JPH0749142B2 - Induction heating tundish - Google Patents
Induction heating tundishInfo
- Publication number
- JPH0749142B2 JPH0749142B2 JP41393990A JP41393990A JPH0749142B2 JP H0749142 B2 JPH0749142 B2 JP H0749142B2 JP 41393990 A JP41393990 A JP 41393990A JP 41393990 A JP41393990 A JP 41393990A JP H0749142 B2 JPH0749142 B2 JP H0749142B2
- Authority
- JP
- Japan
- Prior art keywords
- hot water
- tundish
- hollow refractory
- hollow
- induction heating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- General Induction Heating (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、鉄鋼の連続鋳造におい
てタンディッシュ内への溶鋼の残留を少なくするととも
に、ピンチ効果による二次電流通路の遮断を防止して安
定した誘導加熱を行う連続鋳造用誘導加熱タンディッシ
ュに関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to continuous casting in which continuous induction heating is performed by reducing the amount of molten steel remaining in the tundish in the continuous casting of steel and preventing the secondary current passage from being blocked by the pinch effect. The present invention relates to induction heating tundish.
【0002】[0002]
【従来の技術】連続鋳造用タンディッシュ内の溶湯の加
熱度(以下SHという)は鋳片品質及び操業の安定性に
大きな影響を及ぼす。2. Description of the Related Art The degree of heating of a molten metal in a tundish for continuous casting (hereinafter referred to as SH) has a great influence on the quality of a slab and the stability of operation.
【0003】従ってSHを目標とする範囲に常にコント
ロールすることが品質及び操業上望ましいが、一般的に
は溶湯の大気中あるいは耐火物への熱放散の影響によ
り、特に鋳造の初期および末期においてSHの低下を十
分に補償することができなかった。Therefore, it is desirable for the quality and operation to always control the SH within the target range, but in general, due to the effect of the heat dissipation of the molten metal in the atmosphere or to the refractory, especially in the early and final stages of casting Could not be compensated sufficiently.
【0004】そこで近年、連続鋳造タンディッシュに加
熱機能を付与して鋳造初期及び末期のSHの低下を防止
する試みが行なわれている。具体的には誘導加熱、プラ
ズマ加熱が用いられる事が多い。Therefore, in recent years, attempts have been made to impart a heating function to a continuous casting tundish to prevent a decrease in SH at the initial and final stages of casting. Specifically, induction heating and plasma heating are often used.
【0005】誘導加熱方式のタンディッシュの従来の報
告例としては、特公昭63―39343の様にタンディ
ッシュ底面と接する無段差の中空耐火物を用いて耐火物
で仕切られた両空間を連結したものが挙げられる。As a conventional report of an induction heating type tundish, as shown in Japanese Patent Publication No. 63-39343, a stepless hollow refractory contacting the bottom of the tundish is used to connect both spaces separated by the refractory. There are things.
【0006】この方式では鋳造終了時に受湯室側に溶湯
及びスラグが残存してタンディッシュの補修を困難にし
たり溶湯の歩留を低下させるという問題点がある。In this method, there are problems that the molten metal and the slag remain on the side of the hot water receiving chamber at the end of casting, which makes it difficult to repair the tundish and reduces the yield of the molten metal.
【0007】特公昭63―39343には、受湯室に向
かってはその底面と接する無段差の開口・・・が述べら
れているが、この方法では鋳造終了後に溶鋼やスラグが
受湯室並びに開口部に残存する問題がある。In Japanese Patent Publication No. 63-39343, there is described a stepless opening which is in contact with the bottom of the hot water receiving chamber, but in this method, molten steel and slag are removed from the hot water receiving chamber after the casting is completed. There is a problem of remaining in the opening.
【0008】特公平2―37813には、タンディッシ
ュ内で受湯室と給湯室との間に遮蔽ブロックを形成し、
この遮蔽ブロックには受湯室と注湯室に連通する2つの
孔をあけるとともに、縦方向に連通する孔に誘導加熱コ
イルを有するコアを着脱可能に連通させたタンディッシ
ュ誘導加熱装置が述べられている。In Japanese Examined Patent Publication No. 2-37813, a shield block is formed between the hot water supply room and the hot water supply room in the tundish.
A tundish induction heating device in which two holes communicating with the hot water receiving chamber and the pouring chamber are provided in this shielding block, and a core having an induction heating coil is detachably communicated with the hole communicating vertically is described. ing.
