JPH0732051B2 - Power cord / stopper and its integral molding method - Google Patents
Power cord / stopper and its integral molding methodInfo
- Publication number
- JPH0732051B2 JPH0732051B2 JP17587087A JP17587087A JPH0732051B2 JP H0732051 B2 JPH0732051 B2 JP H0732051B2 JP 17587087 A JP17587087 A JP 17587087A JP 17587087 A JP17587087 A JP 17587087A JP H0732051 B2 JPH0732051 B2 JP H0732051B2
- Authority
- JP
- Japan
- Prior art keywords
- stopper
- metal jig
- cord
- synthetic resin
- power cord
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 8
- 238000000465 moulding Methods 0.000 title claims description 7
- 239000002184 metal Substances 0.000 claims description 29
- 229920003002 synthetic resin Polymers 0.000 claims description 16
- 239000000057 synthetic resin Substances 0.000 claims description 16
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 240000005561 Musa balbisiana Species 0.000 description 1
- 235000018290 Musa x paradisiaca Nutrition 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000005555 metalworking Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
Landscapes
- Manufacturing Of Electrical Connectors (AREA)
Description
【発明の詳細な説明】 「目的」 (産業上の技術分野) この発明は、電源コード・ストッパ及びその一体成型法
に関し、更に詳しくは所望電気機器に接続される電源コ
ード・ストッパの一体成型法及びその電源コード・スト
ッパに関し、コードとコード・ストッパとの一体成型を
容易にし、所要に応じ該ストッパと電源コードの一体成
型部を外部から容易に観察し、内部をチエック出来る様
にした電源コード・ストッパ及びその一体成型法を提供
するものである。The present invention relates to a power cord / stopper and its integral molding method, and more particularly, to a power cord / stopper integral molding method for connecting to a desired electric device. And its power cord / stopper, it is easy to integrally mold the cord and the cord / stopper, and if necessary, the integrally molded part of the stopper and the power cord can be easily observed from the outside so that the inside can be checked. -Provides a stopper and its integral molding method.
(従来の技術) 従来電気機器に設けられる電源コードのストッパは、第
4図に示す通り金属板50に板金加工によりコード貫通孔
52と取付けボルト螺合孔54とを穿設し、該金属板を固定
板56にセット用ボルト58により螺着していた。従って製
造工程が煩雑化し、コスト上昇が避けられなかった。(Prior Art) As shown in FIG. 4, a stopper of a power cord provided in a conventional electric device has a cord through hole formed by metal plate processing on a metal plate 50.
52 and a mounting bolt screwing hole 54 are bored, and the metal plate is screwed to the fixed plate 56 with a set bolt 58. Therefore, the manufacturing process becomes complicated and the cost increase cannot be avoided.
(発明が解決しようとする問題点) この発明は、前述の欠点を除去せんとするもので、その
要旨は、所要面積と厚みとを有する第1、第2金属ジグ
本体の各板本体の中心に、コードの外周囲に形成される
ストッパの外周囲に対応する口径を有する開口部と、該
開口部の周囲に隣接して形成された複数の溶融合成樹脂
導入用透孔とを穿設されたこれら第1、2金属ジグ板の
これら開口部内に所要のコードを貫通する工程と;該第
1、2金属ジグ板を所要金型のキャビティ内に導き、成
型されるべきコード・ストッパの圧みに応じ、一定間隔
を置き相対して並列される工程と;該第1、2金属ジグ
板の係合用部材嵌合用透孔に係合用部材を嵌合し、該第
1、2金属ジク板を該キャビティ内に固定する工程と;
該上下金型を密着させた後、該溶融合成樹脂導入用透孔
から該キャビティ内に所要溶融合成樹脂を射出する工程
を;該溶融合成樹脂が冷却、硬化後脱型する工程とから
成る電源コード・ストッパ及びその一体成型法である。(Problems to be Solved by the Invention) The present invention is intended to eliminate the above-mentioned drawbacks, and its gist is the center of each plate body of the first and second metal jig bodies having a required area and thickness. An opening having a diameter corresponding to the outer circumference of the stopper formed on the outer circumference of the cord, and a plurality of through holes for introducing molten synthetic resin formed adjacent to the circumference of the opening. A step of penetrating a required cord into these openings of the first and second metal jig plates; guiding the first and second metal jig plates into a cavity of a required mold, and pressing a cord stopper to be molded. And a step in which the first and second metal jig plates are arranged in parallel with each other at regular intervals; the engaging members are fitted into the engaging member fitting through holes of the first and second metal jig plates, Fixing in the cavity;
A power source comprising a step of injecting a required molten synthetic resin into the cavity through the molten synthetic resin introducing through hole after the upper and lower molds are brought into close contact with each other; a step of releasing the molten synthetic resin after cooling and curing It is a cord stopper and its integral molding method.
