いたほかは全て実
施例1と同様の操作を行った。Examples 4 to 14 Polymerization was carried out in the same apparatus as in Example 1 using various organometallic compounds as polymerization initiators. The same operation as in Example 1 was carried out except that the polymerization initiator and the solvent shown in Table 1 were used.
実施例15〜実施例22 有機金属化合物に繊維金属化合物を組み合わせたものを
重合開始剤として用い、重合した。結果を表2に示す。Example 15 to Example 22 Polymerization was performed using a combination of an organometallic compound and a fiber metal compound as a polymerization initiator. The results are shown in Table 2.
実施例23〜実施例49 有機マグネシウム化合物を重合開始剤として用い、重合
した。結果を表3および表4に示す。Examples 23 to 49 Polymerization was performed using an organomagnesium compound as a polymerization initiator. The results are shown in Tables 3 and 4.
実施例50〜実施例64 周期律表第I,IIおよびIII族の金属を二種以上組み合わ
せたいわゆるアート・コンプレックスを重合開始剤とし
て用い、重合した。結果を表5に示す。Examples 50 to 64 Polymerization was carried out using a so-called Art Complex, which is a combination of two or more metals of Groups I, II and III of the Periodic Table, as a polymerization initiator. The results are shown in Table 5.
実施例65〜実施例69 重合溶媒を変化させた以外は実施例1と同様にして重合
した。結果を表6に示す。Examples 65 to 69 Polymerization was carried out in the same manner as in Example 1 except that the polymerization solvent was changed. The results are shown in Table 6.
実施例70〜実施例72 開始剤としての有機金属化合物を重合に使用する前に、
予め一定時間高温に保ってから重合を開始させた。結果
を表7に示す。Examples 70-72 Before using the organometallic compound as an initiator in the polymerization,
Polymerization was started after keeping the temperature at a high temperature for a certain period of time. The results are shown in Table 7.
実施例73〜実施例76 実施例1と同様にして作製した重合体を100gとり、これ
をジメチルフォルムアミドで6時間の間ソックスレー抽
出してジメチルフォルムアミドに不溶な重合体を1.3g得
た。そのアイソタクチック分率は0.552であり、またそ
の粘度平均分子量は105,000であった。Examples 73 to 76 100 g of the polymer produced in the same manner as in Example 1 was Soxhlet extracted with dimethylformamide for 6 hours to obtain 1.3 g of a polymer insoluble in dimethylformamide. Its isotactic fraction was 0.552 and its viscosity average molecular weight was 105,000.
同様に抽出溶媒を変化させて重合した。結果を表8に示
す。Similarly, the extraction solvent was changed to polymerize. The results are shown in Table 8.
実施例77 反応系全体の圧力が調整できるように組まれた第2図の
ような装置において、やはり300ccの三口フラスコに溶
剤としてキシレンを50ccと重合開始剤としてジヘキシル
マグネシウムの1.0モルトルエン溶液を1.0cc加えた後、
重合系全体を窒素置換した次に系を密閉にしてゲージ圧
で2気圧になるように圧力調整器の設定値を与えた。ガ
ラス器具どうしの接続部には装置内部の圧力によって連
結が外れないように金属製の固定具を用いた。Example 77 In an apparatus as shown in FIG. 2 constructed so that the pressure of the whole reaction system could be adjusted, 50cc of xylene as a solvent and 1.0cc of a 1.0 mol toluene solution of dihexylmagnesium as a polymerization initiator were also added to a 300cc three-necked flask. After adding
After the entire polymerization system was replaced with nitrogen, the system was closed and the set value of the pressure regulator was given so that the gauge pressure was 2 atm. A metal fixture was used at the connecting portion between the glass appliances so that the connection would not be disconnected due to the pressure inside the device.
また反応温度は温度調節機能付きの油浴により150℃に
調節した。これらの条件に調節した後、アクリロニトリ
ルを摘下ロートによって10cc供給して反応を開始させ、
60分間重合させた。The reaction temperature was adjusted to 150 ° C with an oil bath equipped with a temperature control function. After adjusting to these conditions, 10cc of acrylonitrile was supplied by a dropping funnel to start the reaction,
It was polymerized for 60 minutes.
得られた重合体のアイソタクチック分率は0.592であ
り、またその粘度平均分子量は88,600であった。The polymer obtained had an isotactic fraction of 0.592 and a viscosity average molecular weight of 88,600.
