JPH0735553B2 - Method for manufacturing electrode for remelting electroslag - Google Patents
Method for manufacturing electrode for remelting electroslagInfo
- Publication number
- JPH0735553B2 JPH0735553B2 JP62098144A JP9814487A JPH0735553B2 JP H0735553 B2 JPH0735553 B2 JP H0735553B2 JP 62098144 A JP62098144 A JP 62098144A JP 9814487 A JP9814487 A JP 9814487A JP H0735553 B2 JPH0735553 B2 JP H0735553B2
- Authority
- JP
- Japan
- Prior art keywords
- electrode
- mold
- stub
- flange
- manufacturing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 10
- 238000000034 method Methods 0.000 title description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 2
- 238000005266 casting Methods 0.000 description 5
- 238000003754 machining Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical group [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000007772 electrode material Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Landscapes
- Manufacture And Refinement Of Metals (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明はエレクトロスラグ再溶解用電極(以下ESR電極
と称する)の製造方法に係り、特に製造コストを低減で
きる製造方法に関する。TECHNICAL FIELD The present invention relates to a method for manufacturing an electrode for remelting electroslag (hereinafter referred to as an ESR electrode), and particularly to a manufacturing method capable of reducing the manufacturing cost.
ESR電極はスタブによつて保持されている。すなわち、
第3図に示す如くESR電極2はスタブ4と緊密に接続さ
れ、スタブ4は電極2の保持と通電の作用を有し、かつ
スタブ4は種々の径の電極2と接続できるように、一般
には溶解する電極2の径より小径となつている。The ESR electrode is held by the stub. That is,
As shown in FIG. 3, the ESR electrode 2 is tightly connected to the stub 4, the stub 4 has a function of holding the electrode 2 and conducting electricity, and the stub 4 is generally connected to the electrode 2 having various diameters. Is smaller than the diameter of the electrode 2 to be melted.
電極2とスタブ4の接続には従来、2つの方法が主とし
て採用されている。その1つは第3図に示す如く電極2
の上部を機械加工し、溝部6を設け、フランジ8および
ボルト10により締結する方法である。この方法の欠点は
機械加工に多大のコストを要する点にある。Conventionally, two methods are mainly used to connect the electrode 2 and the stub 4. One of them is the electrode 2 as shown in FIG.
Is machined to form the groove portion 6, and is fastened with the flange 8 and the bolt 10. The disadvantage of this method is that the machining is very costly.
他の方法は第4図に示す如くスタブ4と電極2を溶解の
たびに溶接接続する方法である。しかしこの方法では高
C、高Cr材等の如く溶接性の悪い材料には適用できない
欠点がある。Another method is to weld and connect the stub 4 and the electrode 2 each time they are melted, as shown in FIG. However, this method has a drawback that it cannot be applied to materials having poor weldability such as high C and high Cr materials.
その他、電極同志を連結するものとして、特公昭56−46
17が知られているが、これはねじ加工が必要であり、加
工に相当のコストがかかる点では第3図の方法と同様で
ある。In addition, Japanese Patent Publication No.
No. 17 is known, but it is similar to the method of FIG. 3 in that threading is required and the cost is considerable.
本発明の目的は、上記従来技術の問題点を解決し、電極
材料に関係なく、機械加工を必要とせずにスタブと確実
に接続できるコストの安いESR電極の製造方法を提供す
るにある。An object of the present invention is to solve the above-mentioned problems of the prior art, and to provide a method for manufacturing an ESR electrode, which is inexpensive and can be reliably connected to a stub without requiring machining, regardless of the electrode material.
