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JPH0759382B2 - Method for producing foamed thermoplastic polyester resin molded article that withstands steam treatment - Google Patents
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JPH0759382B2 - Method for producing foamed thermoplastic polyester resin molded article that withstands steam treatment - Google Patents

Method for producing foamed thermoplastic polyester resin molded article that withstands steam treatment

Info

Publication number
JPH0759382B2
JPH0759382B2 JP2175923A JP17592390A JPH0759382B2 JP H0759382 B2 JPH0759382 B2 JP H0759382B2 JP 2175923 A JP2175923 A JP 2175923A JP 17592390 A JP17592390 A JP 17592390A JP H0759382 B2 JPH0759382 B2 JP H0759382B2
Authority
JP
Japan
Prior art keywords
foam
pat
crystallinity
water
heating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP2175923A
Other languages
Japanese (ja)
Other versions
JPH0464430A (en
Inventor
範夫 天野
多計之 滝
孝明 平井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sekisui Kasei Co Ltd
Original Assignee
Sekisui Kasei Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sekisui Kasei Co Ltd filed Critical Sekisui Kasei Co Ltd
Priority to JP2175923A priority Critical patent/JPH0759382B2/en
Priority to US07/655,691 priority patent/US5234640A/en
Priority to AU71109/91A priority patent/AU642962B2/en
Priority to EP91301250A priority patent/EP0442759B1/en
Priority to DE69111636T priority patent/DE69111636T2/en
Priority to CA002036548A priority patent/CA2036548C/en
Priority to US07/792,577 priority patent/US5128383A/en
Publication of JPH0464430A publication Critical patent/JPH0464430A/en
Publication of JPH0759382B2 publication Critical patent/JPH0759382B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Molding Of Porous Articles (AREA)

Description

【発明の詳細な説明】 (産業上の利用分野) この発明は、発泡した熱可塑性ポリエステル系樹脂成形
体の製造方法に関するものである。とくに成形体に水蒸
気を接触させて、加熱し殺菌処理を施しても、変形しな
いような発泡成形体の製造方法に関するものである。そ
の成形体は、食品容器又は医療用品として用いるに適し
ている。
TECHNICAL FIELD The present invention relates to a method for producing a foamed thermoplastic polyester resin molding. In particular, the present invention relates to a method for producing a foamed molded product which does not deform even when steam is brought into contact with the molded product and subjected to sterilization treatment. The molded body is suitable for use as a food container or a medical product.

(従来の技術) 熱可塑性ポリエステル系樹脂(以下、これをPATとい
う)は、他の樹脂には見られない良好な特性を持つてい
る。例えば、PATは剛性が大きいので、大きな衝撃を加
えても破壊されにくく、200℃に耐えるほどのすぐれた
耐熱性を持ち、また無毒なために食品に直接接触させて
も安全である。などというすぐれた特性を持つている。
そこで、PATを発泡させて発泡体とし、この発泡体で容
器を作り、軽量で丈夫な食品容器を作ろうと計画され
た。
(Prior Art) A thermoplastic polyester resin (hereinafter, referred to as PAT) has good properties not found in other resins. For example, PAT has high rigidity, so it is not easily destroyed by a large impact, has excellent heat resistance to withstand 200 ° C, and is nontoxic, so it is safe to be brought into direct contact with food. It has excellent characteristics such as.
Therefore, it was planned to foam PAT into a foam and make a container from this foam to make a lightweight and durable food container.

ところが、容器を食品用に使用しようとする場合には、
これを構成している樹脂が無毒であるというだけでは足
りない。とくに食品を入れて店頭販売に供するような容
器としては、食品を永持ちさせるために、容器自体を水
蒸気消毒することが必要とされる。このため、食品容器
は水蒸気を直接接触させて行う殺菌消毒に耐える、とい
う性質が要求される。業界では、水蒸気を接触させて殺
菌消毒することをレトルト処理と呼んでいるので、水蒸
気による殺菌消毒に耐える性質を一般に耐レトルト性と
呼んでいる。
However, when trying to use the container for food,
It is not enough that the resin that constitutes this is non-toxic. In particular, as a container in which food is put for over-the-counter sales, it is necessary to steam disinfect the container itself in order to keep the food for a long time. Therefore, the food container is required to have the property of withstanding the sterilization and disinfection performed by directly contacting with steam. In the industry, sterilization by contacting with steam is called retort treatment. Therefore, the property of resisting sterilization by steam is generally called retort resistance.

PATは上述のように200℃に耐えるほどの優れた耐熱性を
持つているので、PAT発泡体は充分な耐レトルト性を持
つと考えられた。ところが、実際にPAT発泡体をレトル
ト処理すると、PAT発泡体が変形することとなつた。と
くに、PAT発泡体は、レトルト処理によつてさらに大き
く発泡することとなり、そのために変形を生じることと
なつた。そこで、レトルト処理に耐えるように、PAT発
泡体を改良することが必要とされた。
Since PAT has excellent heat resistance to withstand 200 ° C as described above, it was considered that the PAT foam had sufficient retort resistance. However, when the PAT foam was actually retorted, the PAT foam was deformed. In particular, the PAT foam was expanded further by the retort treatment, which caused deformation. Therefore, it was necessary to improve the PAT foam to withstand the retort treatment.

他方、PATは発泡させにくい樹脂として知られている。
それだけに、PATを発泡させるために色々の試みがなさ
れた。例えば発泡剤だけを取り上げても、色々なものを
発泡剤として使用することが提案された。例えばプロパ
ンやブタンのような脂肪族炭化水素類を用いる方法や、
塩化メチレン、フレオン(登録商標)のようなハロゲン
化脂肪族炭化水素類を用いる方法や、アゾジカルボンア
ミド、ジニトロソペンタメチレンテトラミンのような分
解してガスを発生する固体化合物を用いる方法や、二酸
化炭素、窒素などの無機ガスを用いる方法や、高分子量
の鎖状芳香族ポリカーボネートを用いる方法が紹介され
ている。しかし、何を発泡剤として使用しても、PATを
簡単に高倍率に発泡させることはできなかつた。
On the other hand, PAT is known as a resin that is difficult to foam.
For that reason, various attempts have been made to foam PAT. For example, even if only the foaming agent is taken up, it has been proposed to use various materials as the foaming agent. For example, a method using aliphatic hydrocarbons such as propane and butane,
A method using halogenated aliphatic hydrocarbons such as methylene chloride and Freon (registered trademark), a method using a solid compound such as azodicarbonamide and dinitrosopentamethylenetetramine which decomposes to generate a gas, and Methods using inorganic gases such as carbon and nitrogen and methods using high molecular weight chain aromatic polycarbonate have been introduced. However, no matter what was used as the foaming agent, PAT could not be easily foamed at a high magnification.

これらの発泡剤のうちでは、脂肪族炭化水素類及び/又
はハロゲン化脂肪族炭化水素類を用いるのが、手軽で比
較的高倍率に発泡させやすいとされ、また経済的でもあ
るとされて来た。他方、無機ガスを用いる方法は、低い
発泡倍率にしか発泡させ得ないので、好ましい方法とは
考えられなかつた。
Among these foaming agents, it is said that using aliphatic hydrocarbons and / or halogenated aliphatic hydrocarbons is easy, easy to foam at a relatively high ratio, and economical. It was On the other hand, the method using an inorganic gas could not be foamed at a low expansion ratio, so it was not considered to be a preferable method.