第1図は本発明の実施に使用する装置の一例であり、第
2図は本発明の実施に使用する装置の他の一例である。 第1図および第2図において、 1:磁気回転器、 2:断熱材、 3:磁気回転子、 4:温度調節可能な油浴、 5:三つ口フラスコ、 6:滴下ロート、 7:冷却管、 8:窒素供給管、 9:排気管、 10:流動パラフィン浴、 11:圧力調整器、 12:圧力調整弁。FIG. 1 is an example of an apparatus used for implementing the present invention, and FIG. 2 is another example of an apparatus used for implementing the present invention. In Figures 1 and 2, 1: magnetic rotor, 2: heat insulator, 3: magnetic rotor, 4: oil bath with adjustable temperature, 5: three-necked flask, 6: dropping funnel, 7: cooling Pipe, 8: nitrogen supply pipe, 9: exhaust pipe, 10: liquid paraffin bath, 11: pressure regulator, 12: pressure regulating valve.
Claims (12)
に際し、有機金属化合物を単独で用いるかまたは遷移金
属化合物と併用して開始剤とし、アクリロニトリルの大
気圧における沸点を超える温度において重合することを
特徴とする、立体規則性アクリロニトリル重合体の製造
方法。1. When polymerizing acrylonitrile in an organic solvent, an organometallic compound is used alone or in combination with a transition metal compound as an initiator to polymerize at a temperature exceeding the boiling point of acrylonitrile at atmospheric pressure. And a method for producing a stereoregular acrylonitrile polymer.
る有機金属化合物を用いる請求項1記載の立体規則性ア
クリロニトリル重合体の製造方法。2. The method for producing a stereoregular acrylonitrile polymer according to claim 1, wherein an organometallic compound containing an alkaline earth metal is used as the metal portion.
gR,R2NMgNR2,(R3Si)2NMgR,(R3Si)2NMgN(SiR3)2,R
3SiMgR,R3SiMgSiR3,ROMgR,ROMgOR,RSMgRおよびRSMgSRで
表わされるマグネシウム化合物の中から選ばれた少なく
とも一種を用いる請求項2記載の立体規則性アクリロニ
トリル重合体の製造方法。 ここで、各式中のRはたがいに同一でも異なっていても
よく、それぞれ脂肪族または芳香族炭化水素もしくはそ
れらの組合せからなる炭化水素基であり、Xはハロゲン
であり、また、式R2NMgRおよびR2NMgNR2で表わされる化
合物においてはR2として表わされる二個のRはたがいに
結合しそれらが結合している窒素原子とともに複素環を
形成していてもよい。3. An organometallic compound represented by the formula R 2 Mg, RMgX, R 2 NM
gR, R 2 NMgNR 2 , (R 3 Si) 2 NMgR, (R 3 Si) 2 NMgN (SiR 3 ) 2 , R
The method for producing a stereoregular acrylonitrile polymer according to claim 2, wherein at least one selected from the magnesium compounds represented by 3 SiMgR, R 3 SiMgSiR 3 , ROMgR, ROMgOR, RSMgR and RSMgSR is used. Here, R in each formula, which may be the same or different from each other, is a hydrocarbon group composed of an aliphatic or aromatic hydrocarbon or a combination thereof, X is halogen, and R 2 In the compound represented by NMgR and R 2 NMgNR 2 , two Rs represented by R 2 may be bonded to each other to form a heterocycle with the nitrogen atom to which they are bonded.
表わされるベリリウム化合物の中から選ばれた少なくと
も一種を用いる請求項2記載の立体規則性アクリロニト
リル重合体の製造方法。 ここで、式R2Be中のRはたがいに同一でも異なっていて
もよく、それぞれ脂肪族または芳香族炭化水素もしくは
それらの組合せからなる炭化水素基であり、Xはハロゲ
ンである。4. The method for producing a stereoregular acrylonitrile polymer according to claim 2, wherein at least one selected from the beryllium compounds represented by the formulas R 2 Be and RBeX is used as the organometallic compound. Here, R in the formula R 2 Be may be the same or different from each other, each is a hydrocarbon group composed of an aliphatic or aromatic hydrocarbon or a combination thereof, and X is halogen.
表わされるカルシウム化合物の中から選ばれた少なくと
も一種を用いる請求項2記載の立体規則性アクリロニト
リル重合体の製造方法。 ここで、式R2Ca中のRはたがいに同一でも異なっていて
もよく、それぞれ脂肪族または芳香族炭化水素もしくは
それらの組合せからなる炭化水素であり、Xはハロゲン
である。5. The method for producing a stereoregular acrylonitrile polymer according to claim 2, wherein at least one selected from the calcium compounds represented by the formulas R 2 Ca and RCaX is used as the organometallic compound. Here, R in the formula R 2 Ca may be the same or different, and each is an aliphatic or aromatic hydrocarbon or a hydrocarbon consisting of a combination thereof, and X is halogen.
族の金属のうち互いに異なる二種の金属を同時に含む有
機金属化合物を用いる請求項1記載の立体規則性アクリ
ロニトリル重合体の製造方法。6. An organometallic compound having a periodic table of I, II and III.
The method for producing a stereoregular acrylonitrile polymer according to claim 1, wherein an organometallic compound that simultaneously contains two kinds of different metals among group metals is used.
