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JPH0734635B2 - Permanent magnet type motor manufacturing method - Google Patents
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JPH0734635B2 - Permanent magnet type motor manufacturing method - Google Patents

Permanent magnet type motor manufacturing method

Info

Publication number
JPH0734635B2
JPH0734635B2 JP63241749A JP24174988A JPH0734635B2 JP H0734635 B2 JPH0734635 B2 JP H0734635B2 JP 63241749 A JP63241749 A JP 63241749A JP 24174988 A JP24174988 A JP 24174988A JP H0734635 B2 JPH0734635 B2 JP H0734635B2
Authority
JP
Japan
Prior art keywords
metal member
magnetic metal
frame body
cylindrical frame
magnet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP63241749A
Other languages
Japanese (ja)
Other versions
JPH0295148A (en
Inventor
喜也 高野
喜一 星
誠二 山下
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Ltd
Original Assignee
Hitachi Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Ltd filed Critical Hitachi Ltd
Priority to JP63241749A priority Critical patent/JPH0734635B2/en
Publication of JPH0295148A publication Critical patent/JPH0295148A/en
Publication of JPH0734635B2 publication Critical patent/JPH0734635B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/17Stator cores with permanent magnets

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Permanent Field Magnets Of Synchronous Machinery (AREA)

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、ヨーク内周に界磁磁極となるマグネットを備
えた永久磁石型モータの製造方法に関する。
The present invention relates to a method for manufacturing a permanent magnet type motor having a magnet serving as a field magnetic pole on the inner circumference of a yoke.

〔従来の技術〕[Conventional technology]

従来より、小形モータ等では、界磁磁極等にマグネツト
(永久磁石)が使用されている。このマグネツトを支持
する装置は従来より種々のものが提案されている。
2. Description of the Related Art Conventionally, magnets (permanent magnets) have been used for field magnetic poles in small motors and the like. Various types of devices for supporting the magnet have been conventionally proposed.

例えば、特公昭47−38125号公報に開示されるように、
モータ内に挿入固定される円筒形の枠体(かご体)に永
久磁石をぴつたりと包囲できるポケツト部を形成し、こ
のポケツト部にマグネツトを嵌め込むようにしたり、実
公昭51−20407号公報に開示されるように、円筒形枠体
の周面に窓部を形成する他に窓部縁部に弾性突起を設
け、この窓部にマグネツトを嵌め込むと同時に弾性突起
がマグネツトを押付けるように挾持する等の技術があ
る。
For example, as disclosed in Japanese Patent Publication No. 47-38125,
A cylindrical frame (car body) inserted and fixed in the motor is provided with a pocket portion capable of tightly enclosing a permanent magnet, and a magnet is fitted into the pocket portion, or in Japanese Utility Model Publication No. 51-20407. In addition to forming a window on the peripheral surface of the cylindrical frame, an elastic projection is provided on the edge of the window so that the magnet can be fitted into the window while the elastic projection presses the magnet. There is technology such as holding.

また、その他にも、実公昭51−20407号の如き円筒形枠
体の窓部円周側に、この枠体と別体の非磁性の覆い板を
取込んでポケツト部を形成して、このポケツト部にマグ
ネツトを嵌め込む方式等が実用化されている。
In addition, a non-magnetic cover plate, which is a separate body from the frame, is formed on the circumferential side of the window of a cylindrical frame such as Japanese Utility Model Publication No. 51-20407 to form a pocket part. A method of inserting a magnet into the pocket part has been put into practical use.

〔発明が解決しようとする課題〕[Problems to be Solved by the Invention]

これらの従来技術のうちで、円筒形枠体の窓部にマグネ
ツトを嵌め込む方式のものは、窓部内周が露出している
と次のような不具合が生じるおそれがある。すなわちマ
グネツトを固定子磁極として用いると、マグネツトに機
械的衝撃,振動等で万一割れが生じた場合、その破片が
マグネツトと回転子間の微少ギヤツプ間に入り込み回転
子の損傷,最悪の場合、回転子のロツク状態を招く。
Among these conventional techniques, the one in which the magnet is fitted into the window portion of the cylindrical frame body may cause the following problems if the inner periphery of the window portion is exposed. That is, if the magnet is used as a stator magnetic pole, if the magnet should be cracked due to mechanical shock or vibration, the debris will enter the minute gear gap between the magnet and the rotor, and in the worst case, This causes the rotor to lock.

従つて、マグネツト収納用の窓部は、その内周面を覆う
ことが望まれるが、従来の覆う方式では次のような改善
すべき点があつた。
Therefore, it is desired that the window portion for storing the magnet covers the inner peripheral surface thereof, but the conventional covering method has the following points to be improved.

すなわち、窓部を覆う場合、従来は、前述した如く円筒
形枠体と別体の覆い板を窓部内周に組込むか、或いは円
筒形枠体に特公昭47−38125号の如きマグネツト収納用
ポケツト部を該枠体と一体成形する。しかし、これらの
うちで前者の方式では予め樹脂成形された円筒形枠体に
非磁性の覆い板を組み込み、その後マグネツトを組み込
んで、この状態を保持しながらモータケースに、これら
のマグネツト組立体を挿入するので、モータの組立工数
が増え、組立性向上をさまたげる要因となつていた。
That is, in the case of covering the window portion, conventionally, as described above, a cover plate which is separate from the cylindrical frame body is incorporated in the inner periphery of the window portion, or the cylindrical frame body is provided with a magnet storage pocket such as Japanese Patent Publication No. 47-38125. The part is integrally formed with the frame. However, of these, the former method incorporates a non-magnetic cover plate into a resin-molded cylindrical frame body, and then incorporates magnets, and while maintaining this state, these magnet assemblies are attached to the motor case. Since it is inserted, the number of man-hours for assembling the motor increases, which is a factor that hinders improvement of the assembling property.

また、後者のように覆い板を含むマグネツト収納用ポケ
ツトを円筒形枠体と一体成形する場合には、通常覆い板
及び円筒形枠体が合成樹脂で成形される。この場合、小
形モータ等に適用すべき場合には、マグネツト内周と回
転子外周間のギヤツプは通常1mm以下を確保する必要が
ある。このためマグネツト内周を覆う部分の肉厚は通常
0.2〜0.5mmと薄肉にする必要がある。しかし、この従来
技術では、覆い板が円筒形枠体と共に合成樹脂で作られ
ており、この覆い板がモータ内で最も発熱のある回転子
外周に位置する部分であるので、耐熱性を確保するため
には、合成樹脂に補強材(例えばガラス繊維)を添加す
る必要がある。そして、補強材の添加は円筒形枠体の成
形時の湯流れを低下させ、その結果、覆い板の部分を樹
脂で薄肉とする成形が困難になるという傾向があつた。
In the latter case, when the magnet storage pocket including the cover plate is integrally formed with the cylindrical frame body, the cover plate and the cylindrical frame body are usually formed of synthetic resin. In this case, when it should be applied to a small motor or the like, it is usually necessary to secure a gear gap of 1 mm or less between the inner circumference of the magnet and the outer circumference of the rotor. Therefore, the thickness of the part that covers the inner circumference of the magnet is usually
It is necessary to make it as thin as 0.2 to 0.5 mm. However, in this conventional technique, the cover plate is made of a synthetic resin together with the cylindrical frame body, and since the cover plate is located on the outer circumference of the rotor that generates the most heat in the motor, heat resistance is ensured. In order to do so, it is necessary to add a reinforcing material (for example, glass fiber) to the synthetic resin. Then, the addition of the reinforcing material tends to reduce the flow of molten metal at the time of molding the cylindrical frame body, and as a result, it tends to be difficult to mold the cover plate portion with resin to be thin.

