JPH0755839B2 - Molding glass material - Google Patents
Molding glass materialInfo
- Publication number
- JPH0755839B2 JPH0755839B2 JP62236538A JP23653887A JPH0755839B2 JP H0755839 B2 JPH0755839 B2 JP H0755839B2 JP 62236538 A JP62236538 A JP 62236538A JP 23653887 A JP23653887 A JP 23653887A JP H0755839 B2 JPH0755839 B2 JP H0755839B2
- Authority
- JP
- Japan
- Prior art keywords
- molding
- glass material
- optical
- glass
- press
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000011521 glass Substances 0.000 title claims description 35
- 238000000465 moulding Methods 0.000 title claims description 35
- 239000000463 material Substances 0.000 title claims description 34
- 230000003746 surface roughness Effects 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 11
- 238000005530 etching Methods 0.000 claims description 7
- 238000000227 grinding Methods 0.000 claims description 4
- 239000005304 optical glass Substances 0.000 description 21
- 238000002834 transmittance Methods 0.000 description 9
- 238000005498 polishing Methods 0.000 description 8
- 230000003287 optical effect Effects 0.000 description 7
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- ORUIBWPALBXDOA-UHFFFAOYSA-L magnesium fluoride Chemical compound [F-].[F-].[Mg+2] ORUIBWPALBXDOA-UHFFFAOYSA-L 0.000 description 2
- 229910001635 magnesium fluoride Inorganic materials 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 1
- 238000007496 glass forming Methods 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 239000005355 lead glass Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B11/00—Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing
- C03B11/06—Construction of plunger or mould
- C03B11/08—Construction of plunger or mould for making solid articles, e.g. lenses
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B40/00—Preventing adhesion between glass and glass or between glass and the means used to shape it, hold it or support it
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Surface Treatment Of Glass (AREA)
Description
【発明の詳細な説明】 産業上の利用分野 本発明は、光学機器に使用されるレンズ,プリズム等の
高精度光学ガラス素子を超精密ガラス成形する際に用い
る成形用ガラス素材に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a glass material for molding which is used for ultra-precision glass molding of high precision optical glass elements such as lenses and prisms used in optical equipment.
従来の技術 近年、高精度光学レンズ、特に非球面ガラスレンズ等の
製造法として、光学研磨法を用いず、研磨工程なしの一
発成形により、形成する試みが多くなされ、具現化され
つつある。その成形法の一つとして、ガラス素材を変形
可能な温度、たとえば、軟化点近傍の温度に加熱し、押
圧成形等の手段を用いて成形する方法がある。(たとえ
ば、特開昭51-60208号公報) 発明が解決しようとする問題点 前記リヒートプレス法による光学ガラス素子の製造方法
ではあらかじめ所望の光学ガラス素子に近い形状に加工
した成形用ガラス素材を加熱加圧成形して光学ガラス素
子を製造する。リヒートプレス法で重要な点は成形用ガ
ラス素材の面品質,形状および重量の管理である。これ
らの条件を満たすことによりレンズに必要な精度を達成
することができる。従来の研磨によって表面粗さが異な
った成形用ガラス素材をプレス成形して得られた光学ガ
ラス素子の透過率を第3図に示す。横軸に成形用ガラス
素材の表面粗さ、縦軸に成形された光学ガラス素子の透
過率を示す。光学ガラス素子表面には反射防止膜として
フッ化マグネシウムを蒸着している。レンズとして必要
な透過率は98%である。第3図からもわかるように研磨
で作られた成形用ガラス素材は表面粗さが0.1μm以上
であればプレス成形された光学ガラス素子は透過率が低
く光学性能が不十分なものとなる。これは成形用ガラス
素材表面に第4図に示すような亀裂があることからプレ
ス成形された後も光学ガラス素子表面に亀裂が残るため
である。つまり、成形用ガラス素材を研磨で仕上げる場
合表面粗さが、0.1μm以下でなければ光学ガラス素子
の性能は満たされず、高精度に表面粗さを仕上げなけれ
ばならないことになる。さらに前述したような素材の形
状、重量管理は困難であると同時に調整に長い時間を要
する。その結果成形用ガラス素材のコストが高くなりこ
れにより光学ガラス素子のコストが高いという問題点を
有することになる。2. Description of the Related Art In recent years, as a method of manufacturing a high-precision optical lens, in particular, an aspherical glass lens or the like, many attempts have been made and realized by one-shot molding without using an optical polishing method and without a polishing step. As one of the forming methods, there is a method in which the glass material is heated to a deformable temperature, for example, a temperature near the softening point, and is formed using a means such as press forming. (For example, Japanese Unexamined Patent Publication No. 51-60208) Problems to be Solved by the Invention In the method for producing an optical glass element by the reheat press method, a glass material for molding which is previously