(発明が解決しようとする課題) この発明は、比較的高倍率に発泡したPAT発泡体から成
り、しかもレトルト処理に耐える食品容器を提供するこ
とを目的として、なされたものである。
(Problems to be Solved by the Invention) The present invention has been made with the object of providing a food container which is made of a PAT foam that is foamed at a relatively high ratio and which can withstand retort treatment.

(課題解決のための手段) この発明者は、PATそれ自体が200℃にも耐えるようなす
ぐれた耐熱性を持つているのに、これを材料として作つ
たPAT発泡体から成る食品容器が、レトルト処理に耐え
ないのは、発泡剤の選択にあると考えた。そして、種々
実験の結果、脂肪族炭化水素類や、ハロゲン化脂肪族炭
化水素類を発泡剤として使用した場合には、発泡剤がPA
T発泡体中に残留するために、これをレトルト処理する
と、PAT発泡体がさらに大きく発泡し、その結果PAT発泡
体が変形し、レトルト処理に耐えないという結果を招く
ものであることを突きとめた。
(Means for Solving the Problem) The present inventor has found that although PAT itself has excellent heat resistance such that it can withstand 200 ° C., a food container made of PAT foam made from this material is We thought that it was the selection of the blowing agent that did not withstand the retort treatment. As a result of various experiments, when aliphatic hydrocarbons or halogenated aliphatic hydrocarbons were used as the foaming agent, the foaming agent was
It was discovered that retorting this into T-foam causes the PAT foam to expand further, resulting in the PAT foam deforming and not being able to withstand the retort treatment. It was

そこで、この発明者は、発泡剤として無機ガスを使用
し、これを押し出し発泡させて発泡シートとすることを
試みた。ところが、無機ガスを発泡剤として使用し、PA
Tを押し出し発泡させただけでは、低い倍率の発泡体し
か得られず、食品容器として実用上価値を発揮するよう
な、高倍率に発泡させることができなかつた。
Therefore, the present inventor tried to use an inorganic gas as a foaming agent and extrude and foam this to obtain a foamed sheet. However, using inorganic gas as a foaming agent, PA
Only by extruding and foaming T, only a foam having a low expansion ratio can be obtained, and it was impossible to expand the foam at a high expansion ratio that is practically useful as a food container.

この発明者は、さらに研究を続けた結果、上述の無機ガ
スを用いて押し出し発泡させると、得られたPAT発泡体
は、低倍率に発泡しただけのものに過ぎないが、これに
或る後処理を施すと、さらに発泡し高倍率の発泡体とな
ることを見出した。後処理とは、PAT発泡体を水又は水
蒸気に接触させたのち、これをさらに高温度に加熱する
というだけの処理である。また、この後処理によつて得
られた高倍率のPAT発泡シートは、冷却したのちさらに
これをレトルト処理に付しても、もはやこれ以上発泡せ
ず、従つてレトルト処理に耐えるものとなつていること
を見出した。この発明は、このような知見に基づいて完
成されたものである。
As a result of further research by the present inventor, when the PAT foam obtained by extruding and foaming using the above-mentioned inorganic gas was merely expanded at a low magnification, but after this It was found that when the treatment is applied, it further foams and becomes a foam with a high magnification. The post-treatment is simply a treatment in which the PAT foam is brought into contact with water or steam and then heated to a higher temperature. Further, the high-magnification PAT foam sheet obtained by this post-treatment does not foam any more even if it is subjected to retort treatment after being cooled, and accordingly, it withstands the retort treatment. I found that. The present invention has been completed based on such knowledge.

(発明要旨) この発明は、発泡剤を含んだPATを溶融状態で低圧領域
に押し出して発泡体とし、その後これを加熱して成形体
とする方法において、発泡剤として無機ガスを使用し、
押し出しによつて得られた発泡体を一旦冷却して結晶化
度を30%以下としたのち、結晶化度を30%以下に保持し
て60−100℃の水又は80−120℃の水蒸気に発泡体を接触
させ、次いでPATの融点以下100℃以上の温度に発泡体を
加熱して軟化させ、発泡体を成形用型に押しつけて成形
体とすることを特徴とする、水蒸気による加熱殺菌処理
に耐える発泡したPAT成形体の製造方法を要旨とするも
のである。
(Summary of the Invention) The present invention is a method of extruding PAT containing a foaming agent into a low-pressure region in a molten state to form a foam, and then heating this to form a molded body, using an inorganic gas as a foaming agent,
After the foam obtained by extrusion is once cooled to a crystallinity of 30% or less, the crystallinity is maintained at 30% or less and the water is kept at 60-100 ° C or steam at 80-120 ° C. Heat sterilization treatment with steam, characterized in that the foam is contacted, then the foam is heated to a temperature of 100 ° C or higher below the melting point of PAT to soften it, and the foam is pressed against a molding die to form a molded body. The gist of the invention is a method for producing a foamed PAT molded body that withstands heat.

(各要件の説明) この発明で用いられるPATは、芳香族のジカルボン酸に
二価のアルコールを反応させて得られた高分子量の鎖状
エステルである。ジカルボン酸としては、色々のものが
使用される。その中ではテレフタル酸が最も多く用いら
れるが、イソフタル酸、2、6−ナフタレンジカルボン
酸を用いることもできる。その他、ジフエニルエーテル
ジカルボン酸、ジフエニルスルホンジカルボン酸、ジフ
エノキシジカルボン酸を用いることもできる。また、PA
Tを構成する二価のアルコールとしては、エチレングリ
コールが主として用いられるが、トリメチレングリコー
ル、テトラメチレングリコール、ネオペンチレングリコ
ール、ヘキサメチレングリコール、シクロヘキサンジメ
チロール、トリシクロデカンジメチロール、2、2−ビ
ス−(4−β−ヒドロキシエトキシフエニル)プロパ
ン、4、4´−ビス−(β−ヒドキシエキトシ)ジフエ
ニルスルホン、ジエチレングリコールなどを用いること
もできる。このようなPATのうち、或るものは市販され
ている。この発明では、市販されているPATを用いるこ
とができる。
(Explanation of Each Requirement) PAT used in the present invention is a chain ester of high molecular weight obtained by reacting an aromatic dicarboxylic acid with a divalent alcohol. Various dicarboxylic acids are used. Of these, terephthalic acid is most often used, but isophthalic acid and 2,6-naphthalenedicarboxylic acid can also be used. In addition, diphenyl ether dicarboxylic acid, diphenyl sulfone dicarboxylic acid, and diphenoxy dicarboxylic acid can also be used. Also, PA
Ethylene glycol is mainly used as the dihydric alcohol constituting T, but trimethylene glycol, tetramethylene glycol, neopentylene glycol, hexamethylene glycol, cyclohexane dimethylol, tricyclodecane dimethylol, 2,2- It is also possible to use bis- (4-β-hydroxyethoxyphenyl) propane, 4,4′-bis- (β-hydroxyethoxy) diphenyl sulfone, diethylene glycol and the like. Some of these PATs are commercially available. In the present invention, commercially available PAT can be used.