本発明は以上の点に鑑みてなされ、その目的は、マグネ
ツトに割れが生じた場合でも、その破片の脱落を確実に
防止し、しかも、この種永久磁石型モータの製造工程
(製造作業)の合理化を図り、且つ上記マグネツト脱落
防止手段として筒形の覆いを設けたとしても、マグネツ
ト,回転子間の微小ギヤツプを容易を確保し、このマグ
ネツト覆いの耐熱性を保証し得る永久磁石型モータの製
造方法を提供することにある。
The present invention has been made in view of the above points, and an object of the present invention is to reliably prevent the fragments from falling off even when the magnet is cracked, and further to improve the manufacturing process (manufacturing work) of this kind of permanent magnet motor. Even if a cylindrical cover is provided as a means for preventing the magnet from coming off in a rationalized manner, it is possible to easily secure a minute gear gap between the magnet and the rotor, and to guarantee the heat resistance of the magnet cover. It is to provide a manufacturing method.

〔課題を解決するための手段〕[Means for Solving the Problems]

上記目的は次のようにして達成される。 The above object is achieved as follows.

以下、本発明をその内容の理解を容易にするため第1
図,第2図,第4図、第9図、第10図の実施例の付与を
引用して説明する。
Hereinafter, in order to facilitate understanding of the contents of the present invention,
Description will be given with reference to the giving of the embodiments of FIGS. 2, 2, 4, 9 and 10.

第1の発明は、ヨーク10内周に界磁磁極となるマグネッ
ト13を備えた永久磁石型モータの製造方法において、 モータ製造の組立に要する予備工程として、前記マグネ
ット13を嵌め込むための複数の窓部3付き円筒形枠体2
を合成樹脂でモールド成形し、このモールド成形は、前
記円筒形枠体2の内周に前記窓部3の内側を覆うように
円筒形ネット状の非磁性金属部材4を一体化して行なう
と共に、前記円筒形枠体2の窓部3を仕切る仕切枠樹脂
部2aを前記非磁性金属部材4の外周上に成形しつつ、前
記仕切枠樹脂部2aの外周に位置決め溝5を設け、且つ該
仕切枠樹脂部2aの一部2−2を前記非磁性金属部材4の
内周にその網目を通して流動させて該非磁性金属部材4
の内周と連続する曲面となるように成形することによ
り、該非磁性金属部材4を前記円筒形枠体2に一部埋め
込んだ形のモールド成形品を完成させ、 前記予備工程後に前記モールド成形された円筒形枠体2
の窓部3に前記マグネット13を嵌め込んで、このマグネ
ット13,円筒形枠体2,非磁性金属部材4をヨーク10に前
記位置決め溝5をヨーク10側に設けた位置決め突起14に
係合させつつ同時挿入する組立工程を経て永久磁石型モ
ータを製造することを特徴とする。
A first aspect of the present invention is a method of manufacturing a permanent magnet type motor having a magnet 13 that serves as a field magnetic pole on the inner circumference of a yoke 10, wherein a plurality of magnets for inserting the magnet 13 are provided as preliminary steps required for assembly of motor manufacturing. Cylindrical frame 2 with window 3
Is molded with a synthetic resin, and this molding is performed by integrally forming a cylindrical net-shaped non-magnetic metal member 4 on the inner periphery of the cylindrical frame 2 so as to cover the inside of the window 3. The partition frame resin portion 2a for partitioning the window portion 3 of the cylindrical frame body 2 is formed on the outer periphery of the non-magnetic metal member 4, while the positioning groove 5 is provided on the outer periphery of the partition frame resin portion 2a, and A part 2-2 of the frame resin portion 2a is made to flow through the mesh of the non-magnetic metal member 4 to the inner periphery thereof to allow the non-magnetic metal member 4 to flow.
Of the non-magnetic metal member 4 is completed by molding so as to form a curved surface that is continuous with the inner periphery of, and the molded product is molded after the preliminary step. Cylindrical frame 2
The magnet 13 is fitted into the window portion 3 of the above, and the magnet 13, the cylindrical frame body 2, and the non-magnetic metal member 4 are engaged with the yoke 10, and the positioning groove 5 is engaged with the positioning protrusion 14 provided on the yoke 10 side. The permanent magnet type motor is manufactured through an assembling process in which the permanent magnet motor is simultaneously inserted.

第2の発明は、ヨーク10内周に界磁磁極となるマグネッ
ト13を備えた永久磁石型モータの製造方法において、 モータ製造の組立に要する予備工程として、前記マグネ
ット13を嵌め込むための複数の窓部3付き円筒形枠体2
を合成樹脂でモールド成形し、このモールド成形は、前
記円筒形枠体2の内周に前記窓部3の内側を覆うように
円筒形の非磁性金属部材4−2を一体化して行なうと共
に、この非磁性金属部材4−2は、一枚の金属板を丸め
てその両端に隙間41を確保した形で金型にセットして、
前記円筒形枠体2の窓部3を仕切る仕切枠樹脂部2aを前
記非磁性金属部材4−2の外周上に成形しつつ、前記仕
切枠樹脂部2aの外周に位置決め溝5を設け、且つ該仕切
枠樹脂部2aの一部2−2を前記非磁性金属部材4−2の
内周にその隙間41を通して流動させて該非磁性金属部材
4−2の内周と連続する曲面となるように成形すること
により、該非磁性金属部材4−2を前記円筒形枠体2に
一部埋め込んだ形のモールド成形品を完成させ、 前記予備工程後に前記モールド成形された円筒形枠体2
の窓部3に前記マグネット13を嵌め込んで、このマグネ
ット13,円筒形枠体2,非磁性金属部材4−2をヨーク10
に前記位置決め溝5をヨーク10側に設けた位置決め突起
14に係合させつつ同時挿入する組立工程を経て永久磁石
型モータを製造することを特徴とする。
A second aspect of the present invention is a method for manufacturing a permanent magnet type motor having a magnet 13 that serves as a field magnetic pole on the inner circumference of a yoke 10, wherein a plurality of magnets 13 for fitting the magnet 13 are inserted as a preliminary step required for assembling the motor. Cylindrical frame 2 with window 3
Is molded with a synthetic resin, and this molding is performed by integrally forming a cylindrical non-magnetic metal member 4-2 on the inner circumference of the cylindrical frame body 2 so as to cover the inside of the window 3. This non-magnetic metal member 4-2 is set in a mold by rolling a single metal plate and securing a gap 41 at both ends thereof.
While forming a partition frame resin portion 2a for partitioning the window portion 3 of the cylindrical frame body 2 on the outer periphery of the non-magnetic metal member 4-2, a positioning groove 5 is provided on the outer periphery of the partition frame resin portion 2a, and A part 2-2 of the partition frame resin portion 2a is made to flow into the inner circumference of the non-magnetic metal member 4-2 through the gap 41 so as to form a curved surface continuous with the inner circumference of the non-magnetic metal member 4-2. By molding, a molded product in which the non-magnetic metal member 4-2 is partially embedded in the cylindrical frame body 2 is completed, and after the preliminary step, the molded cylindrical frame body 2 is formed.
The magnet 13 is fitted in the window portion 3 of the yoke 10, and the magnet 13, the cylindrical frame body 2, and the nonmagnetic metal member 4-2 are connected to the yoke 10.
Positioning protrusion having the positioning groove 5 on the yoke 10 side
It is characterized in that a permanent magnet motor is manufactured through an assembling process in which 14 are engaged and simultaneously inserted.