【0009】特公平2―8821には、タンディッシュ
内で受湯室と給湯室との間に遮蔽ブロックを形成し、こ
の遮蔽ブロックには受湯室と注湯室に連通し、かつ受湯
室が高くなるように傾斜した2つの孔または溝をあける
ことが述べられているが、この方法は介在物の浮上分離
に関するものである。In Japanese Examined Patent Publication No. 2-8821, a shield block is formed between the hot water supply room and the hot water supply room in the tundish, and the hot water supply room and the pouring room are connected to this shield block and the hot water is received. Although it is mentioned to drill two holes or grooves which are inclined to make the chamber higher, this method concerns the levitation separation of inclusions.
【0010】[0010]
【発明が解決しようとする課題】連続鋳造における誘導
加熱装置としては、図5に示すようにタンディッシュを
遮蔽ブロック1によって、取鍋から溶鋼を受け入れる受
湯部2と溶鋼を鋳型に注入する給湯部3とに仕切り、該
遮蔽ブロックには上下方向に貫通する空間4を設けて、
誘導加熱用コイルを巻いた鉄心4―1を通し、受湯部と
給湯部とを遮蔽ブロックに埋設された複数の中空耐火物
5で連通せしめた装置が適用されている。As an induction heating device in continuous casting, as shown in FIG. 5, a tundish is shielded by a shield block 1 and a hot water supply portion 2 for receiving molten steel from a ladle and hot water for pouring molten steel into a mold. And a space 4 penetrating in the vertical direction in the shielding block.
A device is used in which an iron core 4-1 wound with an induction heating coil is passed through, and a hot water receiving part and a hot water supplying part are connected by a plurality of hollow refractories 5 embedded in a shielding block.
【0011】この誘導加熱装置を用いた鋳造において
は、一般に取鍋から注入された溶鋼が受鋼部から給湯部
へ移動する過程で、中空耐火物内において溶鋼は2次電
流によって加熱される。In casting using this induction heating device, generally, molten steel injected from a ladle is heated by a secondary current in the hollow refractory in the process of moving from the steel receiving part to the hot water supply part.
【0012】取鍋からの注入が終了すると、タンディッ
シュ内溶鋼及び溶鋼表面上のスラグや保温材が鋳造の継
続に伴って下降し、鋳造終了時点で溶鋼の一部とスラグ
・保温材のほヾ全量がタンディッシュ内に残存する。When the pouring from the ladle is completed, the molten steel in the tundish and the slag and heat insulating material on the surface of the molten steel descend as the casting continues, and at the end of casting, part of the molten steel and the slag / heat insulating materialヾ All remains in the tundish.
【0013】特に、鋳片内介在物欠陥の低減を図るべ
く、スラグと接している溶鋼を部分的にタンディッシュ
内に残す場合には、数トン〜10トン程度の溶鋼とスラ
グが残存する。In particular, when the molten steel in contact with the slag is partially left in the tundish in order to reduce the inclusion defect in the cast slab, several tons to 10 tons of molten steel and slag remain.
【0014】この際、受鋼部と中空耐火物とが無段差で
接している場合には、残存溶鋼とスラグが中空耐火物内
で凝固して閉塞せしめ、再使用時に大きな問題となる。
また、給湯部と中空耐火物とが無段差で接している場合
も同様である。At this time, when the steel receiving portion and the hollow refractory are in contact with each other without steps, the residual molten steel and the slag are solidified and clogged in the hollow refractory, which causes a serious problem during reuse.
The same applies to the case where the hot water supply portion and the hollow refractory material are in contact with each other without steps.
【0015】[0015]
【課題を解決するための手段】本発明は、前記課題を解
決するためのものである。図1は本発明の要部縦断面
図、図2は平面断面図である。図に示す如く、タンディ
ッシュを遮蔽ブロック1によって、取鍋から溶鋼を受け
入れる受湯部2と溶鋼を鋳型に注入する給湯部3とに仕
切り、該遮蔽ブロックには上下方向に貫通する空間4を
設けて、誘導加熱用コイルを巻いた鉄芯(図示省略)を
通し、The present invention is to solve the above problems. FIG. 1 is a longitudinal sectional view of an essential part of the present invention, and FIG. 2 is a plan sectional view. As shown in the figure, the tundish is divided by a shielding block 1 into a hot water receiving portion 2 for receiving molten steel from a ladle and a hot water supplying portion 3 for injecting molten steel into a mold, and a space 4 vertically penetrating the shielding block. Provided, through an iron core (not shown) wound with an induction heating coil,
【0016】受湯部と給湯部とを遮蔽ブロックに埋設し
た2本の中空耐火物5で連通せしめた誘導加熱タンディ
ッシュにおいて、受湯部2と中空耐火物5の連結に際し
ては、中空耐火物底面6を受湯部底面7よりも低くする
と共に、中空耐火物の前部深さh、幅dの溝8を〔1〕
式を満足するように二本の耐火物に連通させるように設
け、また給湯部3と中空耐火物5との連結に際しては、
中空耐火物5を通って受湯部2から排出された溶鋼の一
部とスラグとが滞留できるように、In an induction heating tundish in which the hot water receiving portion and the hot water supplying portion are connected by two hollow refractory materials 5 buried in a shielding block, when the hot water receiving portion 2 and the hollow refractory material 5 are connected, a hollow refractory material is connected. The bottom surface 6 is made lower than the bottom surface 7 of the hot water receiving portion, and a groove 8 having a front depth h and a width d of the hollow refractory is formed by [1].
