JPH0735762B2 - Accumulation type two-stage injection type fuel injection device for diesel engine - Google Patents
Accumulation type two-stage injection type fuel injection device for diesel engineInfo
- Publication number
- JPH0735762B2 JPH0735762B2 JP1099064A JP9906489A JPH0735762B2 JP H0735762 B2 JPH0735762 B2 JP H0735762B2 JP 1099064 A JP1099064 A JP 1099064A JP 9906489 A JP9906489 A JP 9906489A JP H0735762 B2 JPH0735762 B2 JP H0735762B2
- Authority
- JP
- Japan
- Prior art keywords
- valve
- pressure
- chamber
- injection
- shuttle valve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B3/00—Engines characterised by air compression and subsequent fuel addition
- F02B3/06—Engines characterised by air compression and subsequent fuel addition with compression ignition
Landscapes
- High-Pressure Fuel Injection Pump Control (AREA)
- Fuel-Injection Apparatus (AREA)
Description
【発明の詳細な説明】 〈産業上の利用分野〉 本発明は、ディーゼルエンジン用蓄圧式2段噴射型燃料
噴射装置に関し、特に、燃料噴射量及び噴射タイミング
制御の高精度化を図るとともに、小型化を図れるように
した、ディーゼルエンジン用蓄圧式2段噴射型燃料噴射
装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a pressure-accumulation two-stage injection fuel injection device for a diesel engine, and more particularly, to improve the accuracy of fuel injection amount and injection timing control and to reduce the size thereof. The present invention relates to a pressure-accumulation two-stage injection fuel injection device for a diesel engine, which can be realized.
〈従来の技術〉 従来のディーゼルエンジン用蓄圧式2段噴射型燃料噴射
装置は、例えば、第8図と第9図に示すように、蓄圧式
燃料噴射器7と、これに燃料を供給する燃料調圧調量供
給装置1と、供給された燃料を加圧して蓄圧式燃料噴射
器7に圧入する噴射ポンプ6と、蓄圧式燃料噴射器7の
噴射開始を指令する噴射開始指令装置2とを備えてい
る。<Prior Art> A conventional pressure-accumulation two-stage injection type fuel injection device for a diesel engine is, for example, as shown in FIGS. 8 and 9, a pressure-accumulation fuel injector 7 and a fuel for supplying the fuel to the pressure-accumulation fuel injector 7. A pressure adjustment amount supply device 1, an injection pump 6 that pressurizes the supplied fuel and press-fits it into a pressure accumulation type fuel injector 7, and an injection start command device 2 that commands the start of injection of the pressure accumulation type fuel injector 7. I have it.
上記蓄圧式燃料噴射器7は、例えば、700〜1200気圧と
いうような高圧で蓄圧貯溜された燃料を噴射する燃料噴
射器であって、外部から圧入された燃料が閉弁用加圧室
716、逆止弁63、を介して燃料蓄圧貯溜室73に蓄圧貯溜
され、噴射弁72が開弁された時に燃料蓄圧貯溜室73から
噴射弁72及び噴口74を通って燃焼室に燃料を噴射するよ
うになっている。The accumulator fuel injector 7 is a fuel injector that injects fuel that has been accumulated and stored at a high pressure such as 700 to 1200 atm.
Fuel is accumulated in the fuel pressure accumulation chamber 73 via the 716 and the check valve 63, and when the injection valve 72 is opened, fuel is injected from the fuel pressure accumulation chamber 73 through the injection valve 72 and the injection port 74 into the combustion chamber. It is supposed to do.
燃料蓄圧貯溜室73は主蓄圧室731と副蓄圧室732と、両者
を連通させる逆止往路733及び絞り復路735とを備え、逆
止往路733には副蓄圧室732から主蓄圧室731への逆流を
阻止する逆止弁734が、絞り復路735には副蓄圧室732の
内圧を一定以上に保持する圧力設定弁736がそれぞれ介
在させてある。上記噴射弁72は、この主蓄圧室731の内
圧で開弁付勢されるとともに、閉弁用加圧室716の内圧
及び閉弁バネ717の弾力によって閉弁付勢されるように
なっている。The fuel pressure accumulating storage chamber 73 includes a main pressure accumulating chamber 731 and a sub pressure accumulating chamber 732, and a non-return outward path 733 and a throttle return path 735 that connect the two, and the non-return outward path 733 connects the sub accumulator chamber 732 to the main accumulator chamber 731. A check valve 734 for preventing backflow is provided, and a pressure setting valve 736 for keeping the internal pressure of the auxiliary pressure accumulating chamber 732 at a certain level or more is interposed in the throttle return path 735. The injection valve 72 is urged to open by the internal pressure of the main pressure accumulating chamber 731, and is urged by the internal pressure of the valve closing pressurizing chamber 716 and the elastic force of the valve closing spring 717. .
上記噴射ポンプ6は、蓄圧式燃料噴射器7に燃料を圧入
する時にポンプ機能を発揮するため、上流側への逆流を
阻止する入口逆止弁としての機能を有するシャトル弁
5、プランジャ室61、プランジャ62及び下流側からの逆
流を防止する上記逆止弁63を備えている。The injection pump 6 exerts a pump function when the fuel is injected into the pressure-accumulation fuel injector 7, and therefore has a function as an inlet check valve for preventing backflow to the upstream side, the shuttle valve 5, the plunger chamber 61, The plunger 62 and the check valve 63 for preventing backflow from the downstream side are provided.
このシャトル弁5は、燃料を蓄圧式燃料噴射器7に燃料
を圧入した後、閉弁用加圧室716をプレ噴射用減圧室9
に連通させるプレ噴射制御弁8と一体に形成され、ま
た、噴射ポンプ6の入口逆止弁の機能と、閉弁用加圧室
716を噴射開始指令装置2の噴射指令弁21および進角制
御弁22を介して噴射指令用減圧室23に連通させる主噴射
制御弁の機能を兼備している。すなわち、第4図に示す
ように、シャトル弁5はプランジャ62からなる弁ケース
51(以下、これを噴射ポンプ6の機能に関して説明する
場合にはプランジャ62といい、シャトル弁5の機能に関
して説明する場合に弁ケース51という)と、シャトル弁
体52と、第8図及び第9図に示す開弁用蓄圧室53とを備
えている。In this shuttle valve 5, after the fuel is injected into the pressure-accumulation fuel injector 7, the valve closing pressurizing chamber 716 is moved to the pre-injection depressurizing chamber 9.
Is formed integrally with the pre-injection control valve 8 which is communicated with the injection pump 6, and also has a function of an inlet check valve of the injection pump 6 and a pressurizing chamber for closing the valve.
It also has the function of a main injection control valve that connects the 716 to the injection command decompression chamber 23 via the injection command valve 21 and the advance control valve 22 of the injection start command device 2. That is, as shown in FIG. 4, the shuttle valve 5 includes a plunger 62 and a valve case.
51 (hereinafter, referred to as a plunger 62 when describing the function of the injection pump 6, and referred to as a valve case 51 when describing the function of the shuttle valve 5), a shuttle valve body 52, and FIGS. The valve-accumulation chamber 53 shown in FIG. 9 is provided.
第4図に示すように、弁ケース51は両端が閉じられた中
空円筒状に形成され、その内部の中空部によりシャトル
弁室511が形成される。そして、このシャトル弁室511に
はシャトル弁体52が摺動可能に挿入される。シャトル弁
体52は一端(上端)が閉じられた円筒状に形成され、シ
ャトル弁室511はシャトル弁体52の中空部521と、弁ケー
ス51及びシャトル弁体52の中間部を貫通する一次側出入
口512、522とを介して上流側の燃料調圧調量供給装置1
及び噴射開始指令装置2に並列に接続される。また、シ
ャトル弁室511はシャトル弁体52の下部に形成したシャ
トル弁口523と弁ケース51の下部に形成した二次側出入
り口513とを介してプランジャ室61に連通されるように
なっている。弁ケース51内でこれとシャトル弁体52とに
よりシャトル弁室511から区画されたシャトル開弁用加
圧室514は、シャトル弁体52が上死点及びその近傍に位
置するときにシャトル弁体52の上部に形成した連通弁孔
524あるいは一次側出入口522と弁ケース51に形成した連
通路515とを介して、シャトル弁体52の中空部521に連通
される一方、開弁用蓄圧室53に常時連通されている。As shown in FIG. 4, the valve case 51 is formed into a hollow cylindrical shape whose both ends are closed, and the hollow portion inside thereof forms a shuttle valve chamber 511. The shuttle valve body 52 is slidably inserted into the shuttle valve chamber 511. The shuttle valve body 52 is formed in a cylindrical shape with one end (upper end) closed, and the shuttle valve chamber 511 is a primary side that penetrates the hollow portion 521 of the shuttle valve body 52 and the intermediate portion of the valve case 51 and the shuttle valve body 52. Upstream fuel pressure adjustment amount supply device 1 via inlets and outlets 512 and 522
And the injection start command device 2 are connected in parallel. Further, the shuttle valve chamber 511 is connected to the plunger chamber 61 via a shuttle valve opening 523 formed in the lower portion of the shuttle valve body 52 and a secondary side inlet / outlet 513 formed in the lower portion of the valve case 51. . The shuttle valve body pressurizing chamber 514 partitioned from the shuttle valve chamber 511 by the shuttle valve body 52 and the shuttle valve body 52 in the valve case 51 has a shuttle valve body when the shuttle valve body 52 is located at the top dead center and its vicinity. Communication valve hole formed on the upper part of 52
524 or through the primary inlet / outlet 522 and the communication passage 515 formed in the valve case 51, it is communicated with the hollow portion 521 of the shuttle valve body 52, while it is always communicated with the valve opening accumulator chamber 53.
第8図及び第9図に示すように、開弁用蓄圧室53はシャ
トル開弁用加圧室514に直結される第1蓄圧室531と、第
2蓄圧室533とに分割されており、第1・第2両蓄圧室5
31・533は連通路534を介して自由に連通されている。As shown in FIGS. 8 and 9, the valve opening pressure accumulating chamber 53 is divided into a first pressure accumulating chamber 531 and a second pressure accumulating chamber 533 which are directly connected to the shuttle valve opening pressurizing chamber 514. First and second accumulators 5
31 and 533 are freely communicated with each other through a communication passage 534.
なお、プレ噴射制御弁8は、第4図に示すように、二次
側出入り口513よりも下方で弁ケース51の周壁を貫通す
るプレ噴射用減圧通路81、83と、シャトル弁口523より
も下方でシャトル弁体52の周面に凹設されたプレ噴射弁
口82とからなり、プレ噴射用減圧室9はシャトル弁体52
の周面を部分的に凹入させることによりベンケース51と
シャトル弁体52との間に成形される。このプレ噴射用減
圧室9は更に圧逃がし用絞り通路10′を介してシャトル
弁室511に連通される。As shown in FIG. 4, the pre-injection control valve 8 is provided with pre-injection depressurizing passages 81 and 83 which penetrate the peripheral wall of the valve case 51 below the secondary inlet / outlet 513 and the shuttle valve port 523. The pre-injection decompression chamber 9 is composed of the pre-injection valve opening 82 formed in the lower surface of the shuttle valve body 52 at the lower side thereof.
It is molded between the Ben case 51 and the shuttle valve body 52 by partially recessing the peripheral surface of the. The pre-injection decompression chamber 9 is further communicated with the shuttle valve chamber 511 via a pressure relief throttle passage 10 '.
この従来例では、初期状態において、プランジャ62は上
死点に位置し、シャトル弁体52は下死点に位置してシャ
トル弁口523がプランジャ室61に連通されている。そし
て、燃料調圧調量装置1から燃料の供給が開始される
と、シャトル弁室511の内圧が上昇し、スプール弁体52
が上昇し始め、調量された燃料が圧入された時にシャト
ル弁体52は下死点と上死点の間の高さで一旦停止する。
その後、プランジャ62が押し下げられてシャトル弁室51
1及びプランジャ室61の内圧が高まると、シャトル弁体5
22は更に上昇してシャトル弁口523がプランジャ室61及
び二次側出入口513から遮断され、シャトル弁5が開弁
されることになる。このシャトル弁5の閉弁の後、シャ
トル開弁用加圧室514の内圧とシャトル弁室511の内圧の
差によってシャトル弁体52はプレ噴射制御弁8のプレ噴
射弁口82がプレ噴射用減圧路81・83の閉弁側、すなわ
ち、上側に位置するまで上昇される。また、シャトル弁
5が閉弁された後、プランジャ62は更に押し下げられ、
プランジャ室61の内圧を上昇させて逆止弁63を開弁さ
せ、燃料が噴射用蓄圧室73に圧入されることになる。そ
して、閉弁用加圧室716の内圧と噴射用蓄圧室73の内圧
がほぼ同じになると逆止弁63は閉弁され、燃料噴射の準
備が整う。In this conventional example, in the initial state, the plunger 62 is located at the top dead center, the shuttle valve body 52 is located at the bottom dead center, and the shuttle valve port 523 is communicated with the plunger chamber 61. Then, when the fuel supply from the fuel pressure adjusting device 1 is started, the internal pressure of the shuttle valve chamber 511 rises, and the spool valve body 52
Starts to rise, and when the metered fuel is injected, the shuttle valve element 52 temporarily stops at a height between bottom dead center and top dead center.
After that, the plunger 62 is pushed down and the shuttle valve chamber 51
1 and the internal pressure of the plunger chamber 61 increases, the shuttle valve body 5
22 further rises, the shuttle valve port 523 is blocked from the plunger chamber 61 and the secondary side inlet / outlet port 513, and the shuttle valve 5 is opened. After the shuttle valve 5 is closed, the shuttle valve element 52 is pre-injected by the pre-injection valve port 82 of the pre-injection control valve 8 due to the difference between the internal pressures of the shuttle valve opening pressurizing chamber 514 and the shuttle valve chamber 511. The pressure reducing passages 81 and 83 are raised until they are located on the valve closing side, that is, on the upper side. Further, after the shuttle valve 5 is closed, the plunger 62 is further pushed down,
The internal pressure of the plunger chamber 61 is increased to open the check valve 63, and the fuel is pressed into the injection pressure accumulating chamber 73. Then, when the internal pressure of the valve closing pressurizing chamber 716 and the internal pressure of the injection pressure accumulating chamber 73 become substantially the same, the check valve 63 is closed and preparation for fuel injection is completed.
