JPH0753862B2 - Water and oil repellent - Google Patents
Water and oil repellentInfo
- Publication number
- JPH0753862B2 JPH0753862B2 JP1052964A JP5296489A JPH0753862B2 JP H0753862 B2 JPH0753862 B2 JP H0753862B2 JP 1052964 A JP1052964 A JP 1052964A JP 5296489 A JP5296489 A JP 5296489A JP H0753862 B2 JPH0753862 B2 JP H0753862B2
- Authority
- JP
- Japan
- Prior art keywords
- monomer
- polymer
- polyfluoroalkyl group
- water
- vinyl monomer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Materials Applied To Surfaces To Minimize Adherence Of Mist Or Water (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Description
【発明の詳細な説明】 [産業上の利用分野] 本発明は風合柔軟性と撥水撥油性の実用的な耐久性を同
時に満足する撥水撥油剤に関するものである。TECHNICAL FIELD The present invention relates to a water and oil repellent agent which simultaneously satisfies the feeling flexibility and the practical durability of water and oil repellency.
[従来の技術及び発明が解決しようとする課題] 従来からパーフルオロアルキル基を含有する重合性単量
体を重合してなる共重合体或いは、パーフルオロアルキ
ル基含有化合物を有機溶媒溶液もしくは、水系分散液と
して繊維製品等を処理し、それらの素材表面に撥水撥油
性を付与する技術は知られている。本来、この撥水撥油
性は、パーフルオロアルキル基の表面配向により、素材
上に低表面エネルギー表面が形成されることに起因する
が、この種の撥水撥油剤は本来の機能以外に、付随性能
として柔軟性と耐久性[耐洗たく(以下耐HLという)、
耐ドライクリーニング(以下耐DCという)、耐摩擦]、
柔軟性と防汚性、防汚性とSR性(汚れ除去性)等が要求
されている。特に、柔軟性を中心とした付随効果を主機
能たる撥水撥油性と両立させることが、繊維用撥水撥油
剤に強く求められている。実用的な見地から柔軟性と耐
久性のごとき相反する効果を満たす技術として従来から
加工剤の分子構造を改良する方法、処理時に併用剤
を用いる方法が採用されてきた。加工剤の分子構造とし
ては、柔軟性付与成分として、オルガノポリシロキサン
を導入する方法、即ち含フッ素(メタ)アクリレートと
シロキサン含有(メタ)アクリレートの共重合体を用い
る方法(特開昭60−190408号)、含フッ素ウレタン化合
物と反応性オルガノポリシロキサンの反応生成物を用い
る方法(特開昭60−81278号)、ポリ(メタ)アクリレ
ートの側鎖にパーフルオロポリエーテルを用いる方法
(特公昭61−6187号)が公知であるが、柔軟性の高い加
工剤は、耐久性及び撥水撥油性が低く、耐久性の高い加
工剤は風合の粗硬になる傾向があった。[Prior Art and Problems to be Solved by the Invention] A copolymer obtained by polymerizing a polymerizable monomer having a perfluoroalkyl group, or a perfluoroalkyl group-containing compound in an organic solvent solution or an aqueous system. A technique is known in which a fiber product or the like is treated as a dispersion liquid to impart water and oil repellency to the surface of the material. Originally, this water and oil repellency is due to the formation of a low surface energy surface on the material due to the surface orientation of the perfluoroalkyl group. Flexibility and durability as performance [wash resistance (hereinafter referred to as HL resistance),
Dry cleaning resistance (hereinafter referred to as DC resistance), abrasion resistance],
Flexibility and antifouling property, antifouling property and SR property (stain removal property) are required. In particular, it is strongly demanded for the water / oil repellent agent for fibers to make the accompanying effects centering on the flexibility compatible with the water / oil repellency which is the main function. From a practical point of view, as a technique for satisfying contradictory effects such as flexibility and durability, a method of improving the molecular structure of a processing agent and a method of using a concomitant agent during processing have been conventionally adopted. Regarding the molecular structure of the processing agent, a method of introducing an organopolysiloxane as a flexibility-imparting component, that is, a method of using a copolymer of a fluorine-containing (meth) acrylate and a siloxane-containing (meth) acrylate (JP-A-60-190408). No.), a method using a reaction product of a fluorine-containing urethane compound and a reactive organopolysiloxane (JP-A-60-81278), and a method using perfluoropolyether as a side chain of poly (meth) acrylate (JP-B-61). No. 6187) is known, but a highly flexible processing agent has low durability and low water / oil repellency, and a highly durable processing agent tends to have a coarse and hard texture.
耐久性を高めるひとつの試みとしては、繊維処理時に併
用剤を用いる技術が公知である。一般に繊維用併用剤と
してメラミン系樹脂、グリオキザール系樹脂、尿素系樹
脂等が用いられるが、これ等の樹脂を用いると、風合が
粗硬になるという欠点があった。柔軟性を改良する目的
で、オルガノシリコーンを含フッ素加工剤と併用、若し
くは、2段処理により付与する方法が開示されている
(特開昭59−157380号)が耐久性は満足する水準にあっ
ても柔軟性面で加工剤として硬成分である含フッ素ポリ
マーを用いている限り根本的な解決にはらならない。As one attempt to improve durability, a technique of using a concomitant agent during fiber treatment is known. Generally, a melamine-based resin, a glyoxal-based resin, a urea-based resin, or the like is used as a concomitant agent for fibers, but the use of these resins has a drawback in that the texture becomes coarse and hard. For the purpose of improving flexibility, a method in which an organosilicone is used in combination with a fluorine-containing processing agent or by two-step treatment is disclosed (Japanese Patent Laid-Open No. 59-157380), but the durability is at a satisfactory level. However, as far as flexibility is concerned, as long as a fluorine-containing polymer that is a hard component is used as a processing agent, it is not a fundamental solution.
また、特に水系繊維処理として、含フッ素ポリマー乳化
液とウレタン化合物乳化液をラテックス段階でブレンド
する技術も公知であり(特開昭62−16454号公報)、柔
軟性と耐久性両立のための一方向を示しているが、単純
ラテックスブレンドの場合、その乾燥皮膜が巨視的に不
均一となり、耐久性(特に耐HL、耐摩擦)低下の原因と
なる。In addition, a technique of blending a fluorine-containing polymer emulsion and a urethane compound emulsion at a latex stage is also known, particularly as an aqueous fiber treatment (Japanese Patent Laid-Open No. 62-16454), which is one of the methods for achieving both flexibility and durability. Although the direction is shown, in the case of a simple latex blend, the dry film becomes macroscopically non-uniform, which causes deterioration of durability (especially HL resistance and abrasion resistance).
又、異種ラテックスの混合は安定性の面からも乳化剤の
選択が重要な問題となり、はん雑である。In addition, mixing different kinds of latex is a problem because the selection of an emulsifier becomes an important issue from the viewpoint of stability.
[課題を解決するための手段] 本発明は、前述の問題点を解決すべくなされたものであ
り、1つの粒子内に少なくとも2種の重合体を含み、か
つ少なくとも2種の重合体の少なくとも1種はポリフル
オロアルキル基を有する重合体である重合体粒子を有効
成分とする撥水撥油剤及びその重合体粒子の製造方法に
関するものである。[Means for Solving the Problems] The present invention has been made to solve the above-described problems, and one particle contains at least two kinds of polymers, and at least two kinds of polymers are contained. One type relates to a water and oil repellent agent containing polymer particles, which are polymers having a polyfluoroalkyl group, as an active ingredient, and a method for producing the polymer particles.
本発明の撥水撥油剤は、従来の加工剤又は処理方法では
達成困難であった柔軟性と実用的な耐久性すなわち、耐
HL、耐DL、耐摩擦性等を両立し得るものである。The water- and oil-repellent agent of the present invention has flexibility and practical durability that are difficult to achieve with conventional processing agents or treatment methods, that is, resistance to
It is compatible with HL, DL resistance, and abrasion resistance.
本発明の撥水撥油剤は、重合体粒子が分散した水及び/
又は溶媒分散系での使用が好ましい。本発明における2
種以上の重合体を1つの粒子内に含む重合体粒子は、例
えばシード乳化重合法により得られ、乳化重合法により
粒子状に形成された第1の重合体と、前記第1の重合体
の粒子の表面ないし内部で重合により形成された第2の
重合体から形成された粒子であり、層状に相分離したコ
アーシェル型が性能上好ましいが、相分離形態が海−島
構造や、重合体の1種が局在化しているもの、あるいは
異種の重合体分子鎖がからみ合ったものでもよい。本発
明における重合体粒子を形成する2種以上の重合体のう
ち、少なくとも1種がポリフルオロアルキル基(以下Rf
基と略す。)を含有する重合体である。The water- and oil-repellent agent of the present invention contains water and / or polymer particles dispersed therein.
