JPH0760293B2 - Method for manufacturing surface stencil with patterns such as cotton pens - Google Patents
Method for manufacturing surface stencil with patterns such as cotton pensInfo
- Publication number
- JPH0760293B2 JPH0760293B2 JP63277716A JP27771688A JPH0760293B2 JP H0760293 B2 JPH0760293 B2 JP H0760293B2 JP 63277716 A JP63277716 A JP 63277716A JP 27771688 A JP27771688 A JP 27771688A JP H0760293 B2 JPH0760293 B2 JP H0760293B2
- Authority
- JP
- Japan
- Prior art keywords
- sheet
- synthetic resin
- patterned
- thermoplastic synthetic
- pattern
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229920000742 Cotton Polymers 0.000 title claims description 8
- 238000004519 manufacturing process Methods 0.000 title claims description 8
- 238000000034 method Methods 0.000 title claims description 5
- 229920003002 synthetic resin Polymers 0.000 claims description 24
- 239000000057 synthetic resin Substances 0.000 claims description 24
- 238000005520 cutting process Methods 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 13
- 229920001169 thermoplastic Polymers 0.000 claims description 13
- 239000004416 thermosoftening plastic Substances 0.000 claims description 13
- 229920006352 transparent thermoplastic Polymers 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 9
- 239000011888 foil Substances 0.000 claims description 7
- 239000000758 substrate Substances 0.000 claims description 4
- 238000003466 welding Methods 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims 1
- 239000000976 ink Substances 0.000 description 7
- 239000003960 organic solvent Substances 0.000 description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 3
- 229920002554 vinyl polymer Polymers 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000012943 hotmelt Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- -1 felt Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
Landscapes
- Adornments (AREA)
Description
【発明の詳細な説明】 （産業上の利用分野） 本発明は、ワツペン等における模様を付した表面版の製
造方法に関する。TECHNICAL FIELD The present invention relates to a method for producing a surface stencil with a pattern such as a cotton pens.
（従来の技術） 従来、この種のワツペン等の模様入り表面版の製造方法
として例えば紙又は合成高分子フイルムをベースとして
その表面に有機溶剤賦活接着剤を塗布した有機溶剤賦活
テープ（溶剤活性型乾燥テープ或いはフイルム）を使用
して、この表面に可塑剤を少量混入した有機溶剤を塗布
し、この表面にビニール下シール、スポンジ状中シート
及び所望の模様図柄を表面に印刷したビニール上シート
の各生地を順次重合したものに、前記上シートの模様図
柄に応じてその外部に沿う溶断接着用切込刃を、これら
重合生地面より溶剤賦活テープのベース面に達するまで
挿入させてその切込刃部分に沿って上中下各シートを接
着すると共に溶断し、その後模様図柄輪郭外の重合生地
をベースから剥離除去することにより、ベース上に、ベ
ースから剥離すればその裏面に高粘度の初期接着力の良
い乾燥固化性の接着剤層を有する立体的模様版を得られ
るように形成したことを特徴とする方法が実公昭46−33
360号公報などによって公知となっている。(Prior Art) Conventionally, as a method for producing a patterned surface stencil of this kind such as a cotton pens, for example, an organic solvent activated tape (solvent activated type) having a surface of paper or a synthetic polymer film coated with an organic solvent activated adhesive is used. Using a dry tape or film), apply an organic solvent mixed with a small amount of plasticizer to the surface of the vinyl lower seal, sponge medium sheet and vinyl upper sheet with a desired pattern printed on the surface. A cutting blade for fusing and adhering along the outside according to the pattern design of the upper sheet is inserted into each of the sequentially polymerized materials until they reach the base surface of the solvent-activated tape from the surface of the polymerized material. The upper, middle, and lower sheets are adhered along the blade portion and melted, and then the polymerized material outside the pattern pattern outline is peeled off from the base to remove the base material. The method is characterized in that a three-dimensional pattern plate having a high-viscosity, dry-solidifying adhesive layer having a good initial adhesive force on the back surface thereof is obtained when peeled from the cloth.
It is publicly known from the 360 bulletin and the like.
（発明が解決しようとする問題点） 然しながら、この方法によるときには模様図柄内に除去
すべき部分が存するときには同部分の周縁を更に切込刃
を以て溶断したのち同部を剥離切除するなどの工程を必
要とするのでこの作業には精緻な技術と高度の熟練を要
するのほか生産性も極めて悪いなどの問題点があった。(Problems to be solved by the invention) However, when using this method, when there is a portion to be removed in the pattern design, a step of fusing the peripheral edge of the portion with a cutting blade and then peeling off the same portion is performed. Since this work requires precise technology and high skill, it has a problem that productivity is extremely poor.