上に述べたPATのうち、この発明で用いるのに適したも
のは、ポリエチレンテレフタレート、ポリブチレンテレ
フタレート、非晶性ポリエステル、ポリシクロヘキサン
テレフタレートなどである。また、上述のPATは、これ
に他の樹脂を混合して用いることもできる。他の樹脂を
混合する場合には、他の樹脂はPATよりも少なくする必
要がある。
Among the PATs mentioned above, suitable for use in the present invention are polyethylene terephthalate, polybutylene terephthalate, amorphous polyester, polycyclohexane terephthalate and the like. Further, the above PAT can be used by mixing it with another resin. When other resins are mixed, the amount of the other resins needs to be less than that of PAT.

PATは、一般に、高温で加水分解しやすい樹脂であるか
ら、これを押し出し発泡させる場合には、予めこれを乾
燥することが望ましい。乾燥には、例えば除湿乾燥機を
用いるのがよい。その場合の乾燥は、例えば露点が−30
℃の空気を160℃に加熱しておき、この空気中にPATを約
4時間露出するという程度で足りる。
Generally, PAT is a resin that is easily hydrolyzed at high temperature, and therefore, when it is extruded and foamed, it is desirable to dry it in advance. For drying, for example, a dehumidifying dryer may be used. In that case, for example, the dew point is -30.
It suffices to heat the air at ℃ to 160 ℃ and expose PAT in this air for about 4 hours.

前述のように、PAT用発泡剤としては、これまで脂肪族
炭化水素類や、ハロゲン化脂肪族炭化水素類や、分解性
の固体化合物などが多く用いられたが、この発明では、
これらの発泡剤を使用しないで、その代わりに今まで余
り用いられなかつた無機ガスを用いる。用いることので
きる無機ガスは、二酸化炭素、窒素、空気、ネオン、ア
ルゴンヘリウムなどである。
As described above, as the foaming agent for PAT, aliphatic hydrocarbons, halogenated aliphatic hydrocarbons, and decomposable solid compounds have been often used, but in the present invention,
These blowing agents are not used, but instead are replaced with inorganic gases, which have heretofore been rarely used. Inorganic gases that can be used are carbon dioxide, nitrogen, air, neon, argon helium and the like.

PATに無機ガスを含ませるには、PATを溶融しておいて、
この溶融物中に無機ガスを圧入する。このためには、押
出機を用いてPATを押出機内で溶融しておき、押出機の
バレルの途中から発泡剤を圧入するのが有利である。こ
のように押出機を用いると、PATに発泡剤を圧入すると
当時に、そのまま押し出し成形することができるから、
一層有利である。こうして、押し出し発泡によつて得ら
れるのが押し出し発泡体であり、紛れのない云い方をす
れば1次発泡体である。
To make PAT contain inorganic gas, melt PAT,
Inorganic gas is pressed into this melt. For this purpose, it is advantageous to melt PAT in the extruder using an extruder and press the foaming agent from the middle of the barrel of the extruder. By using an extruder in this way, it is possible to extrude as it is at that time when the foaming agent is pressed into the PAT.
It is even more advantageous. Thus, the extruded foam is obtained by the extruded foaming, and in other words, it is the primary foam if it is called unmistakable.

無機ガスを発泡剤として押し出し発泡させるにあたつて
は、これまで知られているように、PAT中に種々の添加
剤を加えることができる。例えば、気泡調整剤として少
量のタルク粉末を加えたり、PATの溶融特性の改善する
ために、無水ピロメリツト酸のような一分子中に酸無水
物基を2個以上含んでいる化合物や、炭酸ナトリウムの
ような周期律表中のI、II、III族の金属化合物や、着
色剤、帯電防止剤、難燃剤などを加えることができる。
In the case of extruding and foaming an inorganic gas as a foaming agent, various additives can be added to PAT as is known so far. For example, a small amount of talc powder may be added as a foam control agent, or a compound containing two or more acid anhydride groups in one molecule such as pyromellitic dianhydride to improve the melting characteristics of PAT, or sodium carbonate. It is possible to add a metal compound of Group I, II, or III in the periodic table, a colorant, an antistatic agent, a flame retardant, and the like.

PATは、無機ガスを用いて押し出し発泡させたのでは、
低い倍率にしか発泡しない。その発泡倍率は、通常の押
し出し発泡では2倍程度であり、特別に高倍率に発泡さ
せたとしても、5倍位にとどまる。そこで、さらに高倍
率に発泡させるために、この発明では2次発泡の手段を
講じるのである。
PAT is extruded and foamed using inorganic gas,
Foams only at low magnification. The expansion ratio is about 2 times in normal extrusion foaming, and even if it is expanded to a high ratio, it remains at about 5 times. Therefore, in the present invention, a secondary foaming means is provided in order to foam at a higher magnification.

押し出し発泡によつて得られる1次発泡体は、その中の
PATの結晶化度を30%以下に、とくに20%以下に低く押
さえることが望ましい。結晶化度を30%以下に押さえる
には、押し出し発泡させた直後の、まだ高温にある発泡
体をPATのガラス転移点以下に急冷する。PATのガラス転
移点は、PATを構成している芳香族ジカルボン酸と、二
価アルコールの種類とによつて異なるが、おおよその範
囲を云えば、30−100℃である。そこで結晶化度を30%
以下に押さえるために、30℃以下に急冷する。
The primary foam obtained by extrusion foaming is
It is desirable to keep the crystallinity of PAT as low as 30% or less, especially 20% or less. In order to keep the crystallinity below 30%, the foam, which is still hot just after being extruded and foamed, is rapidly cooled below the glass transition temperature of PAT. The glass transition point of PAT differs depending on the aromatic dicarboxylic acid constituting PAT and the type of dihydric alcohol, but it is approximately 30 to 100 ° C in an approximate range. So crystallinity is 30%
Quench below 30 ° C to keep below.

1次発泡体は、急冷されると、結晶化するいとまがない
ままに固化するから、結晶化度が低いものとなる。結晶
化度は冷却の程度によつて異なり、冷却媒体の種類、冷
却媒体の温度、冷却媒体の接触状況などによつて異なる
結果となる。1次発泡体に常温の水を直接接触させて冷
却したような場合には、発泡体は結晶化度が数%ないし
10数%となり、通常30%以下となる。しかし、1次発泡
体を金型上に導いて形を整えるだけとし、しかも金型を
強制的に冷却しないような場合には、発泡体が急冷され
ないから、結晶化度は30%以上となる。だから、1次発
泡体は、これを自然放冷に任せないで、強制冷却した金
型に沿つて進行させて冷却するようにする。
When the primary foam is rapidly cooled, the primary foam solidifies without being forced to crystallize, and thus has a low crystallinity. The degree of crystallinity varies depending on the degree of cooling, and results vary depending on the type of cooling medium, the temperature of the cooling medium, the contact state of the cooling medium, and the like. When the primary foam is cooled by directly contacting it with water at room temperature, the foam has a crystallinity of several percent or more.
10%, usually 30% or less. However, if the primary foam is only guided to the mold to shape it and the mold is not forcibly cooled, the foam is not rapidly cooled and the crystallinity is 30% or more. . Therefore, the primary foam is not left to be naturally cooled, but is allowed to proceed along the forcedly cooled mold to be cooled.