この後、噴射開始指令装置2の噴射指令弁21を開弁させ
てシャトル弁5のシャトル弁室511を噴射指令用減圧室2
3に連通させ、これによりシャトル弁室511の内圧が減圧
されシャトル開弁用加圧室514の内圧でシャトル弁体52
が開弁側、すなわち、下側に移動する。この移動によ
り、まず、プレ噴射制御弁8が開弁されて閉弁用加圧室
716の内圧をプレ噴射用減圧室9に小さく逃がし、噴射
弁72が主蓄圧室731の圧力からなる開弁力で少し押し開
かれて、主蓄圧室731内の燃料が噴口74からプレ噴射さ
れ始め、次に、プレ噴射が進むにつれて開弁力が低下
し、噴射弁72が閉弁力で閉弁されて、プレ噴射が終了す
る。そして、副蓄圧室732内の燃料が絞り復路735から主
蓄圧室731へ圧入されて開弁力が増大する一方、シャト
ル弁5が開弁されて閉弁用加圧室716の内圧がシャトル
弁5及び噴射指令弁21を介して噴射指令用減圧室23に大
きく逃がされ、噴射弁72が主蓄圧室731の圧力からなる
開弁力で大きく押し開かれて副蓄圧室732及び主蓄圧室7
31内の燃料で噴口74から主噴射され始め、その後、主噴
射が進むにつれて、開弁力が低下して噴射弁72が閉弁力
で閉弁されて、主噴射が終了するように構成される。な
お、プレ噴射用減圧室9に逃がされた圧力は、絞り通路
10′を介して徐々にシャトル弁室511に放出される。After that, the injection command valve 21 of the injection start command device 2 is opened to set the shuttle valve chamber 511 of the shuttle valve 5 to the injection command decompression chamber 2
3, the internal pressure of the shuttle valve chamber 511 is reduced by the internal pressure of the shuttle valve pressurizing chamber 514, and the shuttle valve body 52
Moves to the valve opening side, that is, to the lower side. By this movement, first, the pre-injection control valve 8 is opened to close the pressurizing chamber for valve closing.
The internal pressure of 716 is slightly released to the pre-injection decompression chamber 9, the injection valve 72 is slightly pushed open by the valve opening force of the pressure of the main pressure accumulating chamber 731, and the fuel in the main pressure accumulating chamber 731 is pre-injected from the injection port 74. First, next, as the pre-injection proceeds, the valve opening force decreases, the injection valve 72 is closed with the valve closing force, and the pre-injection ends. Then, the fuel in the auxiliary pressure accumulating chamber 732 is pressed into the main pressure accumulating chamber 731 from the throttle return path 735 to increase the valve opening force, while the shuttle valve 5 is opened and the internal pressure of the valve closing pressurizing chamber 716 is changed to the shuttle valve. 5 is largely released to the injection command decompression chamber 23 via the injection command valve 21, and the injection valve 72 is largely pushed open by the valve opening force formed by the pressure of the main pressure accumulation chamber 731, so that the sub pressure accumulation chamber 732 and the main pressure accumulation chamber 732 are opened. 7
The fuel in 31 starts main injection from the injection port 74, and thereafter, as the main injection proceeds, the valve opening force decreases and the injection valve 72 is closed by the valve closing force, so that the main injection ends. It The pressure released to the pre-injection decompression chamber 9 is the pressure in the throttle passage.
It is gradually discharged to the shuttle valve chamber 511 via 10 '.
〈発明が解決しようとする課題〉 この従来例においては、シャトル開弁用加圧室514が開
弁用蓄圧室53に連通されているので、シャトル弁体52の
移動量に対する開弁用加圧室514の圧力変動がシャトル
弁室511の圧力変動よりも鈍感になる。そして、この事
から次のような問題が派生してくる。<Problems to be Solved by the Invention> In this conventional example, since the shuttle valve opening pressurizing chamber 514 is communicated with the valve opening pressure accumulating chamber 53, the valve opening pressurizing with respect to the movement amount of the shuttle valve body 52 is performed. Pressure fluctuations in chamber 514 are less sensitive than pressure fluctuations in shuttle valve chamber 511. And the following problems are derived from this.
(A)まず、燃料噴射量の制御精度を高める上で不利に
なる。(A) First, there is a disadvantage in improving the control accuracy of the fuel injection amount.
すなわち、燃料調圧調量供給装置1からの燃料供給が終
了し、プランジャ62が押し下げられてシャトル弁室511
の内圧が上昇する時に、シャトル弁体52の上昇方向、す
なわち、閉弁側への移動速度が早くなり、僅かなタイミ
ングの誤差によって生じる燃料供給量の誤差(プランジ
ャ62の下降時にシャトル弁室511側に戻される燃料の量
の誤差並びにプランジャ室61及び閉弁用加圧室716内に
閉じ込められる燃料の量の誤差)が比較的大きくなる。
したがって、燃料噴射量の制御精度を高める上では不利
になる。That is, the fuel supply from the fuel pressure adjustment amount supply device 1 is completed, the plunger 62 is pushed down, and the shuttle valve chamber 511.
When the internal pressure of the shuttle valve body 52 increases, the moving speed of the shuttle valve element 52 in the upward direction, that is, the moving speed toward the valve closing side becomes faster, and an error in the fuel supply amount caused by a slight timing error (the shuttle valve chamber 511 when the plunger 62 descends). The error in the amount of fuel returned to the side and the error in the amount of fuel trapped in the plunger chamber 61 and the valve closing pressurization chamber 716 become relatively large.
Therefore, it is disadvantageous in improving the control accuracy of the fuel injection amount.
(B)2段噴射ができなくなるおそれがある。(B) Two-stage injection may not be possible.
すなわち、シャトル弁5が閉弁された後、シャトル開弁
用加圧室514の内圧とシャトル弁室511の内圧とがバラン
スするまでシャトル弁体52が更に閉弁側に移動する移動
量、すなわち、追加リフト量が比較的小さくなり、極端
な場合にはプレ噴射制御弁8が開弁されたままになって
2段噴射ができなくなるおそれがある。That is, after the shuttle valve 5 is closed, the movement amount by which the shuttle valve body 52 is further moved to the valve closing side until the internal pressure of the shuttle valve pressurizing chamber 514 and the internal pressure of the shuttle valve chamber 511 are balanced, that is, However, the additional lift amount becomes relatively small, and in an extreme case, the pre-injection control valve 8 may remain open, and the two-stage injection may not be possible.
(C)更に、2段噴射を確実に実現させようとすれば大
型になる。(C) Furthermore, if it is attempted to reliably realize the two-stage injection, the size becomes large.
すなわち、ャトル弁体5をプレ噴射制御弁8を閉弁させ
るまで追加リフトさせるためには、シャトル開弁用加圧
室514と閉弁用蓄圧室53との合計容積を大きくする必要
があるので、大型になるという問題が生じる。That is, in order to additionally lift the valve valve body 5 until the pre-injection control valve 8 is closed, it is necessary to increase the total volume of the shuttle valve opening pressurizing chamber 514 and the valve closing accumulating chamber 53. However, the problem of large size occurs.
(D)加えて、噴射開始時期の制御精度を高める上で不
利である。(D) In addition, it is disadvantageous in improving the control accuracy of the injection start timing.
すなわち、シャトル弁口523が閉じられた後にシャトル
弁室511の内圧とバランスするシャトル開弁用加圧室514
の内圧も比較的低圧になるので、燃料の蓄圧式燃料噴射
器7への圧入が終了してから噴射指令弁21を開弁した後
のシャトル弁室511の内圧の減圧速度が比較的遅くな
り、シャトル弁体52の移動速度が遅くなるので、僅かの
圧力誤差に対してプレ噴射弁口82やシャトル弁口523が
開口するタイミング誤差が比較的大きくなり、プレ噴射
制御弁8の開弁開始時期及びシャトル弁5の開弁開始時
期にばらつきが大きくなるので、プレ噴射及び主噴射の
開始タイミングの制御精度を高める上で不利になる。That is, after the shuttle valve opening 523 is closed, the shuttle valve opening pressurizing chamber 514 that balances the internal pressure of the shuttle valve chamber 511.
Since the internal pressure of is also relatively low, the pressure reduction rate of the internal pressure of the shuttle valve chamber 511 becomes relatively slow after the injection command valve 21 is opened after the injection of fuel into the pressure-accumulation fuel injector 7 is completed. Since the movement speed of the shuttle valve body 52 becomes slow, the timing error of opening the pre-injection valve port 82 and the shuttle valve port 523 becomes relatively large with respect to a slight pressure error, and the opening of the pre-injection control valve 8 is started. The timing and the opening timing of the shuttle valve 5 vary greatly, which is disadvantageous in improving the control accuracy of the start timing of the pre-injection and the main injection.
そこで、シャトル開弁用加圧室514と開弁用蓄圧室53と
を絞り通路を介して連通させ、シャトル弁体52の移動量
に対して開弁用加圧室514の圧力変動を敏感にすること
を試みた。しかし、この場合には次のような問題が生じ
ることが分かった。Therefore, the shuttle valve-opening pressurizing chamber 514 and the valve-opening accumulating chamber 53 are communicated with each other via a throttle passage to make the pressure fluctuation of the valve-opening pressurizing chamber 514 sensitive to the movement amount of the shuttle valve body 52. Tried to do. However, in this case, it has been found that the following problems occur.
(E)出力低下が生じるおそれがある。(E) The output may be reduced.
すなわち、シャトル弁体52の移動量に対して開弁用加圧
室514の圧力変動が過敏になり、プランジャ62が押し下
げられてシャトル弁室511の内圧が上昇する時に、シャ
トル弁体52の上昇方向、すなわち、閉弁側への移動速度
が遅くなり過ぎてシャトル弁室511への燃料戻り量が多
くなり、プランジャ室61および閉弁用加圧室716から蓄
圧式燃料噴射器7への燃料圧入量が減少して出力低下を
招くおそれがある。That is, when the pressure fluctuation of the valve opening pressurizing chamber 514 becomes sensitive to the movement amount of the shuttle valve body 52 and the plunger 62 is pushed down to increase the internal pressure of the shuttle valve body 511, the shuttle valve body 52 rises. Direction, that is, the moving speed toward the valve closing side becomes too slow and the amount of fuel returned to the shuttle valve chamber 511 increases, and the fuel from the plunger chamber 61 and the valve closing pressurizing chamber 716 to the pressure accumulating fuel injector 7 flows. There is a risk that the press-fitting amount will decrease and output will decrease.
(F)また、2段噴射の効果が生じなくなるおそれがあ
る。(F) Further, the effect of the two-stage injection may not be produced.
すなわち、シャトル弁口523が閉じられてからシャトル
開弁用加圧室514の圧力が絞り通路から徐々に開弁用蓄
圧室53に逃がされてシャトル弁体52を閉弁終端位置まで
追加リフトすることができるが、この後に、プランジャ
62が下死点に保持されている間に噴射指令弁21を開弁さ
せることによりシャトル弁室511の内圧が減圧し始める
と、シャトル開弁用加圧室514の圧力が比較的高くなっ
ているため、シャトル弁体52の下降速度が速くなり過ぎ
てプレ噴射と主噴射との間隔が狭くなり、特に、プレ噴
射された燃料の着火前に主噴射が開始されて2段噴射に
よる燃料の改善効果が生じなくなる。That is, after the shuttle valve port 523 is closed, the pressure in the shuttle valve opening pressurizing chamber 514 is gradually released from the throttle passage to the valve opening pressure accumulating chamber 53, and the shuttle valve body 52 is additionally lifted to the valve closing end position. You can, but after this, the plunger
When the internal pressure of the shuttle valve chamber 511 starts to decrease by opening the injection command valve 21 while 62 is held at the bottom dead center, the pressure in the shuttle valve opening pressurizing chamber 514 becomes relatively high. Therefore, the shuttle valve body 52 descends too fast, and the interval between the pre-injection and the main injection becomes narrower. In particular, the main injection is started before the ignition of the pre-injected fuel, and the fuel due to the two-stage injection is injected. The improvement effect will not occur.
本発明は、上記の事情を考慮してなされたものであり、
出力低下の防止、噴射タイミング制御及び噴射量制御の
高精度化、及び装置の小型化を図れるようにしたディー
ゼルエンジン用蓄圧式2段噴射型燃料噴射装置を提供す
ることを目的とするものである。The present invention has been made in consideration of the above circumstances,
An object of the present invention is to provide a pressure-accumulation two-stage injection type fuel injection device for a diesel engine, which is capable of preventing output reduction, improving accuracy of injection timing control and injection amount control, and downsizing the device. .
〈課題を解決するための手段〉 本発明に係るディーゼルエンジン用蓄圧式2段噴射型燃
料供給装置は、例えば第1図に示す次のようなう構成を
前提としている。<Means for Solving the Problems> The pressure-accumulation two-stage injection fuel supply device for a diesel engine according to the present invention is premised on the following configuration shown in FIG. 1, for example.
すなわち、燃料調圧調量供給装置1を噴射ポンプ6のプ
ランジャ室62の押戻し用シャトル弁5のシャトル弁室51
1、シャトル弁口523、噴射ポンプ6のプランジャ室61、
蓄圧式燃料噴射器7の噴射弁72の閉弁用加圧室716、逆
止弁63、主蓄圧室731、及び噴射弁座723内を順に介して
噴口74に連通させ、 プランジャ押戻し用シャトル弁5はシャトル弁体52をシ
ャトル開弁用加圧室514を介して開閉用蓄圧室53の蓄圧
力で開弁側へ加圧するのに対し、シャトル弁室511の燃
料圧で閉弁側へ加圧するように構成し、 噴射弁72は、閉弁バネ717のバネ力と閉弁用加圧室716の
圧力との合力からなる閉弁力で閉弁側に押圧するととも
に、主蓄圧室731の圧力からなる開弁力で開弁側に押圧
するように構成し、 主蓄圧室731に副蓄圧室732を少なくとも絞り復路735を
介して連通させ、 閉弁用加圧室716にプレ噴射制御弁8を介してプレ噴射
用減圧室9を連通させ、プレ噴射制御弁8のプレ噴射弁
口82をシャトル弁体52に同行移動可能に設け、シャトル
弁体52の閉弁側への作動の終期において、シャトル弁口
7が閉じた後にプレ噴射弁口82が閉じるように構成し、 シャトル弁室511に噴射指令弁21を介して噴射指令用減
圧室23を連通させ、 噴射指令弁21が開弁することに基づき、シャトル弁室51
1内の圧力が噴射指令用減圧室23に逃がされていき、 まず、プレ噴射弁口82が開いて閉弁用加圧室716の圧力
がプレ噴射用減圧室9に逃がされて閉弁力が低下し、噴
射弁72が主蓄圧室731の圧力からなる開弁力で押し開か
れて主蓄圧室731内の燃料が噴口74からプレ噴射され始
め、 次に、プレ噴射が進むにつれて開弁力が低下し、噴射弁
72が閉弁力で閉弁されてプレ噴射が終了し、 そして、副蓄圧室732内の燃料が絞り復路735から主蓄圧
室731に圧入されて開弁力が増大し、やがて、シャトル
弁口523が開かれて閉弁用加圧室716の内圧がシャトル弁
室511から噴射指令用減圧室23に急速に逃がされて閉弁
力が急速に低下し、噴射弁72が開弁力で再び押し開かれ
て副蓄圧室732及び主蓄圧室731内の燃料が噴口74から主
噴射され始め、 その後、主噴射が進むにつれて、開弁力が低下し、噴射
弁92が閉弁力で閉弁されて主噴射が終了するように構成
されたディーゼルエンジン用蓄圧式2段噴射型燃料噴射
装置を前提とするものであって、上記の目的を達成する
ため、次のような手段を講じている。That is, the fuel pressure adjusting amount supply device 1 is arranged in the shuttle valve chamber 51 of the push-back shuttle valve 5 of the plunger chamber 62 of the injection pump 6.