（問題点を解決するための手段） 本発明は透明熱可塑性合成樹脂シート（１）に箔押しや
インキによる印刷によつて模様（４）を施した模様入り
シート（５）を基材（６）上に直接又は熱可塑性合成樹
脂系スポンジシート（７）を介して重合し、模様（４）
の輪郭線（８）に対応して位置する切刃（９）と、この
切刃（９）に対し下縁位置が僅かに高くて段差があり模
様中の非模様部（10）に対応して位置する押圧片（11）
とを備えた溶着機の上部金型電極（12）を前記模様入り
シート（５）上に押し当てて、模様入りシート（５）と
基材（６）、又は模様入りシート（５）と熱可塑性合成
樹脂系スポンジシート（７）と基材（６）を一体的に溶
着すると同時に、模様入りシート（５）又は模様入りシ
ート（５）と熱可塑性合成樹脂系スポンジシート（７）
を前記切刃（９）によつて切断すると共に前記押圧片
（11）を透明熱可塑性合成樹脂シート（１）上に強く押
し当ててその押圧片（11）の下方位置の箔（２）やイン
キ（３）（３）′を傍に逃げ出さしめることにより同所
の透明熱可塑性合成樹脂シート（１）を透明な素地状態
に戻して熱可塑性合成樹脂系スポンジシート（７）又は
基材（６）を透視可能としたことを特徴とするワツペン
等の模様入り表面版の製造方法を提供することによって
このような問題点を解決しようとするものである。(Means for Solving Problems) In the present invention, a transparent thermoplastic synthetic resin sheet (1) is provided with a patterned sheet (5) having a pattern (4) formed by foil stamping or printing with an ink, as a base material (6). The pattern (4) is polymerized on the surface directly or through a thermoplastic synthetic resin-based sponge sheet (7).
Corresponding to the contour line (8) of the cutting edge (9) and the non-patterned portion (10) in the pattern where the lower edge position is slightly higher than this cutting edge (9) and there is a step Pressure piece (11)
The upper mold electrode (12) of the welding machine equipped with is pressed against the patterned sheet (5), and the patterned sheet (5) and the base material (6) or the patterned sheet (5) and heat are applied. The synthetic synthetic resin type sponge sheet (7) and the base material (6) are integrally welded, and at the same time, the patterned sheet (5) or the patterned sheet (5) and the thermoplastic synthetic resin type sponge sheet (7).
Is cut by the cutting blade (9), and the pressing piece (11) is strongly pressed onto the transparent thermoplastic synthetic resin sheet (1) to form a foil (2) below the pressing piece (11). The transparent thermoplastic synthetic resin sheet (1) at the same place is returned to the transparent substrate state by letting the inks (3) (3) 'escape to the side, and the thermoplastic synthetic resin-based sponge sheet (7) or substrate (6). It is intended to solve such a problem by providing a method for manufacturing a patterned surface stencil such as a watpen, which is characterized by enabling the transparent display.
（実施例） 先ず、第２図に示すように、塩化ビニール等の透明熱可
塑性合成樹脂シート（１）の上面に箔（２）を押すと共
に更にその上の所要位置に不透明インキ（３）及び透明
インキ（３）′による印刷によつて所望の模様（４）を
施した模様入りシート（５）を形成する。尚、透明熱可
塑性合成樹脂シート（１）の下面側に模様（４）を施し
てもよい。その場合はインキ（３）（３）′による印刷
を施してから箔押しをした方が良い。次に第３図に示す
ように、植毛生地、フエルト、熱可塑性合成樹脂シート
等の基材（６）の上に例えばビニールスポンジ等の熱可
塑性合成樹脂系スポンジシート（７）を重ね、更にその
上に前記の模様入りシート（５）を重合する。尚、熱可
塑性合成樹脂系スポンジシート（７）は省くことも可能
である。次に第４図に示すように、模様（４）の輪郭線
（８）に対応して位置する切刃（９）と、この切刃
（９）に対して下縁位置が僅かに高くて段差（0.1mm以
下）があり模様（４）中の非模様部（10）に対応して位
置する押圧片（11）とを備えた高周波ウエルダーの上部
金型電極（12）を前記模様入りシート（５）上に押し当
てて、模様入りシート（５）と基材（６）、又は模様入
りシート（５）と熱可塑性合成樹脂系スポンジシート
（７）と基材（６）を一体的に溶着すると同時に模様入
りシート（５）又は模様入りシート（５）と熱可塑性合
成樹脂系スポンジシート（７）を前記切刃（９）によつ
て切断すると共に前記押圧片（11）を透明熱可塑性合成
樹脂シート（１）上に強く押し当ててその押圧片（11）
の下方位置の箔（２）やインキ（３）（３）′を傍に逃
げ出さしめる。以上により第５図に示すように表面版