一般に、樹脂の結晶化度は、密度、X線回折像、核磁気
共鳴スペクトルなどによつて測定することができる。と
ころが、樹脂発泡体は、その中に気泡を含んでいるため
に、これらの方法によつて結晶化度を測定することがで
きない。ところが、好都合にも、PAT発泡体は融解熱を
測定するという熱的方法により、結晶化度を1%のオー
ダーまでも正確に測定できることが確認された。その原
理は、PAT発泡体を定速で加熱して行くと、初めに非結
晶部分が結晶化して発熱し、その後に結晶が融解して融
解熱を吸収するので、この発熱と吸熱とから結晶化度を
計算するのである。具体的には、結晶化に際して発せら
れる冷結晶化熱量と、融解の際に吸収される融解熱量と
を測定し、これを完全結晶の標準品が示す熱量と対比し
て結晶化度を算出する。
Generally, the crystallinity of a resin can be measured by density, an X-ray diffraction image, a nuclear magnetic resonance spectrum, or the like. However, since the resin foam contains bubbles therein, the crystallinity cannot be measured by these methods. However, it was confirmed that the crystallinity of PAT foam can be accurately measured to the order of 1% by a thermal method of measuring the heat of fusion. The principle is that when the PAT foam is heated at a constant speed, the amorphous part first crystallizes and generates heat, and then the crystal melts and absorbs the heat of fusion. The degree of conversion is calculated. Specifically, the amount of cold crystallization heat generated during crystallization and the amount of heat of fusion absorbed during melting are measured, and the crystallinity is calculated by comparing this with the amount of heat indicated by a perfect crystal standard product. .

実際にPAT発泡体の冷結晶化熱量と融解熱量とを測定す
るには、示差走査熱量測定法によることが望ましい。示
差走査熱量測定法では、測定試料と標準品とのヒーター
が独立に作動し、定速加熱の過程で両者間に温度差が生
じると、どちらかの熱量の増加又は抑制機構が自動的に
働いてこれを打ち消すので、この熱流速度差が直接記録
されるようになつている。結晶化度は理論的には次の数
式によつて算出される。
In order to actually measure the heat of cold crystallization and the heat of fusion of the PAT foam, it is desirable to use the differential scanning calorimetry method. In the differential scanning calorimetry method, the heaters of the measurement sample and the standard product operate independently, and if a temperature difference occurs between the two during the process of constant-speed heating, the increase or suppression mechanism of either heat amount will automatically work. Since this is canceled out, this heat flow velocity difference is directly recorded. The crystallinity is theoretically calculated by the following mathematical formula.

(モル当りの融解熱量‐モル当りの冷結晶化熱量)÷ (完全結晶PATのモル当りの融解熱量)×100= 結晶化度(%) ここで、完全結晶PATのモル当りの融解熱量は、高分子
データハンドブツク(培風館発行)によれば、26.9KJと
されているので、これを使用することとする。
(Amount of heat of fusion per mole-Cold heat of crystallization per mole) / (Amount of heat of fusion per mole of completely crystalline PAT) x 100 = Crystallinity (%) Here, the amount of heat of fusion per mole of completely crystalline PAT is According to Kobunshi Data Handbook (published by Baifukan), it is set to 26.9KJ, so this will be used.

この発明では、1次発泡体を一旦冷却したのち、60−10
0℃の水又は80−120℃の水蒸気に接触させる。このとき
の加熱を2次加熱という。2次加熱の温度が高いと、発
泡体はさらに発泡するに至る。ところが、2次加熱にお
ける水又は水蒸気の温度が高いほど、また水又は水蒸気
と接触する時間が長いほど、発泡体は結晶化度を大きく
するから、水又は水蒸気の温度及びこれの接触時間は、
結果から云えば、発泡体の結晶化が余り大きくならない
ような範囲内で適当に調節する。これを一般的に云え
ば、水又は水蒸気の温度が高いときには接触時間を短く
し、逆に温度が低いときには長くする。また、このとき
の発泡体の結晶化度は30%以下、好ましくは20%以下と
する。
In this invention, after the primary foam is cooled once, 60-60
Contact with water at 0 ° C or steam at 80-120 ° C. The heating at this time is called secondary heating. When the temperature of the secondary heating is high, the foam further foams. However, the higher the temperature of water or water vapor in the secondary heating, and the longer the time of contact with water or water vapor, the greater the degree of crystallinity of the foam, so the temperature of water or water vapor and the contact time thereof are:
From the results, the crystallization of the foam should be appropriately controlled within a range that does not increase significantly. Generally speaking, the contact time is shortened when the temperature of water or steam is high, and conversely it is lengthened when the temperature is low. The crystallinity of the foam at this time is 30% or less, preferably 20% or less.

水又は水蒸気による2次加熱によつて発泡した発泡体を
2次発泡体という。2次発泡体の結晶化度は、水又は水
蒸気に接触させたのち10秒以内に、発泡体を20℃の水中
に1分間浸漬して急冷し、その後この発泡体について上
述の方法に従い結晶化度を測定した値である。
A foam foamed by secondary heating with water or steam is referred to as a secondary foam. The crystallinity of the secondary foam is determined by immersing the foam in water at 20 ° C for 1 minute to rapidly cool it within 10 seconds after contacting it with water or steam, and then crystallizing the foam according to the method described above. It is a value measured in degrees.

PAT発泡体に水又は水蒸気を接触させる理由は、PAT発泡
体の気泡内に水分子を幾らか進入させるためである。実
験によれば、気泡内の水分率が3000ppm以上であると
き、この発泡体を高温に加熱すると、発泡体はさらに大
きく発泡することが確認されている。だから、上述の接
触は、気泡中の水分率を向上させるためである。また、
このときの水を60−100℃とした理由は、高温ほど水が
気泡内に進入しやすいからである。また、水蒸気を80−
120℃とした理由は、100℃の水蒸気を接触させる積りで
も、雰囲気の影響で水蒸気の温度が低下し、実際に約80
℃になることがあり、それでも発泡するに至るからであ
り、また120℃以上の水蒸気は、必然的に加圧下で水蒸
気を使用することとなるが、加圧下ではPATが発泡しに
くくなるからである。
The reason for contacting water or water vapor with the PAT foam is to allow some water molecules to enter the bubbles of the PAT foam. Experiments have confirmed that, when the water content in the bubbles is 3000 ppm or more, when the foam is heated to a high temperature, the foam further foams. Therefore, the above-mentioned contact is for improving the water content in the bubbles. Also,
The reason for setting the water temperature at this time to 60 to 100 ° C. is that the higher the temperature, the more easily water enters the bubbles. In addition, 80-
The reason for setting the temperature to 120 ° C is that the temperature of the water vapor drops due to the effect of the atmosphere even when the water vapor of 100 ° C is contacted,
However, steam that is 120 ° C or higher will inevitably use steam under pressure, but it will be difficult for PAT to foam under pressure. is there.