Alternatively, use in a solvent dispersion system is preferable. 2 in the present invention
Polymer particles containing one or more polymers in one particle are obtained, for example, by a seed emulsion polymerization method, and the first polymer formed into particles by the emulsion polymerization method and the first polymer It is a particle formed from a second polymer formed by polymerization on the surface or inside of the particle, and a core-shell type phase-separated into layers is preferable in terms of performance, but the phase-separated form is sea-island structure or polymer One may be localized, or one in which different polymer molecular chains are entangled. Of the two or more polymers forming the polymer particles in the present invention, at least one is a polyfluoroalkyl group (hereinafter Rf
Abbreviated as group. ) Containing a polymer.
本発明における2種以上の重合体は、2種以上の重合体
粒子同志を単にブレンドして得られるものとは異なり、
2種以上の重合体が、例えばシード乳化重合法等によ
り、ミクロ混合形成され、いわゆる凝集して存在してい
る2次粒子でない、個々の粒子が他の粒子と凝集しない
で単独に存在している粒子すなわち1次粒子状の重合体
粒子を形成しているものである。The two or more polymers in the present invention are different from those obtained by simply blending two or more polymer particles.
Two or more kinds of polymers are not secondary particles which are micro-mixed and formed by so-called agglomeration by, for example, a seed emulsion polymerization method, and the individual particles are present independently without aggregating with other particles. Particles, that is, primary particles of polymer particles are formed.
本発明におけるRf基を含有する重合体としては、何ら限
定されるものではないが、以下のRf基を含有するビニル
系単量体の1種からなる単独重合体あるいは2種以上か
らなる共重合体が好ましい。Rf基の炭素数は3〜21のも
のが好ましく、特に6〜18のものが好ましい。Rf基のう
ち、水素原子や塩素原子等のフッ素原子以外の原子を含
まないパーフルオロアルキル基が好ましく、特にビニル
系単量体の末端に位置するものが好ましい。好適な具体
例は以下の通りである。The polymer containing an Rf group in the present invention is not limited at all, but a homopolymer consisting of one of the following vinyl monomers containing an Rf group or a copolymer containing two or more kinds thereof Coalescence is preferred. The Rf group preferably has 3 to 21 carbon atoms, and particularly preferably 6 to 18 carbon atoms. Of the Rf groups, perfluoroalkyl groups containing no atoms other than fluorine atoms such as hydrogen atoms and chlorine atoms are preferable, and those located at the terminal of the vinyl-based monomer are particularly preferable. The preferred specific examples are as follows.
CF3(CF2)4CH2OCOC(CH3)=CH2 CF3(CF2)6(CH2)2OCOC(CH3)=CH2 CF3(CF2)7CH2CH2OCOCH=CH2 CF3(CF2)7SO2N(C3H7)(CH2)2OCOCH=CH2 CF3(CF2)7(CH2)4OCOCH=CH2 CF3(CF2)7SO2N(CH3)(CH2)2OCOC(CH3)=CH2 CF3(CF2)7SO2N(C2H5)(CH2)2OCOCH=CH2 CF3(CF2)7CONH(CH2)2OCOCH=CH2 CF3(CF2)8(CH2)OCOCH=CH2 CF3(CF2)8(CH2)OCOC(CH3)=CH2 CF3(CF2)8CONH(CH2)2OCOC(CH3)=CH2 H(CF2)10CH2OCOCH=CH2 CF2Cl(CF2)10CH2OCOC(CH3)=CH2 CF3(CF2)5CH2CH2OCH2CH2OCH=CH2 本発明におけるRf基を含有する重合体以外の重合体とし
ては、以下のRf基を含有しない各種ビニル系単量体の1
種からなる単独重合体あるいは、2種以上からなる共重
合体を採用でき、又、これらの単量体は、前述のRf基を
含有するビニル系単量体と共重合体を形成せしめて、Rf
基を含有する重合体の基材への接着性又は架橋性や造膜
性、あるいは柔軟性、防汚性、SR性等を改良することが
できる。Rf基を含有しない単量体の好適な具体例は以下
の通りである。CF 3 (CF 2 ) 4 CH 2 OCOC (CH 3 ) = CH 2 CF 3 (CF 2 ) 6 (CH 2 ) 2 OCOC (CH 3 ) = CH 2 CF 3 (CF 2 ) 7 CH 2 CH 2 OCOCH = CH 2 CF 3 (CF 2) 7 SO 2 N (C 3 H 7) (CH 2) 2 OCOCH = CH 2 CF 3 (CF 2) 7 (CH 2) 4 OCOCH = CH 2 CF 3 (CF 2) 7 SO 2 N (CH 3) (CH 2 ) 2 OCOC (CH 3) = CH 2 CF 3 (CF 2) 7 SO 2 N (C 2 H 5) (CH 2) 2 OCOCH = CH 2 CF 3 (CF 2) 7 CONH (CH 2 ) 2 OCOCH = CH 2 CF 3 (CF 2) 8 ( CH 2) OCOCH = CH 2 CF 3 (CF 2) 8 (CH 2) OCOC (CH 3) = CH 2 CF 3 (CF 2) 8 CONH (CH 2) 2 OCOC (CH 3 ) = CH 2 H (CF 2 ) 10 CH 2 OCOCH = CH 2 CF 2 Cl (CF 2 ) 10 CH 2 OCOC (CH 3 ) = CH 2 CF 3 (CF 2 ) 5 CH 2 CH 2 OCH 2 CH 2 OCH = CH 2 Polymers other than the Rf group-containing polymer in the present invention include the following various vinyl-based monomer containing no Rf group.
A homopolymer consisting of one kind or a copolymer consisting of two or more kinds can be adopted, and these monomers are formed by forming a copolymer with the above-mentioned vinyl monomer containing an Rf group, Rf
It is possible to improve the adhesiveness or crosslinkability of a group-containing polymer to a substrate, film-forming property, flexibility, antifouling property, SR property and the like. Specific preferred examples of the monomer not containing the Rf group are as follows.
例えばエチレン、酢酸ビニル、塩化ビニル、弗化ビニ
ル、ハロゲン化ビニリデン、スチレン、α−メチルスチ
レン、p−メチルスチレン、アクリル酸とそのアルキル
エステル、メタクリル酸とそのアルキルエステル、ポリ
(オキシアルキレン)(メタ)アクリレート、(メタ)
アクリルアミド、ジアセトン(メタ)アクリルアミド、
メチロール化ジアセトン(メタ)アクリルアミド、N−
メチロール(メタ)アクリルアミド、ビニルアルキルエ
ーテル、ハロゲン化アルキルビニルエーテル、ビニルア
ルキルケトン、ブタジエン、イソプレン、クロロプレ
ン、グリシジル(メタ)アクリレート、2−ヒドロキシ
エチル(メタ)アクリレート、アジリジニルエチル(メ
タ)アクリレート、ベンジル(メタ)アクリレート、イ
ソシアナトエチル(メタ)アクリレート、シクロヘキシ
ル(メタ)アクリレート、2−エチルヘキシル(メタ)
アクリレート、無水マレイン酸、アジリジニル(メタ)
アクリレート、ポリシロキサンを有する(メタ)アクリ
レート、N−ビニルカルバゾール等である。For example, ethylene, vinyl acetate, vinyl chloride, vinyl fluoride, vinylidene halide, styrene, α-methylstyrene, p-methylstyrene, acrylic acid and its alkyl ester, methacrylic acid and its alkyl ester, poly (oxyalkylene) (meth ) Acrylate, (meth)
Acrylamide, diacetone (meth) acrylamide,
Methylolated diacetone (meth) acrylamide, N-
Methylol (meth) acrylamide, vinyl alkyl ether, halogenated alkyl vinyl ether, vinyl alkyl ketone, butadiene, isoprene, chloroprene, glycidyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, aziridinylethyl (meth) acrylate, benzyl (Meth) acrylate, isocyanatoethyl (meth) acrylate, cyclohexyl (meth) acrylate, 2-ethylhexyl (meth)
Acrylate, maleic anhydride, aziridinyl (meth)
Examples thereof include acrylates, (meth) acrylates having polysiloxane, and N-vinylcarbazole.
Rf基を含有する重合体は、耐久性を発現させる目的、或
いは、柔軟性を付与する目的のために、分子量調制剤と
して、メルカプタン化合物の存在下に重合させても良
い。例えば、 R1−SH R1:アルキル基、アリール基 HS−(R2)−SH R2:アルキレン基 本発明における2種以上の重合体を1つの粒子内に含む
粒子を得るためには、有機過酸化物、アゾ化合物、過硫
酸塩の如き各種の重合開始剤、又はγ−線の如き電離性
放射線の存在下いわゆるシード乳化重合法を採用するこ
とが好ましい。The polymer containing an Rf group may be polymerized in the presence of a mercaptan compound as a molecular weight regulator for the purpose of expressing durability or imparting flexibility. For example, R 1 -SH R 1 : alkyl group, aryl group HS- (R 2 ) -SH R 2 : alkylene group In order to obtain particles containing two or more polymers in one particle in the present invention, various polymerization initiators such as organic peroxides, azo compounds and persulfates, or ionizing properties such as γ-rays. It is preferable to employ the so-called seed emulsion polymerization method in the presence of radiation.