本発明の要旨とするところは次の如くである。すなわ
ち、電極の上部に設けられた水平の溝部にフランジを嵌
装し、前記フランジとスタブをボルトで締結するエレク
トロスラグ再溶解用電極の製造方法において、前記溝部
の形状を有し前記電極とフランジ間に挟着される通電用
鉄製リングを装着した型をあらかじめ造型する段階と、
前記型を内部に組込んで定盤および鋳型を組立てる段階
と、前記組立てられた定盤および鋳型に注湯して電極を
鋳込む段階と、を有して成ることを特徴とするエレクト
ロスラグ再溶解用電極の製造方法である。The gist of the present invention is as follows. That is, in a method for manufacturing an electroslag remelting electrode, in which a flange is fitted in a horizontal groove provided on the upper part of the electrode, and the flange and the stub are fastened with a bolt, the electrode and the flange having the shape of the groove are formed. Pre-molding a mold equipped with a current-carrying iron ring sandwiched between,
The electroslag re-forming process comprises the steps of: assembling the surface plate and the mold by incorporating the mold therein; and pouring the electrode by pouring molten metal into the assembled surface plate and the mold. It is a manufacturing method of a melting electrode.
本発明の詳細を第1図に図示の実施例により説明する。
電極2の溝部6を形成する型14をあらかじめ造型する。
この型14は砂、木、耐火物等で造型され鋳造後の取壊し
が容易であり、鋳造後の電極2を上下を逆にすると、電
極2の上部が第3図に示す従来の電極2と同型の溝部6
を有する構造とする。また、型14は第1図に示す如く、
内面の上部すなわち、スタブ4と接続時に電極2とフラ
ンジ8に挟着される部位に通電用鉄製リング16を装着さ
せる。通電用鉄製リング16は5mm以上の厚さで表示が平
滑であることを要する。The details of the present invention will be described with reference to the embodiment shown in FIG.
A mold 14 for forming the groove portion 6 of the electrode 2 is formed in advance.
This mold 14 is made of sand, wood, refractory, etc., and is easily dismantled after casting. When the electrode 2 after casting is turned upside down, the upper part of the electrode 2 is different from the conventional electrode 2 shown in FIG. Groove 6 of the same type
The structure has Also, the mold 14 is, as shown in FIG.
A ferrous iron ring 16 is attached to an upper portion of the inner surface, that is, a portion sandwiched between the electrode 2 and the flange 8 when connected to the stub 4. The current-carrying iron ring 16 needs to have a thickness of 5 mm or more and have a smooth display.
次に湯道17、湯上り18が設けられた定盤20に上記型14を
組込みながら鋳型22を組立てる。鋳型22が上広がりの場
合は、鋳込み時に型14の浮上を防止する手段を講ずる必
要がある。Next, the mold 22 is assembled while the mold 14 is incorporated into the surface plate 20 provided with the runner 17 and the riser 18. When the mold 22 spreads upward, it is necessary to take measures to prevent the mold 14 from floating during casting.
上記の如く鋳型22の組立てが完了すると、湯道17、湯上
り18を介して鋳型22に注湯し電極2を鋳込む。When the assembling of the mold 22 is completed as described above, the molten metal is poured into the mold 22 through the runner 17 and the run-up 18, and the electrode 2 is cast.
鋳込まれた電極2を鋳型22、定盤20から取外すと、製造
された電極2は機械加工を施すことなしに上部にフラン
ジ締結用の溝部6を有し、通電用鉄製リング16が溶着さ
れている。従つて、本発明の電極2はなんらの加工を施
すことなく第2図に示す如くスタブ4とボルト10で締結
することが可能で、しかも平滑な表面を有する通電用鉄
製リング16は片側を電極2に溶着され、他の片側はフラ
ンジ8に接触できるので、従来の上部を機械加工された
場合と同様の通電性を有してスタブ4と接続することが
できる。When the cast-in electrode 2 is removed from the mold 22 and the surface plate 20, the manufactured electrode 2 has a groove portion 6 for flange fastening at the upper part without being machined, and a current-carrying iron ring 16 is welded. ing. Therefore, the electrode 2 of the present invention can be fastened to the stub 4 with the bolt 10 as shown in FIG. 2 without any processing, and the iron ring 16 for electric current application having a smooth surface has one side electrode. Since it is welded to No. 2 and can contact the flange 8 on the other side, it can be connected to the stub 4 with the same electrical conductivity as when the conventional upper part is machined.