この発明では、PAT発泡体を水又は水蒸気に接触させた
あとで、2次発泡体をさらに加熱する。この加熱を3次
加熱という。2次加熱と3次加熱との間に冷却を入れて
もよいが、冷却を行わないで、2次加熱に引き続いて3
次加熱を行つてもよい。3次加熱は、発泡体表面を水又
は水蒸気に直接接触させないで行うという点で、2次加
熱と区別される。すなわち、3次加熱は、熱輻射又は熱
伝導によつて行うことができるが、そのうち熱伝導は、
固体、水以外の液体、又は水蒸気以外の気体との接触に
よつて行うこととする。例えば、発泡体を赤外線で加熱
したり、シリコンオイル又は鉱油中に浸漬して加熱した
りすることができる。好ましい3次加熱は、熱空気によ
る加熱である。
In this invention, the secondary foam is further heated after contacting the PAT foam with water or steam. This heating is called tertiary heating. Cooling may be provided between the secondary heating and the tertiary heating, but without cooling, the secondary heating is performed in the following 3 steps.
Subsequent heating may be performed. The third heating is distinguished from the second heating in that the third heating is performed without directly contacting the surface of the foam with water or steam. That is, tertiary heating can be performed by heat radiation or heat conduction, of which heat conduction is
It is performed by contact with a solid, a liquid other than water, or a gas other than water vapor. For example, the foam can be heated with infrared radiation or immersed in silicone oil or mineral oil for heating. The preferred third heating is heating with hot air.

3次加熱によつて、2次発泡体を100℃以上PATの融点以
下に加熱する。PATの融点は普通255−265℃の範囲内に
あるから、3次加熱は100−265℃の範囲内の加熱だとい
うことになる。3次加熱によつて、2次発泡体はさらに
発泡し、軟化して成形できる状態となる。そこで、3次
加熱したPAT発泡体を成形用型に押しつけて成形する。
このときの成形は、例えばプレス成形、真空成形、圧空
成形などの方法によることができる。こうして、所望の
成形体が得られる。
By the third heating, the second foam is heated to 100 ° C. or higher and the melting point of PAT or lower. Since the melting point of PAT is usually in the range of 255-265 ° C, it means that the third heating is in the range of 100-265 ° C. By the third heating, the secondary foam further foams, is softened, and is ready for molding. Therefore, the PAT foam that has been tertiary-heated is pressed against the molding die to be molded.
The molding at this time can be performed by a method such as press molding, vacuum molding, or pressure molding. In this way, a desired molded body is obtained.

得られたPAT成形体は、3次加熱によつて結晶化度をさ
らに大きくしており、通常結晶化度が20%以上となつて
いる。このように結晶化度が大きくなつているから、成
形体は充分な耐熱性を持つている。また、成形体は、押
し出し発泡の後、水又は水蒸気との接触による2次加熱
によつて発泡倍率を増し、さらに3次加熱によつて一層
発泡倍率を増しているから、高度に発泡して低密度とな
つており、従つて軽量で断熱性のよい特色を持つてい
る。さらに、成形体はPATで構成されているから、強靱
である。その上に、無機ガスを発泡剤として押し出し発
泡させ、2次加熱時には水又は水蒸気に接触させてさら
に高倍率に発泡させたが、その後100℃以上PAT融点以下
の温度に3次加熱したから、成形体中には発泡剤として
作用するものが全くなくなつている。従つて、これをレ
トルト処理しても、もはや成形体は発泡せず、レトルト
処理に耐えるものとなつている。従つて、この成形体
は、レトルト処理を必要とされる食品容器、医療用器具
の材料とするに適している。
The obtained PAT molded body has a higher degree of crystallinity due to the third heating, and usually has a degree of crystallinity of 20% or more. Since the crystallinity is increased as described above, the molded body has sufficient heat resistance. In addition, since the molded body has a higher expansion ratio due to secondary heating by contact with water or water vapor after extrusion foaming and further increases due to tertiary heating, it is highly foamed. It has a low density, and therefore has a characteristic that it is lightweight and has good heat insulation. Furthermore, since the molded body is composed of PAT, it is strong. On top of that, an inorganic gas was extruded as a foaming agent and foamed, and at the time of secondary heating, it was contacted with water or water vapor to foam at a higher ratio. Nothing acting as a foaming agent is contained in the molded body. Therefore, even if this is retort-treated, the molded body is no longer foamed, and is resistant to the retort-treatment. Therefore, this molded product is suitable for use as a material for food containers and medical instruments that require retort treatment.

(発明の効果) この発明によれば、PATを材料としてこれを押し出し発
泡させるにあたり、発泡剤として無機ガスを使用したの
で、得られた発泡体中に発泡剤が残留せず、従つてこれ
から水蒸気による加熱殺菌処理に耐える発泡成形体を作
ることができる。また、押し出しによつて得られた発泡
体は低倍率にしか発泡していないが、これを一旦冷却し
たのち、60−100℃の水又は80−120℃の水蒸気に接触さ
せるので、発泡体は2次加熱を受けてさらに発泡し、次
いでPATの融点以下100℃以上の温度に3次加熱を行うの
で、発泡体はさらに高度に発泡して、発泡倍率の高いも
のとなる。また、3加熱によつて発泡体を軟化させ、発
泡体を成形用型に押しつけて成形するので、所望の形を
持つた成形体とすることができる。このように、発明方
法は、水蒸気により加熱殺菌処理に耐えるPAT発泡成形
体を与える、という点で、他に見られないすぐれた効果
をもたらすものである。
(Effect of the invention) According to the present invention, when PAT is extruded and foamed using a material, an inorganic gas is used as a foaming agent, so that the foaming agent does not remain in the obtained foam, and accordingly, vapor is not generated. It is possible to produce a foamed molded product that is resistant to heat sterilization treatment by. Further, the foam obtained by extrusion is foamed only at a low magnification, but after cooling it once, it is brought into contact with 60-100 ° C. water or 80-120 ° C. steam, so that the foam is Since it is subjected to secondary heating to be further foamed, and then thirdly heated to a temperature not higher than the melting point of PAT and not lower than 100 ° C., the foam is further highly foamed and has a high expansion ratio. Further, since the foam is softened by heating 3 and the foam is pressed against the molding die for molding, a molded article having a desired shape can be obtained. As described above, the method of the present invention provides a PAT foamed molded article that is resistant to heat sterilization treatment with steam, and thus has an excellent effect not seen elsewhere.

(実施例) 以下に実施例と比較例とを挙げて、この発明方法のすぐ
れている所以を説明する。以下で、単に部というのは、
重量部の意味である。
(Example) Hereinafter, the reason why the method of the present invention is excellent will be described with reference to Examples and Comparative Examples. In the following, simply
It means parts by weight.

実施例1 PATとしてポリエチレンテレフタレート(帝人社製、商
品名TR8580)を用い、これを露点−30℃、温度160℃の
熱風で5時間乾燥したのち、下記の組成物とした。
Example 1 Polyethylene terephthalate (manufactured by Teijin Ltd., trade name TR8580) was used as PAT, and this was dried with hot air having a dew point of −30 ° C. and a temperature of 160 ° C. for 5 hours to obtain the following composition.