processed into a shape close to a desired optical glass element is heated. An optical glass element is manufactured by pressure molding. An important point in the reheat pressing method is the control of surface quality, shape and weight of the glass material for molding. By satisfying these conditions, the accuracy required for the lens can be achieved. FIG. 3 shows the transmittance of an optical glass element obtained by press molding glass forming materials having different surface roughness by conventional polishing. The horizontal axis represents the surface roughness of the glass material for molding, and the vertical axis represents the transmittance of the molded optical glass element. Magnesium fluoride is vapor-deposited as an antireflection film on the surface of the optical glass element. The transmittance required for the lens is 98%. As can be seen from FIG. 3, if the surface roughness of the glass material for molding formed by polishing is 0.1 μm or more, the optical glass element press-molded has low transmittance and insufficient optical performance. This is because the surface of the glass material for molding has cracks as shown in FIG. 4, and therefore cracks remain on the surface of the optical glass element even after press molding. That is, when the glass material for molding is finished by polishing, the performance of the optical glass element is not satisfied unless the surface roughness is 0.1 μm or less, and the surface roughness must be finished with high accuracy. Further, it is difficult to control the shape and weight of the material as described above, and at the same time, it takes a long time to adjust. As a result, the cost of the glass material for molding becomes high, which causes a problem of high cost of the optical glass element.
問題点を解決するための手段 上記問題点に鑑み本発明では高精度な光学ガラス素子を
リヒートプレス法で製造する際に用いる所望の光学ガラ
ス素子に近似した形状に研削加工したガラス素材の表面
をエッチング処理で円滑にする手段を用い成形用ガラス
素材を得るものである。Means for Solving the Problems In view of the above problems in the present invention, the surface of the glass material ground to a shape similar to the desired optical glass element used when manufacturing a highly accurate optical glass element by the reheat press method The glass material for molding is obtained by using a means for smoothing the etching process.
作用 本発明では前述した手段を用いることにより研削加工さ
れたガラス素材の表面の亀裂をなくし、表面粗さが悪く
てもプレス成形された光学ガラス素子の光学性能を十分
に満たされる。Effect In the present invention, by using the above-mentioned means, cracks on the surface of the glass material ground and processed can be eliminated, and the optical performance of the press-molded optical glass element can be sufficiently satisfied even if the surface roughness is poor.
実施例 以下本発明の一実施例の実験結果について図面を参照し
なから説明する。Example Hereinafter, an experimental result of an example of the present invention will be described with reference to the drawings.
使用したガラス素材は鉛ガラスSF-6であり、光学ガラス
素子成形用に加工されたガラス素材の形状は曲率半径2.
9mm、中心肉厚5.2mm、コバ厚5.0mmの両凸形状のもので
表面粗さは1.0μmである。この研削加工したガラス素
材表面の凹凸部の第4図に示すような亀裂がなくなるよ
うにエッチング処理を行った。エッチング処理後の成形
用ガラス素材の表面の一部分の状態断面図を第2図に示
す。エッチング処理液としてはフッ化水素酸を用い処理
時間などの条件を変えて処理を行った後、イソプロピル
アルコールで洗浄し、乾燥させ、第1表に示すような表
面粗さの成形用ガラス素材を作成した。The glass material used is lead glass SF-6, and the shape of the glass material processed for optical glass element molding has a radius of curvature of 2.
9 mm, center thickness 5.2 mm, edge thickness 5.0 mm, biconvex shape, surface roughness 1.0 μm. Etching treatment was performed so that the unevenness on the surface of the glass material subjected to the grinding process had no cracks as shown in FIG. FIG. 2 shows a sectional view of a part of the surface of the glass material for molding after the etching treatment. Hydrofluoric acid was used as the etching treatment liquid, the treatment time and other conditions were changed, and the treatment was performed, followed by washing with isopropyl alcohol and drying to obtain a glass material for molding having a surface roughness as shown in Table 1. Created.