本発明は、通電用鉄製リングを装着し電極上部にフラン
ジ締結用の溝部を形成する型を使用してESR電極を鋳込
むことによつて、機械加工を施すことなく低コストで、
従来の機械加工を施した場合と同程度の通電性を有して
スタブと接続することのできるESR電極を製造すること
ができた。The present invention, by casting the ESR electrode using a mold for mounting a current-carrying iron ring and forming a groove portion for flange fastening on the electrode upper part, at low cost without performing machining,
It was possible to manufacture an ESR electrode that has the same level of electrical conductivity as when subjected to conventional machining and can be connected to a stub.
第1図は本発明実施例で使用する鋳造装置の断面図、第
2図は本発明実施例における電極とスタブとの接続を示
す断面図、第3図および第4図はいずれも従来の電極と
スタブの接続法を示す断面図で、第3図はフランジ・ボ
ルト方式、第4図は溶接方式である。 2…電極、4…スタブ 6…溝部、8…フランジ 10…ボルト、14…型 16…通電用鉄製リング、20…定盤 22…鋳型FIG. 1 is a sectional view of a casting apparatus used in an embodiment of the present invention, FIG. 2 is a sectional view showing a connection between an electrode and a stub in the embodiment of the present invention, and FIGS. 3 and 4 are all conventional electrodes. Fig. 3 is a cross-sectional view showing a method of connecting the stub and the stub. Fig. 3 shows a flange bolt method and Fig. 4 shows a welding method. 2 ... Electrode, 4 ... Stub 6 ... Groove, 8 ... Flange 10 ... Bolt, 14 ... Mold 16 ... Conductive iron ring, 20 ... Surface plate 22 ... Mold
Claims (1)
ンジを嵌装し、前記フランジとスタブをボルトで締結す
るエレクトロスラグ再溶解用電極の製造方法において、
前記溝部の形状を有し前記電極とフランジ間に挟着され
る通電用鉄製リングを装着した型をあらかじめ造型する
段階と、前記型を内部に組込んで定盤および鋳型を組立
てる段階と、前記組立てられた定盤および鋳型に注湯し
て電極を鋳込む段階と、を有して成ることを特徴とする
エレクトロスラグ再溶解用電極の製造方法。1. A method of manufacturing an electrode for remelting electroslag, wherein a flange is fitted in a horizontal groove provided on an upper portion of the electrode, and the flange and the stub are fastened with a bolt.
Pre-molding a mold having an energizing iron ring sandwiched between the electrode and the flange and having the shape of the groove, and assembling the platen and the mold by incorporating the mold inside, A method of manufacturing an electrode for remelting electroslag, comprising the steps of pouring molten metal into an assembled surface plate and a mold to cast the electrode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62098144A JPH0735553B2 (en) | 1987-04-21 | 1987-04-21 | Method for manufacturing electrode for remelting electroslag |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62098144A JPH0735553B2 (en) | 1987-04-21 | 1987-04-21 | Method for manufacturing electrode for remelting electroslag |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS63262429A JPS63262429A (en) | 1988-10-28 |
| JPH0735553B2 true JPH0735553B2 (en) | 1995-04-19 |
Family
ID=14212006
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP62098144A Expired - Lifetime JPH0735553B2 (en) | 1987-04-21 | 1987-04-21 | Method for manufacturing electrode for remelting electroslag |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0735553B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120719133B (en) * | 2025-08-19 | 2025-11-04 | 东北大学 | Smelting method for preparing homogeneous ingot by overturning vacuum consumable smelting electrode |
-
1987
- 1987-04-21 JP JP62098144A patent/JPH0735553B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPS63262429A (en) | 1988-10-28 |
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