4-nHn,M2AlR5-nXn,M2(AlR4-nHn)2,M2AlR5-n(NR2)n,
LiZnR3-n(NR2)nおよびLi2ZnR4-n(NR2)nで表わさ
れる有機金属化合物の中から選ばれた少なくとも一種を
用いる請求項6記載の立体規則性アクリロニトリル重合
体の製造方法。 ここで、各式中のRはたがいに同一でも異なっていても
よく、それぞれ脂肪族または芳香族炭化水素もしくはそ
れらの組合せからなる炭化水素基である。また、M1はリ
チウム、ナトリウム、カリウムのうちから選ばれた一種
の金属、M2はマグネシウム、ベリリウム、カルシウム、
亜鉛、カドミウムのうちから選ばれた一種の金属、Xは
弗素、塩素、臭素、沃素のうちから選ばれた一種の元素
であり、更にnは零または正の整数で同一分子内におけ
る5−n、4−nあるいは3−nが負にならない範囲の
値をとるものとする。7. An organometallic compound of the formula M 1 M 2 R 3-n H n , M 1 AlR
4-n H n , M 2 AlR 5-n X n , M 2 (AlR 4-n H n ) 2 , M 2 AlR 5-n (NR 2 ) n ,
The production of a stereoregular acrylonitrile polymer according to claim 6, wherein at least one selected from the organometallic compounds represented by LiZnR 3-n (NR 2 ) n and Li 2 ZnR 4-n (NR 2 ) n is used. Method. Here, R in each formula may be the same or different and is a hydrocarbon group composed of an aliphatic or aromatic hydrocarbon or a combination thereof. Further, M 1 is a kind of metal selected from lithium, sodium and potassium, M 2 is magnesium, beryllium, calcium,
One kind of metal selected from zinc and cadmium, X is one kind of element selected from fluorine, chlorine, bromine and iodine, and n is zero or a positive integer and is 5-n in the same molecule. , 4-n or 3-n takes a value in a range that does not become negative.
の分子内に有する有機化合物を用いる請求項1記載の立
体規則性アクリロニトリル重合体の製造方法。8. The method for producing a stereoregular acrylonitrile polymer according to claim 1, wherein an organic compound having an aromatic hydrocarbon group in its molecule is used as a polymerization solvent.
0℃以上の温度で20分以上の熱履歴を与えたのち、所定
の温度にて重合する請求項1記載の立体規則性アクリロ
ニトリル重合体の製造方法。9. A polymerization initiator as a polymerization initiator in a solvent to be polymerized.
The method for producing a stereoregular acrylonitrile polymer according to claim 1, wherein the polymer is given a heat history of 20 minutes or more at a temperature of 0 ° C. or more and then polymerized at a predetermined temperature.
立体規則性の低い部分のみ抽出除去して重合体の立体規
則性をより高める請求項1記載の立体規則性アクリロニ
トリル重合体の製造方法。10. The method for producing a stereoregular acrylonitrile polymer according to claim 1, wherein only a portion having low stereoregularity is extracted and removed from the obtained polymer with a polar solvent to further enhance the stereoregularity of the polymer.
させて再度重合反応系に戻す請求項1記載の立体規則性
アクリロニトリル重合体の製造方法。11. The method for producing a stereoregular acrylonitrile polymer according to claim 1, wherein components evaporated from the polymerization reaction system are cooled and condensed and returned to the polymerization reaction system again.
る条件で重合する請求項1記載の立体規則性アクリロニ
トリル重合体の製造方法。12. The method for producing a stereoregular acrylonitrile polymer according to claim 1, wherein the polymerization is carried out under the condition that the pressure during the polymerization is higher than the atmospheric pressure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2652288A JPH07103189B2 (en) | 1988-02-09 | 1988-02-09 | Method for producing stereoregular acrylonitrile polymer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2652288A JPH07103189B2 (en) | 1988-02-09 | 1988-02-09 | Method for producing stereoregular acrylonitrile polymer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH01203406A JPH01203406A (en) | 1989-08-16 |
| JPH07103189B2 true JPH07103189B2 (en) | 1995-11-08 |
Family
ID=12195813
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2652288A Expired - Fee Related JPH07103189B2 (en) | 1988-02-09 | 1988-02-09 | Method for producing stereoregular acrylonitrile polymer |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH07103189B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ATE97919T1 (en) * | 1989-05-06 | 1993-12-15 | Asahi Chemical Ind | STEREOREGULAR ACRYLONITRILE POLYMERS AND COMPOSITIONS CONTAINING THEM. |
| CN115417939B (en) * | 2022-09-23 | 2023-05-19 | 新创碳谷集团有限公司 | A high-regularity high-molecular-weight anionic polymerization process of acrylonitrile initiated by propionitrile anion |
-
1988
- 1988-02-09 JP JP2652288A patent/JPH07103189B2/en not_active Expired - Fee Related
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|---|---|
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