2種以上の重合体を1つの粒子内に含む粒子のうち、例
えば、層状に相分離したコアーシェル型の粒子を得るた
めには、まずコア部を形成する重合体の1種を第1段目
の乳化重合により形成せしめた後、前記重合体存在下に
シェル部を形成する他の重合体の単量体を2段階以上の
多段階に分割して乳化重合する方法を採用することがで
きる。本発明の撥水撥油剤を得るために本法を採用した
場合、第N段目の乳化重合は次の様な注意を払う必要が
ある。即ち、前段(第N−1段)の乳化重合で得られた
エマルジョン中には新たな乳化剤の量をエマルジョン粒
子の安定化に必要最小現のあるいは、シェル部の重合体
を形成するモノマーのミセルが生成し難い量に調節する
必要がある。具体的には、第N−1段目の重合が終了し
た時点で、エマルジョンの表面張力を測定することによ
り、乳化剤がその臨界ミセル濃度以上の過剰量存在して
いるか否か確認することが好ましい。過剰に存在する場
合は、エマルジョンを希釈することにより、乳化剤を臨
界ミセル濃度以下に調節するができる。この操作によ
り、第N段目の乳化重合の重合場は、第N−1段目に得
られた粒子の粒子上または、粒子内に限定され、本発明
の目的とする粒子を得ることができる。Among particles containing two or more polymers in one particle, for example, in order to obtain core-shell type particles phase-separated into layers, one kind of the polymer forming the core part is first prepared in the first stage. It is possible to employ a method in which the monomer of the other polymer forming the shell portion in the presence of the above-mentioned polymer is divided into multiple stages of two or more stages and then emulsion-polymerized after the formation by the emulsion polymerization. When this method is adopted to obtain the water / oil repellent of the present invention, the following precautions must be taken for the Nth stage emulsion polymerization. That is, the amount of new emulsifier in the emulsion obtained by the emulsion polymerization of the previous stage (N-1 stage) is the minimum amount necessary for stabilizing the emulsion particles, or the micelle of the monomer forming the shell polymer. It is necessary to adjust the amount so that it is difficult to generate. Specifically, it is preferable to confirm whether or not the emulsifier is present in an excess amount equal to or higher than its critical micelle concentration by measuring the surface tension of the emulsion at the time when the N-1th stage polymerization is completed. . If present in excess, the emulsion can be diluted to adjust the emulsifier below the critical micelle concentration. By this operation, the polymerization field of the emulsion polymerization of the Nth stage is limited to the particles of the particles obtained in the N-1th stage or within the particles, and the particles intended by the present invention can be obtained. .
乳化剤が臨界ミセル濃度以上の過剰量存在している条件
では、重合時に第N段目の組成のみからなる新たな粒子
が生成し、2種以上の重合体が層状に相分離した粒子を
得ることはできない。所望の粒子の生成及び、新しい粒
子の生成は、例えば、染色法を用いた電顕観察、粒子の
ゼータ電位測定、或は、粒径分布を測定することにより
確認することができる。又、造膜後の小角エックス線散
乱、小角光散乱、小角中性子散乱を測定することにより
確認することができる。2種以上の重合体からなる粒子
を得るためには、上述の多段重合の他、著しく共重合反
応性の異なる単量体同士の組合せや、重合媒体への溶解
度の異なる単量体の組合せを用いることにより、1段重
合で実現することも可能である。Under the condition that the emulsifier is present in an excess amount above the critical micelle concentration, new particles consisting of only the Nth stage composition are generated during polymerization, and particles in which two or more polymers are phase-separated into layers are obtained. I can't. The generation of desired particles and the generation of new particles can be confirmed by, for example, observing the particles using a staining method, measuring the zeta potential of the particles, or measuring the particle size distribution. It can also be confirmed by measuring small-angle X-ray scattering, small-angle light scattering, and small-angle neutron scattering after film formation. In order to obtain particles composed of two or more kinds of polymers, in addition to the above multi-stage polymerization, a combination of monomers having remarkably different copolymerization reactivity or a combination of monomers having different solubilities in a polymerization medium is used. By using it, it is possible to realize it by one-step polymerization.
コア部としては、Rf基を含有する重合体が好ましく、シ
ェル部としては、この重合体と異なるRf基を含有する重
合体あるいはRf基を含有しない重合体が好ましい。The core portion is preferably a polymer containing an Rf group, and the shell portion is preferably a polymer containing an Rf group different from this polymer or a polymer not containing an Rf group.
コア部となるRf基を含有する重合体中のRf基含有単量体
に由来する重合単位(Rf含有重合単位)の割合は、Rf含
有重合単位とRf基不含単量体に由来する重合単位(Rf不
含重合単位)との合計に対してRf含有重合単位が30〜10
0wt%、好ましくは50〜100wt%であり、この割合が少な
すぎると撥水撥油性能が低下する。The ratio of the polymer units derived from the Rf group-containing monomer in the polymer containing the Rf group to be the core part (Rf-containing polymer units) is the polymer derived from the Rf-containing polymer unit and the Rf group-free monomer. Rf-containing polymerized units are 30 to 10 relative to the total of units (Rf-free polymerized units)
It is 0 wt%, preferably 50 to 100 wt%, and if this ratio is too small, the water / oil repellency performance deteriorates.
シェル部となる重合体中のRf含有重合単位の割合は、同
様に0〜95wt%、好ましくは0〜80wt%、特に0〜70wt
%であり、この割合が多すぎると接着性、造膜性、架橋
性等の改良が不充分であり、撥水撥油性能の耐久性が低
下する。又、柔軟性の改良も不充分である。又、コア部
のRf含有重合単位の割合は、シェル部のRf含有重合単位
の割合に比べて、そのwt%で表わした数値で少なくとも
10、好ましくは20以上高い方が性能上好ましい。The proportion of the Rf-containing polymerized units in the polymer which becomes the shell part is also 0 to 95 wt%, preferably 0 to 80 wt%, and particularly 0 to 70 wt%.
%, And if this ratio is too large, the adhesiveness, film-forming property, cross-linking property, etc. are not sufficiently improved, and the durability of water / oil repellency is reduced. Moreover, the improvement of flexibility is insufficient. Further, the ratio of the Rf-containing polymerized units in the core portion is at least a numerical value expressed in wt% as compared with the ratio of the Rf-containing polymerized units in the shell portion.
A higher value of 10, preferably 20 or more is preferable for performance.
コア部、シェル部の重合体としては、前述のごとく、Rf
含有重合単位の割合が異なるものの中から選定する他、
Rf含有重合単位の種類が異なるもの、あるいは、Rf不含
重合単位の種類が異なるものの中から選定してもよい。As the polymer of the core portion and the shell portion, as described above, Rf
In addition to selecting from those with different ratio of contained polymer units,
It may be selected from those having different types of Rf-containing polymerized units or those having different types of Rf-free polymerized units.
コア部/シェル部の割合は、各部を構成する単量体重量
比で1/100〜100/1の間で選ばれるが、加工時の風合を損
わずに、実用的耐久性を付与する等の目的のためには、
100/5〜100/50であることが好ましい。又、同様の目的
のために、コア部の重合体の重量平均分子量は、シェル
部の重合体のそれよりも小さいものが好ましい。コア部
の重合体の重量平均分子量としては約10万以下、好まし
くは5万以下の適当である。The ratio of the core part / shell part is selected from 1/100 to 100/1 in terms of the weight ratio of the monomers constituting each part, but it gives practical durability without damaging the texture during processing. For purposes such as
It is preferably 100/5 to 100/50. For the same purpose, the weight average molecular weight of the core polymer is preferably smaller than that of the shell polymer. The weight average molecular weight of the polymer of the core portion is about 100,000 or less, preferably 50,000 or less.
乳化重合に用いる乳化剤としては、非イオン系、陽イオ
ン系、陰イオン系等の各種乳化剤から選ばれる1種又は
2種以上を用いることができ、その添加量は、前述の前
段乳化重合時には、コア部を構成する重合体100重量部
に対して、1〜20重量部、好ましくは3〜10重量部であ
り、後段乳化重合時には、コア部上以外に重合体を形成
させないために、シェル部を構成する重合体100重量部
に対して、0〜10重量部、好ましくは0.05〜3重量部で
ある。後段乳化重合時には、前段乳化重合時の乳化剤を
引続き使用してもよいため、後段乳化重合時の乳化剤の
添加量が0重量部の場合もあり得る。前段及び後段で使
用する乳化剤は同種でも異種であってもよい。As the emulsifier used in the emulsion polymerization, one or more selected from various emulsifiers such as nonionic, cationic, and anionic can be used, and the addition amount of the emulsifier during the preceding stage emulsion polymerization is It is 1 to 20 parts by weight, preferably 3 to 10 parts by weight, based on 100 parts by weight of the polymer constituting the core part, and the shell part is formed during the second-stage emulsion polymerization so as not to form a polymer other than on the core part. It is 0 to 10 parts by weight, preferably 0.05 to 3 parts by weight, based on 100 parts by weight of the polymer constituting During the second-stage emulsion polymerization, the emulsifier used during the first-stage emulsion polymerization may be continuously used. Therefore, the amount of the emulsifier added during the second-stage emulsion polymerization may be 0 parts by weight. The emulsifiers used in the first and second stages may be the same or different.