「構成」 (実施例) この出願に係る各発明の実施例を図面に就いて説明す
る。第1〜3図に於いて、成型される電源コード・スト
ッパ12のストッパ板14となるべき面積と厚みとを有する
第1金属ジグ板20と第2金属ジグ板22との夫々の中心
に、更に形成されるべき円錐形ストッパ部16に対応する
開口部20aと22aとを夫々形成し、これら開口部の周囲に
隣接して複数の溶融合成樹脂導入用透孔20b、22bを夫々
形成し、更に該各板の上下辺近くに係合用部材嵌合用透
孔20c,22cを夫々穿設する。"Structure" (Embodiment) An embodiment of each invention related to this application will be described with reference to the drawings. 1-3, in the center of each of the first metal jig plate 20 and the second metal jig plate 22 having an area and a thickness to be the stopper plate 14 of the molded power cord / stopper 12, Further, the openings 20a and 22a corresponding to the conical stopper portion 16 to be formed are respectively formed, and a plurality of molten synthetic resin introducing through holes 20b and 22b are formed adjacent to the periphery of these openings, respectively. Further, through holes 20c, 22c for fitting the engaging member are formed near the upper and lower sides of each plate.
これら第1、2金属ジグ板20、22の各開口部20aと22aと
に電源コード10を貫通し、該第1、2金属ジグ板を上下
部金型40,42のキャビテイ40a,42a内に導き、成型される
べきストッパ板14の厚みに対応する間隔を置き、相対し
て並列する。The power cord 10 is penetrated through the openings 20a and 22a of the first and second metal jig plates 20 and 22, and the first and second metal jig plates are placed in the cavities 40a and 42a of the upper and lower molds 40 and 42. The guide plates are arranged parallel to each other with an interval corresponding to the thickness of the stopper plate 14 to be molded.
次にこれら金属ジグ板20、22の上下の係合用部材嵌合用
透孔20c、22c内に例えば図示の様に一端にバナナ型スプ
リング30aを有し、他端に折曲部30bを有する係合用部材
30を夫々貫通し、該各折曲部30bを上部金型40のキャビ
テイ40aの内壁に形成した凹部40bと下部金型42の内壁に
形成した凹部42bに嵌合し、キャビテイ40a,42a内に金属
ジグ板20、22を固定する。Next, in the upper and lower engaging members fitting through holes 20c, 22c of the metal jig plates 20, 22, for example, as shown in the drawing, one end has a banana spring 30a and the other end has a bent portion 30b for engagement. Element
Each of the bent portions 30b penetrates 30 and is fitted into a concave portion 40b formed in the inner wall of the cavity 40a of the upper mold 40 and a concave portion 42b formed in the inner wall of the lower mold 42. Fix the metal jig plates 20 and 22.
上下金型のキャビティ40a,42a内に、溶融合成樹脂を射
出する。即ち第1、2金属ジグ板20、22の各開口部20
a、22a及び透孔20b、22bとから所要溶融合成樹脂を高温
(約300℃)、高圧(約70kg/1cm2)で射出し、該合成樹
脂が冷却、硬化後脱型し、第1図に示す様な電源コード
10のストッパ本体14、円錐形ストッパ部16並びに4角形
ストッパ部18を得る。Molten synthetic resin is injected into the cavities 40a and 42a of the upper and lower molds. That is, the openings 20 of the first and second metal jig plates 20 and 22.