第3の発明は、ヨーク10内周に界磁磁極となるマグネッ
ト13を備えた永久磁石型モータの製造方法において、 モータ製造の組立に要する予備工程として、前記マグネ
ット13を嵌め込むための複数の窓部3付き円筒形枠体2
を合成樹脂でモールド成形し、このモールド成形は、前
記円筒形枠体2の内周に前記窓部3の内側を覆うように
円筒形の非磁性金属部材4−4を一体化して行なうと共
に、この非磁性金属部材4−4は、半割に分割された要
素42,43より構成してその分割要素42,43間に隙間44を確
保した形で金型にセットして、前記円筒形枠体2の窓部
3を仕切る仕切枠樹脂部2aを前記非磁性金属部材4−4
の外周上に成形しつつ、前記仕切枠樹脂部2aの外周に位
置決め溝5を設け、且つ該仕切枠樹脂部2aの一部2−2
を前記非磁性金属部材4−4の内周にその隙間44を通し
て流動させて該非磁性金属部材4−4の内周と連続する
曲面となるように成形することにより、該非磁性金属部
材4−4を前記円筒形枠体2に一部埋め込んだ形のモー
ルド成形品を完成させ、 前記予備工程後に前記モールド成形された円筒形枠体2
の窓部3に前記マグネット13を嵌め込んで、このマグネ
ット13,円筒形枠体2,非磁性金属部材4−4を前記位置
決め溝5をヨーク10側に設けた位置決め突起14に係合さ
せつつヨーク10に同時挿入する組立工程を経て永久磁石
型モータを製造することを特徴とする。
A third aspect of the present invention is a method for manufacturing a permanent magnet type motor including a magnet 13 that serves as a magnetic field pole on the inner circumference of the yoke 10. A plurality of magnets for inserting the magnet 13 are provided as a preliminary step required for assembling the motor. Cylindrical frame 2 with window 3
Is molded with a synthetic resin, and this molding is performed by integrally forming a cylindrical non-magnetic metal member 4-4 on the inner periphery of the cylindrical frame body 2 so as to cover the inside of the window 3. The non-magnetic metal member 4-4 is composed of half-divided elements 42, 43, and is set in a mold with a gap 44 secured between the divided elements 42, 43. The partition frame resin portion 2a for partitioning the window portion 3 of the body 2 is connected to the non-magnetic metal member 4-4.
While forming on the outer periphery of the partition frame resin portion 2a, a positioning groove 5 is provided on the outer periphery of the partition frame resin portion 2a, and a part 2-2 of the partition frame resin portion 2a is formed.
By flowing through the gap 44 to the inner circumference of the non-magnetic metal member 4-4 to form a curved surface that is continuous with the inner circumference of the non-magnetic metal member 4-4. To complete a molded product in which the cylindrical frame 2 is partially embedded, and after the preliminary step, the molded cylindrical frame 2
While the magnet 13 is fitted into the window portion 3 of the, the magnet 13, the cylindrical frame body 2 and the non-magnetic metal member 4-4 are engaged with the positioning projections 14 provided on the yoke 10 side with the positioning groove 5. It is characterized in that a permanent magnet type motor is manufactured through an assembling process in which the yoke 10 is simultaneously inserted.

〔作用〕[Action]

上記工程を経て製造された永久磁石型モータでは、マグ
ネツト嵌め込み用窓部3の内周を覆う円筒形の非磁性金
属部材4(或いは4−2,4−4)が、部分的に円筒形枠
体2の樹脂部(仕切枠)2aに埋め込まれた形で円筒形枠
体2と一体化されるので、円筒形枠体2に上記非磁性金
属部材4(或いは4−2,4−4)を強固に固定すること
ができる。
In the permanent magnet type motor manufactured through the above steps, the cylindrical non-magnetic metal member 4 (or 4-2, 4-4) covering the inner circumference of the magnet fitting window part 3 is partially cylindrical frame. Since it is integrated with the cylindrical frame body 2 by being embedded in the resin portion (partition frame) 2a of the body 2, the non-magnetic metal member 4 (or 4-2, 4-4) is attached to the cylindrical frame body 2. Can be firmly fixed.

従つて、非磁性金属部材4(或いは4−2,4−4)が窓
部3内周を確実に且つ充分な機械強度を有して覆うこと
で、マグネツト13に破損が生じても、その破片の脱落を
確実に防止する。
Therefore, even if the magnet 13 is damaged, the non-magnetic metal member 4 (or 4-2, 4-4) surely covers the inner circumference of the window 3 with sufficient mechanical strength. Reliably prevent debris from falling off.

また、固定子構成部品をヨーク10に組み込むまでの製造
工程では、円筒形枠体2のモールド成形時に成形金型に
非磁性金属部材4(或いは4−2,4−4)をセツトし
て、円筒形枠体2と一体化する予備工程と、マグネット
13の窓部3への嵌め込み工程と、マグネット13,円筒形
枠体2,非磁性金属部材4(或いは4−2,4−4)をヨー
ク10に同時挿入する組立工程だけで済むので、従来のよ
うに非磁性金属部材(覆い板)を円筒形枠体成形後に組
込む面倒な作業を要さず、ひいては、その分、部品の組
立工数を減らして、製造作業の合理化を図ることができ
る。また、本発明では、円筒形枠体2のモールド成形時
に非磁性金属部材4(或いは4−2,4−4)を枠体2と
の結合強化のために一部埋め込むが、この埋め込みはネ
ットの網目を利用したり、一枚に丸めた金属板の両端す
き間41を利用したり、或いは半割状の分割要素42,43の
すき間44を利用して行なうので、樹脂埋め込みのための
特別な樹脂流動孔を非磁性金属のマグネット用窓部覆い
に穿孔するといった加工を不要とする利点がある。
In the manufacturing process until the stator components are assembled into the yoke 10, the non-magnetic metal member 4 (or 4-2, 4-4) is set in the molding die when the cylindrical frame body 2 is molded. Preliminary process of integrating with the cylindrical frame 2 and magnet
Since only the step of fitting 13 into the window portion 3 and the assembly step of simultaneously inserting the magnet 13, the cylindrical frame body 2, and the non-magnetic metal member 4 (or 4-2, 4-4) into the yoke 10 are required, As described above, the troublesome work of assembling the non-magnetic metal member (cover plate) after forming the cylindrical frame body is not required, and accordingly, the man-hours for assembling the parts can be reduced and the manufacturing work can be rationalized. Further, in the present invention, the non-magnetic metal member 4 (or 4-2, 4-4) is partially embedded to strengthen the coupling with the frame body 2 at the time of molding the cylindrical frame body 2. Since it is performed by using the mesh of, the gap 41 between both ends of the rolled metal plate, or the gap 44 of the split elements 42, 43 in a half-divided shape, it is special for resin embedding. There is an advantage that processing such as drilling the resin flow hole in the window cover for the non-magnetic metal magnet is unnecessary.

更に、マグネット用窓部の内側を覆う部材は非磁性金属
部材なので、薄くしても耐熱性を図れるので、回転子側
からの熱の影響を受ける固定子側界磁極用のマグネツト
を覆う場合であつても、マグネツトと回転子間の微小ギ
ヤツプを容易に確保する。
Furthermore, since the member that covers the inside of the magnet window is a non-magnetic metal member, heat resistance can be achieved even if it is thin, so when covering the magnet for the stator side field pole that is affected by heat from the rotor side. Even at that time, it is easy to secure a small gear gap between the magnet and the rotor.

〔実施例〕〔Example〕

本発明の実施例を図面に基づき説明する。 An embodiment of the present invention will be described with reference to the drawings.