本発明の撥水撥油剤中には、2種以上の重合体からなる
粒子が凝集せずに又はこの粒子同志が部分的に凝集した
形態で存在するものであるが、1種類の重合体からなる
粒子やそれが凝集したもの、あるいは1種類の重合体か
らなる粒子の多種類が本発明の撥水撥油剤中に少量であ
れば、混入していてもよい。本発明における2種以上の
重合体から形成された粒子の粒子径としては、0.01〜1
μ、好ましくは0.1〜1μの範囲から選定するとよい。In the water- and oil-repellent agent of the present invention, particles composed of two or more kinds of polymers exist without agglomeration or the particles are present in a partially agglomerated form. If the amount of a large number of particles or agglomerated particles thereof or particles of a single type of polymer is small in the water / oil repellent agent of the present invention, they may be mixed. The particle size of the particles formed from two or more polymers in the present invention is 0.01 to 1
[mu], preferably 0.1 to 1 [mu].
本発明の撥水撥油剤は、撥水撥油処理した素材の風合を
損わずに、撥水撥油性の実用的耐久性(耐HL性、耐DC
性、耐摩擦性、着用耐久性)に優れるものであるが、さ
らに風合を向上させる目的で、前述の乳化重合時又は重
合終了後、高級脂肪酸、高級脂肪酸のエチレンオキサイ
ド付加物、高級脂肪酸のアルキルエステル、長鎖アルコ
ール、ソルビタン系やペンタエリスリトール系長鎖アル
キルエステル、ポリアミドポリアミン系表面改質剤、合
成ワックス、流動パラフィン、パラフィンワックス、シ
リコーンオイル等を添加することが有利である。The water- and oil-repellent agent of the present invention has practical durability of water- and oil-repellency (HL resistance, DC resistance
Of the higher fatty acids, ethylene oxide adducts of higher fatty acids, and higher fatty acids at the time of the emulsion polymerization or after the above-mentioned polymerization for the purpose of further improving the texture. It is advantageous to add an alkyl ester, long-chain alcohol, sorbitan-based or pentaerythritol-based long-chain alkyl ester, polyamide polyamine-based surface modifier, synthetic wax, liquid paraffin, paraffin wax, silicone oil, or the like.
又、本発明の撥水撥油剤には、他の撥水剤や撥油剤ある
いは他の重合体ブレンダー、防虫剤、難燃剤、帯電防止
剤、染料安定剤、防シワ剤、メラミン系樹脂、グリオキ
ザール系樹脂、尿素系樹脂等からなる耐久性向上剤等を
併用添加してもよい。The water and oil repellents of the present invention include other water and oil repellents or other polymer blenders, insect repellents, flame retardants, antistatic agents, dye stabilizers, antiwrinkle agents, melamine resins, glyoxal. A durability improver such as a base resin or a urea resin may be added together.
本発明の撥水撥油剤は水性乳濁液のものが好ましく、浸
漬塗布等の如き被覆加工の既知の方法により、被処理物
の表面に付着させ乾燥する方法により、処理可能であ
る。又、必要ならば適当なる架橋剤と共に適用し、キュ
アリングを行なっても良い。尚、エアゾール型の撥水撥
油剤では、これを単に被処理物に噴射吹き付けするだけ
で良く、直ちに乾燥して充分な性能を発揮させ得る。The water- and oil-repellent agent of the present invention is preferably an aqueous emulsion, and can be treated by a known method of coating such as dip coating and the like by attaching it to the surface of the object to be treated and drying. Further, if necessary, it may be applied together with a suitable crosslinking agent and cured. With the aerosol-type water and oil repellent agent, it is sufficient to simply spray it onto the object to be treated, and it can be immediately dried to exhibit sufficient performance.
本発明の撥水撥油剤で処理され得る物品は、特に限定な
く種々の例をあげることが出来る。例えば、繊維、繊維
織物、ガラス、紙、木、皮革、毛皮、石綿、レンガ、セ
メント、セラミックス、金属及び酸化物、窯業製品、プ
ラスチック、塗面およびプラスターなどがある。而し
て、繊維や繊維織物の材質としては、綿、麻、羊毛、絹
などの動植物性天然繊維、ポリアミド、ポリエステル、
ポリビニルアルコール、ポリアクリロニトリル、ポリ塩
化ビニル、ポリプロピレンの如く種々の合成繊維、レー
ヨン、アセテートの如き半合成繊維、ガラス繊維、アス
ベスト繊維の如き無機繊維、或いはこれらの混合繊維の
織物があげられる。The article which can be treated with the water and oil repellent of the present invention includes various examples without particular limitation. Examples include fibers, textile fabrics, glass, paper, wood, leather, fur, asbestos, bricks, cements, ceramics, metals and oxides, ceramic products, plastics, painted surfaces and plasters. Thus, as the material of the fiber or the fiber woven fabric, natural animal and vegetable fibers such as cotton, hemp, wool and silk, polyamide, polyester,
Examples thereof include various synthetic fibers such as polyvinyl alcohol, polyacrylonitrile, polyvinyl chloride and polypropylene, semi-synthetic fibers such as rayon and acetate, inorganic fibers such as glass fibers and asbestos fibers, and woven fabrics of these mixed fibers.
[作用] 本発明の撥水撥油剤が高い耐久性と柔軟性を両立する機
構は必ずしも明らかではないが、粒子が例えばコアーシ
ェル型の場合、シェル部を形成する高分子量又は架橋性
単量体を含有する重合体の、コア部含フッ素ポリマーへ
のミクロなブレンド効果により、撥水撥油剤被膜の機械
的な強度を向上させ、更に、ポリフルオロアルキル基の
表面配向を強固なものにしていると考えられる。又、物
品上での造膜性が著しく改善されていることが観察さ
れ、これによっても、耐久性の向上につながっているも
のと考えられる。また、粒子中でのミクロブレンドであ
るため、併用樹脂の後添加(単純ブレンド)の如き、風
合の粗硬化を招かないものと考えられる。[Function] Although the mechanism by which the water and oil repellent of the present invention achieves both high durability and flexibility is not clear, when the particles are, for example, a core-shell type, a high molecular weight or a crosslinkable monomer that forms a shell part is used. Due to the micro-blending effect of the polymer contained in the core fluoropolymer, the mechanical strength of the water / oil repellent coating is improved, and the surface orientation of the polyfluoroalkyl group is strengthened. Conceivable. Further, it was observed that the film-forming property on the article was remarkably improved, which is considered to also contribute to the improvement of durability. Further, since it is a microblend in the particles, it is considered that it does not cause the rough hardening of the texture such as the post-addition (simple blend) of the combined resin.
[実施例] 製造例1 コア部重合体粒子の製造方法 C8F17C2H4OCOCH=CH2(FA) 92.52g(178.6mmol) 式: で示される連鎖移動剤5.64g(5.95mmol)、水溶性シリ
コーン(東レシリコーン社製SF8427)2.94g(3部)、
ジメチルアルキル酢酸塩(ライオン社製ファーミンDMC
酢酸塩)0.49g(0.5部)、アセトン49.1g(50部)、蒸
留水147.2g(150部)の混合物を高圧乳化機(マントン
ゴウリン社製ホモジナイザー)を用いて、450kg/cm2で
乳化した後、得られた乳化液70g及びα−α′−アゾビ
スイソブチロニトリル0.34gを100ml−重合アンプルに仕
込み窒素置換した後75℃で5時間重合させた。得られた
分散液中のコア部重合体粒子は収率99%以上、電顕観察
及び光散乱法による粒径分布測定の結果により平均粒子
径0.082μmの球状粒子からなっていた。[Examples] Production Example 1 Method for producing core polymer particles C 8 F 17 C 2 H 4 OCOCH = CH 2 (FA) 92.52 g (178.6 mmol) Formula: 5.64 g (5.95 mmol) of a chain transfer agent represented by: 2.94 g (3 parts) of water-soluble silicone (SF8427 manufactured by Toray Silicone Co., Ltd.),
Dimethyl alkyl acetate (Pharmine DMC manufactured by Lion)
Acetate) 0.49 g (0.5 part), acetone 49.1 g (50 parts), distilled water 147.2 g (150 parts) mixture was emulsified at 450 kg / cm 2 using a high pressure emulsifier (Menton Goulin homogenizer). After that, 70 g of the obtained emulsion and 0.34 g of α-α'-azobisisobutyronitrile were charged into a 100 ml-polymerization ampoule and purged with nitrogen, and then polymerized at 75 ° C for 5 hours. The yield of the core polymer particles in the obtained dispersion was 99% or more, and the particles were composed of spherical particles having an average particle diameter of 0.082 μm based on the results of particle size distribution measurement by electron microscopy and light scattering method.
