JPH074832B2 - Injection molding machine - Google Patents
Injection molding machineInfo
- Publication number
- JPH074832B2 JPH074832B2 JP1115555A JP11555589A JPH074832B2 JP H074832 B2 JPH074832 B2 JP H074832B2 JP 1115555 A JP1115555 A JP 1115555A JP 11555589 A JP11555589 A JP 11555589A JP H074832 B2 JPH074832 B2 JP H074832B2
- Authority
- JP
- Japan
- Prior art keywords
- injection
- nozzle
- mold clamping
- molding
- switching
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000001746 injection moulding Methods 0.000 title claims description 16
- 238000002347 injection Methods 0.000 claims description 48
- 239000007924 injection Substances 0.000 claims description 48
- 239000011347 resin Substances 0.000 claims description 39
- 229920005989 resin Polymers 0.000 claims description 39
- 238000000465 moulding Methods 0.000 description 19
- 238000001816 cooling Methods 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 3
- 238000010097 foam moulding Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/03—Injection moulding apparatus
- B29C45/13—Injection moulding apparatus using two or more injection units co-operating with a single mould
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Description
【発明の詳細な説明】 [産業上の利用分野] 本発明は機台上に複数の型締装置と射出装置とを備えた
射出成形機に関するものである。TECHNICAL FIELD The present invention relates to an injection molding machine including a plurality of mold clamping devices and an injection device on a machine base.
[従来の技術] 機台上に複数の型締装置と単一の射出装置とを設けた射
出成形機は既に公知となっている。このような射出成形
機は、成形サイクルが長く、その殆どが冷却時間で占め
られているような発泡成形などの射出成形に用いられ
る。[Prior Art] An injection molding machine in which a plurality of mold clamping devices and a single injection device are provided on a machine base is already known. Such an injection molding machine has a long molding cycle and is used for injection molding such as foam molding in which most of the molding cycle is occupied by cooling time.
第4図に示す例は、機台1上に2基の型締装置2,3を定
置し、それら型締装置2,3に交互に対応できるように1
基の射出装置4を移動自在に設け、一方の型締装置2が
冷却工程にあるときに、他方の型締装置3に射出を行な
うことができるようにしたものである。In the example shown in FIG. 4, two mold clamping devices 2 and 3 are placed on the machine base 1 so that the mold clamping devices 2 and 3 can be alternately accommodated.
The base injection device 4 is movably provided, and when one mold clamping device 2 is in the cooling step, injection can be performed to the other mold clamping device 3.
第5図に示す例は、機台1上の2基の型締装置2,3に対
し、1基の射出装置4を機台中央部に設け、型締装置2,
3と射出装置4との間に設けた一対のノズル5,6を有する
切換可能なノズル装置7により、一方の型締装置2の金
型に射出充填された樹脂材料が冷却固化に必要な時間
に、他方の型締装置3の金型へ射出充填を行うことがで
きるようにしたものである。In the example shown in FIG. 5, one injection device 4 is provided at the center of the machine base for two mold clamping devices 2, 3 on the machine base 1, and
By means of a switchable nozzle device 7 having a pair of nozzles 5 and 6 provided between the mold 3 and the injection device 4, the time required for the resin material injected into the mold of one mold clamping device 2 to be cooled and solidified. In addition, the mold of the other mold clamping device 3 can be injection-filled.
[発明が解決しようとする課題] したがって、上記射出成形機は発泡成形など冷却時間が
長い成形品の射出成形の専用機としては有効であるが、
冷却時間を短縮しサイクルアップをはかるような一般的
な成形を行うには作業性が悪くコストアップとなる。[Problems to be Solved by the Invention] Therefore, although the injection molding machine is effective as a dedicated machine for injection molding of a molded product such as foam molding having a long cooling time,
In order to perform general molding such that the cooling time is shortened and the cycle is increased, the workability is poor and the cost is increased.
この発明の目的は、上記のような複数の型締装置を備え
た射出成形機においても、冷却時間が短い通常の射出成
形ができ、また複数の樹脂の同時成形をも実施すること
ができる新たな射出成形機を提供することにある。An object of the present invention is to provide an injection molding machine equipped with a plurality of mold clamping devices as described above, which can perform normal injection molding with a short cooling time and can also perform simultaneous molding of a plurality of resins. To provide a simple injection molding machine.