The required molten synthetic resin is injected from a, 22a and through holes 20b, 22b at high temperature (about 300 ° C) and high pressure (about 70kg / 1cm 2 ), and the synthetic resin is cooled and cured, and then demolded. Power cord as shown in
The stopper body 14, the conical stopper portion 16 and the square stopper portion 18 of 10 are obtained.
尚第2金属ジグ板22を予め、下部金型42のキャビティ42
a内に固定して置き、第1金属ジグ板20を取外し自在と
すれば、作業が効率的となる。The second metal jig plate 22 is previously attached to the cavity 42 of the lower mold 42.
If the first metal jig plate 20 is fixedly placed in a and the first metal jig plate 20 is detachable, the work becomes efficient.
更に所要に応じ、金型40、42内に透明溶融合成樹脂を射
出し、該樹脂が冷却、硬化後脱型すれば、ストッパ本体
14、円錐形ストッパ部16並びに4角形ストッパ部18とが
透明となる。Further, if necessary, a transparent molten synthetic resin is injected into the molds 40, 42, and if the resin is cooled and cured and then released from the mold, the stopper body
14, the conical stopper portion 16 and the quadrangular stopper portion 18 are transparent.
「作用効果」 前述の通り、この発明法によれば、開口部20a,22aに電
源コード10を貫通した第1、2金属ジグ板20、22をキャ
ビテイ40a、42a内に導き、これら第1、第2金属ジグ板
20、22を係合用部材30により形成されるストッパ本体14
の厚みに対応する幅を置いて相対して並列固定するの
で、位置決めが正確に出来、作業が容易となり、電源コ
ード10の周囲にストッパ本体14と円錐形ストッパ部16と
が一体に容易に成型され、低コスト製造が可能となる。[Operation and Effect] As described above, according to the method of the present invention, the first and second metal jig plates 20 and 22 penetrating the power cord 10 through the openings 20a and 22a are guided into the cavities 40a and 42a. Second metal jig plate
Stopper body 14 formed by engaging members 30 and 20 and 22
Since the width corresponding to the thickness of the power cord is fixed in parallel to each other, positioning can be performed accurately, work becomes easier, and the stopper body 14 and the conical stopper portion 16 are easily molded integrally around the power cord 10. Therefore, low cost manufacturing becomes possible.
更に所要に応じ金型40、42のキャビテイ40a,42a内に透
明溶融合成樹脂を射出した場合は、電源コード10とスト
ッパ本体14、円錐形ストッパ部16、4角形ストッパ部18
との接続部を外部から容易に観察出来、故障箇所の発見
等も容易となる。Further, if transparent molten synthetic resin is injected into the cavities 40a, 42a of the molds 40, 42 as required, the power cord 10, the stopper body 14, the conical stopper portion 16, and the quadrangular stopper portion 18
The connection part with and can be easily observed from the outside, and it becomes easy to find a failure location.
そしてストッパ本体14に形成されたボルト孔14a,14a内
にボルト58を貫通して所要箇所に該ストッパを容易に固
定出来、板金加工が不要となる。Then, the bolt 58 can be penetrated into the bolt holes 14a, 14a formed in the stopper body 14 to easily fix the stopper at a desired position, and sheet metal working is unnecessary.
第1図は、この発明に係る方法により成型した電源スト
ッパの斜視図、第2図は、上下金型のキャビテイ内に相
対して並列固定される第1、2金属ジグ板及び成型され
るストッパ本体、円錐形ストッパ部並びに4角形ストッ
パ部の部分透視拡大斜視図、第3図は、上下金型の縦断
面図、第4図は、公知の電源コード・ストッパの縦断面
図である。 10……電源コード; 14……ストッパ本体; 14a……ボルト孔; 16……円錐形ストッパ; 18……4角形ストッパ部; 20……第1金属ジグ板; 20a……開口部; 20b……溶融合成樹脂導入用透孔; 20c……係合用部材嵌合用透孔; 22……第2金属ジグ板; 20a……開口部; 22b……溶融合成樹脂導入用透孔; 22c……係合用部材嵌合用透孔; 30……係合用部材器嵌合部; 40……上部金型 40a……キャビテイ; 42……下部金型; 42a……キャビテイ。FIG. 1 is a perspective view of a power supply stopper molded by the method according to the present invention, and FIG. 2 is a first and a second metal jig plates fixed in parallel in the cavities of upper and lower molds and a stopper to be molded. FIG. 3 is a vertical cross-sectional view of the upper and lower molds, and FIG. 4 is a vertical cross-sectional view of a known power cord / stopper. 10 ... Power cord; 14 ... Stopper body; 14a ... Bolt hole; 16 ... Conical stopper; 18 ... Quadrangular stopper part; 20 ... First metal jig plate; 20a ... Opening part; 20b ... ... Molten synthetic resin introduction through hole; 20c ... Engagement member fitting through hole; 22 ... Second metal jig plate; 20a ... Opening portion; 22b ... Molten synthetic resin introduction through hole; 22c ... Through hole for mating member fitting; 30 ... Engaging member device fitting part; 40 ... Upper mold 40a ... Cavity; 42 ... Lower mold; 42a ... Cavity.