PAT 100部 タルク 0.6部 無水ピロメリツト酸 0.4部 炭酸ナトリウム 0.1部 上記の組成物を65mmψの押出機に入れ、押出機の供給部
を280℃、圧縮部を285℃、溶融部を275℃、ヘッド部を2
75℃、金型部を270℃とし、スクリユの回転数を40rpm、
吐出量を37Kg/hrで押し出した。また、押出機のバレル
の途中から発泡剤として窒素を0.23重量%の割合で圧入
した。
PAT 100 parts Talc 0.6 parts Pyromellitic anhydride 0.4 parts Sodium carbonate 0.1 parts The above composition was put into a 65 mmφ extruder, the extruder supply part was 280 ° C, compression part was 285 ° C, melting part was 275 ° C, head part 2
75 ℃, the mold part is 270 ℃, the rotation speed of the screw is 40rpm,
The discharge rate was 37 Kg / hr. Also, nitrogen was injected as a foaming agent at a rate of 0.23% by weight from the middle of the barrel of the extruder.

口金には円環状のスリツトを設け、スリツトの直径を60
mm、間隙を0.4mmとした。口金の先端には205mmψで長さ
が740mmの冷却用マンドレルを設け、シートを30℃の水
で急冷した。
An annular slit is provided on the base, and the diameter of the slit is 60 mm.
mm and the gap is 0.4 mm. A 205 mmφ and 740 mm long cooling mandrel was provided at the tip of the die, and the sheet was quenched with water at 30 ° C.

こうして得た押し出し発泡シートを切り開いて平坦なシ
ートとし、これを1次発泡シートとした。1次発泡シー
トは、厚みが0.9mm、坪量が369g/m2、密度が0.41g/c
m3、結晶化度が7.4%であつた。
The extruded foam sheet thus obtained was cut open to form a flat sheet, which was used as a primary foam sheet. The primary foam sheet has a thickness of 0.9 mm, a basis weight of 369 g / m 2 , and a density of 0.41 g / c.
The m 3 and the crystallinity were 7.4%.

次いで、1次発泡シートを80℃の温水中に3分間浸漬し
て、2次加熱した。その結果、シートは厚みが1.3mm、
結晶化度が8.1%の2次発泡シートとなつた。
Next, the primary foamed sheet was immersed in warm water of 80 ° C. for 3 minutes to be secondary heated. As a result, the sheet has a thickness of 1.3 mm,
The secondary foamed sheet had a crystallinity of 8.1%.

2次発泡シートを表面が140℃の熱板に6秒間接触さ
せ、これによつて3次加熱してシートを軟化させ、次い
で表面温度が180℃の雌雄の成形型に16秒間挾んで、第
1図に示すような容器の形にプレス成形した。その後前
記成形型と同じ形状の冷却型へ速やかに移して、成形体
冷却型に6秒間挾んで冷却した。得られた成形体は、長
さAが180mm、幅Bが122mm、高さHが30mm、結晶化度が
22.8%で、底部の厚みtが3.1mmであつた。
The secondary foamed sheet is brought into contact with a hot plate having a surface of 140 ° C for 6 seconds, whereby the sheet is thirdly heated to soften the sheet, and then sandwiched in a male and female mold having a surface temperature of 180 ° C for 16 seconds, It was press-molded into the shape of a container as shown in FIG. After that, the mold was quickly transferred to a cooling mold having the same shape as the above-mentioned molding mold, and was sandwiched in a molding cooling mold for 6 seconds for cooling. The obtained molded body has a length A of 180 mm, a width B of 122 mm, a height H of 30 mm and a crystallinity of
It was 22.8% and the bottom thickness t was 3.1 mm.

念のため、この成形体をレトルト処理した。レトルト処
理の条件は、成形体を圧力釜に入れ、130℃の水蒸気を
吹き込み、20分間その状態に保持することとした。釜か
ら取り出し、室温まで冷却し、各部の寸法を測定したと
ころ、Aが179mm、Bが123mm、Hが30mm、tが3.2mm
で、その変形率は、Aが0.6%、Bが0.8%、Hが0%、
tが3.2%で殆んど変わりがなく、とくにHが全く変わ
らなかつたので、レトルト処理に充分耐えると認められ
た。なお、このときの変形率は式 また、成形体の長辺リブ間(幅Bを距てて向き合つてい
る辺間)I400mm/分のスピードで10%の圧縮歪みを加え
て強度を測定し、そのときの強度を腰強度とした。腰強
度は432gであり、食品を容器に入れて手で持つのに充分
な強度を持つと認められた。
As a precaution, this molded product was retorted. The conditions for the retort treatment were to put the molded body in a pressure cooker, blow steam at 130 ° C., and keep that state for 20 minutes. When taken out from the kettle, cooled to room temperature and measured the dimensions of each part, A was 179 mm, B was 123 mm, H was 30 mm, and t was 3.2 mm.
Then, the deformation rate is 0.6% for A, 0.8% for B, 0% for H,
At t of 3.2%, there was almost no change, and in particular, H did not change at all, so it was confirmed that the product could sufficiently withstand the retort treatment. The deformation rate at this time is Also, between the long side ribs (between sides facing each other across the width B) of the molded body, 10% compressive strain was applied at a speed of I400 mm / min to measure the strength, and the strength at that time was defined as the waist strength. did. The waist strength was 432 g, which was confirmed to be strong enough to hold the food in a container by hand.

実施例2 実施例1で得た1次発泡シートを95℃の水蒸気に3分間
接触させて2次加熱をした。得られた2次発泡シート
は、厚みが2.2mm、結晶化度が21.4%となつた。この2
次発泡シートを実施例1と全く同じ条件でプレス成形し
た。成形品の結晶化度は24.6%で、底の厚みは4.0mmと
なつた。
Example 2 The primary foamed sheet obtained in Example 1 was brought into contact with steam at 95 ° C. for 3 minutes for secondary heating. The obtained secondary foam sheet had a thickness of 2.2 mm and a crystallinity of 21.4%. This 2
The next foamed sheet was press-molded under exactly the same conditions as in Example 1. The molded product had a crystallinity of 24.6% and a bottom thickness of 4.0 mm.

この成形体を実施例1と全く同様にしてレトルト処理し
た。レトルト処理後の寸法は、Aが179mm、Bが123mm、
Hが30mm、tが4.1mmであつて、そのときの変形率は、
Aが0.6%、Bが0.8%、Hが0%、tが2.5%であつて
殆んど変わりがなく、とくにHが全く変わらなかつたの
で、レトルト処理に充分耐えると認められた。
This molded product was retort treated in exactly the same manner as in Example 1. The dimensions after retort treatment are 179 mm for A and 123 mm for B,
When H is 30 mm and t is 4.1 mm, the deformation rate at that time is
Since A was 0.6%, B was 0.8%, H was 0%, and t was 2.5%, there was almost no change. Particularly, H was completely unchanged, and it was recognized that the retort treatment was sufficiently endured.

また、成形体の腰強度は599gであつて、充分な強度を持
つていた。
The waist strength of the molded product was 599 g, which was a sufficient strength.

実施例3 PATとしてポリエチレンテレフタレート(帝人社製、商
品名TR8510)を用い、これを実施例1と同様に乾燥した
のち、下記の組成物とした。
Example 3 Polyethylene terephthalate (manufactured by Teijin Ltd., trade name TR8510) was used as PAT, which was dried in the same manner as in Example 1 to obtain the following composition.

