JPH0749154B2 - Hot air solder melting device - Google Patents
Hot air solder melting deviceInfo
- Publication number
- JPH0749154B2 JPH0749154B2 JP23686886A JP23686886A JPH0749154B2 JP H0749154 B2 JPH0749154 B2 JP H0749154B2 JP 23686886 A JP23686886 A JP 23686886A JP 23686886 A JP23686886 A JP 23686886A JP H0749154 B2 JPH0749154 B2 JP H0749154B2
- Authority
- JP
- Japan
- Prior art keywords
- hot air
- partition member
- nozzle
- flat pack
- solder melting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910000679 solder Inorganic materials 0.000 title claims description 14
- 238000002844 melting Methods 0.000 title claims description 8
- 230000008018 melting Effects 0.000 title claims description 8
- 238000005192 partition Methods 0.000 claims description 15
- 239000004065 semiconductor Substances 0.000 claims description 9
- 230000002093 peripheral effect Effects 0.000 claims description 6
- 230000007246 mechanism Effects 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Landscapes
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Description
【発明の詳細な説明】 (産業上の利用分野) 本発明は、プリント回路基板に半田付けされたフラット
パックICの取外しや取付けの熱源に熱風を用いる半田溶
融装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a solder melting apparatus that uses hot air as a heat source for removing or mounting a flat pack IC soldered to a printed circuit board.
(従来技術) 近年の高密度実装の要求に対応して、半導体集積回路等
の電気部品P、P′は、第6図に示したようなパッケー
ジの側面からリード片r、r、r‥‥を略平行に延出さ
せてフラットパック化されている。このフラットパック
化された電気部品は、ソケットを介することなくプリン
ト基板の表面で半田付けして表面実装ができるため、プ
リント基板の面を有効に利用して実装密度の向上を図る
ことができるという大きな効果がある。(Prior Art) In response to the recent demand for high-density mounting, electrical components P and P ', such as semiconductor integrated circuits, have lead pieces r, r, r ... From the side surface of the package as shown in FIG. Are extended in parallel to form a flat pack. Since this flat-packed electric component can be surface-mounted by soldering on the surface of the printed circuit board without passing through a socket, it is possible to effectively use the surface of the printed circuit board and improve the mounting density. It has a great effect.
しかしながら、基板への半田付の際や、故障や仕様の変
更によって実装済みフラットパックICを交換する必要が
生じた場合には、プリント基板に接続されている全ての
リード片の半田を同時に溶融させねば取外しが不可能で
あるという問題がある。However, when soldering to the board, or when it becomes necessary to replace the mounted flat pack IC due to a failure or change in specifications, melt the solder of all lead pieces connected to the printed board at the same time. There is a problem that it cannot be removed unless it is used.
このため、第7図に示したような種々のフラットパック
電気部品P、P′の形状に合せて形成したノズルN内に
負圧源に連通する吸引パッドKを収容した熱風発生器H
を用い、フラットパックICを吸引パッドKに吸着させて
固定した後、熱風発生器Hを回路基板まで下げ、ノズル
Nから熱風を吹出させて基板上の半田を溶融させること
が行なわれている。Therefore, the hot air generator H containing the suction pad K communicating with the negative pressure source in the nozzle N formed in conformity with the shapes of various flat pack electric parts P and P'as shown in FIG.
After the flat pack IC is adsorbed and fixed to the suction pad K by using, the hot air generator H is lowered to the circuit board, and hot air is blown from the nozzle N to melt the solder on the board.
しかしながら、この吸引パッドKは、通常シリコンゴム
等の弾性材により構成されているため、回路基板に電気
部品を圧接したときに吸引パッドが弾性変形して位置ず
れを生じ、接続ミスを引き起こす虞れがあるばかりでな
く、半田溶融温度に曝されるため吸引パッドが劣化しや
すいという問題があった。However, since the suction pad K is usually made of an elastic material such as silicon rubber, when the electric component is pressed against the circuit board, the suction pad is elastically deformed to cause a displacement, which may cause a connection error. In addition to the above, there is a problem that the suction pad is easily deteriorated because it is exposed to the solder melting temperature.