製造例2〜4 以下に示す処方で製造例−1と同様に重合し、コア部重
合体粒子を得た。Production Examples 2 to 4 Polymerization was carried out in the same manner as in Production Example-1 with the formulation shown below to obtain core polymer particles.
実施例1 100ml−ガラス製重合アンプルに、製造例−1で製造し
たコア部重合体粒子の分散液20g(固形分34%、6.8g;10
0部)、メチルメタクリレート(MMA)0.68g(10部)、
水溶性シリコーン(SF8427)0.0068g(0.1部)、2−2
−アゾビス(2−アミジノプロパン)−2塩酸塩(和光
純薬製V−50)0.017g(2.5部)、更に水4.3gを加え
て、固形分濃度が30%になる様に調製した後、窒素置換
し、60℃で10時間重合させた。得られた分散液中のコア
シェル型の重合体粒子は、収率99%、電顕観察及び光散
乱法による粒径分布測定の結果により、平均粒子径0.09
5μmの球状粒子からなっていた。これを純水にて、固
形分1.6wt%に希釈し、PET(ドスキン)布を浸漬後マン
グルでピックアップ100%に絞り、100℃×3分で乾燥
後、175℃×1分で熱処理した。布帛は柔軟な風合を有
し、撥水性(JIS−L−1005)100、撥油性(AATCC−TM
−118−1966)6-であった。洗たく(JIS−L−0217−10
3)5回後[以下HL5]、ドライクリーニング(JIS−L
−1092−322)5回後[以下DC5]もそれぞれ、5/80+,5/
100であった。 Example 1 In a 100 ml-glass polymerization ampoule, 20 g of a dispersion liquid of core polymer particles produced in Production Example-1 (solid content 34%, 6.8 g; 10
0 part), methyl methacrylate (MMA) 0.68 g (10 parts),
Water-soluble silicone (SF8427) 0.0068g (0.1 part), 2-2
-Azobis (2-amidinopropane) -2-hydrochloride (V-50 manufactured by Wako Pure Chemical Industries, Ltd.) 0.017 g (2.5 parts) and 4.3 g of water were further added to prepare a solid concentration of 30%. The atmosphere was replaced with nitrogen, and the mixture was polymerized at 60 ° C for 10 hours. The core-shell type polymer particles in the obtained dispersion had a yield of 99%, and an average particle size of 0.09 according to the results of particle size distribution measurement by electron microscope observation and a light scattering method.
It consisted of 5 μm spherical particles. This was diluted with pure water to a solid content of 1.6 wt%, a PET (Doskin) cloth was dipped, squeezed to 100% pickup with a mangle, dried at 100 ° C. for 3 minutes, and then heat-treated at 175 ° C. for 1 minute. The fabric has a soft texture, water repellency (JIS-L-1005) 100, oil repellency (AATCC-TM)
−118-1966) 6 − . Wash (JIS-L-0217-10
3) After 5 times [HL5], dry cleaning (JIS-L
-1092-322) After 5 times [DC5], 5/80 + , 5 /
It was 100.
実施例2〜7 製造例2〜4で製造した重合体粒子をコア部とし、<表
−1>に示す重合体をシェル部とする粒子を実施例−1
と同様に製造し、PET布帛に処理した。<表>にその性
能を示す。Examples 2 to 7 Particles having the polymer particles produced in Production Examples 2 to 4 as the core portion and the polymer shown in <Table-1> as the shell portion were used in Example-1.
Was prepared in the same manner as described above and treated into PET fabric. The table below shows the performance.
比較例1〜4 製造例1〜4で製造したコア部重合体粒子の分散液(固
形分濃度1.6wt%)をそのまま希釈し、実施例1と同様
にPET布帛に処理した。Comparative Examples 1 to 4 The dispersion liquid (solid content concentration: 1.6 wt%) of the core polymer particles produced in Production Examples 1 to 4 was diluted as it was, and treated into a PET cloth in the same manner as in Example 1.
比較例5 製造例2に示す組成のコア部重合体粒子の分散液及びポ
リメチルメタクリレート粒子の分散液(固形分濃度17wt
%)をブレンド比100/10でブレンドした加工浴(全固形
分濃度1.6wt%)を調製し、実施例1と同様にPE布帛を
処理した。Comparative Example 5 A dispersion liquid of core polymer particles and a dispersion liquid of polymethylmethacrylate particles having the composition shown in Production Example 2 (solid content: 17 wt.
%) Was blended at a blend ratio of 100/10 to prepare a processing bath (total solid content concentration: 1.6 wt%), and the PE fabric was treated in the same manner as in Example 1.
製造例5 コア部重合体粒子の製造方法 FA 92.52g(178.6mmol) n−C18H37SH 3.35g( 11.9mmol) ポリオキシエチレンオレイルエーテル(花王社製エマル
ゲン430)2.94g(FA、メルカプタン合計100部に対して
3部)、ファーミンDMC酢酸塩0.29g(0.3部)、アセト
ン47.9g、蒸留水143.8gの混合物を50℃に保温したまま
高圧乳化機(マントンゴウリン社製ホモジナイザー)を
用いて450kg/cm2で乳化後、得られた乳化液の70g及びα
−α′−アゾビスイソブチロニトリル0.34gを100ml−重
合アンプルに仕込み、窒素置換の後、70℃で5時間重合
した。 Production Example 5 Method for producing core polymer particles FA 92.52 g (178.6 mmol) n-C 18 H 37 SH 3.35 g (11.9 mmol) Polyoxyethylene oleyl ether (Emulgen 430 manufactured by Kao Corporation) 2.94 g (FA, total mercaptan) Using a high-pressure emulsifier (manton-goulin homogenizer) while maintaining a mixture of 100 parts 3 parts), Pharmin DMC acetate 0.29 g (0.3 parts), acetone 47.9 g, and distilled water 143.8 g at 50 ° C. After emulsification at 450 kg / cm 2 , 70 g of the obtained emulsion and α
0.34 g of -α'-azobisisobutyronitrile was charged into a 100 ml-polymerization ampoule and, after purging with nitrogen, polymerization was carried out at 70 ° C for 5 hours.
得られたコア部重合体粒子は、単量体変換率99%以上で
あった。The obtained core part polymer particles had a monomer conversion rate of 99% or more.
実施例8 100mlガラス製重合アンプルに、製造例5で製造したコ
ア部重合体粒子の分散液20g(固形分34%;6.8g;100部)
に対して、以下に示す単量体(合計で2.04g;30部)を仕
込んだ。Example 8 20 g (solid content 34%; 6.8 g; 100 parts) of a dispersion liquid of core polymer particles produced in Production Example 5 was added to a 100 ml glass polymerization ampoule.
On the other hand, the following monomers (total 2.04 g; 30 parts) were charged.
これに2,2′−アゾビス(2−アミジノプロパン)−2
−塩酸塩0.051g(2.5部)、更に水13.3gを加えて固形分
濃度が25%になる様に調製した後、窒素置換し、60℃で
12時間重合させた。得られた分散液中のコアシェル型の
重合体粒子は収率99%以上であった。電顕観察及び光散
乱法による粒径分布測定の結果、粒径0.21μの球状粒子
であった。又、粒子のゼータ電位は48.2mVの単一ピーク
を示した。 2,2'-azobis (2-amidinopropane) -2
-Hydrochloride 0.051 g (2.5 parts) and water 13.3 g were added to prepare a solid concentration of 25%, and then the atmosphere was replaced with nitrogen and the temperature was changed to 60 ° C.
It was polymerized for 12 hours. The yield of the core-shell type polymer particles in the obtained dispersion was 99% or more. As a result of observing with an electron microscope and measuring the particle size distribution by a light scattering method, the particles were spherical with a particle size of 0.21 μm. The zeta potential of the particles showed a single peak of 48.2 mV.
得られたコアシェル型重合体粒子の分散液を用いて次に
示す加工浴を調製した。A processing bath shown below was prepared using the obtained dispersion liquid of the core-shell type polymer particles.