It is provided so as to communicate with the two refractory materials so as to satisfy the formula, and when the hot water supply portion 3 and the hollow refractory material 5 are connected,
In order to allow a part of the molten steel discharged from the hot water receiving portion 2 through the hollow refractory 5 and the slag to stay,
【0017】給湯部底面9を中空耐火物底面よりも低く
することにより、鋳造終了後に受湯部と中空耐火物内へ
の溶鋼並びにスラグの残存を防止するものである。溝8
の断面積(h×d)≧中空耐火物の断面積 ・・・
〔1〕但し、h≧50mm、d≧50mm。ここで中空
耐火物の断面積とは、溶鋼の通路としてみた断面積をい
う。By making the bottom surface 9 of the hot water supply portion lower than the bottom surface of the hollow refractory material, it is possible to prevent molten steel and slag from remaining in the hot water reception portion and the hollow refractory material after the completion of casting. Groove 8
Cross-sectional area (h × d) ≧ cross-sectional area of hollow refractory ・ ・ ・
[1] However, h ≧ 50 mm and d ≧ 50 mm. Here, the cross-sectional area of the hollow refractory material means the cross-sectional area of the molten steel as a passage.
【0018】先ず、受湯部2と中空耐火物5の連結に際
して、中空耐火物底面6を受湯部底面7よりも低くする
と共に、中空耐火物5の前部に溝8を設ける理由につい
て、以下に説明する。First, when connecting the hot water receiving part 2 and the hollow refractory 5 to each other, the hollow refractory bottom 6 is made lower than the hot water receiving part bottom 7 and the groove 8 is provided in the front part of the hollow refractory 5. This will be described below.
【0019】取鍋注入終了後のタンディッシュ内溶鋼の
スーパーヒートは、一般に残溶鋼量の減少につれて低下
する。The superheat of the molten steel in the tundish after the completion of pouring the ladle generally decreases as the amount of residual molten steel decreases.
【0020】加えて、誘導加熱を行おうとしても、溶鋼
高さが低いためピンチ効果による中空耐火物5内の2次
電流通路の遮断により加熱が不可能となるので、残溶鋼
と溶鋼表面スラグのスーパーヒートが低下し、流動性が
悪化する。このため、本発明では、中空耐火物底面を受
湯部底面よりも低くするものである。In addition, even if induction heating is attempted, since the height of the molten steel is low, the secondary current passage in the hollow refractory 5 is interrupted by the pinch effect, so that heating cannot be performed. The superheat of is reduced and the liquidity deteriorates. Therefore, in the present invention, the bottom surface of the hollow refractory material is made lower than the bottom surface of the hot water receiving portion.
【0021】また、中空耐火物の前部には、受鋼部底面
から中空耐火物底面までの深さh、幅dの溝を設けて、
この溝の断面積(h×d)を中空耐火物内断面積と等し
くする。A groove having a depth h and a width d from the bottom surface of the steel receiving part to the bottom surface of the hollow refractory is provided in the front part of the hollow refractory.
The cross-sectional area (h × d) of this groove is made equal to the cross-sectional area inside the hollow refractory.
【0022】この理由は、2本の中空耐火物と該溝とで
誘導加熱によって生じる2次電流の通路を形成せしめ
て、高い加熱効率を確保すると共にピンチ効果発生時の
残溶鋼量を減少させるためである。The reason for this is that the two hollow refractories and the groove form a passage for a secondary current generated by induction heating to ensure high heating efficiency and reduce the amount of residual molten steel when the pinch effect occurs. This is because.
【0023】また、溝の深さh、幅dについては、図3
に示した中空耐火物入口の地金による閉塞に関する実験
結果から、h、d共に50mm以上とするものである。The depth h and width d of the groove are shown in FIG.