PAT 100部 タルク 0.6部 無水ピロメリツト酸 0.3部 炭酸ナトリウム 0.1部 発泡剤として二酸化炭素を0.77重量%の割合で圧入する
こととした以外は、実施例1と全く同様にして1次発泡
シートを作つた。
PAT 100 parts Talc 0.6 parts Pyromellitic anhydride 0.3 parts Sodium carbonate 0.1 parts A primary foam sheet was prepared in exactly the same manner as in Example 1 except that carbon dioxide was injected at a rate of 0.77% by weight as a foaming agent. .

1次発泡シートは、厚みが1.1mm、坪量が359g/m2、密度
が0.342g/cm3、結晶化度が7.5%であつた。
The primary foam sheet had a thickness of 1.1 mm, a basis weight of 359 g / m 2 , a density of 0.342 g / cm 3 , and a crystallinity of 7.5%.

1次発泡シートを80℃の温水中に3分間浸漬して、2次
加熱を行つた。その結果、得られた2次発泡シートは、
厚みが1.3mm、結晶化度が8.3%の発泡シートとなつた。
The primary foamed sheet was immersed in warm water at 80 ° C. for 3 minutes to carry out secondary heating. As a result, the obtained secondary foam sheet is
The foamed sheet had a thickness of 1.3 mm and a crystallinity of 8.3%.

この2次発泡シートを実施例1と全く同様にしてプレス
成形して容器形の成形体を得た。この成形体の結晶化度
は23.0%で成形体の底の厚みは3.2mmであつた。
This secondary foam sheet was press-molded in the same manner as in Example 1 to obtain a container-shaped molded body. The crystallinity of this molded body was 23.0%, and the thickness of the bottom of the molded body was 3.2 mm.

この成形体を実施例1と全く同様にして、レトルト処理
した。処理後の成形体の寸法は、Aが179mm、Bが123m
m、Hが30mm、tが3.25mmで、変形率はAが0.6%、Bが
0.8%、Hが0%、tが1.6%であり、処理前と殆んど変
わりがないので、レトルト処理に耐えるものと認められ
た。また、実施例1と全く同様にして腰強度を測定した
ところ、腰強度は425gで充分な強度であつた。
This molded product was retort treated in exactly the same manner as in Example 1. The dimensions of the molded product after processing are 179 mm for A and 123 m for B.
m, H is 30 mm, t is 3.25 mm, and the deformation rate is 0.6% for A and B for
Since 0.8%, H was 0%, and t was 1.6%, which was almost the same as before the treatment, it was confirmed that it could withstand the retort treatment. When the waist strength was measured in the same manner as in Example 1, the waist strength was 425 g, which was a sufficient strength.

実施例4 実施例3で得た1次発泡シートを95℃の水蒸気に3分間
接触させて2次加熱した。その結果、結晶化度が20.5%
で厚みが2.3mmの2次発泡シートを得た。この2次発泡
シートを実施例1と全く同様にしてプレス成形して、成
形体とした。成形体は、結晶化度が24.3%で、底の厚み
が3.9mmであつた。
Example 4 The primary foamed sheet obtained in Example 3 was brought into contact with steam at 95 ° C. for 3 minutes for secondary heating. As a result, the crystallinity is 20.5%
Thus, a secondary foam sheet having a thickness of 2.3 mm was obtained. This secondary foamed sheet was press-molded in the same manner as in Example 1 to obtain a molded body. The molded body had a crystallinity of 24.3% and a bottom thickness of 3.9 mm.

この成形体を実施例1と全く同様にして、レトルト処理
した。処理後の成形体の寸法は、Aが179mm、Bが123m
m、Hが30mm、tが4.0mmで、変形率はAが0.6%、Bが
0.8%、Hが0%、tが2.6%で、処理前と殆んど変わり
がないので、レトルト処理に耐えるものと認められた。
また、実施例1と全く同様にして腰強度を測定したとこ
ろ、腰強度は587gであつて、充分と認められた。
This molded product was retort treated in exactly the same manner as in Example 1. The dimensions of the molded product after processing are 179 mm for A and 123 m for B
m, H is 30 mm, t is 4.0 mm, and the deformation rate is 0.6% for A and B for
It was 0.8%, H was 0%, and t was 2.6%, which was almost the same as that before the treatment, so that it was recognized that it can withstand the retort treatment.
The waist strength was measured in exactly the same manner as in Example 1, and it was found that the waist strength was 587 g, which was sufficient.

比較例1 実施例1において得た1次発泡シートを、温水中で2次
加熱しないままに、実施例1と全く同様にしてプレス成
形し、容器状の成形体を得た。成形体は、結晶化度が2
2.3%で、厚みが1.3mmであつた。
Comparative Example 1 The primary foamed sheet obtained in Example 1 was press-molded in the same manner as in Example 1 without secondary heating in warm water to obtain a container-shaped molded body. The compact has a crystallinity of 2
The thickness was 2.3% and the thickness was 1.3 mm.

この成形体を実施例1と全く同様にしてレトルト処理し
た。処理後の成形体は、Aが179mm、Bが123mm、Hが29
mm、tが1.4mmであり、変形率はAが0.6%、Bが0.8
%、Hが−3.3%、tが7.7%であり、とくにHの変形率
が−3.3%という値であつたので、変形していると認め
られた。また、成形体の腰強度を測定したところ、腰強
度は318gで、これは容器に食品を入れて、手で持つには
弱いものと認められた。
This molded product was retort treated in exactly the same manner as in Example 1. After processing, the molded body has A of 179 mm, B of 123 mm, and H of 29 mm.
mm, t is 1.4 mm, and the deformation rate is 0.6% for A and 0.8 for B.
%, H was -3.3%, t was 7.7%, and the deformation rate of H was -3.3%. Therefore, it was confirmed that the material was deformed. Also, when the waist strength of the molded product was measured, the waist strength was 318 g, which was recognized to be weak to hold the food in a container by hand.

比較例2 実施例3において得た1次発泡シートを、温水中で2次
加熱しないままに、実施例1と全く同様にしてプレス成
形し、容器状の成形体を得た。成形体は、結晶化度が2
2.8%で、厚みが1.4mmであつた。
Comparative Example 2 The primary foamed sheet obtained in Example 3 was press-molded in the same manner as in Example 1 without secondary heating in warm water to obtain a container-shaped molded body. The compact has a crystallinity of 2
The thickness was 2.8% and the thickness was 1.4 mm.

この成形体を実施例1と全く同様にしてレトルト処理し
た。処理後の成形体は、Aが179mm、Bが123mm、Hが29
mm、tが1.5mmで、その変形率はAが0.6%、Bが0.8
%、Hが−3.3%であつて、、Hの変形率が大きいので
変形していると認められた。また、成形体の腰強度を測
定したところ、腰強度は327gであつた。この腰強度は容
器に食品を入れて、手で持つには弱いものと認められ
た。
This molded product was retort treated in exactly the same manner as in Example 1. After processing, the molded product is 179 mm for A, 123 mm for B, and 29 for H.
mm, t is 1.5 mm, the deformation rate is 0.6% for A and 0.8 for B
%, H was -3.3%, and it was recognized that the H was deformed because the deformation rate of H was large. Further, when the waist strength of the molded product was measured, the waist strength was 327 g. It was recognized that this waist strength was weak to hold the food in a container by hand.