加工浴にナイロン製織物を浸漬後、マングルでピックア
ップ70%に絞り、110℃×90sec、170℃×1分熱処理し
た。処理した布は柔軟な風合を有し、撥水性100、撥油
性6であった。洗たく20回後、ドライクリーニング20回
後それぞれ3/80,4/80-であった。 After the nylon fabric was dipped in the processing bath, the pickup was squeezed to 70% of the pickup with a mangle and heat-treated at 110 ° C for 90 seconds and 170 ° C for 1 minute. The treated fabric had a soft texture, water repellency of 100 and oil repellency of 6. Washing After 20 times, respectively after dry cleaning 20 times 3 / 80,4 / 80 - it was.
比較例6 一括仕込による共重合体の製造 100ml重合アンプルに、以下の単量体を仕込んだ。この
仕込み組成は、実施例8で得られるコアシェル型重合体
粒子と実質的に同じポリマー組成となる。Comparative Example 6 Production of Copolymer by Batch Charge The following monomers were charged in a 100 ml polymerization ampoule. This charged composition has substantially the same polymer composition as the core-shell type polymer particles obtained in Example 8.
上表の混合物を60℃×12時間重合したところ、99%以上
の収率で共重合体が得られた。 When the mixture shown in the above table was polymerized at 60 ° C. for 12 hours, a copolymer was obtained with a yield of 99% or more.
これを実施例8と同様にナイロン織物に処理した結果を
表2に示す。The results of treating this with a nylon fabric in the same manner as in Example 8 are shown in Table 2.
比較例7 100ml重合アンプルに、以下の単量体を仕込み、60℃×1
2時間重合したところ、99%以上の収率で共重合体が得
られた。Comparative Example 7 A 100 ml polymerization ampoule was charged with the following monomers, and the temperature was 60 ° C x 1
When polymerized for 2 hours, a copolymer was obtained with a yield of 99% or more.
得られた共重合体の分散液及び、製造例5で製造したコ
ア部重合体粒子の分散液を以下のブレンド比でブレンド
した加工浴(全固形分濃度1.6wt%)を調製し、ナイロ
ン織物を処理した。結果を表2に示す。このブレンド比
は、実施例5と実質的に同じポリマー組成物を与える。 The obtained copolymer dispersion and the dispersion of core polymer particles produced in Production Example 5 were blended in the following blending ratio to prepare a processing bath (total solid content concentration: 1.6 wt%). Was processed. The results are shown in Table 2. This blend ratio gives substantially the same polymer composition as in Example 5.
加工浴組成 製造例5の分散液 10.8g (固形分濃度34wt%) 共重合体の分散液 3.2g (固形分濃度34.5wt%) スミテックスレジンM−30.45g (住化製) ACX(住化製) 0.45g 水 全 300g この加工浴でナイロン布を処理した結果を表2に示す。Processing bath composition Dispersion liquid of Production Example 5 10.8g (solid content concentration 34wt%) Copolymer dispersion liquid 3.2g (solid content concentration 34.5wt%) Sumitex Resin M-30.45g (Sumitika) ACX 0.45 g water 300 g total Table 2 shows the results of treating nylon cloth with this processing bath.
実施例9〜10 重合性単量体のtert−ブチルメタクリレートに変えて、
ステアリルメタクリレート(StMA)、n−ブチルメタク
リレート(n−BuMA)を用いる以外は実施例8と同様に
処理した。結果を表2に示した。Examples 9-10 Instead of the polymerizable monomer tert-butyl methacrylate,
The same treatment as in Example 8 was carried out except that stearyl methacrylate (StMA) and n-butyl methacrylate (n-BuMA) were used. The results are shown in Table 2.
実施例11 実施例8の仕込み組成に 流動パラフィン 0.3g を追加した他は実施例8と同様に重合を行なった。得ら
れたコアシェル型重合体粒子の分散液は収率99%以上
で、液表面に流動パラフィンの浮遊は認められなかっ
た。 Example 11 Polymerization was carried out in the same manner as in Example 8 except that 0.3 g of liquid paraffin was added to the charged composition of Example 8. The yield of the obtained dispersion liquid of core-shell type polymer particles was 99% or more, and floating of liquid paraffin was not observed on the liquid surface.
以下実施例8と同様にナイロン製織物を処理した。処理
した布は実施例8の布に比べしっとりしたぬめり風合を
有し、撥水性100、撥油性6であった。洗たく20回後、
ドライクリーニング20回後それぞれ3/80,4/80-であっ
た。The nylon fabric was treated in the same manner as in Example 8 below. The treated fabric had a moist feel compared with the fabric of Example 8 and had water repellency of 100 and oil repellency of 6. After 20 washes,
Each After dry cleaning 20 times 3 / 80,4 / 80 - was.
製造例6 コア部重合体粒子の製造方法 製造例5の仕込み組成に C17H35COOC4H9 3g を追加した他は製造例5と同様に重合を行ない収率99%
以上でコア部重合体粒子を得た。Production Example 6 Method for producing core polymer particles Polymerization was carried out in the same manner as in Production Example 5 except that C 17 H 35 COOC 4 H 9 3 g was added to the charged composition of Production Example 5, and the yield was 99%.
Thus, core polymer particles were obtained.
実施例12 実施例8で用いた製造例5のコア部重合体粒子を製造例
6のコア部重合体粒子に変えた他は実施例8と同様に重
合を行なった。得られたコアシェル型の重合体粒子は収
率99%以上であった。この重合体粒子の分散液を用いて
実施例8と同様にナイロン製織物を処理した。Example 12 Polymerization was carried out in the same manner as in Example 8 except that the core polymer particles of Production Example 5 used in Example 8 were changed to the core polymer particles of Production Example 6. The yield of the obtained core-shell type polymer particles was 99% or more. A nylon woven fabric was treated in the same manner as in Example 8 using the dispersion liquid of the polymer particles.
処理した布は実施例8の布に比べしっとりしたぬめり風
合を有し、撥水製100、撥油性6であった。洗たく20回
後、ドライクリーニング20回後それぞれ3/80,4/80-であ
った。The treated fabric had a moist feel compared to the fabric of Example 8 and was water repellent 100 and oil repellent 6. Washing After 20 times, respectively after dry cleaning 20 times 3 / 80,4 / 80 - it was.
実施例13〜16 製造例5で製造した重合体をコア部重合体粒子とし実施
例8に示した重合性単量体組成をシェル部としてシェル
部合成時に<表3>に示す化合物を添加しコアシェル型
重合体粒子を実施例8と同様に製造し、ナイロン織物布
に処理した(表3にその性能と風合を示す)。Examples 13 to 16 The polymer produced in Production Example 5 was used as core part polymer particles, and the polymerizable monomer composition shown in Example 8 was used as a shell part, and the compounds shown in Table 3 were added at the time of synthesizing the shell part. Core-shell type polymer particles were produced in the same manner as in Example 8 and treated on a nylon woven cloth (Table 3 shows its performance and texture).
実施例17〜20 製造例5のコア部重合体粒子合成時に<表3>に示す化
合物を同時に乳化分散させた後、実施例8と同様にコア
シェル型重合体粒子を製造し、ナンロン織物布に処理し
た(表3にその性能と風合を示す)。Examples 17 to 20 The compounds shown in Table 3 were simultaneously emulsified and dispersed at the time of synthesizing the core polymer particles of Production Example 5, and then core-shell type polymer particles were produced in the same manner as in Example 8 to obtain a Nanron woven fabric. It was treated (Table 3 shows its performance and texture).
比較例8〜10 流動パラフィン、ステアリン酸ブチル、ラノリンアルコ
ールのそれぞれの水分散液(流動パラフィンの例を表4
に示す。ステアリン酸ブチル、ラノリンアルコールも同
様組成)を実施例8のコアシェル型重合体粒子の分散液
に混合しナイロン織物布を処理した(表5にその性能と
風合を示す)。Comparative Examples 8 to 10 Liquid dispersions of liquid paraffin, butyl stearate and lanolin alcohol (examples of liquid paraffin are shown in Table 4).
Shown in. Butyl stearate and lanolin alcohol had the same composition) was mixed with the dispersion liquid of the core-shell type polymer particles of Example 8 to treat a nylon woven fabric (Table 5 shows its performance and texture).
比較例11 製造例5に於いて仕込組成を次の様に変更した他は製造
例5と同様の手順でコア部重合体粒子を製造した。 Comparative Example 11 Core part polymer particles were produced in the same procedure as in Production Example 5, except that the preparation composition in Production Example 5 was changed as follows.
得られた分散液の一部をメタノール中に注ぎ、ポリマー
を精製し、GPCにより分子量を測定したところ、約20万
であった。 A part of the obtained dispersion was poured into methanol, the polymer was purified, and the molecular weight was measured by GPC, and it was about 200,000.
このエマルジョンをコア部重合体粒子分散液とし、実施
例8と同様の組成で2段階目の重合を行なった。なお、
シェル部の分子量は約10万であった。This emulsion was used as a core part polymer particle dispersion liquid, and second-stage polymerization was carried out with the same composition as in Example 8. In addition,
The molecular weight of the shell part was about 100,000.