(目的) 本発明はこのような問題に鑑みてなされたものであっ
て、その目的とするところは、吸引パッドを不要として
正確な位置決めと、高い信頼性を有する熱風式半田溶融
装置を提供することにある。(Object) The present invention has been made in view of such a problem, and an object of the present invention is to provide a hot-air solder melting apparatus having accurate positioning without using a suction pad and high reliability. Especially.
(構成) そこで、以下に本発明の詳細を図示した実施例に基づい
て説明する。(Structure) Therefore, details of the present invention will be described below based on illustrated embodiments.
第1、2図は、それぞれ本発明の一実施例を示すもので
あって、図中符号1は、熱風発生器本体で、筒状ケース
2の内部には一端に図示しない圧力源に連通する流入口
3aを、また他端に吐出口3bを形成した耐熱性円筒3cに発
熱線3dを収容してなる複数、この実施例では3本の円筒
状のヒータ3、3、3を吐出口3b、3b、3bが中心線に向
くように配設して収容され、また中心線上には一端が後
述するノズル6に、また他端が負圧源に接続する吸引管
4を配設して構成され、本体1を昇降機構5に固定して
回路基板に対して相対的に上下動可能とされている。6
は、本発明が特徴とするノズルで、熱風発生器1の吐出
口3b、3b、3bと気密的に接続するロート部7の下端に
は、先端部をICパッケージの外周よりも若干大きい形状
に整形した筒体8を接続し、この筒体8の先端に後述す
る区画部材9を固定して吹出し口10、10、10、10が形成
されている。1 and 2 each show an embodiment of the present invention, in which reference numeral 1 is a hot air generator main body, and one end of the hot air generator main body communicates with a pressure source (not shown). Inlet
3a, and a plurality of heat-generating wires 3d housed in a heat-resistant cylinder 3c having a discharge port 3b formed at the other end, in this embodiment, three cylindrical heaters 3, 3, 3 are provided as discharge ports 3b, 3b. , 3b are arranged and housed so as to face the center line, and on the center line, one end is connected to a nozzle 6 to be described later, and the other end is connected to a suction pipe 4 which is connected to a negative pressure source. The main body 1 is fixed to the elevating mechanism 5 and can be moved up and down relatively to the circuit board. 6
Is a nozzle which is a feature of the present invention. At the lower end of the funnel portion 7 that is airtightly connected to the discharge ports 3b, 3b, 3b of the hot air generator 1, the tip end is made slightly larger than the outer circumference of the IC package. The shaped cylindrical body 8 is connected, and a partition member 9 to be described later is fixed to the tip of the cylindrical body 8 to form outlets 10, 10, 10, 10.
第3図は、ノズルの一実施例を示すものであって、内面
側がフラットパックICの周面形状に一致し、外面側が筒
体8と一定の間隙の吹出し口10、10、10、10を形成する
壁部9a、9a、9a、9aと、パッケージの表面に接してリー
ド片rを露出させる高さに規制するとともに、中央部に
吸引管4の先端と気密的に接続する空室11を形成する段
差部9bとからなる区画部材9を筒体8の四隅で接合し
て、壁部9a、9a、9a、9a表面と筒体8内面との間で4つ
の吹出し口10、10、10、10を形成している。なお、図中
符号9cは吸引管と気密的に着脱する接続孔を、また20
は、常時バネにより上方に付勢されたロッド31に接続し
てノズル20を着脱自在に熱風発生器本体1の下端に固定
するチャック機構を示す。FIG. 3 shows one embodiment of the nozzle, in which the inner surface side corresponds to the peripheral surface shape of the flat pack IC, and the outer surface side is provided with the air outlets 10, 10, 10, 10 having a constant gap. The wall portions 9a, 9a, 9a, 9a to be formed and a space 11 which is regulated to a height at which the lead piece r is exposed in contact with the surface of the package and which is airtightly connected to the tip of the suction tube 4 in the central portion. The partition member 9 including the stepped portion 9b to be formed is joined at the four corners of the tubular body 8, and the four outlets 10, 10, 10 are provided between the surfaces of the wall portions 9a, 9a, 9a, 9a and the inner surface of the tubular body 8. , 10 are formed. In the figure, reference numeral 9c designates a connecting hole for attaching and detaching airtightly to the suction pipe, and 20
Shows a chuck mechanism which is connected to a rod 31 which is always urged upward by a spring to detachably fix the nozzle 20 to the lower end of the hot air generator main body 1.