比較例3 この比較例は発泡剤としてブタンを用いたものである。Comparative Example 3 This comparative example uses butane as the foaming agent.

実施例1で用いたPATを用い、これを実施例1と同様に
乾燥したのち、下記の組成物とした。
The PAT used in Example 1 was used and dried in the same manner as in Example 1 to obtain the following composition.

PAT 100部 タルク 0.6部 無水ピロメリツト酸 0.37部 炭酸ナトリウム 0.1部 スクリユの回転数を25rpmとし、吐出量を27Kg/hr、発泡
剤としてブタンを1.4重量%とした以外は、実施例1と
全く同様にして、1次発泡シートを得た。
PAT 100 parts Talc 0.6 parts Pyromellitic anhydride 0.37 parts Sodium carbonate 0.1 parts The same as Example 1 except that the rotation speed of the screw was 25 rpm, the discharge rate was 27 Kg / hr, and butane was 1.4% by weight as the foaming agent. Thus, a primary foam sheet was obtained.

1次発泡シートは、厚みが1.3mm、坪量が350g/m2、密度
が0.269g/cm3、結晶化度が7.8%であつた。
The primary foam sheet had a thickness of 1.3 mm, a basis weight of 350 g / m 2 , a density of 0.269 g / cm 3 and a crystallinity of 7.8%.

1次発泡シートを2次加熱することなく、実施例1と全
く同様にしてプレス成形した。得られた成形品は、底の
厚みが3.5mm、結晶化度が24.8%であつた。
The primary foam sheet was press-molded in exactly the same manner as in Example 1 without secondary heating. The obtained molded product had a bottom thickness of 3.5 mm and a crystallinity of 24.8%.

この成形品を実施例1と全く同様にして、レトルト処理
した。処理後の成形品は、Aが177mm、Bが125mm、Hが
28mm、tが3.8mmで、その変形率はAが1.7%、Bが2.5
%、Hが−6.6%、tが8.6%であつて、成形品の表面に
凸凹が発生していた。この成形品は、特にHの変形率が
大きいので、レトルト性がないものと認められた。な
お、成形品の腰強度を測定したところ、腰強度は450gで
あつたので、腰強度は充分なものと認められた。
This molded product was retort treated in exactly the same manner as in Example 1. After processing, the molded product has A of 177 mm, B of 125 mm, and H of
28mm, t is 3.8mm, the deformation rate is 1.7% for A, 2.5 for B
%, H was −6.6%, and t was 8.6%, and unevenness was generated on the surface of the molded product. It was confirmed that this molded product had no retort property because the deformation rate of H was particularly large. When the waist strength of the molded product was measured, the waist strength was 450 g, and it was confirmed that the waist strength was sufficient.

【図面の簡単な説明】[Brief description of drawings]

第1図は、発泡シートをプレス成形して得た容器状成形
体の1部切欠側面図であり、第2図は同平面図である。
FIG. 1 is a partially cutaway side view of a container-shaped molded body obtained by press-molding a foamed sheet, and FIG. 2 is a plan view of the same.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 B29K 67:00 105:04 B29L 22:00 ─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 6 Identification number Office reference number FI technical display area B29K 67:00 105: 04 B29L 22:00

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】発泡剤を含んだ熱可塑性ポリエステル系樹
脂を溶融状態で低圧領域に押し出して発泡体とし、その
後これを加熱して成形体とする方法において、発泡剤と
して無機ガスを使用し、押し出しによって得られた発泡
体を一旦冷却して結晶化度を30%以下としたのち、結晶
化度を30%以下に保持して60−100℃の水又は80−120℃
の水蒸気に発泡体を接触させ、次いで熱可塑性ポリエス
テル系樹脂の融点以下100℃以上の温度に発泡体を加熱
して軟化させ、発泡体を成形用型に押しつけて成形する
ことを特徴とする、水蒸気による加熱殺菌処理に耐える
発泡した熱可塑性ポリエステル系樹脂成形体の製造方
法。
1. In a method of extruding a thermoplastic polyester resin containing a foaming agent into a low-pressure region in a molten state to form a foam, and then heating this to form a molded body, an inorganic gas is used as the foaming agent, After the foam obtained by extrusion is once cooled to a crystallinity of 30% or less, the crystallinity is maintained at 30% or less and water of 60-100 ° C or 80-120 ° C.
Characterized in that the foam is brought into contact with water vapor, then the foam is heated to a temperature of 100 ° C. or higher below the melting point of the thermoplastic polyester-based resin to be softened, and the foam is pressed against a molding die for molding. A method for producing a foamed thermoplastic polyester-based resin molded product that is resistant to heat sterilization treatment with steam.
JP2175923A 1990-02-16 1990-07-03 Method for producing foamed thermoplastic polyester resin molded article that withstands steam treatment Expired - Lifetime JPH0759382B2 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
JP2175923A JPH0759382B2 (en) 1990-07-03 1990-07-03 Method for producing foamed thermoplastic polyester resin molded article that withstands steam treatment
US07/655,691 US5234640A (en) 1990-02-16 1991-02-15 Process of producing thermoplastic polyester series resin foamed
AU71109/91A AU642962B2 (en) 1990-02-16 1991-02-15 Process of producing thermoplastic polyester series resin foamed material
EP91301250A EP0442759B1 (en) 1990-02-16 1991-02-18 Process of producing thermoplastic polyester series resin foamed material
DE69111636T DE69111636T2 (en) 1990-02-16 1991-02-18 Process for the production of foamed material from the series of thermoplastic polyester.
CA002036548A CA2036548C (en) 1990-02-16 1991-02-18 Process of producing thermoplastic polyester series resin foamed material
US07/792,577 US5128383A (en) 1990-02-16 1991-11-15 Process of producing thermoplastic polyester series resin foamed material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2175923A JPH0759382B2 (en) 1990-07-03 1990-07-03 Method for producing foamed thermoplastic polyester resin molded article that withstands steam treatment

Publications (2)

Publication Number Publication Date
JPH0464430A JPH0464430A (en) 1992-02-28
JPH0759382B2 true JPH0759382B2 (en) 1995-06-28

Family

ID=16004616

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2175923A Expired - Lifetime JPH0759382B2 (en) 1990-02-16 1990-07-03 Method for producing foamed thermoplastic polyester resin molded article that withstands steam treatment

Country Status (1)

Country Link
JP (1) JPH0759382B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPWO2006106776A1 (en) * 2005-03-30 2008-09-11 旭化成ケミカルズ株式会社 Polyester foam sheet

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102124910B1 (en) * 2019-04-26 2020-06-22 주식회사 휴비스 Molding Method Of Polyester Foam sheet

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPWO2006106776A1 (en) * 2005-03-30 2008-09-11 旭化成ケミカルズ株式会社 Polyester foam sheet

Also Published As

Publication number Publication date
JPH0464430A (en) 1992-02-28

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