1, shuttle valve port 523, plunger chamber 61 of injection pump 6,
The pressurizing chamber 716 for closing the injection valve 72 of the pressure accumulating fuel injector 7, the check valve 63, the main pressure accumulating chamber 731, and the injection valve seat 723 are sequentially connected to the injection port 74, and the shuttle for pushing back the plunger. The valve 5 pressurizes the shuttle valve body 52 to the valve opening side by the stored pressure of the opening / closing pressure accumulating chamber 53 via the shuttle valve pressurizing chamber 514, whereas it presses the shuttle valve body 52 to the valve closing side by the fuel pressure of the shuttle valve chamber 511. The injection valve 72 is configured to pressurize, and the injection valve 72 is pressed toward the valve closing side by the valve closing force that is the combined force of the spring force of the valve closing spring 717 and the pressure of the valve closing pressurizing chamber 716, and the main pressure accumulating chamber 731. It is configured to press the valve to the valve-opening side by the valve-opening force consisting of the pressure of the above, and the main pressure-accumulating chamber 731 is made to communicate with the auxiliary pressure-accumulating chamber 732 at least through the throttle return path 735, and the valve closing pressurizing chamber 716 is pre-injected. The pre-injection decompression chamber 9 is communicated via the valve 8, and the pre-injection valve port 82 of the pre-injection control valve 8 is provided so as to be movable together with the shuttle valve body 52. At the end of the operation of the valve body 52 toward the valve closing side, the pre-injection valve port 82 is configured to be closed after the shuttle valve port 7 is closed, and the pre-injection valve port 511 is arranged in the shuttle valve chamber 511 via the injection command valve 21 for injection command decompression. Based on the fact that the chamber 23 is in communication and the injection command valve 21 opens, the shuttle valve chamber 51
The pressure in 1 is released to the injection command decompression chamber 23. First, the pre-injection valve port 82 is opened and the pressure in the valve closing pressurization chamber 716 is released to the pre-injection decompression chamber 9 and closed. The valve force is reduced, the injection valve 72 is pushed open by the valve opening force formed by the pressure of the main pressure accumulating chamber 731, the fuel in the main pressure accumulating chamber 731 starts to be pre-injected from the injection port 74, and then the pre-injection proceeds. The valve opening force decreases and the injection valve
72 is closed by the valve closing force and pre-injection is completed, and the fuel in the auxiliary pressure accumulating chamber 732 is pressed into the main pressure accumulating chamber 731 from the throttle return path 735 to increase the valve opening force. 523 is opened, the internal pressure of the valve closing pressurizing chamber 716 is rapidly released from the shuttle valve chamber 511 to the injection command depressurizing chamber 23, the valve closing force is rapidly reduced, and the injection valve 72 is opened by the valve opening force. The fuel in the sub pressure accumulation chamber 732 and the main pressure accumulation chamber 731 is pushed again to start main injection from the injection port 74, and thereafter, as the main injection proceeds, the valve opening force decreases and the injection valve 92 closes with the valve closing force. The present invention is premised on a pressure-accumulation two-stage injection type fuel injection device for a diesel engine which is configured to be valved to terminate main injection, and in order to achieve the above object, the following means are taken. There is.
すなわち、シャトル弁5の開弁用蓄圧室53は、第1蓄圧
室531に絞り通路532を介して第2蓄圧室532を連通して
成り、第1蓄圧室531をシャトル開弁用加圧室514に連通
し、シャトル弁体52の閉弁側への作動時に絞り通路532
の絞り作用により、第1蓄圧室531の圧力上昇速度より
も第2蓄圧室532の圧力上昇速度を低下させ、シャトル
弁口523が閉じた後も、第1蓄圧室531の圧力が絞り通路
532から緩やかに第2蓄圧室532に逃げて圧力低下してい
くのに伴い、シャトル弁体52がシャトル弁口523の閉じ
位置からプレ噴射口82の閉じ位置を経て閉弁終端位置に
至るまでの追加リフト行程においてシャトル弁室511内
の圧力で閉弁後追加移動させられるように構成される。That is, the valve-opening pressure accumulation chamber 53 of the shuttle valve 5 is formed by communicating the first pressure-accumulation chamber 531 with the second pressure-accumulation chamber 532 through the throttle passage 532, and the first pressure-accumulation chamber 531 is connected to the shuttle-valve pressurization chamber. 514 connected to the throttle valve passage 52 when the shuttle valve element 52 is operated toward the valve closing side.
The throttling action reduces the pressure rising speed of the second pressure accumulating chamber 532 to be lower than the pressure rising speed of the first accumulating chamber 531. Even after the shuttle valve port 523 is closed, the pressure of the first pressure accumulating chamber 531 is reduced.
As the pressure gradually decreases from 532 to the second pressure accumulating chamber 532, the shuttle valve body 52 moves from the closed position of the shuttle valve port 523 to the closed position of the pre-injection port 82 to the valve closing end position. In the additional lift stroke, the pressure in the shuttle valve chamber 511 is closed and the valve is additionally moved.
〈作用〉 本発明によれば、シャトル弁5の開弁用蓄圧室53が、第
1蓄圧室531とこれに絞り通路532を介して連通された第
2蓄圧室533とを備え、第1蓄圧室531をシャトル開弁用
加圧室514に連通してあるので、燃料調圧調量供給装置
1から噴射ポンプ6への燃料供給が終了し、プランジャ
62が押し下げられてシャトル弁室511の内圧が上昇し、
シャトル弁体52が閉弁方向に移動される時に、絞り通路
532の絞り作用により、第1蓄圧室531の圧力上昇速度よ
りも第2蓄圧室533の圧力上昇速度を低下させるので、
シャトル弁体52の移動に対するシャトル開弁用加圧室51
4の内圧上昇はシャトル開弁用加圧室514と開弁用蓄圧室
53との間に絞り通路を介在させた場合よりは鈍感にな
り、第1蓄圧室531と第2蓄圧室533とを自由に連通させ
て第1蓄圧室531の圧力上昇速度と第2蓄圧室533の圧力
上昇速度が同じになる従来例よりも敏感になる。<Operation> According to the present invention, the valve-opening pressure-accumulating chamber 53 of the shuttle valve 5 includes the first pressure-accumulating chamber 531 and the second pressure-accumulating chamber 533 that communicates with the first pressure-accumulating chamber 531 via the throttle passage 532. Since the chamber 531 is communicated with the shuttle valve opening pressurizing chamber 514, the fuel supply from the fuel pressure adjusting amount supply device 1 to the injection pump 6 is completed, and the plunger 5
62 is pushed down and the internal pressure of the shuttle valve chamber 511 rises,
When the shuttle valve body 52 is moved in the valve closing direction, the throttle passage
By the throttling action of 532, the pressure increase rate of the second pressure accumulation chamber 533 is made lower than the pressure increase rate of the first pressure accumulation chamber 531.
Pressurization chamber 51 for opening the shuttle valve for movement of the shuttle valve body 52
Internal pressure rise of 4 is due to shuttle opening valve pressurizing chamber 514 and valve opening accumulating chamber
It becomes less sensitive than the case where a throttle passage is interposed between the first pressure accumulating chamber 531 and the second pressure accumulating chamber 531 and the pressure increasing speed of the first pressure accumulating chamber 531 and the second pressure accumulating chamber It becomes more sensitive than the conventional example in which the pressure rise rate of 533 is the same.
したがって、シャトル開弁用加圧室514と第1蓄圧室531
との合計容積を適宜設定することによりシャトル弁体52
の移動速度を最適にし、シャトル弁室511の圧力が最適
になる時、すなわち、最大噴射量の場合を例にとれば逆
止弁63の開弁圧と同じになる時にシャトル弁口523が閉
じられるようにできる。これにより、一方では、シャト
ル弁室511の内圧が逆止弁63の開弁圧よりも低い間に閉
じられることによりプランジャ62の無効ストロークが増
大して蓄圧式燃料噴射器7に圧入される燃料量が減少す
ることを防止でき、他方では、シャトル弁5の閉弁が遅
れることによりシャトル弁5の上流側に燃料が逆流して
蓄圧式燃料噴射器7に圧入される燃料量が不足すること
を防止できる。Therefore, the pressurizing chamber 514 for opening the shuttle valve and the first accumulating chamber 531
Shuttle valve disc 52
When the shuttle valve chamber 511 pressure is optimized, that is, when the maximum injection amount is taken as an example, the shuttle valve port 523 closes when the check valve 63 opening pressure becomes the same. Can be done. As a result, on the other hand, the shuttle valve chamber 511 is closed while the internal pressure is lower than the opening pressure of the check valve 63, so that the ineffective stroke of the plunger 62 is increased and the fuel injected into the pressure accumulating fuel injector 7 is injected. It is possible to prevent the amount of fuel from decreasing, and on the other hand, delaying the closing of the shuttle valve 5 causes the fuel to flow backward to the upstream side of the shuttle valve 5 and the amount of fuel to be injected into the pressure accumulating fuel injector 7 becomes insufficient. Can be prevented.
また、シャトル弁口523が閉じられた後、第1蓄圧室531
の圧力が絞り通路532から緩やかに第2蓄圧室533に逃げ
て圧力低下していくのに伴い、シャトル弁室511内の圧
力でシャトル弁体52をシャトル弁口523の閉じ位置から
プレ噴射弁口82の閉じ位置を経て閉弁終端位置に至るま
で追加移動させることができるが、追加移動の開始時に
第2蓄圧室533の内圧が第1蓄圧室531の内圧よりも小さ
くなっているので、追加移動の開始時に第1蓄圧室531
の内圧と第2蓄圧室533の内圧とが等しくなっている従
来例に較べると、同じ追加リフト量を得るために必要な
第1蓄圧室531と第2蓄圧室533との合計容積を小さくで
きる。Further, after the shuttle valve port 523 is closed, the first pressure accumulating chamber 531
As the pressure in the shuttle valve chamber 511 gradually decreases from the throttle passage 532 to the second pressure accumulation chamber 533, the pressure in the shuttle valve chamber 511 causes the shuttle valve element 52 to move from the closed position of the shuttle valve port 523 to the pre-injection valve. Although it is possible to additionally move through the closing position of the mouth 82 to the valve closing end position, since the internal pressure of the second pressure accumulating chamber 533 becomes smaller than the internal pressure of the first pressure accumulating chamber 531 at the start of the additional movement, First accumulator 531 at the start of additional movement
The total volume of the first pressure accumulation chamber 531 and the second pressure accumulation chamber 533 required to obtain the same additional lift amount can be reduced as compared with the conventional example in which the internal pressure of the second pressure accumulation chamber and the internal pressure of the second pressure accumulation chamber 533 are equal. .
そして、更にこの後、噴射指令弁21を開弁した時に、シ
ャトル開弁用加圧室514の内圧が従来よりも高くなって
いるので、シャトル弁室511の減圧速度が従来例よりも
速くなり、また、シャトル弁体52の開弁側への移動速度
が速くなってプレ噴射開始時期及び主噴射開始時期のば
らつきを小さくできる。Then, after this, when the injection command valve 21 is further opened, the internal pressure of the shuttle valve pressurizing chamber 514 is higher than the conventional pressure, so that the depressurizing speed of the shuttle valve chamber 511 is higher than that of the conventional example. Further, the movement speed of the shuttle valve body 52 to the valve opening side is increased, and the variation in the pre-injection start timing and the main injection start timing can be reduced.
本発明において、第1蓄圧室531と第2蓄圧室533とを連
通する絞り通路532を形成する方法は特に制限されず、
例えばネジ嵌合隙間によって絞り通路532を構成した
り、きり加工孔で絞り通路532を構成したり、レーザ加
工孔等の精密加工孔により絞り通路532を構成したりす
ることができる。これらの中では、経済的に安価であ
り、しかも比較的正確に形成できるきり加工孔で絞り通
路532を構成することが推奨される。In the present invention, the method for forming the throttle passage 532 that connects the first pressure accumulation chamber 531 and the second pressure accumulation chamber 533 is not particularly limited,
For example, the throttle passage 532 can be configured by a screw fitting gap, the throttle passage 532 can be configured by a machined hole, and the throttle passage 532 can be configured by a precision machined hole such as a laser machined hole. Among these, it is recommended to construct the throttle passage 532 with a machined hole that is economically inexpensive and can be formed relatively accurately.
〈発明の効果〉 本発明は、以上のように構成し、作用するので次のよう
な効果を得ることができる。<Effects of the Invention> The present invention is configured and operates as described above, so that the following effects can be obtained.
(a)燃料噴射量の制御精度を高められる。(A) The control accuracy of the fuel injection amount can be improved.
すなわち、開弁用蓄圧室を第1蓄圧室とこれに絞り通路
を介して連通された第2蓄圧室とで構成し、第1蓄圧室
をシャトル開弁用加圧室に連通させてあるので、開弁用
蓄圧室の容積のうちシャトル弁体の移動に対するシャト
ル開弁用加圧室の圧力変化率に直接影響を与える容積が
第2蓄圧室を除く小容積に限定される。これにより、シ
ャトル弁体の移動に対するシャトル開弁用加圧室の圧力
変化率を従来よりも大きくして、シャトル弁体の移動速
度を小さくし、シャトル弁口が閉じられるまでにシャト
ル弁室に戻される燃料の量、プランジャ室及び閉弁用加
圧室に封入される燃料の量の制御誤差を小さくできる。
したがって、蓄圧式燃料噴射器に圧入される燃料の量の
制御誤差が小さくなり、燃料噴射量の制御精度を高める
ことができる。That is, the valve-opening pressure accumulating chamber is composed of the first pressure accumulating chamber and the second pressure accumulating chamber communicating with the first pressure accumulating chamber via the throttle passage, and the first pressure accumulating chamber is communicated with the shuttle valve-opening pressurizing chamber. Of the volume of the valve opening pressure accumulating chamber, the volume that directly affects the pressure change rate of the shuttle valve opening pressurizing chamber with respect to the movement of the shuttle valve body is limited to a small volume excluding the second pressure accumulating chamber. As a result, the pressure change rate of the shuttle valve pressurizing chamber with respect to the movement of the shuttle valve body is made larger than before, the moving speed of the shuttle valve body is reduced, and the shuttle valve chamber is closed before the shuttle valve opening is closed. It is possible to reduce the control error of the amount of fuel returned and the amount of fuel sealed in the plunger chamber and the valve closing pressure chamber.
Therefore, the control error of the amount of fuel press-fitted into the pressure accumulation type fuel injector becomes small, and the control accuracy of the fuel injection amount can be improved.
(b)シャトル弁体の追加リフト量を確保して確実に2
段噴射させることができる。(B) Secure the additional lift of the shuttle valve body to ensure 2
Stage injection can be performed.
すなわち、シャトル弁口を閉じた後に第1蓄圧室の圧力
が絞り通路から第2蓄圧室に徐々に逃がされるので、シ
ャトル開弁用加圧室を徐々に減圧させてシャトル弁室の
圧力でシャトル弁をシャトル弁口の閉じ位置からプレ噴
射弁口の閉じ位置を経え閉弁終端位置に至るまで確実に
追加移動させることができる。したがって、プレ噴射弁
口が開かれたままになって2段噴射ができなくなること
を確実に防止できる。That is, since the pressure of the first pressure accumulating chamber is gradually released from the throttle passage to the second pressure accumulating chamber after closing the shuttle valve port, the shuttle valve opening pressurizing chamber is gradually depressurized and the shuttle valve chamber pressure is applied to the shuttle valve opening pressure chamber. The valve can be reliably additionally moved from the closed position of the shuttle valve opening to the closing end position of the pre-injection valve opening. Therefore, it is possible to surely prevent the pre-injection valve opening from being left open so that the two-stage injection cannot be performed.