第1図は本発明の第1実施例に係る永久磁石型モータの
うちマグネット支持装置を示す斜視図、第2図はそのI
−I線断面図、第3図は第1実施例に係る永久磁石型モ
ータの縦断面図、第4図は第3図のII−II線断面図であ
る。
FIG. 1 is a perspective view showing a magnet supporting device of a permanent magnet type motor according to a first embodiment of the present invention, and FIG.
-I line sectional view, FIG. 3 is a vertical sectional view of the permanent magnet type motor according to the first embodiment, and FIG. 4 is a II-II line sectional view of FIG.

第1図,第2図において、1がマグネツト支持装置で、
部品としては、円筒形枠体2と、円筒形のネツト材(非
磁性金属部材)4とを備える。
In FIGS. 1 and 2, 1 is a magnet support device,
The parts include a cylindrical frame body 2 and a cylindrical net material (nonmagnetic metal member) 4.

円筒形枠体2は、合成樹脂製で、その円周面に2つのマ
グネツト嵌込用の窓部3が形成される。円筒形枠体2の
外径は第3図に示すモータのヨーク10内径に適合状態で
嵌装できる寸法仕様で形成され、窓部3の内周には、ネ
ツト材4が覆うことで窓部3がポケツト状となる。
The cylindrical frame body 2 is made of synthetic resin, and has two window portions 3 for fitting magnets formed on its circumferential surface. The outer diameter of the cylindrical frame body 2 is formed so as to fit in the inner diameter of the yoke 10 of the motor shown in FIG. 3, and the inner circumference of the window portion 3 is covered with the net material 4 to form the window portion. 3 becomes a pocket.

ネツト材4は、繊維状の耐熱性の被磁性金属部材を微細
網目を呈するようにして形成したもので、その外径が円
筒形枠体2の内径とほぼ一致するよう設定してある。ま
た、ネツト材4は、窓部3の形状を覆う部分が、窓部3
に嵌め込むマグネツト(界磁磁極)13の内周と略同じか
やや大きい円弧形状としてある。
The net material 4 is formed by forming a fibrous heat-resistant magnetic metal member so as to form a fine mesh, and its outer diameter is set to be substantially equal to the inner diameter of the cylindrical frame 2. Further, in the net material 4, the portion that covers the shape of the window portion 3 is
It has an arc shape which is substantially the same as or slightly larger than the inner circumference of the magnet (field magnetic pole) 13 fitted in.

このようなマグネツト支持装置1の窓部3にマグネツト
13を嵌め込み、これをヨーク10に組み込むことで、モー
タの固定子が構成されるが、ここでその製造工程につい
て説明する。
In the window portion 3 of the magnet supporting device 1 as described above,
The stator of the motor is configured by fitting 13 and assembling this into the yoke 10. The manufacturing process thereof will be described here.

モータ製造の組立に要する予備工程として、窓部3付き
円筒形枠体2を合成樹脂でモールド成形する。このモー
ルド成形は、図示されない成形用金型にネット材4をセ
ットして行ない、モールド成形後に円筒形枠体2の内周
に窓部3の内側を覆うようにネット材4が円筒形枠体2
と一体化して配置される。
As a preliminary step required for assembling a motor, the cylindrical frame 2 with the window 3 is molded with synthetic resin. This molding is performed by setting the net material 4 in a molding die (not shown), and after the molding, the net material 4 covers the inner periphery of the window 3 on the inner circumference of the cylindrical frame body 2. Two
It is arranged integrally with.

また、このモールド成形では、円筒形枠体2の窓部3を
仕切る仕切枠樹脂部(以下、樹脂部と称する)2aをネッ
ト材4の外周上に成形しつつ、樹脂部2aの外周に位置決
め溝5を設ける。且つ樹脂部2aの一部2−2をネット材
4の内周にその網目(符号′で示す位置の網目部分)を
通して流動させてネット材4の内周と連続する曲面とな
るように成形することにより、ネット材4を円筒形枠体
2に一部埋め込んだ形のモールド成形品(マグネット支
持装置)1を完成させる。ネット材4は、上記のように
一部が樹脂部2aに埋め込まれ、そのネット材両端が円筒
形枠体2の軸方向両端内周に付着する。樹脂部2aのう
ち、ネット材4の外周側にある部分を符号2−1,内周側
にある部分を符号2−2で示す。また、位置決め溝5
は、枠体2の両端2b,2c及び樹脂部2aの外周にまたがっ
て直線状に形成され、計2条よりなる。
In addition, in this molding, a partition frame resin portion (hereinafter, referred to as a resin portion) 2a for partitioning the window portion 3 of the cylindrical frame body 2 is formed on the outer periphery of the net material 4 and positioned on the outer periphery of the resin portion 2a. The groove 5 is provided. In addition, a part 2-2 of the resin portion 2a is made to flow through the mesh (the mesh portion at the position indicated by the reference numeral ') to the inner circumference of the net material 4 to form a curved surface continuous with the inner circumference of the net material 4. Thus, the molded product (magnet support device) 1 in which the net material 4 is partially embedded in the cylindrical frame body 2 is completed. A part of the net material 4 is embedded in the resin portion 2a as described above, and both ends of the net material are attached to the inner circumferences of both axial ends of the cylindrical frame body 2. Of the resin portion 2a, the portion on the outer peripheral side of the net material 4 is indicated by reference numeral 2-1 and the portion on the inner peripheral side is indicated by reference numeral 2-2. Also, the positioning groove 5
Is linearly formed over both ends 2b, 2c of the frame 2 and the outer periphery of the resin portion 2a, and has a total of two threads.

次に以上の構成よりなるマグネツト支持装置1のモータ
への組込みについて第3図,第4図に基づき説明する。
Next, assembling of the magnet supporting device 1 having the above configuration into the motor will be described with reference to FIGS.

第3図,第4図のうち、10はモータハウジングとなるヨ
ーク、11はヨーク10の一端開口をカバーするエンドブラ
ケツト、12は回転子、13はマグネツト、14はヨーク10の
一部を内側に押出し形成した位置決め突起で、突起14
は、円筒形枠体2に設けた条溝5に適合状態で係合し得
る寸法仕様に設定してあり、条溝5に対応して180゜間
隔で2個配設され、またヨーク10の開口一端近傍に配設
される。
In FIGS. 3 and 4, 10 is a yoke serving as a motor housing, 11 is an end bracket covering one end opening of the yoke 10, 12 is a rotor, 13 is a magnet, and 14 is a part of the yoke 10 inside. Positioning protrusion formed by extrusion, protrusion 14
Are set to such dimensions that they can be fitted into the groove 5 provided on the cylindrical frame 2 in a conforming manner. Two pieces are arranged at 180 ° intervals corresponding to the groove 5, and the yoke 10 It is arranged near one end of the opening.

本実施例のマグネツト13は、固定子側の界磁磁極を構成
するもので、円筒形枠体2のポケツト(窓部)3に嵌め
込まれて、枠体2と共にヨーク10内にその一端開口から
挿入されるが、挿入に際しては、溝5と突部14とを挿入
初期に位置合せしてマグネット支持装置1(円筒形枠体
2,ネット材4,マグネツト13)をヨーク10内に同時に挿入
する。これによつて、マグネツト支持装置1全体が、ヨ
ーク10に対して挿入初期に円周方向の位置決めがなされ
る。
The magnet 13 of this embodiment constitutes a field magnetic pole on the side of the stator, and is fitted into the pocket (window portion) 3 of the cylindrical frame body 2 and is inserted into the yoke 10 together with the frame body 2 from one end opening thereof. When the magnet support device 1 (cylindrical frame body) is inserted, the groove 5 and the protrusion 14 are aligned at the initial stage of the insertion.
2, the net material 4, and the magnet 13) are simultaneously inserted into the yoke 10. As a result, the entire magnet supporting device 1 is circumferentially positioned with respect to the yoke 10 at the initial stage of insertion.