[課題を解決するための手段] 上記目的によるこの発明の特徴は、機台上に並設した複
数組の型締装置及び射出装置と、両型締装置と射出装置
の間に設けられた切換装置とからなり、その切換装置を
内部に連絡樹脂路を有する本体と、その本体の両側にあ
って個々に1組の型締装置と射出装置との間に位置する
一対のノズルアタッチメントと、上記連絡樹脂路とノズ
ルアタッチメント側の樹脂路とを連通または遮断する切
換バルブと、ノズルアタッチメントの先端部内に設けら
れたノズル開閉弁から構成したことにある。[Means for Solving the Problems] The features of the present invention according to the above object are that a plurality of sets of mold clamping devices and injection devices arranged in parallel on a machine base, and switching provided between both mold clamping devices and injection devices. A main body having a connecting resin passage therein, and a pair of nozzle attachments respectively located on both sides of the main body between the mold clamping device and the injection device. It is composed of a switching valve that connects or disconnects the communication resin passage and the resin passage on the nozzle attachment side, and a nozzle opening / closing valve provided in the tip portion of the nozzle attachment.
また上記ノズル開閉弁はローターリシャットオフバルブ
からなり、更に切換バルブは連絡樹脂路を個々に開閉す
る一対のバルブ装置からなる。The nozzle opening / closing valve is a rotor reshutoff valve, and the switching valve is a pair of valve devices that individually open and close the communication resin passage.
[作用] 上記構成では、本体内の連絡樹脂路の開閉により、複数
組の射出装置による射出成形が単独または複合した状態
にて行なわれ、両方のノズルアタッチメントが連絡した
状態にあっては、複数組の射出装置の同時作動により、
射出された樹脂が切換装置内で合流して一方の型締装置
の金型へ、また連絡樹脂路の切換操作では、1基の射出
装置からの樹脂が両方の型締装置の金型に交互に射出充
填される。[Operation] In the above configuration, by opening and closing the communication resin passage in the main body, injection molding by a plurality of sets of injection devices is performed individually or in a combined state, and in a state where both nozzle attachments are in communication, By the simultaneous operation of a pair of injection devices,
The injected resin merges in the switching device to the mold of one mold clamping device, and in the switching operation of the connecting resin path, the resin from one injection device alternates to the molds of both mold clamping devices. Injection filled.
[実施例] 第1図から第3図はこの発明の実施例を示すもので、図
中11は機台、12,13は機台11上に並設した2組の堅型の
型締装置、14,15は各型締装置12,13に対して並設した機
台11上の2組の射出装置である。[Embodiment] FIGS. 1 to 3 show an embodiment of the present invention, in which 11 is a machine base, and 12 and 13 are two sets of rigid mold clamping devices arranged in parallel on the machine base 11. , 14 and 15 are two sets of injection devices on the machine base 11 arranged in parallel for each mold clamping device 12 and 13.
これら型締装置12,13と射出装置14,15との間に機台上に
は、切換装置16が進退かつ着脱自在に設けてある。この
切換装置16は第3図に示すように、内部に連絡樹脂路17
を有する横方向に長い本体18と、その本体18の両端に設
けられた一対のノズルアタッチメント19,20と、上記連
絡樹脂路17を両端部にて開閉する一対の切換バルブ21,2
2とからなり、またノズルアタッチメント19,20の先端部
内には、シリンダ25,26により開閉作動するロータリー
シャットオフバルブのノズル開閉弁23,24が設けてあ
る。A switching device 16 is provided between the mold clamping devices 12 and 13 and the injection devices 14 and 15 on the machine base so as to be movable back and forth and detachable. As shown in FIG. 3, this switching device 16 has a connecting resin passage 17 inside.
Having a horizontally long main body 18, a pair of nozzle attachments 19 and 20 provided at both ends of the main body 18, and a pair of switching valves 21 and 2 for opening and closing the communication resin passage 17 at both ends.
Nozzle opening / closing valves 23, 24 that are rotary shutoff valves that are opened and closed by cylinders 25, 26 are provided in the tip end portions of the nozzle attachments 19, 20.
