JPH0763773B2 - Manufacturing method of goby joint pipe - Google Patents
Manufacturing method of goby joint pipeInfo
- Publication number
- JPH0763773B2 JPH0763773B2 JP61247990A JP24799086A JPH0763773B2 JP H0763773 B2 JPH0763773 B2 JP H0763773B2 JP 61247990 A JP61247990 A JP 61247990A JP 24799086 A JP24799086 A JP 24799086A JP H0763773 B2 JPH0763773 B2 JP H0763773B2
- Authority
- JP
- Japan
- Prior art keywords
- pipe
- goby
- joint
- roll
- crimping
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 11
- 238000002788 crimping Methods 0.000 claims description 30
- 239000002184 metal Substances 0.000 claims description 17
- 238000003466 welding Methods 0.000 claims description 2
- 238000005304 joining Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 238000005452 bending Methods 0.000 description 4
- 230000002093 peripheral effect Effects 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 241000272814 Anser sp. Species 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
Description
【発明の詳細な説明】 (産業上の利用分野) 本発明は、金属板の両側端部をハゼ継ぎ接合することに
よって形成されるハゼ継ぎパイプの製造方法に関するも
のである。Description: TECHNICAL FIELD The present invention relates to a method for manufacturing a goby joining pipe formed by joining both ends of a metal plate to a goose joining.
(従来技術) 金属板の両側端部に設けた折曲げ部を内側でかけ合わ
せ、これをハゼ継ぎ接合して形成されるパイプは、通常
第5図に見られるような装置によって次のようにして製
造される。(Prior Art) A pipe formed by interlocking bent portions provided on both end portions of a metal plate on the inside and jointing them with a goby is usually formed by an apparatus as shown in FIG. Manufactured.
即ち、先ず、連続的に上記パイプを折曲形成する製造ラ
インにおいて、ハゼ継ぎ接合用の中子を介して金属板両
側端の折曲げ部をかけ合わせられる。ハゼ継ぎ接合を終
えたパイプ本体は成形ロールによってカシメ固着部Aに
そのまま移送される。That is, first, in a manufacturing line in which the pipe is continuously bent and formed, the bent portions at both ends of the metal plate can be joined to each other via the core for splicing and joining. The pipe main body after the seam splicing and joining is transferred as it is to the caulking fixing portion A by the forming roll.
カシメ固着部Aは、上下部の成形ロールBと、パイプ本
体Pの内部に挿入される中子Cと、この中子Cに回動自
在に支持された圧着ロールDとから成る。パイプ本体P
のハゼ継ぎ接合部Hは上部成形ロールB1と圧着ロールD
との間に差し込まれ、またパイプ本体Pの下面は下部成
形ロールB2と中子Cの底面間に差し込まれる。The caulking fixing portion A is composed of upper and lower forming rolls B, a core C inserted into the pipe body P, and a crimping roll D rotatably supported by the core C. Pipe body P
The seam splicing joint part H is the upper forming roll B1 and the crimping roll D.
And the lower surface of the pipe body P is inserted between the lower forming roll B2 and the bottom surface of the core C.
圧着ロールDの周面にはその軸方向にローレットEが刻
まれていて、パイプ本体Pが搬送される間にこのローレ
ットEの山部によって搬送方向と直交する方向の圧着痕
Fを連続形成しつつ、ハゼ継ぎ接合部Hをカシメ固着す
るものである。A knurl E is engraved on the circumferential surface of the crimp roll D in the axial direction thereof, and while the pipe main body P is being conveyed, a ridge portion of the knurl E continuously forms a crimp mark F in a direction orthogonal to the conveying direction. At the same time, the seam joint portion H is fixed by crimping.
ところが、この技術の場合、パイプ本体Pとの関係で圧
着ロールDの径に限度があり、しかも ローレットEの
山部を高く形成しようとすると山部の間隔を広くとらね
ばならなくなって圧着ロールDの回動がスムースにゆか
なくなるため、実際には山部の高さをそれほど高く設定
することができない。このため、従来の手法では、第6
図に見られるように下方の層にまで充分なカシメ力が伝
わらず、確実な固着ができないばかりでなく、圧着ロー
ルDの枢軸のぶれが圧着痕の深さに直接影響して、製造
されるパイプの品質が安定しない結果になることがあ
る。However, in the case of this technique, the diameter of the crimping roll D is limited due to the relationship with the pipe body P, and if the ridges of the knurls E are to be formed high, the gap between the ridges must be widened and the crimping roll D Since the rotation of does not go smoothly, it is not possible to set the height of the mountain portion so high actually. Therefore, in the conventional method, the sixth method is used.