マグネツト支持装置1が完全にヨーク10内に挿入される
と、円筒形枠体2の軸方向一端面がヨーク10の一端面側
に当接し、この状態で、エンドブラケツト11をヨーク10
の一端開口にねじを介して被着すれば、エンドブラケツ
ト11の一部11aの先端がヨーク10の一端開口に嵌まつた
状態で、円筒形枠体2の一端に当接し、このようにし
て、円筒形枠体2ひいてはマグネツト支持装置1のモー
タ内での軸方向の固定がなされる。
When the magnet support device 1 is completely inserted into the yoke 10, one end face in the axial direction of the cylindrical frame body 2 abuts on one end face side of the yoke 10, and in this state, the end bracket 11 is attached to the yoke 10.
If the end of the end bracket 11 is fitted into the one end opening of the yoke 10, the end of the end bracket 11 is abutted against one end of the cylindrical frame body 2 by attaching it to the one end opening of the yoke via a screw. The cylindrical frame 2 and thus the magnet supporting device 1 are axially fixed in the motor.

すなわち、円筒形枠体2の全長は、ヨーク1の内側一端
10bからエンドブラケツト11の嵌合部11aの一端までの長
さと一致するように設定し、この各端10b,11aが円筒形
枠体2の軸方向を規制している。また、マグネツト13の
外周は、ネツト材4によりヨーク内周10aに押し付けら
れる。
That is, the total length of the cylindrical frame body 2 is the inner end of the yoke 1.
The length is set so as to match the length from 10b to one end of the fitting portion 11a of the end bracket 11, and the ends 10b and 11a regulate the axial direction of the cylindrical frame body 2. The outer circumference of the magnet 13 is pressed against the inner circumference 10a of the yoke by the net material 4.

ここで、ネツト材4の内周と回転子12間のギヤツプは、
通常、0.2〜0.5mmに設定してあり、このギヤツプを埋め
つくさないようにネツト材4の厚みが選定してある。
Here, the gear gap between the inner circumference of the net material 4 and the rotor 12 is
Normally, the thickness is set to 0.2 to 0.5 mm, and the thickness of the net material 4 is selected so as not to fill this gear.

しかして、本実施例によれば次のような効果を奏する。Therefore, according to this embodiment, the following effects can be obtained.

(1)マグネツト収納用のポケツト3の一部を構成する
ネツト材4は、円筒形枠体2と一体化して枠体2に強固
に固定されるので、マグネツト13に破損が生じても、そ
の脱落を確実に防止でき、この種モータの信頼性を高め
ることができる。
(1) Since the net material 4 forming a part of the pocket 3 for storing the magnet is integrally fixed to the frame body 2 integrally with the cylindrical frame body 2, even if the magnet 13 is damaged, It is possible to surely prevent the motor from coming off, and to improve the reliability of this type of motor.

(2)円筒形枠体2とネツト材4は、円筒形枠体2の樹
脂成形時に一体化できるので、従来の如くこれら双方の
部材を枠体2を成形した後、ネツト材4を組込むといつ
た面倒な組込作業を省略し、マグネツト支持装置1全体
の製造作業の合理化を図り、製作コストの低減化を図る
ことができる。特に本実施例では、円筒形枠体2のモー
ルド成形時にネツト材4を枠体2との結合強化のために
一部埋め込むが、この埋め込みはネツトの網目を利用し
たモールド成形により行なうので、樹脂埋め込みのため
の特別な樹脂流動孔を非磁性金属のマグネツト用窓部覆
いに穿孔するといった加工を不要とする利点がある。
(2) Since the cylindrical frame body 2 and the net material 4 can be integrated at the time of resin molding of the cylindrical frame body 2, when the net material 4 is assembled after molding both of these members as in the conventional case. The troublesome assembling work can be omitted, the manufacturing work of the entire magnet supporting device 1 can be rationalized, and the manufacturing cost can be reduced. In particular, in this embodiment, the net material 4 is partially embedded for strengthening the bond with the frame 2 when the cylindrical frame 2 is molded, but since this embedding is performed by molding using the net mesh, resin is used. There is an advantage that a special resin flow hole for embedding is not required to be drilled in the nonmagnetic metal window cover for the magnet.

(3)ネツト材4そのものは、非磁性金属部材(線材)
で薄肉で耐熱性,機械的強度性をもたせることができる
ので、ネツト材4がマグネツト13と回転子12間に介在し
ても、マグネツト13と回転子12間の微小ギヤツプを充分
に確保することができる。
(3) The net material 4 itself is a non-magnetic metal member (wire material)
Since it can be made thin and has heat resistance and mechanical strength, even if the net material 4 is interposed between the magnet 13 and the rotor 12, a sufficient small gap between the magnet 13 and the rotor 12 should be secured. You can

(4)モータ10にマグネツト支持装置1を組込む場合に
は、円筒形枠体2をヨーク10内に挿入する初期に枠体2
の条溝5がヨーク10側の突起14に係合して、支持装置1
の周方向の位置決めと固定がなされ、また、円筒形枠体
2をヨーク10内に押し込んでエンドブラケツト11を被着
すれば、軸方向の固定が自ずとなされるので、モータ自
体の組立作業の簡便化を図ることができる。
(4) When the magnet supporting device 1 is incorporated in the motor 10, the cylindrical frame 2 is inserted into the yoke 10 at an initial stage.
Of the support device 1 by engaging the groove 5 of the
Is positioned and fixed in the circumferential direction, and if the cylindrical frame 2 is pushed into the yoke 10 and the end bracket 11 is adhered, the axial fixing is automatically performed, so that the motor itself can be easily assembled. Can be realized.

第5図は本発明の第2実施例に用いるマグネット支持装
置1を示す斜視図、第6図は第5図のIII−III線断面図
である。図中、第1実施例と同一符号は同一或いは共通
する要素を示す。
FIG. 5 is a perspective view showing a magnet supporting device 1 used in the second embodiment of the present invention, and FIG. 6 is a sectional view taken along line III-III in FIG. In the figure, the same reference numerals as those in the first embodiment denote the same or common elements.

本実施例は、その構成が第1実施例とほとんど共通し、
異なる点は、各窓部(ポケツト部)3内周の中央軸方向
に補強リブ6を形成した点にある。この補強リブ6は、
金属ネツト材4を補強する効果を奏する。また、本実施
例のポケツト部3に嵌め込むマグネツト13は、第7図に
示すように、その内周にリブ6と嵌合できる溝7が形成
されて、リブ6が、窓部3に対するマグネツト嵌込みの
障害とならないようにしてある。
This embodiment has almost the same configuration as that of the first embodiment,
The difference is that the reinforcing ribs 6 are formed in the central axis direction of the inner circumference of each window portion (pocket portion) 3. This reinforcing rib 6
This has the effect of reinforcing the metal net material 4. Further, as shown in FIG. 7, the magnet 13 fitted into the pocket portion 3 of this embodiment has a groove 7 formed on the inner periphery thereof so that the rib 6 can be fitted therein. It is designed so that it will not interfere with the insertion.

次に本発明の第3実施例を第8図及び第9図により説明
する。
Next, a third embodiment of the present invention will be described with reference to FIGS.