From the results of the experiment on the blockage of the hollow refractory inlet by the metal shown in (2), both h and d are set to 50 mm or more.
【0024】次に、本発明では、給湯部と中空耐火物と
の連結に際し、中空耐火物を通って受湯部から排出され
た溶鋼の一部とスラグとが滞留できるように、給湯部底
面を中空耐火物底面よりも低くすることにより、鋳造終
了後に受湯部と中空耐火物内への溶鋼並びにスラグの残
存を防止するものである。Next, in the present invention, when the hot water supply portion and the hollow refractory are connected, the bottom surface of the hot water supply portion is provided so that a part of the molten steel discharged from the hot water reception portion through the hollow refractory and the slag can be retained. Is set to be lower than the bottom surface of the hollow refractory to prevent molten steel and slag from remaining in the hot water receiving portion and the hollow refractory after the casting is completed.
【0025】[0025]
【作用】本発明によれば、溝の存在により誘導加熱の際
のピンチ効果による二次電流の遮断が最後まで防止され
る。また受湯部、中空耐火物内の給湯部への溶鋼とスラ
グの排出性能が大幅に向上し、円滑な鋳造作業が可能と
なる。According to the present invention, the presence of the groove prevents the interruption of the secondary current due to the pinch effect during the induction heating until the end. In addition, the performance of discharging molten steel and slag to the hot water receiving part and the hot water supplying part in the hollow refractory is significantly improved, which enables smooth casting work.
【0026】[0026]
【実施例】棒鋼向けのAlキルド鋼を4ストランドのブ
ルーム連鋳機で鋳造した。容量35ton のT型TDの
1、2ストランド側、3、4ストランド側それぞれに容
量1000KWの誘導加熱装置を設置した。Example An Al-killed steel for a steel bar was cast by a 4-strand Bloom continuous casting machine. An induction heating device having a capacity of 1000 KW was installed on each of the 1st, 2nd strand side, 3rd and 4th strand side of the T type TD having a capacity of 35 tons.
【0027】本発明の施工を行ったタンディッシュと従
来施工のタンディッシュ(受湯室、給湯室底面と中空耐
火物底面に段差が無い方式)とで、各々5チャージづつ
の鋳造を行いタンディッシュに残った溶湯の量をタンデ
ィッシュ底部にあるロードセルで測定し比較した。The tundish of the present invention and the tundish of the conventional construction (a system in which there is no step between the bottom of the hot water supply chamber, the bottom of the hot water supply chamber and the bottom of the hollow refractory) are tundish cast by 5 charges each. The amount of molten metal remaining in the tank was measured by a load cell at the bottom of the tundish and compared.
【0028】中空耐火物の内径は100mm、溝の大き
さはd=90mm、h=87mmである。印加電力は各
々の加熱装置に250KWhrである。The inner diameter of the hollow refractory material is 100 mm, and the groove sizes are d = 90 mm and h = 87 mm. The applied power is 250 kWhr for each heating device.
【0029】本発明のタンディッシュを使用した場合と
従来のタンディッシュを使用した場合のタンディッシュ
内の溶鋼残湯量の比較を図4に示す。FIG. 4 shows a comparison of the molten steel residual hot water contents in the tundish when the tundish of the present invention is used and when the conventional tundish is used.
【0030】本発明によりタンディッシュ残湯量が、従
来の平均2.6tonから平均0.6ton に大幅に減少し
ていることがわかる。また、溶鋼量が相当減少した場合
でも、ピンチ効果による二次電流の遮断が発生しなかっ
た。According to the present invention, it can be seen that the amount of remaining tundish hot water is greatly reduced from the conventional average of 2.6 tons to the average of 0.6 tons. Further, even when the molten steel amount was considerably reduced, the secondary current was not interrupted due to the pinch effect.
【0031】[0031]
【発明の効果】本発明によると、鋳造後のタンディッシ
ュ内凝固地金の除去や中空耐火物の頻繁な交換が不要と
なり、生産性向上と耐火物コスト低減に対する効果が極
めて大きい。According to the present invention, it is not necessary to remove the solidified metal in the tundish after casting and to frequently replace the hollow refractory, so that the effect of improving the productivity and reducing the cost of the refractory is extremely large.
【図1】本発明になる誘導加熱タンディッシュを示す要
部縦断面図である。FIG. 1 is a longitudinal sectional view of an essential part showing an induction heating tundish according to the present invention.
【図2】図1に示すタンディッシュの平面断面図であ
る。FIG. 2 is a plan sectional view of the tundish shown in FIG.