得られた分散液を実施例8と同様の組成の処理浴中でナ
イロン織物を処理した。結果を次表に示す。The obtained dispersion was treated with a nylon fabric in a treatment bath having the same composition as in Example 8. The results are shown in the table below.
実施例21 実施例9で製造した粒子の分散液50g(固形分25%;12.
5;100部)に対して以下に示す単量体(合計2.5g;20部)
及び粒子安定化のための乳化剤、重合開始剤を仕込み、
60℃×12時間第3段目の重合を行った。 Example 21 50 g of dispersion of particles prepared in Example 9 (solid content 25%; 12.
5: 100 parts) to the following monomers (total 2.5 g; 20 parts)
And charged with an emulsifier for stabilizing particles and a polymerization initiator,
The third stage polymerization was carried out at 60 ° C. for 12 hours.
FA 0.5g(20wt%) ステアリアクリレート 1.75g(70wt%) グリシジルメタクリレート 0.25g(10wt%) エマルゲン430 (10%水溶液) 0.25g V−50 (10%水溶液) 0.5g 得られた分散液は、電顕観察及び粒径及び粒径分布測定
の結果、粒径0.25μの球状粒子よりなっていた。これを
実施例8と同様の処方で処理したところ、得られた布は
柔軟な風合いを有し、撥水性100、撥油性6であった。
洗濯20回後、ドライクリーニング20回後それぞれ4/80,3
/80−であった。FA 0.5g (20wt%) Steariacrylate 1.75g (70wt%) Glycidyl methacrylate 0.25g (10wt%) Emulgen 430 (10% aqueous solution) 0.25g V-50 (10% aqueous solution) 0.5g As a result of microscopic observation and particle size and particle size distribution measurement, it was found to be spherical particles having a particle size of 0.25 μ. When this was treated with the same formulation as in Example 8, the obtained fabric had a soft texture, water repellency of 100, and oil repellency of 6.
After washing 20 times and after dry cleaning 20 times 4 / 80,3 respectively
It was / 80-.
[発明の効果] 本発明の撥水撥油剤は、粒子中に撥水撥油性成分として
の重合体及び耐久性成分としての重合体が例えばコアシ
ェル型で共存しているため、物品に撥水撥油処理した場
合、処理布等の風合を損なうことなく、高い撥水撥油性
と実用的な耐久性(耐HL性、耐DC性、耐摩擦性、着用耐
久性等)を得ることができる。[Effect of the Invention] The water and oil repellent agent of the present invention has a polymer as a water and oil repellent component and a polymer as a durable component coexisting in the particles, for example, in a core-shell type. When treated with oil, high water and oil repellency and practical durability (HL resistance, DC resistance, abrasion resistance, wear durability, etc.) can be obtained without impairing the texture of treated cloth. .
フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 D06M 15/353 Continuation of front page (51) Int.Cl. 6 Identification number Office reference number FI technical display location D06M 15/353
Claims (23)
含み、かつ少なくとも2種の重合体の少なくとも1種は
ポリフルオロアルキル基を有する重合体である重合体粒
子を有効成分とする撥水撥油剤。1. A polymer particle containing at least two kinds of polymers in one particle, and at least one kind of the at least two kinds of polymers is a polymer having a polyfluoroalkyl group as a repellent agent. Water repellent.
アルキル基を高い割合で含む重合体の少なくとも1種
と、ポリフルオロアルキル基を含まないかあるいはそれ
を相対的に少ない割合で含む重合体の少なくとも1種と
からなる請求項1記載の撥水撥油剤。2. A polymer in which at least two polymers contain at least one polyfluoroalkyl group in a high proportion and a polymer which does not contain a polyfluoroalkyl group or contains it in a relatively small proportion. The water and oil repellent according to claim 1, which comprises at least one of
の重合体と、前記第1の重合体の粒子の表面ないし内部
で重合により形成された第2の重合体とを含み、かつ第
1の重合体と第2の重合体の少なくとも一方はポリフル
オロアルキル基を含む重合体である重合体粒子を有効成
分とする撥水撥油剤。3. A first formed into particles by an emulsion polymerization method.
And a second polymer formed by polymerization on the surface or inside of the particles of the first polymer, wherein at least one of the first polymer and the second polymer is polyfluoro. A water and oil repellent agent comprising polymer particles, which are polymers containing an alkyl group, as an active ingredient.
フルオロアルキル基を高い割合で含む重合体であり、他
方がポリフルオロアルキル基を含まないかあるいはそれ
を相対的に少ない割合で含む重合体である請求項3記載
の撥水撥油剤。4. One of the first polymer and the second polymer is a polymer containing a high proportion of polyfluoroalkyl groups, and the other contains no polyfluoroalkyl groups or a relatively small amount thereof. The water- and oil-repellent agent according to claim 3, which is a polymer contained in a ratio.
有ビニルモノマーを30〜100重量%含む第1のモノマー
を重合して得られた重合体である請求項3の撥水撥油
剤。5. The water and oil repellent agent according to claim 3, wherein the first polymer is a polymer obtained by polymerizing a first monomer containing 30 to 100% by weight of a polyfluoroalkyl group-containing vinyl monomer.
第1のモノマーにおけるポリフルオロアルキル基含有ビ
ニルモノマーの重量割合よりも少ない割合のポリフルオ
ロアルキル基含有ビニルモノマーを含むか又はポリフル
オロアルキル基含有ビニルモノマーを含まない第2のモ
ノマーであってそのポリフルオロアルキル基含有ビニル
モノマーの割合が0〜80重量%の第2のビニルモノマー
を重合して得られた重合体である請求項3の撥水撥油
剤。6. The second polymer contains a polyfluoroalkyl group-containing vinyl monomer in a ratio smaller than the weight ratio of the polyfluoroalkyl group-containing vinyl monomer in the first monomer forming the first polymer. Or a polymer obtained by polymerizing a second vinyl monomer containing no polyfluoroalkyl group-containing vinyl monomer, wherein the proportion of the polyfluoroalkyl group-containing vinyl monomer is 0 to 80% by weight. The water / oil repellent according to claim 3.
フルオロアルキル基含有ビニルモノマーの割合が30〜10
0重量%である第1のモノマーの重合体であり、第2の
重合体が第2のモノマー中のポリフルオロアルキル基含
有ビニルモノマーの割合が0〜80重量%である第2のモ
ノマーの重合体であり、しかも重量%で表した第1のモ
ノマーにおけるポリフルオロアルキル基含有ビニルモノ
マーの割合の数値が第2のモノマーにおけるその数値よ
りも20以上大きい、請求項3記載の撥水撥油剤。7. The first polymer has a proportion of the polyfluoroalkyl group-containing vinyl monomer in the first monomer of 30 to 10.
0% by weight of the first monomer is the polymer, the second polymer is the second monomer in which the proportion of the polyfluoroalkyl group-containing vinyl monomer is 0 to 80% by weight of the second monomer. The water and oil repellent agent according to claim 3, wherein the water and oil repellent agent is a coalesced product, and the numerical value of the proportion of the polyfluoroalkyl group-containing vinyl monomer in the first monomer expressed by weight% is 20 or more higher than the numerical value in the second monomer.
を有するアクリレートあるいはメタクリレートの重合体
又はそれとポリフルオロアルキル基不含モノマーとの共
重合体である請求項3記載の撥水撥油剤。8. The water- and oil-repellent agent according to claim 3, wherein the first polymer is an acrylate or methacrylate polymer having a polyfluoroalkyl group or a copolymer thereof with a polyfluoroalkyl group-free monomer.
を有しないアクリレートあるいはメタクリレートの重合
体又は前記アクリレートあるいはメタクリレートとポリ
フルオロアルキル基を有するアクリレートあるいはメタ
クリレートとの共重合体である請求項3記載の撥水撥油
剤。9. The second polymer is a polymer of acrylate or methacrylate having no polyfluoroalkyl group or a copolymer of the acrylate or methacrylate with an acrylate or methacrylate having a polyfluoroalkyl group. The water and oil repellent described.
リレートあるいはメタクリレートの一部がエポキシ基を
有する化合物である請求項9記載の撥水撥油剤。10. The water / oil repellent according to claim 9, wherein a part of the acrylate or methacrylate having no polyfluoroalkyl group is a compound having an epoxy group.