第8図は第3実施例に用いる非磁性金属部材4−2の斜
視図、第9図はそのマグネット支持装置の断面図であ
る。なお、図中、第1,第2実施例と同一符号は同一或い
は共通する要素を示す。
FIG. 8 is a perspective view of the non-magnetic metal member 4-2 used in the third embodiment, and FIG. 9 is a sectional view of the magnet supporting device. In the drawing, the same reference numerals as those in the first and second embodiments indicate the same or common elements.

本実施例と第1,第2実施例と異なる点は、窓部3の内側
を覆う非磁性金属部材の構成にある。
The difference between this embodiment and the first and second embodiments is the configuration of the non-magnetic metal member that covers the inside of the window 3.

本実施例では、1枚の金属板を丸めて第1実施例のネッ
ト材4に代わる非磁性金属部材4−2を形成するが、そ
の周方向両端を折曲し(折返し)て、その間に隙間41を
設け、この隙間41でモールド成形時の樹脂流通部4′を
構成した点にある。
In this embodiment, a single metal plate is rolled to form the non-magnetic metal member 4-2 which replaces the net material 4 of the first embodiment, but both ends in the circumferential direction are bent (folded back) and in between. A point is that a gap 41 is provided, and the resin flow portion 4 ′ at the time of molding is constituted by this gap 41.

すなわち、円筒形枠体2を合成樹脂でモールド成形する
工程では、円筒形枠体2の内周に窓部3の内側を覆うよ
うに円筒形の非磁性金属部材4−2を一体化して行なう
が、この非磁性金属部材4−2は、一枚の金属板を丸め
てその両端に隙間41を確保した形で金型にセットする。
That is, in the step of molding the cylindrical frame body 2 with synthetic resin, the cylindrical non-magnetic metal member 4-2 is integrally formed on the inner periphery of the cylindrical frame body 2 so as to cover the inside of the window 3. However, the non-magnetic metal member 4-2 is set in a mold in such a manner that one metal plate is rolled and a gap 41 is secured at both ends thereof.

そして、円筒形枠体2の窓部3を仕切る樹脂部2aを非磁
性金属部材4−2の外周上に成形しつつ、樹脂部2aの一
部2−2を非磁性金属部材4−2の内周にその隙間41を
通して流動させて非磁性金属部材4−2の内周と連続す
る曲面となるように成形することにより、非磁性金属部
材4−2を円筒形枠体2に一部埋め込んだ形のモールド
成形品(マグネット支持装置)1を完成させる。
Then, while molding the resin portion 2a for partitioning the window portion 3 of the cylindrical frame body 2 on the outer periphery of the non-magnetic metal member 4-2, a part 2-2 of the resin portion 2a is formed of the non-magnetic metal member 4-2. The non-magnetic metal member 4-2 is partially embedded in the cylindrical frame body 2 by flowing it through the gap 41 to the inner periphery and molding it so as to form a curved surface that is continuous with the inner periphery of the non-magnetic metal member 4-2. The elliptical molded product (magnet support device) 1 is completed.

その後のヨークへのマグネット支持装置1の組み込みは
第1実施例と同様なので、ここでの説明を省略する。
Subsequent assembling of the magnet supporting device 1 into the yoke is similar to that of the first embodiment, and therefore the description thereof is omitted here.

本実施例でも、第1実施例同様の効果を奏することがで
きる。特に、モールド成形時に非磁性金属部材4−2を
枠体2に部分的に埋め込むが、この埋め込みは、金属板
の両端隙間41を利用して行なうので、樹脂埋め込みのた
めの特別な樹脂流動孔を金属部材に穿孔するといった面
倒な加工を不要とする利点がある。
Also in this embodiment, the same effects as in the first embodiment can be obtained. In particular, the non-magnetic metal member 4-2 is partially embedded in the frame body 2 at the time of molding, but since this embedding is performed by utilizing the gaps 41 at both ends of the metal plate, a special resin flow hole for resin embedding is used. There is an advantage that a troublesome processing such as perforating a metal member is unnecessary.

次に本発明の第4実施例を第10図により説明する。Next, a fourth embodiment of the present invention will be described with reference to FIG.

第10図は、第4実施例に用いるマグネツト支持装置1の
断面図である。
FIG. 10 is a sectional view of the magnet supporting device 1 used in the fourth embodiment.

本実施例と前記各実施例との異なる点は、マグネット嵌
め込み用窓部3の内側を覆う部材として、円筒形の非磁
性金属部材4−4を半割状に分割した要素42,43を用い
た点にある。
The difference between this embodiment and each of the above-described embodiments is that, as a member for covering the inside of the magnet fitting window portion 3, elements 42, 43 obtained by dividing a cylindrical non-magnetic metal member 4-4 in half are used. There is a point.

すなわち、円筒形枠体2を合成樹脂でモールド成形する
工程では、円筒形枠体2の内周に窓部3の内側を覆うよ
うに円筒形の非磁性金属部材4−4を一体化して行なう
が、この非磁性金属部材4−4となる分割要素42,43を
その間に隙間44を確保した形で金型にセットして、円筒
形枠体2の窓部3を仕切る樹脂部2aを非磁性金属部材4
−4の外周上に成形しつつ、樹脂部2aの一部2−2を非
磁性金属部材4−4の内周にその隙間44を通して流動さ
せて該非磁性金属部材4−4の内周と接続する曲面とな
るように成形することにより、非磁性金属部材4−4を
円筒形枠体2に一部埋め込んだ形のモールド成形品(マ
グネット支持装置)1を完成させる。
That is, in the step of molding the cylindrical frame body 2 with the synthetic resin, the cylindrical non-magnetic metal member 4-4 is integrally formed on the inner circumference of the cylindrical frame body 2 so as to cover the inside of the window 3. However, the dividing elements 42 and 43, which become the non-magnetic metal member 4-4, are set in a mold with a gap 44 secured therebetween, and the resin portion 2a for partitioning the window portion 3 of the cylindrical frame 2 is made non-conductive. Magnetic metal member 4
-4 while molding on the outer circumference of the resin portion 2a, the part 2-2 of the resin portion 2a is caused to flow into the inner circumference of the non-magnetic metal member 4-4 through the gap 44 and is connected to the inner circumference of the non-magnetic metal member 4-4. By forming the non-magnetic metal member 4-4 into the cylindrical frame body 2, a molded product (magnet support device) 1 is completed by forming the non-magnetic metal member 4-4.

その後のヨークへのマグネット支持装置1の組み込みは
第1実施例と同様なので、ここでの説明を省略する。
Subsequent assembling of the magnet supporting device 1 into the yoke is similar to that of the first embodiment, and therefore the description thereof is omitted here.

本実施例でも、第1実施例同様の効果を奏することがで
きる。特に、モールド成形時に非磁性金属部材4−4を
枠体2に部分的に埋め込むが、この埋め込みは、分割要
素42,43間の隙間44を利用して行なうので、樹脂埋め込
みのための特別な樹脂流動孔を金属部材に穿孔するとっ
た面倒な加工を不要とする利点がある。
Also in this embodiment, the same effects as in the first embodiment can be obtained. In particular, the non-magnetic metal member 4-4 is partially embedded in the frame body 2 at the time of molding, but this embedding is performed by using the gap 44 between the dividing elements 42, 43, so that it is special for resin embedding. There is an advantage that the troublesome processing of drilling the resin flow hole in the metal member is unnecessary.