(c)小型化を図ることができる。(C) The size can be reduced.
すなわち、シャトル弁口が閉じられる時に第2蓄圧室の
圧力が第1蓄圧室の圧力よりも低圧になっているので、
シャトル弁口が閉じられる時に第1蓄圧室の圧力と第2
蓄圧室の圧力とが同じになっている従来例に比べて同じ
追加リフト量を得るために必要とする第2蓄圧室の容積
を小さくでき、装置全体として小型にすることができ
る。That is, since the pressure of the second pressure accumulating chamber is lower than the pressure of the first pressure accumulating chamber when the shuttle valve port is closed,
When the shuttle valve opening is closed, the pressure in the first accumulator and the second
As compared with the conventional example in which the pressure in the pressure accumulating chamber is the same, the volume of the second pressure accumulating chamber required to obtain the same additional lift amount can be reduced, and the overall size of the device can be reduced.
(d)更に、噴射開始時期の制御精度を高めることがで
きる。(D) Furthermore, the accuracy of controlling the injection start timing can be improved.
すなわち、シャトル弁口が閉じられる時のシャトル弁室
の圧力が従来よりも高いので、この圧力とバランスする
開弁用加圧室の圧力が高くなり、噴射指令弁を開弁して
シャトル弁室の圧力を噴射指令用減圧室に逃がす時にシ
ャトル弁室の減圧速度が従来例よりも大きくなり、プレ
噴射及び主噴射の開始時期の誤差範囲を小さくでき、プ
レ噴射開始タイミング及び主噴射開始タイミングの制御
精度を高めることができる。That is, since the pressure in the shuttle valve chamber when the shuttle valve port is closed is higher than before, the pressure in the valve-opening pressurizing chamber that balances this pressure becomes higher, and the injection command valve is opened to open the shuttle valve chamber. The pressure reduction speed of the shuttle valve chamber when releasing the pressure to the injection command decompression chamber becomes larger than that of the conventional example, the error range of the start timing of the pre-injection and the main injection can be reduced, and the pre-injection start timing and the main injection start timing The control accuracy can be improved.
また、シャトル開弁用加圧室と開弁用蓄圧室との間に絞
り通路を設ける場合に比べると、次のような効果を得ら
れる。Further, the following effects can be obtained as compared with the case where the throttle passage is provided between the shuttle valve opening pressure chamber and the valve opening pressure accumulation chamber.
(e)出力低下を防止できる。(E) Output reduction can be prevented.
すなわち、シャトル開弁用加圧室と開弁用蓄圧室との間
に絞り通路を設ける場合に比べると、シャトル弁体の移
動量に対して開弁用加圧室の圧力変化率が小さくなり、
シャトル弁体の閉弁側への移動速度が早くなり、シャト
ル弁口が閉弁されるまでにシャトル弁室に戻される燃料
の量を適量に抑えることができるので、プランジャ室及
び閉弁用加圧室から蓄圧式燃料噴射器への燃料圧入量が
減少することが防止でき、燃料噴射量の不足による出力
低下を防止することができる。That is, compared with the case where a throttle passage is provided between the shuttle valve opening pressurizing chamber and the valve opening pressure accumulating chamber, the pressure change rate of the valve opening pressurizing chamber becomes smaller with respect to the movement amount of the shuttle valve body. ,
The movement speed of the shuttle valve body toward the valve closing side becomes faster, and the amount of fuel returned to the shuttle valve chamber before the shuttle valve opening is closed can be suppressed to an appropriate amount. It is possible to prevent the fuel injection amount from the pressure chamber into the pressure accumulating fuel injector to decrease, and to prevent the output from decreasing due to the insufficient fuel injection amount.
(f)2段噴射の効果が損なわれない。(F) The effect of the two-stage injection is not impaired.
すなわち、シャトル開弁用加圧室と開弁用蓄圧室との間
に絞り通路を設ける場合に比べると、シャトル弁口が閉
じられる時のシャトル弁室の圧力が低いので、この圧力
とバランスする開弁用加圧室の圧力が低く、噴射指令弁
を開弁してシャトル弁室の圧力を噴射指令用減圧室に逃
がす時にシャトル弁室の減圧速度を小さくできるので、
プレ噴射の開始時期と主噴射の開始時期との時間的間隔
を十分長くすることができ、確実にプレ噴射された燃料
に着火した後に主噴射を開始させることができ、2段噴
射による燃焼の高効率化が損なわれるおそれをなくすこ
とができる。That is, the pressure in the shuttle valve chamber when the shuttle valve port is closed is lower than that in the case where the throttle passage is provided between the shuttle valve opening pressure chamber and the valve opening pressure accumulation chamber, and therefore, the pressure is balanced with this pressure. Since the pressure in the valve opening pressurization chamber is low, the pressure reduction speed in the shuttle valve chamber can be reduced when the injection command valve is opened to release the pressure in the shuttle valve chamber to the injection command pressure reduction chamber.
The time interval between the start timing of the pre-injection and the start timing of the main injection can be made sufficiently long, and the main injection can be started after the fuel that has been pre-injected is reliably ignited. It is possible to eliminate the possibility of impairing efficiency improvement.
(e)更に、絞り通路をきり加工孔で形成することによ
り、次のような効果が得られる。(E) Furthermore, the following effects can be obtained by forming the throttle passage with a machined hole.
レーザ加工、プラズマ加工等の精密加工により絞り
通路を形成する場合に比べて、格段の安価に絞り通路を
形成することができる。The throttle passage can be formed at a significantly lower cost than the case where the throttle passage is formed by precision processing such as laser processing or plasma processing.
また、ネジ嵌合隙間により絞り通路を形成する場合
に比べて加工誤差範囲を小さくでき、燃料噴射量の制御
精度を一層高めることができる。Further, as compared with the case where the throttle passage is formed by the screw fitting gap, the processing error range can be reduced and the control accuracy of the fuel injection amount can be further improved.
更に、ネジ嵌合隙間により絞り通路を形成する場合
よりも加工誤差範囲を小さくでき、追加リフト量を小さ
くしてシャトル弁を小型にできる。Further, the processing error range can be made smaller than the case where the throttle passage is formed by the screw fitting gap, the additional lift amount can be made small, and the shuttle valve can be made compact.
〈実施例〉 以下、本発明の実施例を図面に基づき説明する。<Examples> Examples of the present invention will be described below with reference to the drawings.
第1図は本発明の一実施例に係るディーゼルエンジン用
蓄圧式2段噴射型燃料噴射装置の等価回路図である。FIG. 1 is an equivalent circuit diagram of a pressure-accumulation type two-stage injection type fuel injection device for a diesel engine according to an embodiment of the present invention.
同図に示すように、この装置は燃料タンクTと、メータ
リングユニットMと、ユニットインジェクタUとからな
り、メータリングユニットMには燃料調圧調量供給装置
1と噴射開始指令装置2とが組み込まれている。As shown in this figure, this device comprises a fuel tank T, a metering unit M, and a unit injector U. The metering unit M includes a fuel pressure adjustment amount supply device 1 and an injection start command device 2. It has been incorporated.
燃料調圧調量供給装置1は、一方では、所定のタイミン
グで噴射ポンプ6に調圧調量された燃料を供給するた
め、燃料タンクTから燃料を燃料ポンプ11で汲み出し、
燃料ポンプ11から吐出される燃料の圧力を調圧装置12で
例えばエンジン回転数に対応して調圧し、更に、調圧装
置13でエンジンの負荷状態に対応して調量してから圧送
ポンプ14で加圧し、圧送ポンプ14から吐出された燃料を
燃料供給弁15でタイミング制御して噴射ポンプ6に供給
するように構成される。また、この燃料調圧調量供給装
置1は、他方では、燃料噴射が終了して次の噴射ポンプ
6への燃料供給が開始される前に噴射ポンプ6の各部分
の内圧を初期状態に復帰させるため、調量装置13、圧送
ポンプ14及び燃料供給弁15をバイパスして調圧装置12に
噴射ポンプ6を接続する初期圧調整用圧力伝達路16と、
この初期圧調整用圧力伝達路16を所定のタイミングで開
閉する初期圧調整用開閉弁17とを備えている。On the other hand, the fuel pressure adjusting / quantity supplying device 1 supplies the fuel whose pressure is adjusted to the injection pump 6 at a predetermined timing, so that the fuel pump 11 pumps out the fuel from the fuel tank T.
The pressure of the fuel discharged from the fuel pump 11 is adjusted by the pressure adjusting device 12 in accordance with, for example, the engine speed, and further adjusted by the pressure adjusting device 13 in accordance with the load state of the engine, and then the pressure pump 14 The fuel supplied from the pressure pump 14 is pressurized by the fuel supply valve 15 and is timing-controlled by the fuel supply valve 15 to be supplied to the injection pump 6. On the other hand, the fuel pressure adjustment amount supply device 1 returns the internal pressure of each part of the injection pump 6 to the initial state before the fuel injection is finished and the fuel supply to the next injection pump 6 is started. In order to do so, a pressure transmission path 16 for initial pressure adjustment that bypasses the metering device 13, the pressure feed pump 14, and the fuel supply valve 15 and connects the injection pump 6 to the pressure regulator 12.
An initial pressure adjusting opening / closing valve 17 for opening / closing the initial pressure adjusting pressure transmission path 16 at a predetermined timing is provided.
また、噴射開始指令装置2はユニットインジェクタUに
順に接続される噴射指令弁21、進角制御弁22及び噴射指
令用減圧室23と、噴射指令用減圧室23を進角制御弁22及
び噴射指令用減圧室23をバイパスしてユニットインジェ
クタUに接続する吐戻し通路24と、吐戻し通路24を所定
のタイミングで開閉する吐戻し弁25とを備えている。Further, the injection start command device 2 includes an injection command valve 21, an advance control valve 22 and an injection command decompression chamber 23 which are sequentially connected to the unit injector U, and an injection command decompression chamber 23 which advances the control valve 22 and an injection command. The discharge pressure reducing chamber 23 is bypassed and connected to the unit injector U, and a discharge return passage 24 and a discharge return valve 25 that opens and closes the discharge return passage 24 at a predetermined timing are provided.
第2図はユニットインジェクタUの縦断面図である。同
図に示すように、ユニットインジェクタUのボデー3に
は燃料を濾過するエッジフィルタ4と、噴射ポンプ6
と、蓄圧式燃料噴射器7とが組みつけられており、エッ
ジフィルタ4はボデー3の片側で下面に開放された円穴
形のフィルタ室31内に挿入されている。FIG. 2 is a vertical sectional view of the unit injector U. As shown in the figure, the body 3 of the unit injector U has an edge filter 4 for filtering fuel and an injection pump 6
And the pressure-accumulation fuel injector 7 are assembled, and the edge filter 4 is inserted into a circular hole-shaped filter chamber 31 opened to the lower surface on one side of the body 3.
噴射ポンプ6はボデー3の中央部で上面に開放された円
穴形のプランジャ室61と、これに進退可能に内嵌された
プランジャ62と、プランジャ室61の上流側を開閉するシ
ャトル弁5と、蓄圧式燃料噴射器7内に組み込まれ、蓄
圧式燃料噴射器7の噴射用蓄圧室73からプランジャ室61
への逆流を阻止する逆止弁63とを備える。The injection pump 6 has a circular hole-shaped plunger chamber 61 that is open to the upper surface at the center of the body 3, a plunger 62 that is fitted in the plunger chamber 61 so that it can move forward and backward, and a shuttle valve 5 that opens and closes the upstream side of the plunger chamber 61. , The pressure accumulating fuel injector 7 is incorporated into the accumulating fuel injector 7 from the injection accumulating chamber 73 to the plunger chamber 61.
And a check valve 63 for preventing backflow to the.
第3図はシャトル弁5の拡大縦断面図である。同図に示
すように、シャトル弁5は、プレ噴射を制御するプレ噴
射制御弁8及びプレ噴射用減圧室9と、プレ噴射用減圧
室9の圧逃がし弁10と一体に設けられている。すなわ
ち、上下両端が閉じられた円筒形に形成されたプランジ
ャ62で構成される弁ケース51と、これの内部に進退可能
に挿入されたシャトル弁体52とを備えていて、弁ケース
51内の空啌はシャトル弁体52によってシャトル弁体52の
下側のシャトル弁室511と、シャトル弁体52の上側のシ
ャトル開弁用加圧室514とに区画される。シャトル弁体5
2は上端が閉じられた円筒形に形成され、その中空部521
は常時シャトル弁室511に連通されている。また、弁ケ
ース51及びシャトル弁体52の中間高さには、シャトル弁
体52の中空部521を常にフィルタ室(第2図中に符号31
で示す)に連通させる一次側出入口512・522が形成して
ある。シャトル弁体52の下部にはシャトル弁5に必須の
シャトル弁口523が形成され、これに対応して弁ケース5
1の下部の一側部には、シャトル弁室511をシャトル弁口
523を介してプランジャ室61に連通させる二次側出入口5
13が形成されている。FIG. 3 is an enlarged vertical sectional view of the shuttle valve 5. As shown in the figure, the shuttle valve 5 is integrally provided with a pre-injection control valve 8 for controlling pre-injection, a pre-injection decompression chamber 9, and a pressure relief valve 10 of the pre-injection decompression chamber 9. That is, the valve case 51 is composed of a cylindrical plunger 62 whose upper and lower ends are closed, and a shuttle valve body 52 that is inserted into the valve case 51 so as to be able to move forward and backward.
The space within 51 is partitioned by the shuttle valve body 52 into a shuttle valve chamber 511 below the shuttle valve body 52 and a shuttle valve pressurizing chamber 514 above the shuttle valve body 52. Shuttle valve body 5
2 is formed in a cylindrical shape with the upper end closed, and its hollow portion 521
Is always connected to the shuttle valve chamber 511. Further, at the intermediate height between the valve case 51 and the shuttle valve body 52, the hollow portion 521 of the shuttle valve body 52 is always provided with a filter chamber (reference numeral 31 in FIG. 2).
Primary inlet / outlet 512/522 is formed to communicate with (shown by). A shuttle valve port 523, which is essential for the shuttle valve 5, is formed in the lower part of the shuttle valve body 52, and the valve case 5 is correspondingly formed.
A shuttle valve chamber 511 is provided on one side of the lower part of 1 with a shuttle valve opening.
Secondary side entrance / exit 5 communicating with the plunger chamber 61 via 523
13 are formed.