上記切換バルブ21,22はノズルアタッチメント19,20の外
側に設けた油圧シタンダ27,28のピストン先端に連結し
た針弁からなり、アタッチメント内の樹脂路と連通した
連絡樹脂路17の開口端を開閉するようになっている。The switching valves 21 and 22 are needle valves connected to the piston tips of hydraulic cylinders 27 and 28 provided outside the nozzle attachments 19 and 20, and open and close the open end of the communication resin passage 17 that communicates with the resin passage inside the attachment. It is supposed to do.
なお29は切換装置16の油圧作動の移動用シリンダであ
る。また図面では省略したが、切換装置16には、成形時
の樹脂の冷却固化または長時間の加熱による熱分解など
を防ぐ加熱または保温手段が施される。Reference numeral 29 is a hydraulically operated moving cylinder of the switching device 16. Although not shown in the drawing, the switching device 16 is provided with a heating or heat retaining means for preventing the resin from being cooled and solidified at the time of molding, or thermally decomposed by heating for a long time.
次に成形動作について説明する。Next, the molding operation will be described.
上記射出装置14,15を各ノズルアタッチメント19,20を介
して型締装置12,13の金型12a,13aにノズルアタッチした
のち、切換バルブ21,22により連絡樹脂路17を閉鎖し、
また上記ノズル開閉バルブ23,24を開放して両射出装置1
4,15から溶融樹脂を射出すると、溶融樹脂は各ノズルア
タッチメント19,20より、各型締装置12,13の金型12a,13
aに射出充填され、そこに各射出装置14,15による成形が
個々に行なわれる。After nozzle-attaching the injection devices 14 and 15 to the molds 12a and 13a of the mold clamping devices 12 and 13 via the nozzle attachments 19 and 20, the communication resin passage 17 is closed by the switching valves 21 and 22.
Also, by opening the nozzle opening / closing valves 23, 24, both injection devices 1
When the molten resin is injected from 4,15, the molten resin is injected from the nozzle attachments 19,20 into the molds 12a, 13 of the mold clamping devices 12,13.
It is injection-filled into a, and the molding by the respective injection devices 14 and 15 is individually performed therein.
次に一方の射出装置14により、両方の金型12a,13aに交
互に射出を行なう場合には、まず他方の射出装置15は後
退移動させて、ノズルアタッチメント20から離し、ノズ
ルアタッチメント20のゲートには、図面では省略した
が、密栓を施してノズルアタッチメントからの溶融樹脂
の漏出を防止しておく。また切換バルブ22は開放、ノズ
ル開閉バルブ24は閉鎖の状態にセットする。Next, when alternately injecting into both molds 12a, 13a by one injection device 14, first the other injection device 15 is moved backward and separated from the nozzle attachment 20 to the gate of the nozzle attachment 20. Although not shown in the drawing, a sealed plug is provided to prevent leakage of the molten resin from the nozzle attachment. Further, the switching valve 22 is set to open and the nozzle opening / closing valve 24 is set to closed.
このような準備の後、切換バルブ21により連絡樹脂路17
を閉鎖し、ノズルアタッチメント19のノズル開閉バルブ
23は開放して、射出装置14から溶融樹脂の射出を行なう
と溶融樹脂はノズルアタッチメント19を経て金型12aに
射出充填される。After such preparation, the switching valve 21 is used to
Close the nozzle nozzle opening / closing valve of the nozzle attachment 19
When 23 is opened and the molten resin is injected from the injection device 14, the molten resin is injected and filled into the mold 12a through the nozzle attachment 19.
射出を完了した後、ノズルアタッチメント側の切換バル
ブ21,ノズル開閉バルブ23を閉鎖して樹脂の計量を行な
う。計量後、切換バルブ21を開放し、更にアタッチメン
ト20のノズル開閉バルブ24を開放してから射出装置14に
て溶融樹脂の射出を行なうと、溶融樹脂は連絡樹脂路17
からノズルアタッチメント20に流入し、金型13aに射出
充填される。After the injection is completed, the switching valve 21 and the nozzle opening / closing valve 23 on the nozzle attachment side are closed to measure the resin. After the measurement, the switching valve 21 is opened, the nozzle opening / closing valve 24 of the attachment 20 is further opened, and the molten resin is injected by the injection device 14.