この実施例において、吸引管4を負圧発生源に、またヒ
ータ3、3、3を気体供給源にそれぞれ接続して、ノズ
ル6を本体1の下端に装着すると、吸引管4の先端が区
画部材9の接続孔9cに気密的に接合する。この状態で半
田付すべきフラットパックICを挿入すると(第4図)、
フラットパックICは、その4つの周面を区画部材9の壁
部9a、9a、9a、9aに、また表面を段差部9bに規制され、
上面に位置する空室11の負圧を受けて区画部材9内に保
持され、リード片rだけが吹出し口10、10、10、10に対
向した状態で固定される。In this embodiment, when the suction pipe 4 is connected to the negative pressure generation source and the heaters 3, 3 and 3 are connected to the gas supply source and the nozzle 6 is attached to the lower end of the main body 1, the tip of the suction pipe 4 is partitioned. It is airtightly joined to the connection hole 9c of the member 9. Inserting the flat pack IC to be soldered in this state (Fig. 4),
The flat pack IC has its four peripheral surfaces regulated by the wall portions 9a, 9a, 9a, 9a of the partition member 9 and the surface thereof by the step portion 9b.
The negative pressure of the vacant chamber 11 located on the upper surface is received and held in the partition member 9, and only the lead piece r is fixed in a state of facing the outlets 10, 10, 10, 10.
この段階で、昇降機構5を作動させてフラットパックIC
を図示しない回路基板の所定箇所に下すと、フラットパ
ックICはノズル6先端の壁部9a、9a、9a、9aにより面方
向を、また段差部9bにより上下方向を規制され、リード
片rが所定箇所に正確に位置決めされる。At this stage, the lifting mechanism 5 is operated to operate the flat pack IC.
Is lowered to a predetermined position on a circuit board (not shown), the flat pack IC is restricted in the surface direction by the wall portions 9a, 9a, 9a, 9a at the tip of the nozzle 6 and in the vertical direction by the step portion 9b, and the lead piece r is predetermined. Accurately positioned in place.
このような準備を終えた段階で、各ヒータ3、3、3に
電力と気体を供給すると、各ヒータ3、3、3の吐出口
3b、3b、3bから熱風Fが噴出する。この熱風は、近傍に
位置するノズル6上部のロート部で合流して渦流を発生
し、相互に撹拌し合いながら吹出し口10、10、10、10に
向けて移動し、区画部材9の壁部9a、9a、9a、9a表面と
筒体8の内面により規制された吹出し口10、10、10、10
から噴出する。これにより、リード片r、r、r‥‥だ
けが選択的に加熱されて、これに対向する基板上の半田
を溶融させる。この過程において、区画部材9は熱風を
受けて温度が上昇するが、区画部材9とフラットパック
ICとの間に形成された空室11が減圧状態にあるから、こ
の空室11が良好な断熱作用を奏してフラットパックICの
温度上昇を可及的に低く抑えることになる。When the electric power and the gas are supplied to the heaters 3, 3 and 3 at the stage of completing such preparation, the discharge ports of the heaters 3, 3 and 3 are
Hot air F is jetted from 3b, 3b, 3b. The hot air merges in the funnel portion above the nozzle 6 located in the vicinity to generate a vortex, and the hot air moves toward the outlets 10, 10, 10, 10 while stirring each other, and the wall portion of the partition member 9 is formed. Air outlets 10, 10, 10, 10 regulated by the surfaces of 9a, 9a, 9a, 9a and the inner surface of the cylindrical body 8.
Gushes from. As a result, only the lead pieces r, r, r ... Are selectively heated, and the solder on the substrate facing this is melted. In this process, the partition member 9 receives hot air and its temperature rises.
Since the vacant chamber 11 formed between the IC and the IC is in a decompressed state, the vacant chamber 11 exerts a good heat insulating action and suppresses the temperature rise of the flat pack IC as low as possible.