弁ケース51の二次側出入口513の反対側の外周面とプラ
ンジャ室61の内周面との間には、弁ケース51の外周面を
凹入させることにより二次側出入口513の上方と下方と
に延びるプレ噴射用減圧室9が形成されている。このプ
レ噴射用減圧室9は、一方ではプレ噴射制御弁8を介し
てプランジャ室61に接続され、他方では圧逃し弁10を介
してシャトル弁体52の中空部521に接続される。プレ噴
射制御弁8は、弁ケース51の二次側出入口513の下方に
シャトル弁体52を挟んで対向するように設けた1対のプ
レ噴射用減圧通路81・83と、シャトル弁口523の下方で
シャトル弁体5の外周面に形成した周溝からなるプレ噴
射弁口82とを備え、圧逃し弁10はシャトル弁体52が下死
点に位置する時に一次側出入口522を介して中空部521に
連通され、シャトル弁体52が上死点に位置する時にシャ
トル弁口523を介して中空部521に連通される圧逃し弁口
101を備えている。The outer peripheral surface of the valve case 51 is recessed between the outer peripheral surface of the valve case 51 opposite to the secondary inlet / outlet 513 and the inner peripheral surface of the plunger chamber 61. A decompression chamber 9 for pre-injection extending to and is formed. The pre-injection decompression chamber 9 is connected to the plunger chamber 61 via the pre-injection control valve 8 on the one hand, and is connected to the hollow portion 521 of the shuttle valve body 52 via the pressure relief valve 10 on the other hand. The pre-injection control valve 8 includes a pair of pre-injection depressurizing passages 81 and 83 provided below the secondary inlet / outlet 513 of the valve case 51 so as to face each other with the shuttle valve body 52 interposed therebetween, and the shuttle valve port 523. And a pre-injection valve port 82 formed of a circumferential groove formed on the outer peripheral surface of the shuttle valve body 5 below, and the pressure relief valve 10 is hollow through the primary side inlet / outlet 522 when the shuttle valve body 52 is located at the bottom dead center. The pressure relief valve opening which is communicated with the hollow portion 521 through the shuttle valve opening 523 when the shuttle valve body 52 is located at the top dead center.
Equipped with 101.
なお、この圧逃し弁10に代えて、例えば第4図に示すよ
うに圧逃がし用絞り通路10′を弁ケース51に形成し、プ
レ噴射用減圧室9を常に圧逃がし用絞り通路10′及びシ
ャトル弁口523を介して中空部521に連通するように構成
することも可能である。Instead of the pressure relief valve 10, for example, a pressure relief throttle passage 10 'is formed in the valve case 51 as shown in FIG. 4, so that the pre-injection decompression chamber 9 is constantly released. It may be configured to communicate with the hollow portion 521 via the shuttle valve port 523.
シャトル弁体52は上記シャトル弁室511の内圧によって
閉弁側に付勢され、シャトル開弁用加圧室514の内圧に
よって開弁側に付勢される。シャトル開弁用加圧室514
は、シャトル弁体52が上死点に移動した時にシャトル弁
体52の上部に形成した連通弁口524を介してシャトル弁
体52の中空部521に連通され、シャトル弁体52が下死点
に移動した時に弁ケース51の上半外周面の一側部を凹入
させることにより弁ケース51とプランジャ室61の周面と
の間に形成された連通路515と、連通弁口524とを中空部
521に連通されるようになっている。また、このシャト
ル開弁用加圧室514は、連通路515と、ボデー3に形成し
た連通路32を介して開弁用蓄圧室(第1図、第2図に符
号53で示す)に連通されている。The shuttle valve body 52 is biased to the valve closing side by the internal pressure of the shuttle valve chamber 511, and is biased to the valve opening side by the internal pressure of the shuttle valve opening pressurizing chamber 514. Pressurization chamber for shuttle valve opening 514
Is communicated with the hollow portion 521 of the shuttle valve body 52 through the communication valve port 524 formed in the upper part of the shuttle valve body 52 when the shuttle valve body 52 moves to the top dead center, and the shuttle valve body 52 is at the bottom dead center. When one side of the outer peripheral surface of the valve case 51 is recessed when it is moved to, the communication passage 515 formed between the valve case 51 and the peripheral surface of the plunger chamber 61 and the communication valve opening 524 are connected. Hollow part
It is designed to communicate with the 521. The shuttle valve opening pressurizing chamber 514 communicates with a valve opening pressure accumulating chamber (indicated by reference numeral 53 in FIGS. 1 and 2) via a communication passage 515 and a communication passage 32 formed in the body 3. Has been done.
第1図及び第2図に示すように、開弁用蓄圧室53は、第
1蓄圧室531と、第2蓄圧室533と、これらを互いに連通
させる絞り通路532とからなり、第1蓄圧室531が連通路
515・32を介してシャトル開弁用加圧室514に連通され
る。As shown in FIG. 1 and FIG. 2, the valve-opening pressure accumulating chamber 53 includes a first pressure accumulating chamber 531, a second pressure accumulating chamber 533, and a throttle passage 532 that connects these to each other. 531 is a passage
The shuttle valve opening pressurizing chamber 514 is communicated via 515 and 32.
第2図に示すように、この第1蓄圧室531は、後述する
蓄圧式燃料噴射器7の噴射弁駆動部71内に形成された閉
弁バネ室に兼用され、第2蓄圧室533は、この閉弁バネ
室内に配置される閉弁バネ717のバネ力を調整する調整
プラグ718及びこれにネジ内嵌されたストッパボルト719
と、これらを覆うように噴射弁駆動部71のボデー711の
上端部にネジ外嵌されたキャップ713とによって区画さ
れる空間で構成されている。そして、上記絞り通路532
はストッパボルト719の上部内にきり加工により形成さ
れる。As shown in FIG. 2, the first pressure accumulating chamber 531 is also used as a valve closing spring chamber formed in the injection valve driving portion 71 of the pressure accumulating fuel injector 7 described later, and the second pressure accumulating chamber 533 is An adjusting plug 718 for adjusting the spring force of a valve closing spring 717 arranged in the valve closing spring chamber and a stopper bolt 719 screwed into the adjusting plug 718.
And a cap 713 screwed onto the upper end of the body 711 of the injection valve drive unit 71 so as to cover them. Then, the throttle passage 532
Is formed in the upper portion of the stopper bolt 719 by cutting.
第1図及び第2図に示すように、蓄圧式燃料噴射器7
は、噴射弁駆動部71と、噴射弁72と、噴射用蓄圧室73
と、噴射弁72の噴射管721の先端部に形成された噴口74
とを備えている。As shown in FIGS. 1 and 2, the pressure accumulation type fuel injector 7
Is an injection valve drive unit 71, an injection valve 72, and an injection pressure accumulating chamber 73.
And an injection port 74 formed at the tip of the injection pipe 721 of the injection valve 72.
It has and.
第2図に示すように、噴射弁駆動部71は、ユニットイン
ジェクタUのボデー3に内嵌されるボデー711を有し、
このボデー711の中心部に軸心方向に進退可能に挿通さ
れたスピンドル712とを備えている。このボデー711の上
半部分には第1蓄圧室531に兼用される閉弁バネ室が形
成され、下部には、閉弁用加圧室716、逆止弁63の弁室7
14及び噴射用蓄圧室73の主蓄圧室731の一部分が順に連
続して形成される。As shown in FIG. 2, the injection valve drive unit 71 has a body 711 fitted in the body 3 of the unit injector U,
A spindle 712 is inserted in the center of the body 711 so as to be able to move back and forth in the axial direction. A valve closing spring chamber that also serves as the first pressure accumulating chamber 531 is formed in the upper half portion of the body 711, and a valve closing pressurizing chamber 716 and the valve chamber 7 of the check valve 63 are formed in the lower portion.
14 and a part of the main pressure accumulation chamber 731 of the injection pressure accumulation chamber 73 are sequentially formed.
上記スピンドル712は、第1蓄圧室531から閉弁用加圧室
716ボデー711を貫通し、更に、弁室714及び主蓄圧室731
を貫通して噴射弁72の噴射管721内に延長されており、
閉弁用加圧室716ないし弁室714内で外径方向に拡大され
たピストン715を備えている。逆止弁63はこのピストン7
15の下面に受け止められる円筒状の逆止弁体631とこれ
を上方に付勢する閉弁バネ632とを備えており、閉弁す
ることによりこれの上流側の閉弁用加圧室716から主蓄
圧室731を遮断するように構成される。そして、上記ス
ピンドル712はピストン715の上面に受ける閉弁用加圧室
716の圧力とスピンドル712の上端に受け止める閉弁バネ
717のバネ力からなる閉弁力で閉弁方向に付勢され、ピ
ストン715の下面に受ける主蓄圧室731の圧力で閉弁方向
に付勢されるようになっている。The spindle 712 includes the first pressure accumulating chamber 531 to the valve closing pressurizing chamber.
716 Body 711 penetrates, and further, valve chamber 714 and main accumulator chamber 731
Is extended through the inside of the injection pipe 721 of the injection valve 72,
A piston 715 is provided which is enlarged in the outer diameter direction in the valve closing pressurizing chamber 716 or the valve chamber 714. Check valve 63 is this piston 7
It is provided with a cylindrical check valve body 631 that is received on the lower surface of 15 and a valve closing spring 632 that biases this upward, and by closing the valve from the valve closing pressurizing chamber 716 on the upstream side thereof. It is configured to shut off the main accumulator 731. The spindle 712 is a valve closing pressurizing chamber received on the upper surface of the piston 715.
Closing spring that receives pressure of 716 and upper end of spindle 712
The valve closing force of the spring force of 717 urges the valve in the valve closing direction, and the pressure of the main accumulator 731 received on the lower surface of the piston 715 urges the valve in the valve closing direction.
噴射弁72は噴射管721と、その内部に延長されたスピン
ドル712の下端部に連設された噴射弁体722と、噴射管72
1の先端部内面に噴射弁体722に対向して形成された噴射
弁座723とを備えている。The injection valve 72 includes an injection pipe 721, an injection valve body 722 connected to a lower end portion of a spindle 712 extending therein, and an injection pipe 72.
An injection valve seat 723 formed to face the injection valve body 722 is provided on the inner surface of the tip portion of 1.
また、噴射用蓄圧室73は、ボデー711の逆止弁63のから
噴射弁72の噴射管721の噴射弁座723までの間にわたって
スピンドル712の周囲に形成される小容積の主蓄圧室731
と、ユニットインジェクタUのボデー3と噴射弁駆動部
71のボデー711との間に円環状に形成された大容積の副
蓄圧室732とを備えていて、これら主蓄圧室731と副蓄圧
室732とはボデー3内に形成した逆止往路733と絞り復路
735とによって連通される。逆止往路733には副蓄圧室73
2から主蓄圧室731への逆流を阻止する逆止弁734が介在
させてあり、絞り復路735には副蓄圧室732の内圧を一定
以上に保持する圧力設定弁736が介在させてある。Further, the injection pressure accumulating chamber 73 is a small-capacity main pressure accumulating chamber 731 formed around the spindle 712 from the check valve 63 of the body 711 to the injection valve seat 723 of the injection pipe 721 of the injection valve 72.
And the body 3 of the unit injector U and the injection valve drive section
A large-volume sub-accumulation chamber 732 formed in an annular shape is provided between the body 711 and the body 711, and the main pressure-accumulation chamber 731 and the sub-accumulation chamber 732 form a non-return outward path 733 formed in the body 3. Return trip
Communicated by 735. A secondary pressure accumulator 73 is provided in the check outward path 733.
A check valve 734 for preventing backflow from 2 to the main accumulator 731 is interposed, and a pressure setting valve 736 for maintaining the internal pressure of the auxiliary accumulator 732 at a certain level or more is interposed in the throttle return path 735.
第5図はこの装置の動作の1サイクル全体にわたるタイ
ミング図であり、第6図は特にその燃料圧入の段階にお
けるシャトル弁5の各部の圧力変化を示すタイミング図
である。FIG. 5 is a timing chart for one entire cycle of the operation of this device, and FIG. 6 is a timing chart showing the pressure change of each part of the shuttle valve 5 particularly at the fuel injection stage.
次にこの装置の動作をこれら第5図と第6図に基づき説
明する。Next, the operation of this device will be described with reference to FIGS. 5 and 6.
この装置では、初期状態から燃料供給、燃料圧入、プレ
噴射、主噴射、初期状態への復帰という動作が周期的に
繰り返される。In this device, the operations of fuel supply, fuel injection, pre-injection, main injection, and return to the initial state are periodically repeated from the initial state.
すなわち、第5図に示すように、初期状態では、燃料調
圧調量供給装置1の燃料供給弁15及び初期圧設定用開閉
弁17、噴射開始指令装置2の噴射指令弁21及び吐戻し弁
25は閉弁され、プランジャ62は上死点に位置し、シャト
ル弁体52が下死点に位置してシャトル弁口52、圧逃し弁
口101及び連通弁口524が開かれ、プレ噴射弁口82は閉じ
られ、逆止弁63、噴射弁72、噴射用蓄圧室73の逆止弁73
4及び圧力設定弁736がそれぞれ閉弁されている。そし
て、シャトル弁室511の圧力P0、シャトル開弁用加圧室5
14及び第1蓄圧室531の圧力P01、第2蓄圧室533の圧力P
02、プランジャ室61及び閉弁用加圧室716の内圧P1、プ
レ噴射用減圧室9の圧力P4は等しく所定の最低圧であ
り、噴射用の主蓄圧室731の圧力はこれよりも高圧の所
定の圧力となり、副蓄圧室732の圧力は圧力設定弁736に
より設定される更に高圧の例えば700〜1200気圧となっ
ている。That is, as shown in FIG. 5, in the initial state, in the initial state, the fuel supply valve 15 and the initial pressure setting opening / closing valve 17 of the fuel pressure adjusting / supplying device 1, the injection command valve 21 and the discharge return valve of the injection start commanding device 2 are shown.
25 is closed, the plunger 62 is located at the top dead center, the shuttle valve body 52 is located at the bottom dead center, the shuttle valve opening 52, the pressure relief valve opening 101 and the communication valve opening 524 are opened, and the pre-injection valve The port 82 is closed, and the check valve 63, the injection valve 72, and the check valve 73 of the injection pressure accumulating chamber 73 are closed.
4 and the pressure setting valve 736 are closed. Then, the pressure P 0 of the shuttle valve chamber 511 and the pressure chamber 5 for opening the shuttle valve 5
14 and pressure P 01 of the first pressure accumulating chamber 531, pressure P 01 of the second pressure accumulating chamber 533
02, the internal pressure P 1 of the plunger chamber 61 and the valve-closing pressure chamber 716, the pressure P 4 for pre-injection vacuum chamber 9 is equal to a predetermined minimum pressure, the pressure in the main accumulator 731 for injection than this The pressure becomes a predetermined high pressure, and the pressure in the sub-accumulation chamber 732 is a higher pressure set by the pressure setting valve 736, for example, 700 to 1200 atm.