る第1のモノマーを乳化重合して得られる第1の重合体
の粒子、重合媒体、及び下記第2のモノマーのミセルが
生成し難い量の乳化剤の存在するあるいは乳化剤の存在
しない重合系内で、少なくとも1種のビニルモノマーか
らなる第2のモノマーを重合して第2のモノマーの重合
体である第2の重合体を上記第1の重合体の粒子の表面
ないし内部に形成させること、及び第1のモノマーと第
2のモノマーの少なくとも一方がポリフルオロアルキル
基含有ビニルモノマーを含むことを特徴とするポリフル
オロアルキル基を有する重合体粒子の製造方法。11. An emulsifier in which particles of a first polymer obtained by emulsion polymerization of a first monomer composed of at least one vinyl monomer, a polymerization medium, and a micelle of the following second monomer are difficult to form. In the presence of an emulsifier or in the absence of an emulsifier, a second polymer comprising at least one vinyl monomer is polymerized to obtain a second polymer, which is a polymer of the second monomer. Of polymer particles having a polyfluoroalkyl group, characterized in that they are formed on the surface or inside of the particles, and at least one of the first monomer and the second monomer contains a polyfluoroalkyl group-containing vinyl monomer. Method.
が高い割合のポリフルオロアルキル基含有ビニルモノマ
ーを含み、他方がポリフルオロアルキル基含有ビニルモ
ノマーを含まないかあるいはそれを相対的に少ない割合
で含む請求項11記載の方法。12. One of the first monomer and the second monomer contains a high proportion of polyfluoroalkyl group-containing vinyl monomer and the other contains no or relatively less polyfluoroalkyl group-containing vinyl monomer. 12. The method of claim 11 comprising in percentage.
ルキル基含有ビニルモノマーの含有割合が30〜100重量
%である請求項11記載の方法。13. The method according to claim 11, wherein the content of the polyfluoroalkyl group-containing vinyl monomer in the first monomer is 30 to 100% by weight.
ルキル基含有ビニルモノマーの含有割合が0〜80重量%
であり、しかも第1のモノマーにおけるポリフルオロア
ルキル基含有ビニルモノマーの含有割合よりも少ない割
合である請求項11記載の方法。14. The content ratio of the polyfluoroalkyl group-containing vinyl monomer in the second monomer is 0 to 80% by weight.
12. The method according to claim 11, which is lower than the content of the polyfluoroalkyl group-containing vinyl monomer in the first monomer.
ルキル基含有ビニルモノマーの含有割合が30〜100重量
%、第2のモノマーにおけるポリフルオロアルキル基含
有ビニルモノマーの割合が0〜80重量%であり、しかも
重量%で表した第1のモノマーにおけるポリフルオロア
ルキル基含有ビニルモノマーの割合が第2のモノマーに
おける数値よりも20以上大きい請求項11記載の方法。15. The proportion of the polyfluoroalkyl group-containing vinyl monomer in the first monomer is 30 to 100% by weight, and the proportion of the polyfluoroalkyl group-containing vinyl monomer in the second monomer is 0 to 80% by weight. Moreover, the method according to claim 11, wherein the proportion of the polyfluoroalkyl group-containing vinyl monomer in the first monomer, expressed in wt%, is 20 or more higher than the numerical value in the second monomer.
基を有するアクリレートあるいはメタクリレートである
か、又はそれとポリフルオロアルキル基不含ビニルモノ
マーとの混合物である請求項11記載の方法。16. The method according to claim 11, wherein the first monomer is an acrylate or a methacrylate having a polyfluoroalkyl group, or a mixture thereof with a polyfluoroalkyl group-free vinyl monomer.
基を有しないアクリレートあるいはメタクリレートであ
るか、又はそれとポリフルオロアルキル基を有するアク
リレートあるいはメタクリレートとの混合物である請求
項11記載の方法。17. The method according to claim 11, wherein the second monomer is an acrylate or methacrylate having no polyfluoroalkyl group, or a mixture thereof with an acrylate or methacrylate having a polyfluoroalkyl group.
リレートあるいはメタクリレートの一部がエポキシ基を
有する化合物である請求項17記載の方法。18. The method according to claim 17, wherein a part of the acrylate or methacrylate having no polyfluoroalkyl group is a compound having an epoxy group.
及び重合媒体の存在下に乳化重合して第1の重合体の粒
子を含む乳化重合組成物を製造し、次いで、この乳化重
合組成物に新たに乳化剤を実質的に添加することなく、
かつ必要により重合媒体を追加した上記乳化重合組成物
中で第2のモノマーの重合を行なう請求項11記載の方
法。19. A first monomer as an emulsifier, a polymerization initiator,
And emulsion-polymerizing in the presence of a polymerization medium to produce an emulsion-polymerized composition containing particles of the first polymer, and then, substantially without newly adding an emulsifier to the emulsion-polymerized composition,
12. The method according to claim 11, wherein the second monomer is polymerized in the emulsion polymerization composition to which a polymerization medium is optionally added.
からなる請求項19記載の方法。20. The method of claim 19, wherein the polymerization medium comprises a mixture of water and a water soluble organic solvent.
合開始剤、及び連鎖移動剤の存在下に乳化重合する請求
項19記載の方法。21. The method according to claim 19, wherein the first monomer is emulsion polymerized in the presence of an emulsifier, a polymerization medium, a polymerization initiator, and a chain transfer agent.
合に用いた乳化剤が存在し、しかも乳化剤濃度が第2の
モノマーのミセルが生成し易い濃度である場合には、重
合媒体を追加して乳化剤濃度が第2のモノマーのミセル
が生成し難い量まで希釈した乳化重合組成物中で新たな
重合開始剤の存在下に重合する請求項19記載の方法。22. A polymerization medium is added when the emulsifier used for the polymerization of the first monomer is the second monomer and the concentration of the emulsifier is such that micelles of the second monomer are easily formed. 20. The method according to claim 19, wherein the polymerization is carried out in the presence of a new polymerization initiator in the emulsion-polymerized composition diluted to an amount in which the emulsifier concentration is such that micelles of the second monomer are difficult to form.
合粒子を有効成分とする撥水撥油剤。23. A water and oil repellent agent comprising the polymer particles obtained by the method according to claim 11 as an active ingredient.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1052964A JPH0753862B2 (en) | 1988-03-08 | 1989-03-07 | Water and oil repellent |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63-52600 | 1988-03-08 | ||
| JP5260088 | 1988-03-08 | ||
| JP1052964A JPH0753862B2 (en) | 1988-03-08 | 1989-03-07 | Water and oil repellent |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH021795A JPH021795A (en) | 1990-01-08 |
| JPH0753862B2 true JPH0753862B2 (en) | 1995-06-07 |
Family
ID=26393225
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1052964A Expired - Lifetime JPH0753862B2 (en) | 1988-03-08 | 1989-03-07 | Water and oil repellent |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0753862B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2009151038A1 (en) | 2008-06-12 | 2009-12-17 | ユニマテック株式会社 | Method for producing an aqueous emulsion |
Families Citing this family (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3399107B2 (en) * | 1994-09-05 | 2003-04-21 | ダイキン工業株式会社 | Antifouling agent composition having water and oil repellency |
| JP3046251B2 (en) * | 1996-10-15 | 2000-05-29 | 大光炉材株式会社 | Wet spraying method of dense pouring refractory composition |
| JPH10237389A (en) * | 1997-02-26 | 1998-09-08 | Moon Star Co | Glazing agent of leather shoes |
| JP5162861B2 (en) * | 2005-09-29 | 2013-03-13 | Jnc株式会社 | Photocurable polymer composition containing fluorine |
| JP5200403B2 (en) * | 2006-03-30 | 2013-06-05 | 旭硝子株式会社 | Liquid repellent composition, liquid repellent processing method, article having liquid repellent film |
| KR101347989B1 (en) * | 2006-03-30 | 2014-01-07 | 아사히 가라스 가부시키가이샤 | Liquid repellent composition, method for liquid-repellent finishing, and articles with liquid-repellent films |
| CN101809112A (en) * | 2007-09-28 | 2010-08-18 | 旭硝子株式会社 | A water-and-oil repellant composition and article |
| WO2009041650A1 (en) * | 2007-09-28 | 2009-04-02 | Asahi Glass Company, Limited | Water-and-oil repellant composition and article |
| EP2762504A4 (en) * | 2011-09-30 | 2015-05-27 | Daikin Ind Ltd | WATER-REPELLENT AND OIL-REPELLENT COMPOSITION |
| JP2013136668A (en) | 2011-12-28 | 2013-07-11 | Daikin Industries Ltd | Fluorine-containing composition and fluorine-containing polymer |
| KR101635306B1 (en) | 2012-07-06 | 2016-06-30 | 다이킨 고교 가부시키가이샤 | Method for manufacturing fluorine-containing polymer |
| CN112041355B (en) * | 2018-04-27 | 2023-08-22 | 佳能株式会社 | Particle, method for producing particle, affinity particle, reagent and kit including same, and method for detecting target substance |
| JP7372635B2 (en) * | 2020-07-09 | 2023-11-01 | ダイキン工業株式会社 | organic fine particles |
-
1989
- 1989-03-07 JP JP1052964A patent/JPH0753862B2/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2009151038A1 (en) | 2008-06-12 | 2009-12-17 | ユニマテック株式会社 | Method for producing an aqueous emulsion |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH021795A (en) | 1990-01-08 |
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