（13）が完成する。(Example) First, as shown in FIG. 2, a foil (2) was pressed on the upper surface of a transparent thermoplastic synthetic resin sheet (1) such as vinyl chloride, and opaque ink (3) and A patterned sheet (5) having a desired pattern (4) is formed by printing with the transparent ink (3) '. The pattern (4) may be provided on the lower surface side of the transparent thermoplastic synthetic resin sheet (1). In that case, it is better to print with the ink (3) (3) 'and then press the foil. Next, as shown in FIG. 3, a thermoplastic synthetic resin-based sponge sheet (7) such as vinyl sponge is laid on the base material (6) such as flocked cloth, felt, thermoplastic synthetic resin sheet, and the like. Polymerize the patterned sheet (5) above. The thermoplastic synthetic resin-based sponge sheet (7) can be omitted. Next, as shown in FIG. 4, the cutting edge (9) located corresponding to the contour line (8) of the pattern (4) and the lower edge position slightly higher than this cutting edge (9) The patterned sheet is provided with an upper mold electrode (12) of a high-frequency welder having a step (0.1 mm or less) and a pressing piece (11) positioned corresponding to a non-patterned portion (10) in the pattern (4). By pressing it onto (5), the patterned sheet (5) and the base material (6) or the patterned sheet (5), the thermoplastic synthetic resin type sponge sheet (7) and the base material (6) are integrally formed. Simultaneously with welding, the patterned sheet (5) or the patterned sheet (5) and the thermoplastic synthetic resin type sponge sheet (7) are cut by the cutting blade (9), and the pressing piece (11) is made of transparent thermoplastic resin. Press it firmly onto the synthetic resin sheet (1) and press it (11)
The foil (2) and the inks (3) (3) 'in the lower position of the are evacuated. As described above, the surface slab (13) is completed as shown in FIG.
尚、ワツペン全体の製造工程の一例を説明すると、第６
図に示すように、裏面版（14）の上にホツトメルト（1
5）を介してボール紙等の芯版（16）を重ねた上に前記
の表面版（13）を載置し、ワツペン（17）の輪郭線位置
に上部金型電極（18）を押し当てて表面版（13）と裏面
版（14）とを溶着し、その後第７図に示すように溶着部
（19）の外縁位置に抜型（20）を押下して周囲の不要部
分を除去すれば完成する。An example of the manufacturing process of the whole cotton pen will be explained below.
On top of the back plate (14), place the hot melt (1
5) Place the surface plate (13) on top of the core plate (16) such as cardboard, and press the upper mold electrode (18) against the contour line position of the cotton pen (17). If the front plate (13) and the back plate (14) are welded together, and then the die (20) is pressed to the outer edge position of the welded portion (19) as shown in FIG. Complete.
（発明の作用及び効果） 本発明は上記の通りであるので、表面版の模様中に非模
様部を形成する場合に、従来のごとくその部分の模様入
りシートを切刃により分離して剥離除去するというよう
な面倒な作業が不要となるので極めて生産性の向上に資
し得るものであり、本発明はこれらによって前記の問題
点を確実に解消することができる効果を奏するものであ
る。(Operation and effect of the invention) Since the present invention is as described above, when a non-patterned portion is formed in the pattern of the surface slab, the patterned sheet in that portion is separated and removed by a cutting blade as in the conventional case. Since such a troublesome work is unnecessary, the productivity can be greatly improved, and the present invention has an effect that the above-mentioned problems can be surely solved by these.