〔発明の効果〕〔The invention's effect〕

以上のように本発明によれば、マグネツトに割れが生じ
た場合でも、その破片の脱落を確実に防止し、しかも、
この種のマグネット脱落手段を有する永久磁石型モータ
の製造工程(製造作業)の合理化を図り、且つ上記マグ
ネット脱落防止手段として筒形の覆いを設けたとして
も、マグネツト,回転子間の微小ギヤツプを容易に確保
し、このマグネット覆いの耐熱性を保証し得る信頼性の
高い永久磁石型モータを提供することができる。
As described above, according to the present invention, even when the magnet is cracked, the fragments are surely prevented from falling off, and
Even if the manufacturing process (manufacturing work) of a permanent magnet type motor having this type of magnet disengagement means is rationalized and a cylindrical cover is provided as the magnet disengagement prevention means, a small gear gap between the magnet and the rotor is provided. It is possible to provide a highly reliable permanent magnet type motor that can be easily secured and can guarantee the heat resistance of the magnet cover.

【図面の簡単な説明】[Brief description of drawings]

第1図は本発明の第1実施例に係る永久磁石型モータに
用いるマグネット支持装置を示す斜視図、第2図は第1
図のI−I線断面図、第3図は第1実施例のモータの完
成品を示す縦断面図、第4図は第3図のII−II線断面
図、第5図は本発明の第2の実施例に係る永久磁石型モ
ータに用いるマグネット支持装置を示す斜視図、第6図
は第5図のIII−III線断面図、第7図は第2実施例に使
用するマグネツトの斜視図、第8図は本発明の第3実施
例に用いる非磁性金属部材の斜視図、第9図は第3実施
例に係る永久磁石型モータのマグネット支持装置を示す
断面図、第10図は本発明の第4実施例に係る永久磁石型
モータのマグネット支持装置を示す断面図である。 1……マグネツト支持装置(モールド成形品)、2……
円筒形枠体、2a……仕切枠樹脂部、2−1,2−2……枠
体(樹脂)の一部、3……窓部、4……非磁性金属部材
(円筒状ネツト材)、4−2,4−4……非磁性金属部材
(円筒形板材)、4′……樹脂流動部、5……位置決め
溝、6……補強用リブ、10……モータハウジング(ヨー
ク)、13……マグネツト、14……位置決め突起、41,44
……隙間(樹脂流動部)、42,43……分割非磁性金属部
材。
FIG. 1 is a perspective view showing a magnet supporting device used for a permanent magnet type motor according to a first embodiment of the present invention, and FIG.
Fig. 3 is a sectional view taken along the line I-I of Fig. 3, Fig. 3 is a longitudinal sectional view showing a finished product of the motor of the first embodiment, Fig. 4 is a sectional view taken along the line II-II of Fig. 3, and Fig. 5 shows the present invention. FIG. 6 is a perspective view showing a magnet supporting device used in the permanent magnet type motor according to the second embodiment, FIG. 6 is a sectional view taken along line III-III of FIG. 5, and FIG. 7 is a perspective view of a magnet used in the second embodiment. FIG. 8 is a perspective view of a non-magnetic metal member used in the third embodiment of the present invention, FIG. 9 is a sectional view showing a magnet supporting device of a permanent magnet type motor according to the third embodiment, and FIG. It is sectional drawing which shows the magnet support device of the permanent magnet type motor which concerns on 4th Example of this invention. 1 ... Magnet support device (molded product), 2 ...
Cylindrical frame, 2a ... partition frame resin part, 2-1 and 2-2 ... part of frame (resin), 3 ... window part, 4 ... non-magnetic metal member (cylindrical net material) , 4-2, 4-4 ... Non-magnetic metal member (cylindrical plate material), 4 '... Resin flow part, 5 ... Positioning groove, 6 ... Reinforcing rib, 10 ... Motor housing (yoke), 13 …… Magnet, 14 …… Positioning protrusion, 41,44
…… Gap (resin flow part), 42,43 …… Split non-magnetic metal member.