As shown in the figure, sufficient crimping force is not transmitted to the lower layer, so that not only can secure fixation be prevented, but also the pivotal movement of the crimping roll D directly affects the depth of the crimping marks to manufacture. This may result in inconsistent pipe quality.
また、カシメ時にハゼ継ぎ部Hがローレットの山部によ
ってほとんど面圧状態に近い圧力を受けるので、薄板の
場合には圧延してしまう。このことは、中子Cの底面と
下部ロールB2によって押圧されるパイプ本体底面におい
ても同様である。しかも場合によってはハセ継ぎ接合部
Hが降伏点に達して横方向に延びて更にカシメが悪くな
る。Further, when the caulking is performed, the seam joint H receives a pressure almost close to a surface pressure state due to the knurled ridges, so that the thin plate is rolled. This also applies to the bottom surface of the core C and the bottom surface of the pipe body pressed by the lower roll B2. Moreover, in some cases, the splice joint H reaches the yield point and extends in the lateral direction to further deteriorate the crimping.
(目的) 本発明はこのような点に鑑み、板の厚薄に関係なくハゼ
継ぎ部を確実に圧着すると共に、薄い金属板の場合には
圧延等を生じさせないハゼ継ぎパイプの製造方法を提供
することを目的とするものである。(Object) In view of such a point, the present invention provides a method for manufacturing a goby connecting pipe that reliably presses the goby connecting portion regardless of the thickness of the plate and does not cause rolling or the like in the case of a thin metal plate. That is the purpose.
(構成) 本発明は上記した目的を達成するために、金属製板材の
両側端部に設けた折曲げ部を互いにかけ合わせてハゼ継
ぎ部を形成し、このハゼ継ぎ部に圧着ロールを圧接させ
ることにより、当該ハゼ継ぎ部をカシメ固着してハゼ継
ぎパイプを製造する方法において、外周面に円周方向に
延びる圧接用突条を同方向に間隔を置いて複数突設した
圧着ロールを、ハゼ継ぎ部が形成されたパイプ状の金属
板の内部に挿入した中子に回動自在に支持させ、圧着ロ
ールをパイプの上下にある成形ロールの間に位置させて
圧着ロールの圧接用突条をパイプ状金属板内表面の上記
ハゼ継ぎ部に当接させ、上記パイプ状金属板が上記成形
ロールによって搬送される間に、圧着ロールが回動され
つつ上記圧接用突条をハゼ継ぎ部に圧接させて、ハゼ継
ぎ部に搬送方向に細長い破線状の圧着痕を持つハゼ継ぎ
パイプを製造する、点に特徴がある。(Structure) In order to achieve the above-mentioned object, the present invention forms a goby joint by bending the bent portions provided at both end portions of the metal plate material to each other, and press-bonds the crimp roll to the goby joint. Thus, in the method for manufacturing a goby connecting pipe by caulking the goby connecting portion, a crimping roll having a plurality of circumferentially extending pressure welding projections provided at intervals in the same direction is used. The core inserted into the pipe-shaped metal plate with the joint is rotatably supported, and the crimping rolls are positioned between the forming rolls above and below the pipe, so that the crimping ridges for the crimping rolls are formed. The pipe-shaped metal plate is brought into contact with the seam joint on the inner surface, and while the pipe-shaped metal plate is conveyed by the forming roll, the crimping roll is rotated and the press-contact ridge is pressed onto the seam joint. And carry it to the seam joint. It is characterized in that it manufactures a goby joint pipe having a crimping mark in the form of a slender broken line in the feeding direction.
(実施例) 以下、図示した実施例に基づいて本発明を詳細に説明す
る。(Examples) Hereinafter, the present invention will be described in detail based on illustrated examples.
第1図から第4図は本発明方法を金属製角パイプの製造
ラインに適用した場合の一実施例を示すもので、第4図
がその製造ラインの概略を示す。1 to 4 show an embodiment in which the method of the present invention is applied to a manufacturing line for a metal square pipe, and FIG. 4 shows an outline of the manufacturing line.