Claims (3)
有するストッパ板と、その両側に円錐形ストッパ部並び
に4角形ストッパ部とを設けて成る電源コード・ストッ
パ。1. A power cord stopper comprising a stopper plate having a required area and a thickness around the power cord, and a conical stopper portion and a square stopper portion on both sides thereof.
形ストッパ部とを、透明合成樹脂で成型して成る電源コ
ード・ストッパ。2. A power supply cord / stopper formed by molding a stopper plate, a conical stopper portion and a quadrangular stopper portion with transparent synthetic resin.
ジグ板の各板本体の中心に、コードの外周囲に形成され
るストッパの外周囲に対応する口径を有する開口部と、
該開口部の周囲に隣接して形成された複数の溶融合成樹
脂導入用透孔と、該各本体の所要位置に夫々形成された
係合用部材嵌合用透孔とを穿設されたこれら第1、第2
金属ジグ板の両開口部部内に所要の電源コードを貫通す
る工程と; 該第1、第2金属ジグ板を所要金型のキャビティ内に導
き、成型されるべきコード・ストッパの厚みに応じ、一
定間隔を置き相対して並列させる工程と; 該第1、第2金属ジグ板の該係合用部材嵌合用透孔に係
合用部材を嵌合し、該第1、第2金属ジグ板を該キャビ
ティ内に固定する工程と; 該上下金型を密着させた後、該溶融合成樹脂導入用透孔
から該キャビティ内に所要溶融合成樹脂を射出する工程
と; 該溶融合成樹脂が冷却、硬化後脱型する工程と; から成る電源コード・ストッパの一体成型法。3. An opening having a diameter corresponding to the outer circumference of a stopper formed on the outer circumference of the cord, at the center of each plate body of the first and second metal jig plates having a required area and thickness.
A plurality of through holes for introducing molten synthetic resin formed adjacent to the periphery of the opening, and an engaging member fitting through hole formed at a required position of each main body. , Second
A step of penetrating required power cords into both openings of the metal jig plate; guiding the first and second metal jig plates into the cavity of the required mold, and depending on the thickness of the cord stopper to be molded, And a step of arranging the first and second metal jig plates in parallel with each other at a fixed interval; fitting an engaging member into the engaging member fitting through-holes of the first and second metal jig plates to form the first and second metal jig plates; A step of fixing in the cavity; a step of injecting a required molten synthetic resin into the cavity through the molten synthetic resin introducing through hole after the upper and lower molds are brought into close contact with each other; The step of removing the mold; and the integrated molding method of the power cord and stopper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP17587087A JPH0732051B2 (en) | 1987-07-16 | 1987-07-16 | Power cord / stopper and its integral molding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP17587087A JPH0732051B2 (en) | 1987-07-16 | 1987-07-16 | Power cord / stopper and its integral molding method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6421882A JPS6421882A (en) | 1989-01-25 |
| JPH0732051B2 true JPH0732051B2 (en) | 1995-04-10 |
Family
ID=16003647
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP17587087A Expired - Lifetime JPH0732051B2 (en) | 1987-07-16 | 1987-07-16 | Power cord / stopper and its integral molding method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0732051B2 (en) |
-
1987
- 1987-07-16 JP JP17587087A patent/JPH0732051B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6421882A (en) | 1989-01-25 |
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