エッチング処理に要した時間は非常に短く、3秒から60
秒程度である。この成形用ガラス素材をプレス成形し
た。成形条件は、成形型温度510℃、プレス圧力20kg/cm
2、プレス保持時間10秒で、窒素雰囲気中で行った。成
形された光学ガラス素子の表面には反射防止膜としてフ
ッ化マグネシウムを蒸着した。前述した方法で処理され
て得られた成形用ガラス素材をプレス成形してできた光
学ガラス素子の透過率を第1図に示す。横軸に成形用ガ
ラス素材の表面粗さ、縦軸に透過率を示す。透過率の理
論値は98%である。第1図からも明らかなように表面凹
凸部の亀裂がなくなるように処理を施した成形用ガラス
素材の場合表面粗さは1μmであってもプレス成形して
できた光学ガラス素子はレンズとしての光学性能を満た
していることがわかる。 The etching process takes a very short time, from 3 seconds to 60
It is about a second. This glass material for molding was press-molded. Molding conditions are mold temperature 510 ℃, press pressure 20kg / cm
2. Pressing time was 10 seconds, and the operation was performed in a nitrogen atmosphere. Magnesium fluoride was vapor-deposited as an antireflection film on the surface of the molded optical glass element. FIG. 1 shows the transmittance of the optical glass element obtained by press-molding the glass material for molding obtained by the above-mentioned method. The horizontal axis shows the surface roughness of the glass material for molding, and the vertical axis shows the transmittance. The theoretical value of transmittance is 98%. As is clear from FIG. 1, in the case of a glass material for molding treated to eliminate cracks on the surface irregularities, the optical glass element formed by press molding as a lens has a surface roughness of 1 μm. It can be seen that the optical performance is satisfied.
発明の効果 以上のように本発明では成形用ガラス素材の表面の凹凸
の亀裂をエッチング処理によってなくすことにより表面
粗さが1μm以下であればプレス成形したレンズの光学
性能は十分に得ることを確認した。EFFECTS OF THE INVENTION As described above, in the present invention, it is confirmed that the optical performance of the press-molded lens is sufficiently obtained if the surface roughness is 1 μm or less by eliminating the unevenness cracks on the surface of the glass material for molding by the etching treatment. did.
この成形用ガラス素材は研磨加工の成形用ガラス素材に
比べ、表面粗さの規格が緩くなり、また処理の時間が大
幅に短縮されることなどから光学ガラス素子のコストダ
ウンが図れる。Compared with the glass material for polishing, the glass material for molding has a looser surface roughness specification and the processing time is significantly shortened, so that the cost of the optical glass element can be reduced.
第1図は本発明の一実施例における成形用ガラス素材を
プレス成形して作られた光学ガラス素子の透過率を示す
グラフ、第2図は本発明の成形用ガラス素材の表面の一
部分の断面図、第3図は研磨によって作成された成形用
ガラス素材をプレス成形して作られた光学ガラス素子の
透過率を示すグラフ、第4図は研磨によって作成された
成形用ガラス素材の表面の一部分の断面図である。FIG. 1 is a graph showing the transmittance of an optical glass element produced by press-molding a molding glass material in one embodiment of the present invention, and FIG. 2 is a partial cross-section of the surface of the molding glass material of the present invention. Fig. 3 is a graph showing the transmittance of an optical glass element made by press-molding a glass material for molding made by polishing, and Fig. 4 is a part of the surface of the glass material for molding made by polishing. FIG.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 春原 正明 大阪府門真市大字門真1006番地 松下電器 産業株式会社内 (56)参考文献 特開 昭61−251526(JP,A) ─────────────────────────────────────────────────── ─── Continuation of front page (72) Masaaki Sunohara 1006 Kadoma, Kadoma City, Osaka Prefecture Matsushita Electric Industrial Co., Ltd. (56) References JP-A-61-251526 (JP, A)
Claims (1)
供給されて加熱加圧される、研削加工工程を経て作成さ
れた成形用のガラス素材であって、前記研削研削加工に
おけるガラス素材の表面の亀裂をエッチング処理により
除去して、表面粗さを1μm以下となされたことを特徴
とする成形用ガラス素材。1. A glass material for molding produced through a grinding process, which is supplied into a cavity composed of an upper mold and a lower mold and is heated and pressed, and is a glass material in the grinding and grinding process. A glass material for molding, characterized in that the surface roughness of the surface is made to be 1 μm or less by removing cracks on the surface of the glass by etching treatment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62236538A JPH0755839B2 (en) | 1987-09-21 | 1987-09-21 | Molding glass material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62236538A JPH0755839B2 (en) | 1987-09-21 | 1987-09-21 | Molding glass material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6479024A JPS6479024A (en) | 1989-03-24 |
| JPH0755839B2 true JPH0755839B2 (en) | 1995-06-14 |
Family
ID=17002154
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP62236538A Expired - Fee Related JPH0755839B2 (en) | 1987-09-21 | 1987-09-21 | Molding glass material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0755839B2 (en) |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61251526A (en) * | 1985-04-04 | 1986-11-08 | Canon Inc | Production of optical element |
-
1987
- 1987-09-21 JP JP62236538A patent/JPH0755839B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6479024A (en) | 1989-03-24 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| LAPS | Cancellation because of no payment of annual fees |