半田が完全に溶融した時点で、ヒータ3、3、3への給
電を停止すると、気体は加熱を受けることなく吹出し口
10、10、10、から噴出してリード片rを冷却する。この
ようにして半田が固化した時点で、負圧源を断って熱風
発生器1を上昇させることにより、半田付が終了したフ
ラットパックICに外力を与えることなくノズル6を外す
ことができる。If the power supply to the heaters 3, 3, 3 is stopped when the solder is completely melted, the gas will not be heated
The lead pieces r are cooled by jetting from 10, 10, 10. When the solder is solidified in this way, the negative pressure source is cut off and the hot air generator 1 is raised, so that the nozzle 6 can be removed without applying an external force to the flat pack IC that has been soldered.
一方、回路基板に半田付されているフラットパックICを
取外す場合には、ノズル6の先端を取外すべき装着した
後、熱風を送ってフラットパックICを固定している半田
を溶融させる。溶融した時点で、空室11に負圧を作用さ
せて熱風発生器本体1を上方に移動させると、フラット
パックICは区画部材9内部に吸引されて基板から外れ
る。On the other hand, when removing the flat pack IC soldered to the circuit board, after the tip of the nozzle 6 is mounted to be removed, hot air is sent to melt the solder fixing the flat pack IC. When the hot air generator main body 1 is moved upward by applying a negative pressure to the empty chamber 11 at the time of melting, the flat pack IC is sucked into the partition member 9 and separated from the substrate.
なお、上述の実施例においては、ICのパッケージの4辺
にリードを設けたものを例に採って説明したが、対向す
る2辺にのみリードが設けられているものにあっては
(第6図ロ)、第5図に示したようにリード片rが露出
している部分だけ吹出し口31、31を形成したノズル30を
用意し、これを熱風発生器本体1に装着するとともに、
作動させるべきヒータの本数を減ずることにより、この
タイプのフラットパックICに適した熱量の熱風を供給し
て、ヒータの消費電力の節約を図りつつ、最良の半田溶
融条件を設定することが可能となる。In the above-described embodiment, the case where the leads are provided on the four sides of the IC package has been described as an example, but in the case where the leads are provided only on the opposite two sides (the sixth (B) As shown in FIG. 5, a nozzle 30 in which the outlets 31, 31 are formed only in the exposed portion of the lead piece r is prepared and mounted on the hot air generator main body 1,
By reducing the number of heaters to be operated, it is possible to supply the hot air of a heat quantity suitable for this type of flat pack IC, save the power consumption of the heater, and set the best solder melting conditions. Become.
また、上述の実施例においては、ノズル先端部を外筒と
区画部材の2つの別体な部材を接合して構成している
が、耐熱性プラスチックやセラミック材料等の射出整形
可能な材料を用いることにより一体的に形成することも
できる。Further, in the above-described embodiment, the nozzle tip portion is configured by joining two separate members, the outer cylinder and the partition member, but an injection moldable material such as heat resistant plastic or ceramic material is used. It can also be integrally formed.
(効果) 以上、説明したように本発明においては、内壁が半導体
パッケージの周面に接するとともに、パッケージのリー
ド部を露出させるように半導体パッケージの表面に接す
る段差部を有し、かつ段差部と半導体パッケージとで形
成される空間に負圧を供給する負圧源に接続される区画
部材と、熱風発生装置の吐出口に着脱可能で、かつ区画
部材の外周面と一定の間隙を形成してリード部に選択的
に熱風を供給する吹出口を構成する外筒とを備えるよう
にしたので、区画部材により半導体パッケージを正確に
位置決めできるばかりでなく、区画部材と半導体パッケ
ージにより形成される空間により半田溶融時の熱を遮断
しつつリード部に選択的に熱風を供給することができ
る。(Effects) As described above, in the present invention, the inner wall has a step portion that contacts the peripheral surface of the semiconductor package, and also has a step portion that contacts the surface of the semiconductor package so as to expose the lead portion of the package. A partition member that is connected to a negative pressure source that supplies a negative pressure to a space formed by the semiconductor package and a discharge port of the hot air generator that is detachable and that forms a constant gap with the outer peripheral surface of the partition member. Since the outer cylinder that constitutes the outlet for selectively supplying hot air to the lead portion is provided, not only the semiconductor package can be accurately positioned by the partition member, but also the space formed by the partition member and the semiconductor package is improved. It is possible to selectively supply hot air to the lead portion while blocking the heat generated when the solder is melted.