Flows into the nozzle attachment 20 and is injected and filled into the mold 13a.
したがって、上記両方のノズルアタッチメント19,20の
各バルブの操作の繰返しにより、一方の射出装置14によ
る交互射出を行なうことができる。このような成形は同
様な手段の下に他の射出装置15にてもなし得る。Therefore, by repeating the operations of the valves of both nozzle attachments 19 and 20, the alternate injection can be performed by the one injection device 14. Such molding can also be performed on other injection devices 15 under similar means.
また両射出装置14,15をもって、2種の樹脂を合流させ
て成形を行なう場合には、ノズルアタッチメント20の切
換バルブ22のみを開放し、他の全てのバルブを閉鎖状態
となして、両方の射出装置14,15における樹脂の計量を
行なう。Further, when molding is performed by joining two kinds of resins with both injection devices 14 and 15, only the switching valve 22 of the nozzle attachment 20 is opened and all the other valves are closed, and both of the valves are closed. Resin is measured in the injection devices 14 and 15.
この計量により射出装置15側の溶融樹脂は連絡樹脂路17
内にまで達するから、計量が完了した後、切換バルブ21
を開放し、更に金型12a側のノズル開閉バルブ23を開放
して、同時に両射出装置14,15による溶融樹脂の射出を
行なうと、両樹脂は金型12a側のノズルアタッチメント1
9内にて合流し、金型12aに射出充填される。By this measurement, the molten resin on the injection device 15 side is connected to the connecting resin path 17
After the weighing is completed, the switching valve 21
Open the nozzle opening / closing valve 23 on the mold 12a side, and simultaneously inject the molten resin by both injection devices 14 and 15, both resins are attached to the nozzle attachment 1 on the mold 12a side.
They merge in 9 and are injected and filled in the mold 12a.
このような射出操作の繰返しにより金型12aへの2種の
樹脂の合流成形を行なうことができる。By repeating such an injection operation, it is possible to perform the confluent molding of the two kinds of resin into the mold 12a.
この合流成形を2つの金型12a,13aに交合に行なう場合
には、上記バルブ操作を両ノズルアタッチメント19,20
において交互に行なえばよい。When this merge molding is performed on the two molds 12a and 13a in combination, the above valve operation is performed on both nozzle attachments 19 and 20.
It may be done alternately in.
なお上記実施例の型締装置は堅型であるが、型締装置は
水平方向に型開閉する横型の型締装置であってもよい。Although the mold clamping device of the above embodiment is rigid, the mold clamping device may be a horizontal mold clamping device that opens and closes the mold horizontally.
[発明の効果] この発明は上述のように構成してなることから、下記の
ごとき効果を奏する。[Advantages of the Invention] Since the present invention is configured as described above, it has the following effects.
複数組の射出装置を同時に作動させ射出樹脂を切換
装置内で合流させて1つの金型に射出することにより、
複数組の射出装置を合計した射出容量および射出率が得
られ、大容量の成形を行う場合、計量時間の短縮、射出
容量および射出率の確保の点で有効である。By simultaneously operating a plurality of sets of injection devices, the injection resins are merged in the switching device and injected into one mold,
An injection capacity and an injection rate obtained by summing up a plurality of sets of injection devices can be obtained, and when molding a large capacity, it is effective in shortening the measuring time and securing the injection capacity and the injection rate.
合流成形の成形動作において射出切換バルブのタイ
ミングを工夫すれば混色成形・サンドイッチ成形も可能
となる。If the timing of the injection switching valve is devised in the molding operation of the merge molding, mixed color molding and sandwich molding can be performed.
1基の射出装置と複数組の型締装置を使用し、切換
装置の切換えで複数の金型に交互に射出する動作は、冷
却時間の長い成形において有効であるとともに、故障発
生時またはメインテナンス上の理由などで1基の射出装
置が休止しても成形を続けることができる。The operation of using one injection device and multiple sets of mold clamping devices and alternately injecting into multiple molds by switching the switching device is effective in molding with a long cooling time, and at the time of failure occurrence or maintenance. The molding can be continued even if one of the injection devices is stopped due to the above reasons.