燃料供給の段階では、燃料調圧調量供給装置1の燃料供
給弁15のみが開弁され、他の初期圧設定用開閉弁17、噴
射開始指令装置2の噴射指令弁21及び吐戻し弁25は閉弁
される。そして調圧調量された燃料が加圧ポンプ14によ
りシャトル弁体52の中空部521、シャトル弁室511、プラ
ンジャ室61及び閉弁用加圧室716に圧入される。この圧
入が開始するa時点以後はシャトル弁室511の圧力P0が
上昇するので、シャトル弁室511の圧力P0とシャトル開
弁用加圧室514の圧力P01が釣り合うようにシャトル弁体
52の閉弁側への移動し始め、連通弁口524、圧逃し弁口1
01が閉ざされた後、所定のタイミングで燃料供給弁15が
閉弁されることにより燃料供給が終了される(b時
点)。この間のシャトル弁室511の圧力P0とシャトル開
弁用加圧室514の圧力P01の圧力上昇速度は比較的緩慢で
あるので、第1蓄圧室531と第2蓄圧室533とを接続する
絞り通路532の絞り効果は殆ど発揮されず、第2蓄圧室5
33の圧力P02は第1蓄圧室531及びシャトル開弁用加圧室
514の圧力P01と同じ上昇速度で上昇する。また、プレ噴
射用減圧室9の圧力P4は圧逃し弁口101が閉ざされた後
一定となる。At the fuel supply stage, only the fuel supply valve 15 of the fuel pressure adjustment control supply device 1 is opened, and the other initial pressure setting opening / closing valve 17, the injection command valve 21 and the discharge return valve 25 of the injection start command device 2 are opened. Is closed. Then, the pressure-adjusted fuel is pressed into the hollow portion 521 of the shuttle valve body 52, the shuttle valve chamber 511, the plunger chamber 61, and the valve closing pressure chamber 716 by the pressure pump 14. Since the pressure P 0 of the shuttle valve chamber 511 rises after the point a at which the press-fitting starts, the shuttle valve body is adjusted so that the pressure P 0 of the shuttle valve chamber 511 and the pressure P 01 of the shuttle valve pressurizing chamber 514 are balanced.
52 starts moving to the valve closing side, communication valve port 524, pressure relief valve port 1
After 01 is closed, the fuel supply valve 15 is closed at a predetermined timing to end the fuel supply (time b). Since the pressure P 0 of the shuttle valve chamber 511 and the pressure P 01 of the shuttle valve pressurizing chamber 514 during this period are relatively slow to increase, the first pressure accumulating chamber 531 and the second pressure accumulating chamber 533 are connected. The throttling effect of the throttling passage 532 is hardly exhibited, and the second accumulator 5
The pressure P 02 of 33 is the first accumulator 531 and the pressurizing chamber for opening the shuttle valve.
Pressure rises at the same rate as pressure P 01 at 514. Further, the pressure P 4 in the pre-injection decompression chamber 9 becomes constant after the pressure relief valve port 101 is closed.
燃料圧入の段階は、この後、プランジャ62の下死点方向
への押し下げが開始するc時点から開始される。第5図
及び第6図に示すように、プランジャ62の押し下げが開
始されると、シャトル弁室511、プランジャ室61及び閉
弁用加圧室716の内圧が急激に上昇されてシャトル弁体5
2が更に上昇し、c′時点でプレ噴射弁口82が開かれ、
d時点でシャトル弁口523が閉じられる。この間のシャ
トル弁室511の圧力P0とシャトル開弁用加圧室514の圧力
P01の圧力上昇速度とは急激であり、絞り通路532の絞り
効果が発揮されて、第1蓄圧室531及びシャトル開弁用
加圧室514の圧力P01の圧力上昇に比べて第2蓄圧室533
の圧力P02の圧力上昇が遅れる。したがって、シャトル
弁口523が閉じられるd時点では、第2蓄圧室の圧力P02
は第1蓄圧室531及びシャトル開弁用加圧室514の圧力P
01よりも低くなっている。d時点以後はシャトル弁室51
1の圧力P0が増大することはなく、第1蓄圧室531及びシ
ャトル開弁用加圧室514の圧力P01が絞り通路532から第
2蓄圧室533に逃がされることに伴い、シャトル弁室511
の圧力でP0でシャトル弁体52がシャトル弁口523が閉じ
られる位置から更に閉弁方向にプレ噴射弁口82が閉じら
れ、更に圧逃し弁口101が開かれ、閉弁終端位置、すな
わち、所定の上死点に至るまで追加移動される。そし
て、上死点までシャトル弁体52が上昇すると連通弁口52
4が連通路515に連通され、シャトル弁室511の圧力P0、
第1蓄圧室531及びシャトル開弁用加圧室514の圧力P01
が同じになり、これとほぼ同時に第2蓄圧室の圧力P02
とも同じになる。Thereafter, the fuel injection stage is started from the time point c when the depression of the plunger 62 toward the bottom dead center is started. As shown in FIGS. 5 and 6, when the pushing down of the plunger 62 is started, the internal pressures of the shuttle valve chamber 511, the plunger chamber 61, and the valve closing pressurizing chamber 716 are rapidly increased, and the shuttle valve body 5
2 further rises, the pre-injection valve port 82 is opened at the time point c ′,
At the time point d, the shuttle valve port 523 is closed. During this time, the pressure P 0 in the shuttle valve chamber 511 and the pressure in the pressurizing chamber 514 for opening the shuttle valve
The pressure rising speed of P 01 is rapid, and the throttling effect of the throttling passage 532 is exerted, so that the pressure of the first pressure accumulating chamber 531 and the shuttle opening pressurizing chamber 514 is higher than the pressure P 01 of the second accumulating chamber. Chamber 533
Pressure P 02 The pressure rise is delayed. Therefore, at the time d when the shuttle valve port 523 is closed, the pressure P 02 in the second pressure accumulating chamber is increased.
Is the pressure P of the first accumulator 531 and the shuttle valve pressurizing chamber 514.
It is lower than 01 . Shuttle valve chamber 51 after time d
The pressure P 0 of 1 does not increase, and the pressure P 01 of the first pressure accumulating chamber 531 and the shuttle valve opening pressurizing chamber 514 is released from the throttle passage 532 to the second pressure accumulating chamber 533. 511
At the pressure of P 0 , the shuttle valve body 52 further closes the pre-injection valve port 82 in the valve closing direction from the position where the shuttle valve port 523 is closed, the pressure relief valve port 101 is opened, and the valve closing end position, that is, , Is additionally moved to a predetermined top dead center. When the shuttle valve body 52 rises to the top dead center, the communication valve opening 52
4 is communicated with the communication passage 515, the pressure P 0 of the shuttle valve chamber 511,
Pressure P 01 in the first pressure accumulating chamber 531 and the shuttle valve pressurizing chamber 514
Becomes almost the same, and at the same time as this, the pressure P 02 in the second accumulator
Will be the same.
なお、シャトル弁口532が閉じられる時のシャトル弁室5
11の圧力P0、プランジャ室61及び閉弁用加圧室716の内
圧P1は燃料供給の段階で噴射ポンプ6に供給された燃料
の量によって異なり、供給された燃料が最大噴射量の場
合に逆止弁63の開弁圧よりも低い所定のシャトル弁口閉
弁用設定最高圧になるように設定され、供給された燃料
の量が少なくなるにつれてそれよりも低くなる。The shuttle valve chamber 5 when the shuttle valve opening 532 is closed
The pressure P 0 of 11 and the internal pressure P 1 of the plunger chamber 61 and the valve closing pressurizing chamber 716 differ depending on the amount of fuel supplied to the injection pump 6 at the fuel supply stage, and the supplied fuel is the maximum injection amount. Is set to a predetermined shuttle valve port closing maximum pressure lower than the valve opening pressure of the check valve 63, and becomes lower as the amount of supplied fuel decreases.
燃料圧入の段階において、シャトル弁口523が閉じられ
た後、プランジャ室61及び閉弁用加圧室716の内圧P1は
一層急激に上昇し、主蓄圧室731の圧力を上回るe時点
で逆止弁63が開弁され、主蓄圧室731への燃料の圧入が
始まる。そして、プランジャ室61及び閉弁用加圧室716
の圧力P1、並びに主蓄圧室731の圧力P2が副蓄圧室732の
圧力P3上回るg時点以後は、逆止弁734が開弁して副蓄
圧室732にも燃料が圧入される。この燃料の圧入はプラ
ンジャ62が下死点に到達するh時点で終了し、このh時
点で逆止弁63・734は閉弁される。なお、プレ噴射用減
圧室9の内圧は、プレ噴射制御弁口82が開かれる間プラ
ンジャ室61及び閉弁用加圧室716の圧力P1と同じように
上昇するが、f時点でプレ噴射制御弁口82が閉じられた
後、f′時点で圧逃し弁口101が開かれるので、シャト
ル弁体52が上死点に到達するころにはシャトル弁室511
の圧力P0、第1蓄圧室531及びシャトル開弁用加圧室514
の圧力P01と同じになり、これとほぼ同時に第2蓄圧室
の圧力P02とも同じになる。In the fuel injection stage, after the shuttle valve port 523 is closed, the internal pressure P 1 of the plunger chamber 61 and the valve closing pressurization chamber 716 rises more rapidly, and reverses at time e, which exceeds the pressure of the main accumulator chamber 731. The stop valve 63 is opened, and the injection of fuel into the main accumulator 731 begins. Then, the plunger chamber 61 and the valve closing pressurizing chamber 716.
After the time point g at which the pressure P 1 of the main accumulator chamber 731 and the pressure P 2 of the main accumulator chamber 731 exceed the pressure P 3 of the sub accumulator chamber 732, the check valve 734 is opened and fuel is also injected into the sub accumulator chamber 732. The injection of fuel is completed at time h when the plunger 62 reaches the bottom dead center, and the check valves 63 and 734 are closed at this time h. The internal pressure of the pre-injection decompression chamber 9 rises in the same manner as the pressure P 1 of the plunger chamber 61 and the valve closing pressurization chamber 716 while the pre-injection control valve port 82 is opened, but the pre-injection is performed at the time point f. After the control valve port 82 is closed, the pressure relief valve port 101 is opened at the time point f ', so that the shuttle valve chamber 511 is reached when the shuttle valve body 52 reaches the top dead center.
Pressure P 0 , the first pressure accumulating chamber 531 and the shuttle valve opening pressurizing chamber 514
The pressure becomes the same as the pressure P 01 in the second accumulator chamber and becomes almost the same as the pressure P 02 in the second accumulator.
蓄圧式燃料噴射器7への燃料の圧入の終了した後のi時
点に噴射指令弁21が開弁され、シャトル弁室511の圧力P
0が噴射指令用減圧室23に逃がされ始めると、シャトル
開弁用加圧室514の圧力P01によってシャトル弁体52が開
弁方向に移動され始める。そして、まず、圧逃し弁口10
1がj時点で閉じられ、更にk時点でプレ噴射弁口82が
開かれるとプランジャ室61及び閉弁用加圧室716の圧力P
1が圧逃し弁8からプレ噴射用減圧室9に逃がされ、閉
弁用加圧室716の圧力P1と主蓄圧室731の圧力P2との圧力
差が所定値以上になるl時点で噴射弁72が開弁されプレ
噴射が開始される。The injection command valve 21 is opened at time i after the injection of fuel into the pressure accumulating fuel injector 7 is completed, and the pressure P in the shuttle valve chamber 511 is increased.
When 0 starts to escape to the injection command decompression chamber 23, the shuttle valve body 52 starts to move in the valve opening direction due to the pressure P 01 of the shuttle valve opening pressure chamber 514. And first, the pressure relief valve opening 10
When 1 is closed at time j and the pre-injection valve port 82 is opened at time k, the pressure P in the plunger chamber 61 and the valve closing pressurizing chamber 716 is increased.
1 is released from the pressure relief valve 8 to the pre-injection vacuum chamber 9, l when the pressure difference between the pressure P 2 of the pressure P 1 and the main accumulation chamber 731 of the valve-closing pressure chamber 716 becomes equal to or larger than a predetermined value Then, the injection valve 72 is opened and pre-injection is started.
プレ噴射においては、プレ噴射用減圧室9が小容積であ
るので、閉弁用加圧室716の圧力P1と主蓄圧室731の圧力
P2との圧力差がそれ程大きくならず、噴射弁72の開弁量
が小さく抑えられる。そして、噴射弁72の開弁によりプ
レ噴射が開始するm時点以後主蓄圧室731の圧力P2が低
下して、短時間の内に閉弁用加圧室716の圧力P1と主蓄
圧室731の圧力P2との圧力差が所定値を下回り、n時点
で閉弁用加圧室716の圧力P1と閉弁バネ717のバネ力から
なる閉弁力によって閉弁されることになる。したがっ
て、プレ噴射では専ら主蓄圧室731に蓄圧された少量の
燃料が噴射されることになる。In the pre-injection, since the pre-injection decompression chamber 9 has a small volume, the pressure P 1 in the valve closing pressurization chamber 716 and the pressure in the main pressure accumulation chamber 731.
The pressure difference from P 2 is not so large, and the valve opening amount of the injection valve 72 is suppressed to a small value. Then, the pressure P 2 in the main pressure accumulating chamber 731 decreases after the time point m when the pre-injection starts by opening the injection valve 72, and the pressure P 1 in the valve closing pressurizing chamber 716 and the main pressure accumulating chamber 716 within a short time. The pressure difference from the pressure P 2 of 731 falls below a predetermined value, and at time n, the valve is closed by the valve closing force composed of the pressure P 1 of the valve closing pressurizing chamber 716 and the spring force of the valve closing spring 717. . Therefore, in the pre-injection, a small amount of fuel accumulated in the main accumulator 731 is injected exclusively.
プレ噴射において主蓄圧室731に蓄圧された少量の燃料
が噴射されると、副蓄圧室732の圧力P3が絞り通路735か
ら主蓄圧室731に逃がされ、これにより主蓄圧室731の圧
力P2が上昇する一方、シャトル弁体52が更に下降され、
シャトル弁口523が開かれるo時点以後、プランジャ室6
1及び閉弁用加圧室716の圧力P1がシャトル弁口523から
中空部521、フィルタ室31、噴射指令弁21、進角制御弁2
2を経て噴射指令用減圧室23に大きく逃がされる。これ
により、プランジャ室61及び閉弁用加圧室716の圧力P1
が急激に減圧され、閉弁用加圧室716の圧力P1と主蓄圧
室731の圧力P2との圧力差が所定値を大きく上回って噴
射弁92が大きく開弁され主噴射が開始される。When a small amount of fuel accumulated in the main pressure accumulation chamber 731 is injected in the pre-injection, the pressure P 3 in the sub pressure accumulation chamber 732 is released from the throttle passage 735 to the main pressure accumulation chamber 731, which causes the pressure in the main pressure accumulation chamber 731. While P 2 rises, the shuttle valve body 52 is further lowered,
Plunger chamber 6 after the point o when the shuttle valve opening 523 is opened
1 and the pressure P 1 of the pressurizing chamber 716 for closing the valve are changed from the shuttle valve port 523 to the hollow portion 521, the filter chamber 31, the injection command valve 21, and the advance control valve 2.