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】ヨーク(10)内周に界磁磁極となるマグネ
ット(13)を備えた永久磁石型モータの製造方法におい
て、 モータ製造の組立に要する予備工程として、前記マグネ
ット(13)を嵌め込むための複数の窓部(3)付き円筒
形枠体(2)を合成樹脂でモールド成形し、このモール
ド成形は、前記円筒形枠体(2)の内周に前記窓部
(3)の内側を覆うように円筒形ネット状の非磁性金属
部材(4)を一体化して行なうと共に、前記円筒形枠体
(2)の窓部(3)を仕切る仕切枠樹脂部(2a)を前記
非磁性金属部材(4)の外周上に成形しつつ、前記仕切
枠樹脂部(2a)の外周に位置決め溝(5)を設け、且つ
該仕切枠樹脂部(2a)の一部(2−2)を前記非磁性金
属部材(4)の内周にその網目を通して流動させて該非
磁性金属部材(4)の内周と連続する曲面となるように
成形することにより、該非磁性金属部材(4)を前記円
筒形枠体(2)に一部埋め込んだ形のモールド成形品を
完成させ、 前記予備工程後に前記モールド成形された円筒形枠体
(2)の窓部(3)に前記マグネット(13)を嵌め込ん
で、このマグネット(13),円筒形枠体(2),非磁性
金属部材(4)をヨーク(10)に前記位置決め溝(5)
をヨーク(10)側に設けた位置決め突起(14)に係合さ
せつつ同時挿入する組立工程を経て永久磁石型モータを
製造することを特徴とする永久磁石型モータの製造方
法。
1. A method of manufacturing a permanent magnet type motor having a magnet (13) as a field magnetic pole on an inner circumference of a yoke (10), wherein the magnet (13) is fitted as a preliminary step required for assembly of motor manufacturing. A cylindrical frame body (2) with a plurality of window portions (3) for inserting is molded with a synthetic resin, and this molding is performed by forming the window portion (3) on the inner circumference of the cylindrical frame body (2). The cylindrical net-shaped non-magnetic metal member (4) is integrally formed so as to cover the inner side, and the partition frame resin portion (2a) for partitioning the window portion (3) of the cylindrical frame body (2) is made of the non-metallic material. While molding on the outer periphery of the magnetic metal member (4), a positioning groove (5) is provided on the outer periphery of the partition frame resin part (2a), and a part (2-2) of the partition frame resin part (2a) To the inner circumference of the non-magnetic metal member (4) by flowing through the mesh of the non-magnetic metal member (4). By molding so as to form a curved surface that is continuous with the inner circumference, a molded product in which the non-magnetic metal member (4) is partially embedded in the cylindrical frame body (2) is completed, and after the preliminary step, The magnet (13) is fitted into the window portion (3) of the molded cylindrical frame body (2), and the magnet (13), the cylindrical frame body (2) and the non-magnetic metal member (4) are attached. Positioning groove (5) on the yoke (10)
A method of manufacturing a permanent magnet type motor, characterized in that a permanent magnet type motor is manufactured through an assembling step of simultaneously inserting while engaging with a positioning protrusion (14) provided on the yoke (10) side.
【請求項2】ヨーク(10)内周に界磁磁極となるマグネ
ット(13)を備えた永久磁石型モータの製造方法におい
て、 モータ製造の組立に要する予備工程として、前記マグネ
ット(13)を嵌め込むための複数の窓部(3)付き円筒
形枠体(2)を合成樹脂でモールド成形し、このモール
ド成形は、前記円筒形枠体(2)の内周に前記窓部
(3)の内側を覆うように円筒形の非磁性金属部材(4
−2)を一体化して行なうと共に、この非磁性金属部材
(4−2)は、一枚の金属板を丸めてその両端に隙間
(41)を確保した形で金型にセットして、前記円筒形枠
体(2)の窓部(3)を仕切る仕切枠樹脂部(2a)を前
記非磁性金属部材(4−2)の外周上に成形しつつ、前
記仕切枠樹脂部(2a)の外周に位置決め溝(5)を設
け、且つ該仕切枠樹脂部(2a)の一部(2−2)を前記
非磁性金属部材(4−2)の内周にその隙間(41)を通
して流動させて該非磁性金属部材(4−2)の内周と連
続する曲面となるように成形することにより、該非磁性
金属部材(4−2)を前記円筒形枠体(2)に一部埋め
込んだ形のモールド成形品を完成させ、 前記予備工程後に前記モールド成形された円筒形枠体
(2)の窓部(3)に前記マグネット(13)を嵌め込ん
で、このマグネット(13),円筒形枠体(2),非磁性
金属部材(4−2)をヨーク(10)に前記位置決め溝
(5)をヨーク(10)側に設けた位置決め突起(14)に
係合させつつ同時挿入する組立工程を経て永久磁石型モ
ータを製造することを特徴とする永久磁石型モータの製
造方法。
2. A method for manufacturing a permanent magnet type motor having a magnet (13) as a field magnetic pole on the inner circumference of a yoke (10), wherein the magnet (13) is fitted as a preliminary step required for assembly of motor manufacturing. A cylindrical frame body (2) with a plurality of window portions (3) for inserting is molded with a synthetic resin, and this molding is performed by forming the window portion (3) on the inner circumference of the cylindrical frame body (2). A cylindrical non-magnetic metal member (4
-2) is performed integrally, and the non-magnetic metal member (4-2) is set in a mold in a form in which a single metal plate is rolled and a gap (41) is secured at both ends thereof. While molding the partition frame resin portion (2a) for partitioning the window portion (3) of the cylindrical frame body (2) on the outer periphery of the non-magnetic metal member (4-2), the partition frame resin portion (2a) A positioning groove (5) is provided on the outer circumference, and a part (2-2) of the partition frame resin portion (2a) is caused to flow to the inner circumference of the non-magnetic metal member (4-2) through the gap (41). And a shape in which the non-magnetic metal member (4-2) is partially embedded in the cylindrical frame body (2) by molding the non-magnetic metal member (4-2) into a curved surface that is continuous with the inner circumference of the non-magnetic metal member (4-2). Of the magnet (13) in the window (3) of the molded cylindrical frame body (2) after the preliminary step is completed. The magnet (13), the cylindrical frame (2) and the non-magnetic metal member (4-2) are fitted in the yoke (10) and the positioning groove (5) is provided on the yoke (10) side for positioning. A method for producing a permanent magnet type motor, characterized by producing a permanent magnet type motor through an assembly process in which the protrusions (14) are simultaneously inserted while being engaged.
【請求項3】ヨーク(10)内周に界磁磁極となるマグネ
ット(13)を備えた永久磁石型モータの製造方法におい
て、 モータ製造の組立に要する予備工程として、前記マグネ
ット(13)を嵌め込むための複数の窓部(3)付き円筒
形枠体(2)を合成樹脂でモールド成形し、このモール
ド成形は、前記円筒形枠体(2)の内周に前記窓部
(3)の内側を覆うように円筒形の非磁性金属部材(4
−4)を一体化して行なうと共に、この非磁性金属部材
(4−4)は、半割に分割された要素(42,43)より構
成してその分割要素(42,43)間に隙間(44)を確保し
た形で金型にセットして、前記円筒形枠体(2)の窓部
(3)を仕切る仕切枠樹脂部(2a)を前記非磁性金属部
材(4−4)の外周上に成形しつつ、前記仕切枠樹脂部
(2a)の外周に位置決め溝(5)を設け、且つ該仕切枠
樹脂部(2a)の一部(2−2)を前記非磁性金属部材
(4−4)の内周にその隙間(44)を通して流動させて
該非磁性金属部材(4−4)の内周と連続する曲面とな
るように成形することにより、該非磁性金属部材(4−
4)を前記円筒形枠体(2)に一部埋め込んだ形のモー
ルド成形品を完成させ、 前記予備工程後に前記モールド成形された円筒形枠体
(2)の窓部(3)に前記マグネット(13)を嵌め込ん
で、このマグネット(13),円筒形枠体(2),非磁性
金属部材(4−4)を前記位置決め溝(5)をヨーク
(10)側に設けた位置決め突起(14)に係合させつつヨ
ーク(10)に同時挿入する組立工程を経て永久磁石型モ
ータを製造することを特徴とする永久磁石型モータの製
造方法。
3. A method of manufacturing a permanent magnet type motor having a magnet (13) as a magnetic field pole on the inner circumference of a yoke (10), wherein the magnet (13) is fitted as a preliminary step required for assembly of motor manufacturing. A cylindrical frame body (2) with a plurality of window portions (3) for inserting is molded with a synthetic resin, and this molding is performed by forming the window portion (3) on the inner circumference of the cylindrical frame body (2). A cylindrical non-magnetic metal member (4
-4) is integrally performed, and the non-magnetic metal member (4-4) is composed of half-divided elements (42, 43) to form a gap (42, 43) between the divided elements (42, 43). 44) is secured to the mold and the partition frame resin portion (2a) for partitioning the window portion (3) of the cylindrical frame body (2) is attached to the outer periphery of the non-magnetic metal member (4-4). A molding groove (5) is provided on the outer periphery of the partition frame resin portion (2a) while being molded on, and a part (2-2) of the partition frame resin portion (2a) is provided on the non-magnetic metal member (4). -4) is made to flow through the gap (44) to the inner periphery of the non-magnetic metal member (4-4) to form a curved surface that is continuous with the inner periphery of the non-magnetic metal member (4-4).
4) to complete a molded product in which the cylindrical frame body (2) is partially embedded, and after the preliminary step, the magnet is provided in the window portion (3) of the molded cylindrical frame body (2). (13) is fitted and the magnet (13), the cylindrical frame (2) and the non-magnetic metal member (4-4) are provided with the positioning groove (5) on the yoke (10) side. A method for manufacturing a permanent magnet type motor, characterized in that a permanent magnet type motor is manufactured through an assembly step of simultaneously inserting the yoke (10) while engaging the same with (14).
JP63241749A 1988-09-27 1988-09-27 Permanent magnet type motor manufacturing method Expired - Lifetime JPH0734635B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP63241749A JPH0734635B2 (en) 1988-09-27 1988-09-27 Permanent magnet type motor manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63241749A JPH0734635B2 (en) 1988-09-27 1988-09-27 Permanent magnet type motor manufacturing method

Publications (2)

Publication Number Publication Date
JPH0295148A JPH0295148A (en) 1990-04-05
JPH0734635B2 true JPH0734635B2 (en) 1995-04-12

Family

ID=17078966

Family Applications (1)

Application Number Title Priority Date Filing Date
JP63241749A Expired - Lifetime JPH0734635B2 (en) 1988-09-27 1988-09-27 Permanent magnet type motor manufacturing method

Country Status (1)

Country Link
JP (1) JPH0734635B2 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07118874B2 (en) * 1990-08-01 1995-12-18 株式会社三ツ葉電機製作所 Field device of rotating electric machine
CN101764446B (en) * 2008-12-24 2013-06-12 德昌电机(深圳)有限公司 Motor stator and manufacturing method thereof
JP5989415B2 (en) * 2012-06-20 2016-09-07 信越化学工業株式会社 Method for assembling cylindrical magnetic circuit

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
日本電装公開技報整理番号52−297
発明協会公開技報公技番号87−4225

Also Published As

Publication number Publication date
JPH0295148A (en) 1990-04-05

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