それぞれ一組の射出成形機として単独使用したい場
合は、切換装置内の切換バルブで連絡樹脂路を遮断する
ことによって行えることができ、また射出部分から金型
までの樹脂路を短くし樹脂の滞留を少なくしたい場合
は、切換装置を取り外して成形を行えばよく、この場合
は切換装置の加熱・保温が不要のため省エネの点でも有
利となる。If you want to use them individually as a set of injection molding machines, you can do this by shutting off the connecting resin path with the switching valve in the switching device, and shortening the resin path from the injection part to the mold to retain the resin. When it is desired to reduce the amount of heat, it suffices to remove the switching device and perform molding. In this case, heating and heat retention of the switching device are unnecessary, which is advantageous in terms of energy saving.
第1図から第3図はこの発明に係る射出成形機の1実施
例を示すもので、第1図は略示平面図、第2図はその側
面図、第3図は切換装置部分の平断面図、第4図及び第
5図は従来例の略示平面図である。 11……機台 12,13……型締装置 14,15……射出装置 16……切換装置 17……連絡樹脂路 18……本体 19,20……ノズルアタッチメント 21,22……切換バルブ 23,24……ノズル開閉弁1 to 3 show an embodiment of an injection molding machine according to the present invention. FIG. 1 is a schematic plan view, FIG. 2 is a side view thereof, and FIG. 3 is a plan view of a switching device portion. Sectional views, FIG. 4 and FIG. 5 are schematic plan views of a conventional example. 11 …… Machine 12,13 …… Clamping device 14,15 …… Injection device 16 …… Switching device 17 …… Communicating resin path 18 …… Main body 19,20 …… Nozzle attachment 21,22 …… Switching valve 23 , 24 …… Nozzle on-off valve
Claims (3)
出装置と、それら型締装置と射出装置の間に設けられた
切換装置とからなり、その切換装置は内部に連絡樹脂路
を有する本体と、その本体の両側にあって、個々に1組
の型締装置と射出装置との間に位置する一対のノズルア
タッチメントと、上記連絡樹脂路とノズルアタッチメン
ト側の樹脂路とを連通または遮断する切換バルブと、ノ
ズルアタッチメントの先端部内に設けられたノズル開閉
弁とから構成されていることを特徴とする射出成形機。1. A plurality of sets of a mold clamping device and an injection device arranged in parallel on a machine base, and a switching device provided between the mold clamping device and the injection device, the switching device having an internal communication resin. A main body having a passage, a pair of nozzle attachments on both sides of the main body, each of which is located between the mold clamping device and the injection device, and the connecting resin passage and the resin passage on the nozzle attachment side. An injection molding machine comprising: a switching valve that connects or disconnects, and a nozzle opening / closing valve provided in a tip portion of a nozzle attachment.
ルブからなることを特徴とする第1項記載の射出成形
機。2. The injection molding machine according to claim 1, wherein the nozzle opening / closing valve is a rotary shutoff valve.
一対のバルブ装置からなることを特徴とする第1項記載
の射出成形機。3. The injection molding machine according to claim 1, wherein the switching valve comprises a pair of valve devices for individually opening and closing the communication resin passage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1115555A JPH074832B2 (en) | 1989-05-09 | 1989-05-09 | Injection molding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1115555A JPH074832B2 (en) | 1989-05-09 | 1989-05-09 | Injection molding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH02293112A JPH02293112A (en) | 1990-12-04 |
| JPH074832B2 true JPH074832B2 (en) | 1995-01-25 |
Family
ID=14665442
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1115555A Expired - Fee Related JPH074832B2 (en) | 1989-05-09 | 1989-05-09 | Injection molding machine |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH074832B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5329190B2 (en) * | 2008-11-26 | 2013-10-30 | 小島プレス工業株式会社 | Injection molding machine |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5971837A (en) * | 1982-10-19 | 1984-04-23 | Ube Ind Ltd | Injection molding method and equipment |
| JPS62236717A (en) * | 1986-04-07 | 1987-10-16 | Ube Ind Ltd | Injection molding machine |
-
1989
- 1989-05-09 JP JP1115555A patent/JPH074832B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH02293112A (en) | 1990-12-04 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| LAPS | Cancellation because of no payment of annual fees |