After passing through 2, it is largely released to the injection command decompression chamber 23. As a result, the pressure P 1 in the plunger chamber 61 and the valve closing pressure chamber 716 is
Is rapidly reduced pressure, the pressure differential injection valve 92 greatly exceeds the predetermined value is larger opening the main injection and the pressure P 2 of the pressure P 1 and the main accumulation chamber 731 of the valve-closing pressure chamber 716 is started It
主噴射が開始されると、副蓄圧室732から逃がされてく
る圧力よりも主蓄圧室731が大きく減圧され、副蓄圧室7
32の圧力が所定の設定圧に低下するまで副蓄圧室732の
燃料が主蓄圧室731に流入する。したがって、副蓄圧室7
32の燃料が主蓄圧室731に流入するq時点までに噴射弁9
2は最大開度に達し、燃料噴射率は増大する。q時点に
なると、圧力設定弁736が閉弁して副蓄圧室732のから亜
蓄圧室731への燃料の補充が停止されるので、燃料噴射
率は一定の割合で低下し、更に、閉弁用加圧室716の圧
力P1と主蓄圧室731の圧力P2との圧力差が減少し始めて
噴射弁92の開弁度が減少し始めるr時点からその開弁度
の減少に対応して減少し、閉弁用加圧室716の圧力P1と
主蓄圧室731の圧力P2との圧力差が所定値を下回るs時
点で閉弁力によって噴射弁72が閉弁されて主噴射が終了
する。When the main injection is started, the pressure in the main pressure accumulating chamber 731 is reduced more than the pressure released from the sub pressure accumulating chamber 732.
The fuel in the sub pressure accumulating chamber 732 flows into the main pressure accumulating chamber 731 until the pressure of 32 drops to a predetermined set pressure. Therefore, the sub-accumulation chamber 7
By the time q when 32 fuels flow into the main accumulator 731
2 reaches the maximum opening, and the fuel injection rate increases. At time point q, the pressure setting valve 736 closes and the replenishment of fuel from the sub-accumulation chamber 732 to the sub-accumulation chamber 731 is stopped. Therefore, the fuel injection rate decreases at a constant rate, and the valve is closed. in response to a decrease in the opening degree of r when the opening degree of the injection valve 92 a pressure differential starts to decrease starts to decrease the pressure P 2 of the pressure P 1 and the main accumulation chamber 731 of the use pressurizing chamber 716 reduced, the main injection pressure difference is closed the injection valve 72 by the valve closing force by s time below a predetermined value of the pressure P 2 of the pressure P 1 and the main accumulation chamber 731 of the valve-closing pressure chamber 716 finish.
なお、噴射指令弁21はq時点とr時点の間に閉弁され
る。The injection command valve 21 is closed between the time points q and r.
初期除状態への復帰の段階では、主噴射終了後の適当な
t時点からプランジャ62を抑える力が抜かれ、シャトル
開弁用加圧室514の圧力P01によりシャトル弁体52が下死
点まで移動される一方、これによりシャトル弁室511か
らプランジャ室61に押し出された燃料によりプランジャ
室61の圧力P1が高められ、プランジャ62が上死点に戻さ
れる。そして、プランジャ62が上死点に戻る終期のu時
点とプランジャ62が上死点に達するv時点の間にわたっ
て吐戻し弁25を開弁して、噴射指令用減圧室23に封じ込
められた燃料をシャトル弁室511に戻し、噴射ポンプ6
内に貯留させる燃料量を回復させてプランジャ62を確実
に上死点まで上昇させ、この後、w時点からx時点にわ
たって初期圧調整用開閉弁17を開弁させることにより、
噴射ポンプ6内の各部分の内圧がそれぞれの初期圧に戻
される。At the stage of returning to the initial release state, the force to hold down the plunger 62 is released from an appropriate time t after the end of the main injection, and the shuttle valve body 52 reaches the bottom dead center by the pressure P 01 of the shuttle valve opening pressurizing chamber 514. While being moved, the pressure P 1 of the plunger chamber 61 is increased by the fuel pushed out from the shuttle valve chamber 511 into the plunger chamber 61, and the plunger 62 is returned to the top dead center. Then, the discharge valve 25 is opened between the final time u when the plunger 62 returns to the top dead center and the time v when the plunger 62 reaches the top dead center, so that the fuel contained in the injection command decompression chamber 23 is removed. Return to the shuttle valve chamber 511 and inject pump 6
By recovering the amount of fuel stored in the plunger 62 to surely raise the plunger 62 to the top dead center, and then opening the initial pressure adjusting on-off valve 17 from the time point w to the time point x,
The internal pressure of each part in the injection pump 6 is returned to each initial pressure.
このディーゼルエンジン用蓄圧式2段噴射式燃料供給装
置によれば、シャトル弁5の開弁用蓄圧室53を第1蓄圧
室531とこれに絞り通路532を介して連通された第2蓄圧
室533とで構成し、第1蓄圧室531をシャトル開弁用加圧
室514に連通させてあるので、シャトル開弁用加圧室514
及び第1蓄圧室531の圧力P01の変化が急な場合には絞り
通路532の絞り作用により、シャトル開弁用加圧室514及
び第1蓄圧室531の圧力P01の変化速度よりも第2蓄圧室
533の圧力P02の変化速度が遅れる。したがって、シャト
ル弁室511の圧力上昇が比較的緩慢な燃料供給時には、
シャトル開弁用加圧室514及び第1蓄圧室531の圧力P01
と第2蓄圧室533の圧力P02とがシャトル弁室511の圧力
上昇と同じように上昇するが、シャトル弁室511の圧力
上昇が急激になる燃料圧入時には絞り通路532の絞り作
用によってシャトル弁室511の圧力上昇に対応してシャ
トル開弁用加圧室514及び第1蓄圧室531の圧力P01が敏
感に上昇し、シャトル弁体52の移動速度が過剰になるこ
とを抑制する。これにより、シャトル弁口523が閉弁さ
れるときまでにシャトル弁室511の圧力P0及びこれとバ
ランスするように変化するシャトル開弁用加圧室514お
よび第1蓄圧室531の圧力P01を最適の圧力、例えば、最
大噴射量の場合であれば逆止弁63の開弁圧とほぼ同じ圧
力まで高めることができる。According to this pressure-accumulation two-stage injection fuel supply device for a diesel engine, the valve-accumulation chamber 53 of the shuttle valve 5 is communicated with the first pressure-accumulation chamber 531 through the throttle passage 532. And the first pressure accumulation chamber 531 is connected to the shuttle valve opening pressurizing chamber 514, the shuttle valve opening pressurizing chamber 514
If the change in the pressure P 01 in the first pressure accumulating chamber 531 is rapid, due to the throttling action of the throttle passage 532, the change is faster than the changing speed of the pressure P 01 in the shuttle valve opening pressurizing chamber 514 and the first accumulating chamber 531. 2 pressure chamber
The rate of change of pressure P 02 of 533 is delayed. Therefore, at the time of fuel supply in which the pressure in the shuttle valve chamber 511 is relatively slow,
Pressure P 01 in shuttle pressurizing chamber 514 and first pressure accumulating chamber 531
And the pressure P 02 of the second accumulator 533 increase in the same manner as the pressure increase of the shuttle valve chamber 511, but at the time of fuel injection where the pressure increase of the shuttle valve chamber 511 becomes sharp, the shuttle valve is caused by the throttle action of the throttle passage 532. The pressure P 01 in the shuttle valve opening pressurizing chamber 514 and the first pressure accumulating chamber 531 is sensitively increased in response to the increase in the pressure in the chamber 511, and the movement speed of the shuttle valve body 52 is prevented from becoming excessive. As a result, the pressure P 0 of the shuttle valve chamber 511 by the time the shuttle valve port 523 is closed and the pressure P 01 of the shuttle valve opening pressurizing chamber 514 and the first pressure accumulating chamber 531 that change so as to balance with the pressure P 0. Can be increased to an optimum pressure, for example, to a pressure almost equal to the valve opening pressure of the check valve 63 in the case of the maximum injection amount.
ここで、シャトル弁室511の圧力P0及びプランジャ室61
の圧力P1が低い状態でシャトル弁口523が閉じられる場
合には、この後、プランジャ室61の圧力P1が逆止弁63の
開弁圧、すなわち、主蓄圧室731の圧力P2以上に昇圧す
るまでのプランジャ62の下降ストローク、すなわち、蓄
圧式噴射器7への燃料の圧入が行われない無効ストロー
クが大きくなり、蓄圧式噴射器7に圧入される燃料、す
なわち、燃料噴射量が減少して出力が低下するおそれが
ある。これに対して、この実施例によれば、シャトル弁
口523が閉じられる時のプランジャ室511の圧力P0、閉弁
用加圧室716及びプランジャ室61の圧力P1を最適の圧力
にできるので、無効ストロークを必要最小限に短縮で
き、燃料噴射量の減少及びこれによる出力低下を防止で
きるとともに、プランジャ61のストロークを小さくして
小型にすることができる。Here, the pressure P 0 of the shuttle valve chamber 511 and the plunger chamber 61
When the shuttle valve port 523 is closed in a low state pressure P 1 of the following, the valve opening pressure of the pressure P 1 of the plunger chamber 61 a check valve 63, i.e., the pressure P 2 or more main accumulation chamber 731 The descending stroke of the plunger 62 until the pressure is increased to, that is, the ineffective stroke in which the fuel is not injected into the pressure-accumulation injector 7 becomes large, and the fuel injected into the pressure-accumulation injector 7, that is, the fuel injection amount is It may decrease and output may decrease. In contrast, according to this embodiment, it pressure P 0 of the plunger chamber 511 when the shuttle valve port 523 is closed, the pressure P 1 of the valve-closing pressure chamber 716 and the plunger chamber 61 to an optimum pressure Therefore, the ineffective stroke can be shortened to the necessary minimum, the reduction of the fuel injection amount and the output reduction due to this can be prevented, and the stroke of the plunger 61 can be shortened and downsized.
また、シャトル弁室511の圧力P0及びプランジャ室61の
圧力P1が高い状態でシャトル弁口523が閉じられる場合
には、シャトル弁口511が閉じられる前にプランジャ室6
1から上流側に燃料が逆流して蓄圧式噴射器7に圧入さ
れる燃料、すなわち、燃料噴射量が減少し、出力が低下
するおそれがある。これに対して、この実施例では、シ
ャトル弁口523が閉じられる時のプランジャ室511の圧力
P0、閉弁用加圧室716及びプランジャ室61の圧力P1を最
適の圧力にできるので、シャトル弁5の閉弁前の逆流に
よる燃料噴射量の低下及びこれに起因する出力低下を防
止することができる。Further, when the pressure P 1 of the pressure P 0 and the plunger chamber 61 of the shuttle valve chamber 511 is a shuttle valve port 523 is closed at a high state, the plunger chamber before the shuttle valve port 511 is closed 6
There is a risk that the fuel will flow backward from 1 to the upstream side and will be injected into the pressure-accumulation injector 7, that is, the fuel injection amount will decrease and the output will decrease. On the other hand, in this embodiment, the pressure in the plunger chamber 511 when the shuttle valve port 523 is closed.
Since P 0 , the pressure P 1 in the valve closing pressurizing chamber 716 and the plunger chamber 61 can be set to the optimum pressures, a decrease in the fuel injection amount due to the reverse flow before the closing of the shuttle valve 5 and an output decrease due to this can be prevented. can do.
そして、この実施例においては、シャトル弁口523が閉
じられた後には、シャトル開弁用加圧室514及び第1蓄
圧室531の圧力P01が絞り通路532から第2蓄圧室533に逃
がされるので、シャトル弁室511の圧力P0によってシャ
トル弁体52を更に閉弁方向にプレ噴射弁口82が閉じられ
て上死点に到達するまで確実に移動させることができ
る。したがって、シャトル弁体52の上昇がプレ噴射弁口
82が開かれた状態で停止すること及びこれにより燃料噴
射時に2段噴射ができなくなって燃焼効率が低下するこ
とを確実に防止でき、かかる燃焼効率の低下による出力
低下を防止できる。Further, in this embodiment, after the shuttle valve port 523 is closed, the pressure P 01 of the shuttle valve opening pressurizing chamber 514 and the first pressure accumulating chamber 531 is released from the throttle passage 532 to the second pressure accumulating chamber 533. Therefore, the shuttle valve body 52 can be reliably moved in the valve closing direction by the pressure P 0 of the shuttle valve chamber 511 until the pre-injection valve port 82 is closed and the top dead center is reached. Therefore, the rise of the shuttle valve body 52 is caused by the pre-injection valve opening.
It is possible to reliably prevent that 82 is stopped in the open state, and thereby, it is possible to prevent the two-stage injection from becoming impossible at the time of fuel injection and the combustion efficiency is reduced, and the output reduction due to the reduction of the combustion efficiency is prevented.
また、プランジャ62が下降し始めてシャトル弁室511の
圧力上昇が急激になると、絞り通路532の絞り作用によ
って第2蓄圧室533の圧力上昇速度が第1蓄圧室531及び
シャトル開弁用加圧室514の圧力上昇速度よりも遅くな
り、シャトル弁口523が閉じられるときには第2蓄圧室5
33の圧力P02が第1蓄圧室531及びシャトル開弁用加圧室
514の圧力P01より低圧になるので、シャトル弁体52を追
加リフトするに要する第1蓄圧室531と第2蓄圧室533と
の合計容積を従来例よりも小さくでき、小型化を図るこ
とができる。When the plunger 62 begins to descend and the pressure in the shuttle valve chamber 511 rapidly increases, the pressure increasing rate of the second pressure accumulating chamber 533 is reduced by the throttling action of the throttling passage 532 so that the first pressure accumulating chamber 531 and the shuttle valve pressurizing chamber 531 are opened. When the shuttle valve opening 523 is closed because the pressure rise speed of 514 becomes slower, the second pressure accumulation chamber 5
The pressure P 02 of 33 is the first pressure accumulating chamber 531 and the pressurizing chamber for opening the shuttle valve.
Since the pressure is lower than the pressure P 01 of 514, the total volume of the first pressure accumulating chamber 531 and the second pressure accumulating chamber 533 required for additional lift of the shuttle valve body 52 can be made smaller than the conventional example, and the size can be reduced. it can.
更に、噴射指令弁21を開弁させる時のシャトル開弁用加
圧室514の圧力P01が従来よりも高くなっているので、噴
射指令弁21を開弁させた後のシャトル弁室511の減圧速
度が早くなり、シャトル弁体52の移動速度が早くなる。
その結果、プレ噴射開始時期及び主噴射開始時期のばら
つきを小さくして噴射開始タイミングの制御精度を高め
ることができる。Further, since the pressure P 01 of the shuttle valve opening pressurizing chamber 514 when the injection command valve 21 is opened is higher than the conventional pressure, the shuttle valve chamber 511 of the shuttle valve chamber 511 after the injection command valve 21 is opened. The decompression speed becomes faster and the shuttle valve body 52 moves faster.
As a result, it is possible to reduce variations in the pre-injection start timing and the main injection start timing, and improve the control accuracy of the injection start timing.
また、この実施例では、第3図に示すように、プレ噴射
用減圧室9が圧逃し弁10によって少なくともプレ噴射開
始から主噴射開始までの間にわたってシャトル弁室511
から遮断されているので、この期間には閉弁用加圧室71
6及びプランジャ室61の圧力P1並びにプレ噴射用減圧室
9の圧力P4を一定に保持でき、主噴射の開始時期の制御
に対する変動要因が一つなくなるので、主噴射の制御が
簡単になり、その制御精度を一層高めることができる。Further, in this embodiment, as shown in FIG. 3, the pre-injection decompression chamber 9 is operated by the pressure relief valve 10 at least from the start of pre-injection to the start of main injection in the shuttle valve chamber 511.