図中、金属板は右側から左側に引き抜き移送される。符
号1の位置に金属板を所定角形状に一次折曲してパイプ
本体Pを形成する図示しない一次折曲部が設けられてい
る。2は両側端の折り曲げ部を上して移送されてきたパ
イプ本体Pの上記折り曲げ部を互いにかけ合わせてハゼ
継ぎ接合をするハゼ継ぎ操作部、3はハゼ継ぎ接合部H
をカシメることにより角パイプを得るカシメ固着部であ
る。In the figure, the metal plate is pulled out and transferred from the right side to the left side. At a position of reference numeral 1, a primary bent portion (not shown) for primary bending a metal plate into a predetermined angular shape to form the pipe body P is provided. Reference numeral 2 is a goby joint operation portion for joining the above-mentioned bent portions of the pipe body P, which have been transferred over the bent portions at both ends, to each other to make a gore joint connection.
It is a caulking fixing part where a square pipe is obtained by caulking.
ハゼ継ぎ操作部2とカシメ固着部3では、ハゼ継ぎ接合
部Hがパイプ本体Pの内面側に形成される関係上、中子
4,5が用いられる。この中子4,5は一次折曲部1とハゼ継
ぎ操作部2との間に設けられた支持体6に突設されたロ
ッド7に固定されていて、パイプ本体P内部に挿入され
る。ハゼ継ぎ接合用の中子4は、図示しないが上面にパ
イプ本体端部の折曲げ部をかけ合わせつつ押圧してハゼ
継ぎをするための凹部が設けられている。In the goby splicing operation part 2 and the crimping fixing part 3, since the goby splicing joint part H is formed on the inner surface side of the pipe body P, the core
4,5 are used. The cores 4 and 5 are fixed to a rod 7 protruding from a support body 6 provided between the primary bending portion 1 and the goby splicing operation portion 2, and inserted into the pipe body P. Although not shown, the core 4 for seam splicing and joining is provided with a recess for press-fitting while joining the bent portion of the end of the pipe body to the seam for splicing.
第1図及び第2図を参照してカシメ固着部3を説明する
と、中子5は支持体6から前方に突出したロッド7の先
端に固定され、内部に圧着ロール8が回動自在に支持さ
れている。圧着ロール8はハゼ継ぎ接合部Hの幅より若
干狭めの周面を持ったロール状に形成され、周面の幅方
向中央には周方向に間隔を置いて4個の圧接片9が突設
されている。この圧接片9は、圧着ロールの周長方向に
所要長さだけ延び、中子5の上面開口部から突出した先
端部がハゼ継ぎ接合部Hの全層に食い込むに必要な高さ
を有している。そして、圧接片9は上部ロール10と中子
間に介在されたパイプ本体Pのハゼ継ぎ接合部表面にパ
イプ本体Pの搬送方向と平行する方向に押圧される。圧
接片9と圧接片9との間は、パイプ本体Pの移送に伴っ
て圧着ロール9が支障なく回動し得るような間隔が保持
されており、その数及び長さは、パイプ本体Pの板厚等
に応じて適宜設定される。The caulking fixing portion 3 will be described with reference to FIGS. 1 and 2. The core 5 is fixed to the tip of a rod 7 projecting forward from the support body 6, and a crimping roll 8 is rotatably supported therein. Has been done. The pressure bonding roll 8 is formed in a roll shape having a peripheral surface slightly narrower than the width of the seam joint portion H, and four pressure contact pieces 9 are provided at intervals in the peripheral direction at the center of the peripheral surface in the width direction. Has been done. This press-contact piece 9 extends for a required length in the circumferential direction of the pressure roll, and has a height required for the tip portion protruding from the upper surface opening of the core 5 to bite into all the layers of the seam joint portion H. ing. Then, the press contact piece 9 is pressed against the surface of the seam splicing joint portion of the pipe body P interposed between the upper roll 10 and the core in a direction parallel to the conveying direction of the pipe body P. A space is maintained between the pressure contact pieces 9 so that the pressure-bonding roll 9 can be rotated without trouble as the pipe body P is transferred. The number and the length of the pressure contact pieces 9 are different from those of the pipe body P. It is appropriately set according to the plate thickness and the like.