第1図は、本発明の一実施例を示した装置の断面図、第
2図は、同上装置の上面図、第3図(イ)(ロ)は、そ
れぞれ同上装置に使用するノズルの一実施例を示す斜視
図と断面図、第4図は同上装置における作業時の状態を
示す断面図、第5図はノズルの他の実施例を示す斜視
図、第6図(イ)(ロ)は、それぞれフラットパック化
された電気部品の一例を示す斜視図、及び第7図(イ)
(ロ)は、それぞれ従来の熱風式半田溶融装置の一例を
示す斜視図と、そのノズル構造を示す断面図である。 1……熱風発生器本体、3……ヒータ 6……ノズル、8……筒体 9……区画部材、9a……壁部 9b……段差部、10、31……吹出し口 P、P′……フラットパックICFIG. 1 is a sectional view of an apparatus showing an embodiment of the present invention, FIG. 2 is a top view of the same apparatus, and FIGS. 3 (a) and (b) are nozzles used in the same apparatus, respectively. FIG. 4 is a perspective view and a sectional view showing an embodiment, FIG. 4 is a sectional view showing a working state of the above apparatus, FIG. 5 is a perspective view showing another embodiment of the nozzle, and FIGS. Are perspective views showing examples of flat-packed electric parts, and FIG. 7 (a).
(B) is a perspective view showing an example of a conventional hot-air solder melting apparatus, and a sectional view showing the nozzle structure thereof. 1 ... Main body of hot air generator, 3 ... Heater 6 ... Nozzle, 8 ... Cylindrical body 9 ... Partitioning member, 9a ... Wall part 9b ... Step part, 10, 31 ... Outlet port P, P ' ...... Flat pack IC
Claims (1)
ともに、前記パッケージのリード部を露出させるように
前記半導体パッケージの表面に接する段差部を有し、か
つ前記段差部と前記半導体パッケージとで形成される空
間に負圧を供給する負圧源に接続される区画部材と、熱
風発生装置の吐出口に着脱可能で、かつ前記区画部材の
外周面と一定の間隙を形成して前記リード部に選択的に
熱風を供給する吹出口を構成する外筒とを備えてなる熱
風式半田溶融装置。1. An inner wall is in contact with a peripheral surface of a semiconductor package and has a step portion in contact with a surface of the semiconductor package so as to expose a lead portion of the package, and the step portion and the semiconductor package are formed. A partition member connected to a negative pressure source for supplying a negative pressure to the space and a discharge port of the hot air generator, and a fixed gap is formed between the partition member and the outer peripheral surface of the partition member. A hot-air solder melting apparatus comprising: an outer cylinder that constitutes an outlet for selectively supplying hot air.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP23686886A JPH0749154B2 (en) | 1986-10-04 | 1986-10-04 | Hot air solder melting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP23686886A JPH0749154B2 (en) | 1986-10-04 | 1986-10-04 | Hot air solder melting device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6390363A JPS6390363A (en) | 1988-04-21 |
| JPH0749154B2 true JPH0749154B2 (en) | 1995-05-31 |
Family
ID=17006985
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP23686886A Expired - Lifetime JPH0749154B2 (en) | 1986-10-04 | 1986-10-04 | Hot air solder melting device |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0749154B2 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03236298A (en) * | 1990-02-14 | 1991-10-22 | Fujitsu Ltd | Structure of replacement nozzle |
| JP2520657Y2 (en) * | 1993-01-27 | 1996-12-18 | 黒田電気株式会社 | Soldering device |
| CN111115231B (en) * | 2019-12-27 | 2021-08-27 | 深圳蓝普科技有限公司 | Maintenance device |
| CN111044235B (en) * | 2019-12-27 | 2022-08-02 | 深圳蓝普科技有限公司 | Device, method and equipment for detecting welding quality of device and storage medium |
-
1986
- 1986-10-04 JP JP23686886A patent/JPH0749154B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6390363A (en) | 1988-04-21 |
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