Since it is shut off from the
6 and the pressure P 1 of the plunger chamber 61 and the pressure P 4 of the pre-injection decompression chamber 9 can be kept constant, and there is no variable factor for the control of the start timing of the main injection, so that the control of the main injection is simplified. The control accuracy can be further enhanced.
加えて、上記開弁用蓄圧室53の絞り通路532は、例え
ば、調節プラグ718とストッパボルト719とのネジ嵌合隙
間で構成することができる。この場合には、例えば第7
図に示すようにネジ嵌合隙間の寸法のばらつきが比較的
大きく、したがって、一方では、第7図の細線aで示す
ように、追加リフト量の許容最小量Min.からの余剰リフ
ト量が大きくなり、他方では、同図の軸線bで示すよう
に、安定噴射が得られるリフト時間が長くなりすぎ、プ
レ噴射用減圧室9の圧力P4が大きくなりすぎてプレ噴射
が不能になり易い。In addition, the throttle passage 532 of the valve-opening pressure accumulating chamber 53 can be configured by, for example, a screw fitting gap between the adjusting plug 718 and the stopper bolt 719. In this case, for example, the seventh
As shown in the figure, the dimensional variation of the screw fitting gap is relatively large. Therefore, as shown by the thin line a in FIG. 7, on the other hand, the surplus lift amount from the allowable minimum amount Min. Of the additional lift amount is large. On the other hand, on the other hand, as indicated by the axis line b in the figure, the lift time for obtaining stable injection becomes too long, and the pressure P 4 in the pre-injection decompression chamber 9 becomes too large, and pre-injection tends to be disabled.
これに対して、絞り通路532をきり加工孔で形成する場
合には、絞り通路532の寸法のばらつきが比較的小さ
く、したがって、一方では第7図の太線cで示すよう
に、追加リフト量を許容最小量Min.からの余剰リフト量
を小さくでき、他方では、同図の太線dで示すように、
安定噴射が得られるリフト時間を短くして、プレ噴射用
減圧室9の圧力P4が過大になることを防止して確実にプ
レ噴射させることができる。On the other hand, when the throttle passage 532 is formed by a machined hole, the dimensional variation of the throttle passage 532 is relatively small. Therefore, on the other hand, as shown by the thick line c in FIG. The surplus lift amount from the allowable minimum amount Min. Can be reduced, and on the other hand, as shown by the thick line d in the figure,
It is possible to shorten the lift time for obtaining stable injection, prevent the pressure P 4 of the pre-injection decompression chamber 9 from becoming excessive, and reliably perform pre-injection.
第1図は本発明の一実施例に係るディーゼルエンジン用
蓄圧式2段噴射式燃料供給装置の等価回路図、第2図は
そのユニットインジェクタUの縦断面図、第3図はその
シャトル弁5の拡大縦断面図、第4図はそのシャトル弁
5の変形例の拡大縦断面図、第5図はこの装置の動作の
1サイクル全体にわたるタイミング図、第6図は特にそ
の燃料圧入の段階におけるシャトル弁5の各部の圧力変
化を示すタイミング図、第7図はシャトル弁5の特性線
図、第8図は従来例の等価回路図、第9図は従来のユニ
ットインジェクタの縦断面図である。 1…燃料調圧調量供給装置、5…シャトル弁、6…噴射
ポンプ、7…蓄圧式燃料噴射器、8…プレ噴射制御弁、
9…プレ噴射用減圧室、21…噴射指令弁、23…噴射指令
用減圧室、52…シャトル弁体、53…開弁用蓄圧室、61…
プランジャ室、62…プランジャ、63…逆止弁、72…噴射
弁、74…噴口、82…プレ噴射弁口、511…シャトル弁
室、514…シャトル開弁用加圧室、523…シャトル弁口、
531…第1蓄圧室、532…絞り通路、533…第2蓄圧室、7
16…閉弁用加圧室、717…閉弁バネ、723…噴射弁座、73
1…主蓄圧室、732…副蓄圧室、735…絞り復路。FIG. 1 is an equivalent circuit diagram of a pressure-accumulation type two-stage injection fuel supply device for a diesel engine according to an embodiment of the present invention, FIG. 2 is a vertical sectional view of a unit injector U thereof, and FIG. 3 is a shuttle valve 5 thereof. FIG. 4 is an enlarged vertical sectional view of a modification of the shuttle valve 5, FIG. 5 is a timing chart for one entire cycle of the operation of the apparatus, and FIG. 6 is particularly in the stage of fuel injection. FIG. 7 is a timing diagram showing the pressure change of each part of the shuttle valve 5, FIG. 7 is a characteristic diagram of the shuttle valve 5, FIG. 8 is an equivalent circuit diagram of a conventional example, and FIG. 9 is a vertical sectional view of a conventional unit injector. . DESCRIPTION OF SYMBOLS 1 ... Fuel pressure regulation amount supply device, 5 ... Shuttle valve, 6 ... Injection pump, 7 ... Accumulation type fuel injector, 8 ... Pre-injection control valve,
9 ... Pre-injection decompression chamber, 21 ... Injection command valve, 23 ... Injection command decompression chamber, 52 ... Shuttle valve body, 53 ... Valve opening accumulation chamber, 61 ...
Plunger chamber, 62 ... Plunger, 63 ... Check valve, 72 ... Injection valve, 74 ... Injection port, 82 ... Pre-injection valve port, 511 ... Shuttle valve chamber, 514 ... Shuttle valve opening pressurizing chamber, 523 ... Shuttle valve port ,
531 ... 1st accumulator, 532 ... throttle passage, 533 ... 2nd accumulator, 7
16 ... Valve closing pressurizing chamber, 717 ... Valve closing spring, 723 ... Injection valve seat, 73
1 ... Main accumulator, 732 ... Sub accumulator, 735 ... Throttle return path.
Claims (3)
料噴射装置の燃料調圧調量供給装置(1)を噴射ポンプ
(6)のプランジャ(62)の押戻し用シャトル弁(5)
のシャトル弁室(511)、シャトル弁口(523)、噴射ポ
ンプ(6)のプランジャ室(61)、蓄圧式燃料噴射器
(7)の噴射弁(72)の閉弁用加圧室(716)、逆止弁
(63)、主蓄圧室(731)、及び噴射弁座(723)内を順
に介して噴口(74)に連通させ、 プランジャ押戻し用シャトル弁(5)は、シャトル弁体
(52)をシャトル開弁用加圧室(514)介して開弁用蓄
圧室(53)の蓄圧力で開弁側へ加圧するのに対し、シャ
トル弁室(511)の燃料圧で閉弁側へ加圧するように構
成し、 噴射弁(72)は閉弁バネ(717)のバネ力と閉弁用加圧
室(716)の圧力との合力から成る閉弁力で閉弁側に押
圧するとともに、主蓄圧室(731)の圧力からなる開弁
力で開弁側に押圧するように構成し、 主蓄圧室(731)に副蓄圧室(732)を少なくとも絞り復
路(735)を介して連通させ、 閉弁用加圧室(716)にプレ噴射制御弁(8)を介して
プレ噴射用減圧室(9)を連通させ、プレ噴射制御弁
(8)のプレ噴射弁口(82)をシャトル弁体(52)に同
行移動可能に設け、シャトル弁体(52)の閉弁側への作
動の終期において、シャトル弁口(523)が閉じた後に
プレ噴射弁口(82)が閉じるように構成し、 シャトル弁室(511)に噴射指令弁(21)を介して噴射
指令用減圧室(23)を連通させ、 噴射指令弁(21)が開弁することに基づき、シャトル弁
室(511)内の圧力が噴射指令用減圧室(23)に逃がさ
れていき、 まず、プレ噴射弁口(82)が開いて、閉弁用加圧室(71
6)の圧力がプレ噴射用減圧室(9)に逃がされて閉弁
力が低下し、噴射弁(72)が主蓄圧室(731)の圧力か
らなる開弁力で押し開かれて、主蓄圧室(731)内の燃
料が噴口(74)からプレ噴射され始め、 次に、プレ噴射が進むにつれて開弁力が低下し、噴射弁
(72)が開弁力で閉弁されて、プレ噴射が終了し、 そして、副蓄圧室(732)内の燃料が絞り復路(735)か
ら主蓄圧室(731)へ圧入されて開弁力が増大し、噴射
弁(72)が開弁力で再び押し開かれて、副蓄圧室(73
2)及び主蓄圧室(731)内の燃料が噴口(74)から主噴
射され始め、 その後、主噴射が進むにつれて、開弁力が低下し、噴射
弁(72)が閉弁力で閉弁されて、主噴射が終了するよう
に構成した、ディーゼルエンジン用蓄圧式2段噴射型燃
料噴射装置において、 シャトル弁(51)の開弁用蓄圧室(53)は、第1蓄圧室
(531)に絞り通路(532)を介して第2蓄圧室(533)
を連通してなり、 第1蓄圧室(531)をシャトル開弁用加圧室(514)に連
通し、 シャトル弁体(52)の閉弁側への作動時に、絞り通路
(532)の絞り作用により、第1蓄圧室(531)の圧力上
昇速度よりも第2蓄圧室(533)の圧力上昇速度を低下
させ、シャトル弁口(523)が閉じた後も第1蓄圧室(5
31)の圧力が絞り通路(532)から緩やかに第2蓄圧室
(533)に逃げて圧力低下していくのに伴い、シャトル
弁体(52)がシャトル弁口(523)の閉じ位置からプレ
噴射弁口(82)の閉じ位置を経て閉弁終端位置に至るま
での追加リフト行程においてシャトル弁室(511)内の
圧力で閉弁後追加移動させられるように構成した事を特
徴とするディーゼルエンジン用蓄圧式2段噴射型燃料噴
射装置1. A shuttle valve (5) for pushing back a plunger (62) of an injection pump (6) of a fuel pressure regulating / quantity supply device (1) of a pressure-accumulation type two-stage injection type fuel injection device for a diesel engine.
Shuttle valve chamber (511), shuttle valve port (523), plunger chamber (61) of the injection pump (6), and pressurizing chamber (716) for closing the injection valve (72) of the pressure accumulating fuel injector (7). ), The check valve (63), the main accumulator (731), and the injection valve seat (723) in order to communicate with the injection port (74), and the shuttle valve (5) for pushing back the plunger is a shuttle valve body. (52) is pressurized to the valve opening side by the accumulated pressure in the valve opening pressure accumulating chamber (53) via the shuttle valve opening pressurizing chamber (514), while closed by the fuel pressure in the shuttle valve chamber (511). The injection valve (72) is pressed toward the valve closing side by the valve closing force composed of the spring force of the valve closing spring (717) and the pressure of the valve closing pressurizing chamber (716). In addition, the main accumulator (731) is configured to be pressed toward the valve opening side by the valve opening force formed by the pressure, and the sub accumulator (732) is connected to the main accumulator (731) through at least the throttle return path (735). Continuous Then, the pre-injection decompression chamber (9) is communicated with the closing valve pressurizing chamber (716) through the pre-injection control valve (8), and the pre-injection valve port (82) of the pre-injection control valve (8) is opened. The shuttle valve body (52) is provided so as to be movable together, and at the end of the operation of the shuttle valve body (52) toward the valve closing side, the pre-injection valve port (82) is closed after the shuttle valve port (523) is closed. The shuttle valve chamber (511) is connected to the injection command decompression chamber (23) via the injection command valve (21), and the shuttle valve chamber (23) is opened. The pressure in 511) is released to the injection command decompression chamber (23). First, the pre-injection valve port (82) is opened and the valve closing pressure chamber (71) is opened.
The pressure of 6) is released to the pre-injection decompression chamber (9) to reduce the valve closing force, and the injection valve (72) is pushed open by the valve opening force of the pressure of the main pressure accumulating chamber (731). The fuel in the main accumulator (731) begins to be pre-injected from the injection port (74), and then the valve opening force decreases as the pre-injection proceeds, and the injection valve (72) is closed by the valve opening force. The pre-injection is completed, and the fuel in the sub pressure accumulator (732) is pressed into the main accumulator (731) from the throttle return path (735) to increase the valve opening force and the injection valve (72) opening force. It is pushed open again in the sub accumulator (73
2) and the fuel in the main accumulator (731) begins to be injected from the injection port (74), and as the main injection proceeds thereafter, the valve opening force decreases and the injection valve (72) closes with the valve closing force. In the pressure-accumulation two-stage injection fuel injection device for a diesel engine configured to terminate the main injection, the valve-accumulation chamber (53) of the shuttle valve (51) is the first pressure-accumulation chamber (531). The second pressure accumulating chamber (533) through the throttle passage (532)
The first accumulator chamber (531) communicates with the shuttle valve pressurizing chamber (514), and when the shuttle valve body (52) is operated toward the valve closing side, the throttle passage (532) is throttled. Due to the action, the pressure increase rate of the second pressure accumulation chamber (533) is made lower than the pressure increase rate of the first pressure accumulation chamber (531), and the first pressure accumulation chamber (5) remains even after the shuttle valve port (523) is closed.
As the pressure of 31) gradually escapes from the throttle passageway (532) to the second pressure accumulating chamber (533) and decreases, the shuttle valve body (52) moves from the closed position of the shuttle valve opening (523) to the pre-position. Diesel characterized by being configured to be additionally moved after the valve is closed by the pressure in the shuttle valve chamber (511) in the additional lift stroke from the closing position of the injection valve port (82) to the closing end position. Accumulation type two-stage injection type fuel injection device for engine
3)の絞り通路(532)をねじ嵌合隙間により形成した事
を特徴とする請求項1に記載のディーゼルエンジン用蓄
圧式2段噴射型燃料噴射装置2. A pressure accumulating chamber (5) for opening the shuttle valve (5).
The pressure-accumulation type two-stage injection fuel injection device for a diesel engine according to claim 1, wherein the throttle passage (532) of 3) is formed by a screw fitting gap.
3)の絞り通路(532)をきり加工孔により形成したこと
を特徴とする請求項1に記載のディーゼルエンジン用蓄
圧式2段噴射型燃料噴射装置3. A pressure accumulation chamber (5) for opening the shuttle valve (5).
The pressure-accumulation two-stage injection fuel injection device for a diesel engine according to claim 1, wherein the throttle passage (532) of 3) is formed by a machined hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1099064A JPH0735762B2 (en) | 1989-04-18 | 1989-04-18 | Accumulation type two-stage injection type fuel injection device for diesel engine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1099064A JPH0735762B2 (en) | 1989-04-18 | 1989-04-18 | Accumulation type two-stage injection type fuel injection device for diesel engine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH02277957A JPH02277957A (en) | 1990-11-14 |
| JPH0735762B2 true JPH0735762B2 (en) | 1995-04-19 |
Family
ID=14237351
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1099064A Expired - Lifetime JPH0735762B2 (en) | 1989-04-18 | 1989-04-18 | Accumulation type two-stage injection type fuel injection device for diesel engine |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0735762B2 (en) |
-
1989
- 1989-04-18 JP JP1099064A patent/JPH0735762B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH02277957A (en) | 1990-11-14 |
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