従って、パイプ本体Pが圧着部に達すると、ハゼ継ぎ接
合部Hは、上部成形ロール10の押圧力を受け、前方に移
動しつつも圧着ロール9の圧接片先端部9aに押し付けら
れる。圧接片9は中子5に回動自在に支持され、中止5
はロッド7に固定されると共にパイプ本体下面に摺接し
ているので、ハゼ継ぎ接合部Hは圧接片先端部9aによっ
てカシメが行われ、ハゼ継ぎ接合部Hの搬送方向と平行
する方向の細長い圧着痕11が断続的に形成される。この
圧着痕11は圧接片9が充分な高さを有しているので、深
い溝を形成し、第3図に見られるようにハゼ継ぎ接合部
Hの全層にまで食い込んで上記カシメを完全に行うもの
である。Therefore, when the pipe body P reaches the crimping portion, the goby joint portion H receives the pressing force of the upper forming roll 10 and is pressed against the pressure contact piece tip portion 9a of the crimping roll 9 while moving forward. The press contact piece 9 is rotatably supported by the core 5 and is stopped 5
Is fixed to the rod 7 and is in sliding contact with the lower surface of the pipe body, the goby joint portion H is caulked by the pressure contact piece tip 9a, and the elongated crimp in the direction parallel to the conveying direction of the goby joint portion H is performed. Traces 11 are formed intermittently. Since the crimping mark 11 has a sufficient height for the crimping piece 9, a deep groove is formed, and as shown in FIG. 3, the crimping mark 11 penetrates into all the layers of the seam joint H to completely remove the caulking. Is what you do.
しかも、このカシメ部において圧接片9はハゼ継ぎ接合
部Hに線接触しているだけであるから、ハゼ継ぎ接合部
Hを圧延することがなく、また中子5の底面も上方での
接触部が上記したように線接触であることから、パイプ
本体下面の圧延を可及的に少なくすることができるもの
である。Moreover, since the press contact piece 9 is only in line contact with the seam joint H at this caulking portion, the seam joint H is not rolled, and the bottom surface of the core 5 is also a contact portion above. As described above, since it is a line contact, it is possible to reduce the rolling of the lower surface of the pipe body as much as possible.
(効果) 以上述べたように本発明によれば、ハゼ継ぎ部をカシメ
固着する圧着ロールとして、金属板の搬送方向と平行す
る方向に延びる圧接用突条を有するものを用いるので、
圧接用突条を高くでき、金属板の厚さに関係なくハゼ継
ぎ部に深い圧着痕を形成させてハゼ継ぎ部を確実に圧着
することができるばかりでなく、圧着ロールの枢軸のブ
レ等に影響されることがなくなって質的に安定したカシ
メを行うことができる。(Effect) As described above, according to the present invention, as the crimp roll for crimping and fixing the goby joint, one having a press-contact ridge extending in a direction parallel to the transport direction of the metal plate is used.
The pressure contact ridges can be made high, not only can the goby joint be deeply crimped regardless of the thickness of the metal plate, but the goby joint can be reliably crimped. It is possible to perform qualitatively stable caulking without being affected.
また、圧接用突起が結果的に線圧によってハゼ継ぎ接合
部を圧着するので、ハゼ継ぎ部を圧延することがなく、
また、また中子底面も上方での接触部が線接触であるこ
とからパイプ本体下面の圧延を可及的に少なくすること
ができるIn addition, since the press-contacting projection eventually presses the goby joint by linear pressure, there is no need to roll the goby joint,
Further, since the contact portion at the upper side of the core bottom surface is a line contact, rolling of the lower surface of the pipe body can be reduced as much as possible.