第１図はワツペンの斜視図、第２図乃至第５図は表面版
製造工程を示す断面図、第６図及び第７図はワツペン完
成までの製造工程を示す断面図である。 （１）……透明熱可塑性合成樹脂シート、（２）……
箔、（３）（３）′……インキ、（４）……模様、
（５）……模様入りシート、（６）……基材、（７）…
…熱可塑性合成樹脂系スポンジシート、（８）……輪郭
線、（９）……切刃、（10）……非模様部、（11）……
押圧片、（12）……上部金型電極、（13）……表面版、
（14）……裏面版、（15）……ホツトメルト、（16）…
…芯板、（17）……ワツペン、（18）……上部金型電
極、（19）……溶着部、（20）……抜型。FIG. 1 is a perspective view of a cotton pens, FIGS. 2 to 5 are cross-sectional views showing a surface slab manufacturing process, and FIGS. 6 and 7 are cross-sectional views showing a manufacturing process up to the completion of the cotton pens. (1) …… Transparent thermoplastic synthetic resin sheet, (2) ……
Foil, (3) (3) '... ink, (4) ... pattern,
(5) …… Patterned sheet, (6) …… Base material, (7)…
… Thermoplastic synthetic resin type sponge sheet, (8) …… Contour line, (9) …… Cutting edge, (10) …… Non-pattern part, (11) ……
Pressing piece, (12) …… Upper mold electrode, (13) …… Surface plate,
(14) …… Back plate, (15) …… Hot melt, (16)…
… Core plate, (17) …… Watsupen, (18) …… Upper mold electrode, (19) …… Welding part, (20) …… Die-cutting die.
Claims (1)
しやインキによる印刷によつて模様（４）を施した模様
入りシート（５）を基材（６）上に直接又は熱可塑性合
成樹脂系スポンジシート（７）を介して重合し、模様
（４）の輪郭線（８）に対応して位置する切刃（９）
と、この切刃（９）に対し下縁位置が僅かに高くて段差
があり模様中の非模様部（10）に対応して位置する押圧
片（11）とを備えた溶着機の上部金型電極（12）を前記
模様入りシート（５）上に押し当てて、模様入りシート
（５）と基材（６）、又は模様入りシート（５）と熱可
塑性合成樹脂系スポンジシート（７）と基材（６）を一
体的に溶着すると同時に、模様入りシート（５）又は模
様入りシート（５）と熱可塑性合成樹脂系スポンジシー
ト（７）を前記切刃（９）によつて切断すると共に前記
押圧片（11）を透明熱可塑性合成樹脂シート（１）上に
強く押し当ててその押圧片（11）の下方位置の箔（２）
やインキ（３）（３）′を傍に逃げ出さしめることによ
り同所の透明熱可塑性合成樹脂シート（１）を透明な素
地状態に戻して熱可塑性合成樹脂系スポンジシート
（７）又は基材（６）を透視可能としたことを特徴とす
るワツペン等の模様入り表面版の製造方法。1. A patterned sheet (5) obtained by applying a pattern (4) to a transparent thermoplastic synthetic resin sheet (1) by stamping or printing with ink, either directly or on the thermoplastic synthetic resin. Cutting blades (9) that are superposed through the system sponge sheet (7) and are positioned corresponding to the contour line (8) of the pattern (4).
And a pressing piece (11) having a lower edge position slightly higher than the cutting edge (9) and having a step and corresponding to the non-patterned portion (10) in the pattern, the upper metal of the welding machine. The pattern electrode (12) is pressed onto the patterned sheet (5) to form the patterned sheet (5) and the base material (6), or the patterned sheet (5) and the thermoplastic synthetic resin-based sponge sheet (7). And the base material (6) are integrally welded, and at the same time, the patterned sheet (5) or the patterned sheet (5) and the thermoplastic synthetic resin type sponge sheet (7) are cut by the cutting blade (9). At the same time, the pressing piece (11) is strongly pressed against the transparent thermoplastic synthetic resin sheet (1) so that the foil (2) located below the pressing piece (11).
The transparent thermoplastic synthetic resin sheet (1) at the same place is returned to the transparent substrate state by escaping the ink or ink (3) (3) 'to the side, and the thermoplastic synthetic resin-based sponge sheet (7) or substrate ( 6) A method for manufacturing a patterned surface stencil such as a cotton pens, which is transparent.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63277716A JPH0760293B2 (en) | 1988-11-02 | 1988-11-02 | Method for manufacturing surface stencil with patterns such as cotton pens |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63277716A JPH0760293B2 (en) | 1988-11-02 | 1988-11-02 | Method for manufacturing surface stencil with patterns such as cotton pens |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH02124592A JPH02124592A (en) | 1990-05-11 |
| JPH0760293B2 true JPH0760293B2 (en) | 1995-06-28 |
Family
ID=17587325
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP63277716A Expired - Lifetime JPH0760293B2 (en) | 1988-11-02 | 1988-11-02 | Method for manufacturing surface stencil with patterns such as cotton pens |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0760293B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2668624B2 (en) * | 1992-12-02 | 1997-10-27 | 協栄細巾織物株式会社 | Patch and method for manufacturing patch |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS524350B2 (en) * | 1971-09-03 | 1977-02-03 |
-
1988
- 1988-11-02 JP JP63277716A patent/JPH0760293B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH02124592A (en) | 1990-05-11 |
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