【図3】中空耐火物入口の地金閉塞と溝の寸法の関係を
示す図である。FIG. 3 is a diagram showing the relationship between the blockage of the metal at the inlet of the hollow refractory and the dimensions of the groove.
【図4】本発明の効果を示す説明図である。FIG. 4 is an explanatory diagram showing an effect of the present invention.
【図5】従来のタンディッシュの構成を示す斜視図であ
る。FIG. 5 is a perspective view showing a configuration of a conventional tundish.
1 遮蔽ブロック 2 受湯部 3 給湯部 4 空間 5 中空耐火物 6 中空耐火物底面 7 受湯部底面 8 溝 9 給湯部底面 1 Shielding block 2 Hot water receiving part 3 Hot water supplying part 4 Space 5 Hollow refractory 6 Bottom of hollow refractory 7 Hot water receiving part bottom 8 Groove 9 Hot water supplying part bottom
───────────────────────────────────────────────────── フロントページの続き (72)発明者 青柳 邁 北海道室蘭市仲町12番地 新日本製鐵株式 会社 室蘭製鐵所内 (56)参考文献 特公 平2−8821(JP,B2) ─────────────────────────────────────────────────── ─── Continuation of front page (72) Inventor, Aoyanagi, 12 Nakamachi, Muroran-shi, Hokkaido Inside of Muroran Works, Nippon Steel Corporation (56)
Claims (1)
取鍋から溶鋼を受け入れる受湯部と鋳型に注入する給湯
部に仕切り、該遮蔽ブロックには上下方向に貫通する空
間を設けて誘導加熱コイルを巻いた鉄心を通し、受湯部
と給湯部とを遮蔽ブロックに埋設した2本の中空耐火物
で連通せしめたタンディッシュにおいて、中空耐火物の
底面を受湯部の底面より低く設置するとともに、受湯部
側の中空耐火物の前部に、深さh、幅d、の溝を下記
〔1〕式を満足しかつ二本の中空耐火物に連通するよう
に設け、更に給湯部の底面を該中空耐火物の底面より低
い位置に設置したことを特徴とする誘導加熱タンディッ
シュ。 溝の断面積 ≧ 中空耐火物の断面積 ・・・〔1〕 但し、 h≧50mm d≧50mm1. A shield block for the tundish,
It is divided into a hot water receiving part for receiving molten steel from a ladle and a hot water supplying part for injecting it into a mold, and a space passing vertically is provided in the shielding block, and an iron core wound with an induction heating coil is inserted through the hot water receiving part and the hot water supplying part. In a tundish in which two hollow refractory materials embedded in a shielding block are connected to each other, the bottom surface of the hollow refractory material is set lower than the bottom surface of the hot water receiving portion, and at the front of the hollow refractory material on the hot water receiving portion side, A groove having a depth h and a width d was provided so as to satisfy the following formula [1] and communicate with the two hollow refractories, and the bottom surface of the hot water supply portion was installed at a position lower than the bottom surface of the hollow refractories. An induction heating tundish characterized by the following. Cross-sectional area of groove ≧ cross-sectional area of hollow refractory ・ ・ ・ [1] where h ≧ 50 mm d ≧ 50 mm
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP41393990A JPH0749142B2 (en) | 1990-12-26 | 1990-12-26 | Induction heating tundish |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP41393990A JPH0749142B2 (en) | 1990-12-26 | 1990-12-26 | Induction heating tundish |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH04224059A JPH04224059A (en) | 1992-08-13 |
| JPH0749142B2 true JPH0749142B2 (en) | 1995-05-31 |
Family
ID=18522488
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP41393990A Expired - Lifetime JPH0749142B2 (en) | 1990-12-26 | 1990-12-26 | Induction heating tundish |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0749142B2 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2596853Y2 (en) * | 1993-05-19 | 1999-06-21 | 新日本製鐵株式会社 | Tundish for induction heating |
| CN102009143A (en) * | 2010-12-29 | 2011-04-13 | 北京科技大学 | Channel induction heating device of compact cross-shaped tundish |
| CN109128122A (en) * | 2018-10-22 | 2019-01-04 | 东北大学 | A channel-type induction heating ladle device and heating method |
| CN111992702B (en) * | 2020-08-17 | 2021-08-13 | 青岛正望钢水控制股份有限公司 | Steel runner brick of electromagnetic induction heating tundish |
-
1990
- 1990-12-26 JP JP41393990A patent/JPH0749142B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH04224059A (en) | 1992-08-13 |
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| A01 | Written decision to grant a patent or to grant a registration (utility model) |
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