第1図は本発明の一実施例に係るカシメ装置の斜視図、
第2図はその要部を示す斜視図、第3図は同装置の断面
図、第4図は本発明が実施される角パイプ製造ラインの
概略を示す説明図、第5図は従来装置の斜視図、第6図
は従来装置によるハゼ継ぎ接合部のカシメ部分を示す断
面図である。 A,3……カシメ固着部、 B……成形ロール、 C,4,5……中子、 D,8……圧着ロール、 E……ローレット、 F,11……圧着痕、 P……パイプ本体、 H……ハゼ継ぎ接合部 1……一次折曲部、 2……ハゼ継ぎ操作部、 7……ロッド、 9……圧接片、 10……上部ロール、FIG. 1 is a perspective view of a caulking device according to an embodiment of the present invention,
FIG. 2 is a perspective view showing a main part thereof, FIG. 3 is a sectional view of the same apparatus, FIG. 4 is an explanatory view showing an outline of a square pipe manufacturing line in which the present invention is carried out, and FIG. FIG. 6 is a perspective view showing a caulking portion of a goby splicing joint portion according to a conventional device. A, 3 …… Crimping fixing part, B …… Molding roll, C, 4,5 …… Core, D, 8 …… Crimping roll, E …… Knurled, F, 11 …… Crimping mark, P …… Pipe Main unit, H ... Goby splicing joint 1 ... Primary bending part, 2 ... Goby splicing operating part, 7 ... Rod, 9 ... Pressure contact piece, 10 ... Upper roll,
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 昭54−112776(JP,A) 特公 昭40−23773(JP,B1) ─────────────────────────────────────────────────── --Continued from the front page (56) References JP-A-54-112776 (JP, A) JP-B-40-23773 (JP, B1)
Claims (1)
互いにかけ合わせてハゼ継ぎ部を形成し、このハゼ継ぎ
に圧着ロールを圧接させることにより、当該ハゼ継ぎ部
をカシメ固着してハゼ継ぎパイプを製造する方法におい
て、 外周面に円周方向に延びる圧接用突条を同方向に間隔を
置いて複数突設した圧着ロールを、ハゼ継ぎ部が形成さ
れたパイプ状の金属板の内部に挿入した中子に回動自在
に支持させ、 圧着ロールをパイプの上下にある成形ロールの間に位置
させて圧着ロールの圧接用突条をパイプ状金属板内表面
の上記ハゼ継ぎ部に当接させ、 上記パイプ状金属板が上記成形ロールによって搬送され
る間に、圧着ロールが回動されつつ上記圧接用突条をハ
ゼ継ぎ部に圧接させて、ハゼ継ぎ部に搬送方向に細長い
破線状の圧着痕を持つハゼ継ぎパイプを製造する、 ことを特徴とするハゼ継ぎパイプの製造方法。Claim: What is claimed is: 1. A goby joint is formed by interlocking bent portions provided at both end portions of a metal plate member, and a press roll is pressed against the goby joint, thereby caulking and fixing the goby joint. In the method of manufacturing a goby splicing pipe, a crimping roll having a plurality of circumferentially extending pressure welding projections projecting at intervals in the same direction is formed on a pipe-shaped metal plate on which a goby splicing portion is formed. It is rotatably supported by a core inserted inside, and the crimping roll is positioned between the forming rolls above and below the pipe, and the crimping roll press-contact ridges are formed on the inner surface of the pipe-shaped metal plate. While the pipe-shaped metal plate is being conveyed by the forming roll, the crimping roll is rotated to bring the pressure-contacting ridge into pressure contact with the seam joint, and the seam is elongated in the conveying direction. Has a crimp mark in the shape of a broken line Producing zero joint pipe, a manufacturing method of goby joint pipe, characterized in that.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP61247990A JPH0763773B2 (en) | 1986-10-18 | 1986-10-18 | Manufacturing method of goby joint pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP61247990A JPH0763773B2 (en) | 1986-10-18 | 1986-10-18 | Manufacturing method of goby joint pipe |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS63101030A JPS63101030A (en) | 1988-05-06 |
| JPH0763773B2 true JPH0763773B2 (en) | 1995-07-12 |
Family
ID=17171551
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP61247990A Expired - Fee Related JPH0763773B2 (en) | 1986-10-18 | 1986-10-18 | Manufacturing method of goby joint pipe |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0763773B2 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3384606B2 (en) * | 1993-12-27 | 2003-03-10 | 三洋機工株式会社 | Joining structure and joining method of metal plate material |
| JP2007024455A (en) * | 2005-07-21 | 2007-02-01 | Fujimori Sangyo Kk | Spiral duct and manufacturing method thereof |
| DK179824B1 (en) * | 2017-12-27 | 2019-07-15 | Vkr Holding A/S | A method for interconnecting flashing members and a flashing element with a seam |
| CN110026490A (en) * | 2019-03-20 | 2019-07-19 | 东莞市毅帆五金模具有限公司 | Cover board roll riveting method and its roll riveting device |
-
1986
- 1986-10-18 JP JP61247990A patent/JPH0763773B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPS63101030A (en) | 1988-05-06 |
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